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CN1900357B - Process for local chemical plating long pipe surface - Google Patents

Process for local chemical plating long pipe surface Download PDF

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Publication number
CN1900357B
CN1900357B CN200510085016A CN200510085016A CN1900357B CN 1900357 B CN1900357 B CN 1900357B CN 200510085016 A CN200510085016 A CN 200510085016A CN 200510085016 A CN200510085016 A CN 200510085016A CN 1900357 B CN1900357 B CN 1900357B
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long tube
chemical plating
long
tube
plating
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CN1900357A (en
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王林山
张小勇
楚建新
李永丰
吕宏
康志君
林晨光
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GRIMN Engineering Technology Research Institute Co Ltd
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Beijing General Research Institute for Non Ferrous Metals
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Abstract

The present invention relates to a partial chemical plating long tube whole or partial surface method used for raising inner bore surface coating uniformity and workpiece service life. Said method includes 1, adopts plating solution trough having electroless plating liquid, plating solution drive unit, connecting chemical plating long tube to form loop through pipe and valve; 2, starting up plating solution drive unit to fill chemical plating liquid in long tube simultaneously adopting heater relatively moving outside long tube to heat chemical plating liquid in long tube, making chemical plating to long tube inner surface; 3, continue circulation using chemical plating liquid back flown to plating solution trough until long tube inner surface whole or partial chemical plating ending. Heater and workpiece relatively move at 0.1-500mm/ min speed; chemical plating liquid continuously pass through workpiece inner bore at 0-500mm/ s speed.

Description

局部化学镀长管表面的方法 The method of partial electroless plating on the surface of long pipes

技术领域technical field

本发明涉及一种局部化学镀长管表面的方法,是一种局部化学镀长管的孔内、外表面全部或部分的方法,属于化学镀和防腐蚀技术领域。The invention relates to a method for locally chemically plating the surface of a long tube, which is a method for locally chemically plating all or part of the inner and outer surfaces of a long tube, and belongs to the technical field of chemical plating and anti-corrosion.

背景技术Background technique

传统的化学镀工艺,由于受镀槽尺寸的限制,使长管不能进行化学清洗和化学镀。即使镀槽尺寸足够大,长管达到一定长度后很难保证管内镀液的循环,影响内孔镀层的质量和均匀性。Due to the limitation of the size of the plating tank in the traditional electroless plating process, the long tube cannot be chemically cleaned and electroless plated. Even if the size of the plating tank is large enough, it is difficult to ensure the circulation of the plating solution in the tube after the long tube reaches a certain length, which will affect the quality and uniformity of the coating in the inner hole.

JP63195279公开了一种先清洗工件内孔,再通入化学镀液进行化学镀的方法。该方法中化学镀液流经工件始终是一个方向。由于化学镀液流经工件表面时,不断地发生化学沉积,伴随着一系列的化学反应,导致其在流入端与流出端之间存在浓度差,因而镀层厚度不一致,影响镀层质量。JP63195279 discloses a method for first cleaning the inner hole of a workpiece, and then introducing an electroless plating solution for electroless plating. In this method, the electroless plating solution flows through the workpiece in one direction all the time. As the electroless plating solution flows through the surface of the workpiece, chemical deposition occurs continuously, accompanied by a series of chemical reactions, resulting in a concentration difference between the inflow end and the outflow end, so the thickness of the coating is inconsistent, which affects the quality of the coating.

CN1033593C公开了一种槽外化学镀的方法,可以定时、交替地改变化学镀液流经工件的流向,改进了镀液在工件内孔中的成分分布,在Φ25mm×6.3m长管内孔得到了厚度均匀的镀层。由于化学镀液在入口的浓度,随着其沉积的发生,镀液浓度发生变化,不能保证中间的镀液成分的均匀性,从而导致镀层的厚度不均匀。此外,若对于更长的管子需要更大的镀槽加热设备,镀液的成分梯度不能完全消除、将使得镀层厚度不能均匀一致,从而受到限制。CN1033593C discloses a method of electroless plating outside the tank, which can regularly and alternately change the flow direction of the electroless plating solution flowing through the workpiece, and improves the composition distribution of the plating solution in the inner hole of the workpiece. Coating with uniform thickness. Due to the concentration of the electroless plating solution at the entrance, the concentration of the plating solution changes as its deposition occurs, and the uniformity of the composition of the plating solution in the middle cannot be guaranteed, resulting in uneven thickness of the plating layer. In addition, if larger plating tank heating equipment is required for longer pipes, the composition gradient of the plating solution cannot be completely eliminated, which will make the thickness of the plating layer inconsistent, thus being limited.

发明内容Contents of the invention

本发明的目的是提供一种局部化学镀长管表面的方法,该方法可以使长管表面的镀层厚度均匀一致,适合于各种长管,所使用的设备通用程度高、成本低,易自动化作业。The purpose of the present invention is to provide a method for partial electroless plating on the surface of long tubes, which can make the thickness of the coating on the surface of long tubes uniform, suitable for various long tubes, and the equipment used has high versatility, low cost, and is easy to automate Operation.

为实现上述目的,本发明采用以下技术方案:To achieve the above object, the present invention adopts the following technical solutions:

一种局部化学镀长管表面的方法,其特征在于:该方法包括下述步骤:A method for local electroless plating on the surface of a long tube, characterized in that: the method comprises the steps of:

(1)、采用装有化学镀液的镀液槽、镀液驱动装置、并通过管道和阀门将所要化学镀的长管连接构成回路;(1) Adopt the plating solution tank equipped with chemical plating solution, the plating solution driving device, and connect the long pipes to be chemically plated through pipelines and valves to form a circuit;

(2)、启动镀液驱动装置将镀液槽中的化学镀液注入长管内,使化学镀液通过长管且充满在长管内,同时,采用加热器在长管外部与长管内化学镀液流动方向进行相对移动,对长管内的化学镀液局部加热,使长管内的表面进行化学镀;(2) Start the plating solution driving device to inject the chemical plating solution in the plating solution tank into the long tube, so that the chemical plating solution passes through the long tube and is filled in the long tube. The flow direction is relatively moved, and the electroless plating solution in the long tube is locally heated, so that the surface in the long tube is electroless plated;

(3)、将回流到镀液槽的化学镀液继续循环使用,直至长管内的表面全部或局部化学镀结束为止。(3) Continue to recycle the electroless plating solution returned to the plating solution tank until all or part of the electroless plating on the surface in the long tube is completed.

加热器对工件(长管)加热,只是对长管的某一段进行局部加热,即,加热器对长管的该段内的化学镀液进行加热,使该段内的化学镀液的温度达到化学镀的温度,从而使该段的内表面进行化学镀。由于加热器和工件(长管)的相对移动,可以使长管内的表面全部或局部进行化学镀。The heater heats the workpiece (long tube), but only locally heats a certain section of the long tube, that is, the heater heats the electroless plating solution in this section of the long tube, so that the temperature of the electroless plating solution in this section reaches The temperature of the electroless plating, so that the inner surface of the section is electroless plated. Due to the relative movement of the heater and the workpiece (long tube), the surface inside the long tube can be fully or partially electroless plated.

在本发明的局部化学镀长管表面的方法中,在所述步骤(2)中,化学镀液在长管内的流动速度为0~500mm/s.In the method for local electroless plating on the surface of a long tube of the present invention, in the step (2), the flow velocity of the electroless plating solution in the long tube is 0~500mm/s.

在本发明的局部化学镀长管表面的方法中,加热器在长管外部的移动可以是以下两种移动方式:In the method for local electroless plating on the surface of the long tube of the present invention, the movement of the heater outside the long tube can be the following two ways of moving:

第一种移动方式是:在所述步骤(2)中,加热器在长管外部的移动是连续式移动,加热器在长管外部的移动速度为0.1~500mm/min。The first type of movement is: in the step (2), the movement of the heater outside the long tube is continuous movement, and the moving speed of the heater outside the long tube is 0.1-500mm/min.

第二种移动方式是:在所述步骤(2)中,加热器在长管外部的移动是步进式移动,即以所采用的加热器的长度相对长管中的一段,加热长管的一段后再加热长管的另一段,一段接一段步进式移动。The second way of moving is: in the step (2), the movement of the heater outside the long pipe is a step-by-step movement, that is, with the length of the heater used relative to a section in the long pipe, the length of the long pipe is heated. After one section, another section of the long tube is heated, and one section moves step by section.

加热器的加热方式是将加热器的整个热源包住工件(长管),即让工件(长管)处于加热器温度场的中心。The heating method of the heater is to wrap the entire heat source of the heater around the workpiece (long tube), that is, to make the workpiece (long tube) at the center of the temperature field of the heater.

镀层厚度是由加热器和工件(长管)的相对移动速度、加热器的有效加热长度(一般为加热器的长度)及化学镀液的流速所控制决定的。在镀层厚度和化学镀液流速一定的情况下,加热器和工件(长管)的相对运动速度与加热器的有效加热长度有关,加热器有效加热长度越长,则其相对移动速度就越快;反之,则慢。The thickness of the coating is determined by the relative moving speed of the heater and the workpiece (long tube), the effective heating length of the heater (generally the length of the heater) and the flow rate of the electroless plating solution. When the thickness of the coating and the flow rate of the electroless plating solution are constant, the relative movement speed of the heater and the workpiece (long tube) is related to the effective heating length of the heater. The longer the effective heating length of the heater, the faster its relative movement speed ; On the contrary, it is slow.

装载量为工件(长管)在化学镀液的表面面积dm2与化学镀液容积L之比,称为装载量或装载密度,装载量越小,即溶液越多,可提供足够的金属离子沉积,故流速可以很小。The loading capacity is the ratio of the surface area dm2 of the workpiece (long tube) in the electroless plating solution to the volume L of the electroless plating solution, which is called the loading capacity or loading density. The smaller the loading capacity, the more the solution can provide enough metal ions deposition, so the flow rate can be very small.

化学镀液的流速与工件(长管)内孔有效加热长度的装载量成反比,当装载量很小时,化学镀液可以提供足够的金属离子,化学镀液流速可以很小,甚至为0;反之,化学镀液不能提供足够的金属离子,流速要加大。此外,镀液流速不能太快,否则会将沉积的镀层粒子冲走,镀速减慢、甚至不能沉积到工件内孔表面。The flow rate of the chemical plating solution is inversely proportional to the loading capacity of the effective heating length of the inner hole of the workpiece (long tube). When the loading capacity is small, the chemical plating solution can provide enough metal ions, and the flow rate of the chemical plating solution can be very small, or even 0; On the contrary, the electroless plating solution cannot provide enough metal ions, and the flow rate should be increased. In addition, the flow rate of the plating solution should not be too fast, otherwise the deposited coating particles will be washed away, the plating speed will be slowed down, and even cannot be deposited on the surface of the inner hole of the workpiece.

通过控制加热器和工件(长管)的相对移动速度、化学镀液的流动速度,可控制工件(长管)内表面的镀层厚度,得到厚度为1~100μm镀层。加热器与工件相对运动结束,工件内孔完成化学镀。By controlling the relative moving speed of the heater and the workpiece (long tube) and the flow rate of the electroless plating solution, the thickness of the coating on the inner surface of the workpiece (long tube) can be controlled to obtain a coating with a thickness of 1-100 μm. The relative movement between the heater and the workpiece is completed, and the inner hole of the workpiece is finished with electroless plating.

在本发明的局部化学镀长管表面的方法中,在所述步骤(2)中,所采用的加热器使长管内的化学镀液的温度为20~95℃。根据不同化学成分的化学镀液,采取不同的温度。In the method for partial electroless plating on the surface of a long tube of the present invention, in the step (2), the heater used keeps the temperature of the electroless plating solution in the long tube at 20-95°C. According to the chemical plating solution with different chemical composition, take different temperature.

在本发明的局部化学镀长管表面的方法中,在所述步骤(2)中,所采用的加热器为电阻丝加热装置、水浴加热装置、红外加热装置、或蒸汽加热装置。In the method for partial electroless plating on the surface of a long tube of the present invention, in the step (2), the heater used is a resistance wire heating device, a water bath heating device, an infrared heating device, or a steam heating device.

在本发明的局部化学镀长管表面的方法中,在所述步骤(1)中,所采用的镀液驱动装置为循环泵、或高位槽及泵、或气压装置。In the method for partial electroless plating on the surface of a long tube of the present invention, in the step (1), the plating solution driving device used is a circulating pump, or a head tank and a pump, or an air pressure device.

在本发明的局部化学镀长管表面的方法中,在所述步骤(1)中,所采用的长管的材料为铝、铜、镍、钢铁、铝合金、铜合金、镍合金。In the method for partial electroless plating on the surface of a long tube of the present invention, in the step (1), the material of the long tube used is aluminum, copper, nickel, steel, aluminum alloy, copper alloy, nickel alloy.

在本发明的局部化学镀长管表面的方法中,在所述步骤(1)中,所采用的长管的截面形状为圆形、方形或异形。In the method for partial electroless plating on the surface of a long tube of the present invention, in the step (1), the cross-sectional shape of the long tube used is circular, square or irregular.

在本发明的局部化学镀长管表面的方法中,在所述步骤(1)中,所采用的长管的截面形状为圆形,长管的内孔直径为1~1000mm,长管的长度与内孔的比值为10∶1~10000∶1。In the method for local electroless plating on the surface of a long tube of the present invention, in the step (1), the cross-sectional shape of the long tube used is circular, and the diameter of the inner hole of the long tube is 1 to 1000mm, and the length of the long tube is The ratio to the inner hole is 10:1-10000:1.

在本发明的局部化学镀长管表面的方法中,在所述步骤(1)中,所采用的长管的截面形状为方形,长管的内方孔边长为1~1000mm,长管的长度与内方孔边长的比值为10∶1~10000∶1.In the method for local electroless plating on the surface of a long tube of the present invention, in the step (1), the cross-sectional shape of the long tube adopted is a square, and the side length of the inner square hole of the long tube is 1 to 1000mm. The ratio of the length to the side length of the inner square hole is 10:1~10000:1.

在本发明的局部化学镀长管表面的方法中,在所述步骤(1)中,所述的镀液槽中的化学镀液为镍、铜、锡或贵金属镀液。In the method for partial electroless plating on the surface of a long tube of the present invention, in the step (1), the electroless plating solution in the plating solution tank is a nickel, copper, tin or precious metal plating solution.

本发明的局部化学镀长管表面的方法也可以适用于两层以上的复合镀层,即,在所述步骤(1)中,所述的镀液槽为两个以上,分别装有不同的化学镀液,所述的镀液槽分别通过管道和阀门与长管并联;每个镀液槽的化学镀液按所规定的复合镀液层的要求分先后进行步骤(2)和步骤(3)的每一层的化学镀,直至制成两层以上的复合镀层为止。在每一层的化学镀之后都用去离子水清洗干净。The method for local electroless plating on the surface of long pipes of the present invention can also be applied to composite coatings with more than two layers, that is, in the step (1), there are more than two plating solution tanks, which are equipped with different chemical plating tanks respectively. Plating solution, described plating solution tank is connected in parallel with long pipe by pipeline and valve respectively; The electroless plating solution of each plating solution tank carries out step (2) and step (3) successively according to the requirement of the specified composite plating solution layer Each layer of electroless plating until more than two layers of composite coatings are made. Clean with deionized water after each layer of electroless plating.

本发明的局部化学镀长管表面的方法还可以适用于长管内外表面的化学镀,即:The method for local electroless plating long tube surface of the present invention can also be applicable to the chemical plating of long tube inner and outer surfaces, namely:

一种局部化学镀长管表面的方法,该方法包括下述步骤:A method for local electroless plating on the surface of a long tube, the method comprising the steps of:

(1)、将所要化学镀的长管外部包有一层外管,采用装有化学镀液的镀液槽、镀液驱动装置、并通过管道和阀门构成回路,且将长管、长管和外管间的夹套并联在所述的回路中;(1), the outside of the long tube to be chemically plated is covered with a layer of outer tube, using a plating solution tank equipped with chemical plating solution, a plating solution driving device, and forming a circuit through pipelines and valves, and the long tube, long tube and The jacket between the outer tubes is connected in parallel in the circuit;

(2)、启动镀液驱动装置将镀液槽中的化学镀液注入长管及夹套内,使化学镀液通过长管及夹套且充满在长管及夹套内,同时,采用加热器在外管外部与长管及夹套内化学镀液流动方向进行相对移动,对长管及夹套内的化学镀液局部加热,使长管内外的表面进行化学镀;(2) Start the plating solution driving device to inject the chemical plating solution in the plating solution tank into the long tube and the jacket, so that the chemical plating solution passes through the long tube and the jacket and is filled in the long tube and the jacket. At the same time, use heating The device moves relative to the flow direction of the chemical plating solution in the long tube and the jacket outside the outer tube, and locally heats the chemical plating solution in the long tube and the jacket, so that the surface inside and outside the long tube is electroless plated;

(3)、将回流到镀液槽的化学镀液继续循环使用,直至长管内外的表面全部或局部化学镀结束为止。(3) Continue to recycle the chemical plating solution returned to the plating solution tank until all or partial chemical plating on the inner and outer surfaces of the long tube is completed.

上述方法是长管和外管间的夹套共用一套镀液槽和镀液驱动装置,可在长管内外表面镀同种镀层;下述方法是长管和外管间的夹套各自采用镀液槽和镀液驱动装置,两个镀液槽装有不同化学镀液,可在长管内外表面镀不同种镀层。该长管的内外表面镀不同种镀层的方法如下:The above method is that the jacket between the long tube and the outer tube shares a set of plating solution tank and plating solution driving device, and the same type of coating can be plated on the inner and outer surfaces of the long tube; the following method is that the jackets between the long tube and the outer tube use The plating solution tank and the plating solution drive device, the two plating solution tanks are equipped with different chemical plating solutions, which can be used to plate different kinds of coatings on the inner and outer surfaces of the long tube. The method of plating different coatings on the inner and outer surfaces of the long pipe is as follows:

一种局部化学镀长管表面的方法,其特征在于:该方法包括下述步骤:A method for local electroless plating on the surface of a long tube, characterized in that: the method comprises the steps of:

(1)、将所要化学镀的长管外部包有一层外管,采用两套装有不同化学镀液的镀液槽和镀液驱动装置、并分别通过管道和阀门构成两套回路,且将长管、长管和外管间的夹套各并联在一套回路中;(1), the outside of the long tube to be chemically plated is covered with a layer of outer tube, two sets of plating solution tanks and plating solution drive devices with different chemical plating solutions are used, and two sets of circuits are formed through pipelines and valves respectively, and the long The jackets between the pipe, the long pipe and the outer pipe are each connected in parallel in a set of circuits;

(2)、分别启动镀液驱动装置将镀液槽中的不同化学镀液分别注入所对应的长管及夹套内,使不同化学镀液分别通过长管及夹套且充满在长管及夹套内,同时,采用加热器在外管外部与长管及夹套内化学镀液流动方向进行相对移动,对长管及夹套内的化学镀液局部加热,使长管内外的表面进行不同镀液的化学镀;(2), respectively start the plating solution driving device to inject different chemical plating solutions in the plating solution tank into the corresponding long tubes and jackets, so that different chemical plating solutions pass through the long tubes and jackets respectively and fill the long tubes and jackets In the jacket, at the same time, the heater is used to move relative to the outside of the outer tube and the flow direction of the chemical plating solution in the long tube and the jacket, to locally heat the chemical plating solution in the long tube and the jacket, so that the inner and outer surfaces of the long tube are different. Electroless plating of plating solution;

(3)、将回流到镀液槽的化学镀液继续循环使用,直至长管内外的表面全部或局部化学镀结束为止。(3) Continue to recycle the chemical plating solution returned to the plating solution tank until all or partial chemical plating on the inner and outer surfaces of the long tube is completed.

因此,本发明的局部化学镀长管表面的方法可以适用于长管内、外、内外(内外镀层可同种也可不同种)表面的化学镀。Therefore, the method for local electroless plating on the surface of a long tube of the present invention can be applied to the electroless plating on the surface of the long tube inside, outside, and inside and outside (the inner and outer coatings can be the same or different).

本发明的方法可用于化学镀,也可用于化学清洗,即将化学镀液换成化学清洗液即可。The method of the invention can be used for chemical plating and also for chemical cleaning, that is, the chemical plating liquid is replaced with chemical cleaning liquid.

本发明是一种局部化学镀长管表面全部或部分的方法,通过加热器和工件(长管)之间的相对运动,消除化学镀液的成分梯度,控制镀层沉积区域,从而保证内孔中镀层均匀一致.该方法可适合于制备直径为1~1000mm的各种常规管或异形管,可应用于航空航天、石油、化工、电力、制药等行业,具有广泛的适用范围.The invention is a method for partial electroless plating of all or part of the surface of a long tube. Through the relative movement between the heater and the workpiece (long tube), the composition gradient of the electroless plating solution is eliminated, and the deposition area of the coating is controlled, thereby ensuring that the inner hole The coating is uniform. This method is suitable for preparing various conventional tubes or special-shaped tubes with a diameter of 1-1000 mm, and can be applied to aerospace, petroleum, chemical, electric power, pharmaceutical and other industries, and has a wide range of applications.

本发明的方法适用于一切管状及类似管状的器件,如管道、管式散热器等。适用于一切可以进行化学镀的材料,如铝、铜、镍、钢铁等材料及其合金。The method of the present invention is applicable to all tubular and similar tubular devices, such as pipes, tube radiators and the like. It is suitable for all materials that can be electroless plated, such as aluminum, copper, nickel, steel and other materials and their alloys.

本发明的优点是突破传统的整体化学镀的方法,采用局部化学镀长管表面的方法,通过控制化学镀液的温度和流速,来控制长管内孔(或外、或内外)表面的化学镀的区域,可以避免化学镀液在工件内的成分梯度,使得工件内孔的镀层厚度均匀一致。此外,本发明适合于各种长管,长度与内孔的比值可以从10∶1~10000∶1,甚至更大。其设备通用程度高、成本低,易自动化作业。The advantage of the present invention is that it breaks through the traditional overall chemical plating method, adopts the method of partial chemical plating on the surface of the long tube, and controls the chemical plating on the surface of the inner hole (or outside, or inside and outside) of the long tube by controlling the temperature and flow rate of the chemical plating solution. In the area, the composition gradient of the chemical plating solution in the workpiece can be avoided, so that the thickness of the coating in the inner hole of the workpiece is uniform. In addition, the present invention is suitable for various long pipes, and the ratio of the length to the inner hole can be from 10:1 to 10000:1, or even larger. The equipment has high versatility, low cost, and easy automatic operation.

实施例1Example 1

使用直径为3.0mm、长3m的铝管为坯件,在对其进行除油、酸洗、二次浸锌处理后进行化学镀镍磷合金。先进行碱性预镀镍磷,再进行酸性化学镀镍磷合金。采用成熟的化学镀液配方、工艺如下:An aluminum tube with a diameter of 3.0mm and a length of 3m is used as the blank, and after degreasing, pickling, and zinc dipping treatment, the electroless nickel-phosphorus alloy is plated. Alkaline nickel-phosphorus pre-plating is performed first, and then acidic electroless nickel-phosphorus alloy plating is performed. The formula and process of the mature electroless plating solution are as follows:

碱性镀液:Alkaline bath:

NiSO4·6H2O     30g/LNiSO 4 6H 2 O 30g/L

NaH2PO2·H2O    10g/LNaH 2 PO 2 ·H 2 O 10g/L

柠檬酸钠        100g/LSodium citrate 100g/L

氯化铵          50g/LAmmonium chloride 50g/L

PH值为8.5~9.5,温度为40~45℃,时间5min;The pH value is 8.5-9.5, the temperature is 40-45°C, and the time is 5 minutes;

酸性镀液:Acid bath:

NiSO4·6H2O     25g/LNiSO 4 6H 2 O 25g/L

NaH2PO2·H2O    24g/LNaH 2 PO 2 H 2 O 24g/L

乳酸            25ml/LLactic acid 25ml/L

硼酸            20g/LBoric acid 20g/L

PH值为4.5~5.0,温度为80~95℃,时间60min,镀液流速为5~10mm/s,加热器和工件的相对移动速度为10~15mm/min。The pH value is 4.5-5.0, the temperature is 80-95°C, the time is 60 minutes, the flow rate of the plating solution is 5-10mm/s, and the relative moving speed between the heater and the workpiece is 10-15mm/min.

采用分别装有上述碱性镀液、酸性镀液的两个镀液槽、及一个装有去离子水的清洗槽,通过循环泵、管道和阀门分别与铝管(工件)并联构成回路。加热器采用套管状的电阻丝加热装置,该加热装置包住铝管的一段。Two plating solution tanks respectively equipped with the above-mentioned alkaline plating solution and acidic plating solution, and a cleaning tank equipped with deionized water are used, and the circulation pump, pipeline and valve are respectively connected in parallel with the aluminum pipe (workpiece) to form a circuit. The heater adopts a sleeve-shaped resistance wire heating device, and the heating device wraps a section of the aluminum tube.

先进行碱性预镀镍磷,打开碱性镀液槽的出口阀门,启动循环泵,使碱性镀液槽中的碱性镀液注入铝管内,使碱性镀液通过铝管且充满在管内,同时,采用电阻丝加热装置在铝管外部,从铝管的一端向另一端,与管内碱性镀液流动方向进行相对移动,并对管内的碱性镀液加热,其中,碱性镀液加热温度为40~45℃,碱性镀液流速为5~10mm/s,加热器和铝管的相对移动速度为120~130mm/min。碱性镀液循环使用,直至铝管内的表面全部或局部化学镀结束为止,关闭循环泵、及碱性镀液槽的出口阀门,碱性预镀镍磷结束。First perform alkaline pre-plating of nickel and phosphorus, open the outlet valve of the alkaline plating solution tank, start the circulation pump, inject the alkaline plating solution in the alkaline plating solution tank into the aluminum tube, make the alkaline plating solution pass through the aluminum tube and fill the In the tube, at the same time, a resistance wire heating device is used outside the aluminum tube, from one end of the aluminum tube to the other end, to move relative to the flow direction of the alkaline plating solution in the tube, and heat the alkaline plating solution in the tube. The heating temperature of the solution is 40-45°C, the flow rate of the alkaline plating solution is 5-10mm/s, and the relative moving speed of the heater and the aluminum tube is 120-130mm/min. The alkaline plating solution is recycled until all or part of the electroless plating on the surface of the aluminum tube is completed, the circulation pump and the outlet valve of the alkaline plating solution tank are closed, and the alkaline pre-plating of nickel and phosphorus is completed.

然后,用去离子水清洗。打开离子水清洗槽的出口阀门,启动循环泵,使离子水通过铝管,进行清洗。清洗后,关闭循环泵、及离子水清洗槽的出口阀门。Then, rinse with deionized water. Open the outlet valve of the ionized water cleaning tank, start the circulation pump, and make the ionized water pass through the aluminum tube for cleaning. After cleaning, close the outlet valve of the circulating pump and the ion water cleaning tank.

再进行酸性化学镀镍磷合金,打开酸性镀液槽的出口阀门,启动循环泵,使酸性镀液槽中的酸性镀液注入铝管内,使酸性镀液通过铝管且充满在管内,同时,采用电阻丝加热装置在铝管外部,从铝管的一端向另一端,与管内酸性镀液流动方向进行相对移动,并对管内的酸性镀液加热,其中,酸性镀液加热温度为80~95℃,酸性镀液流速为5~10mm/s,加热器和铝管的相对移动速度为10~15mm/min.酸性镀液循环使用,直至铝管内的表面全部或局部化学镀结束为止,关闭循环泵、及酸性镀液槽的出口阀门,酸性化学镀镍磷合金结束.Carry out acidic electroless nickel-phosphorus alloy plating again, open the outlet valve of the acid plating solution tank, start the circulation pump, make the acid plating solution in the acid plating solution tank inject in the aluminum tube, make the acid plating solution pass through the aluminum tube and be filled in the tube, at the same time, A resistance wire heating device is used outside the aluminum tube, from one end of the aluminum tube to the other end, to move relative to the flow direction of the acidic plating solution in the tube, and heat the acidic plating solution in the tube, wherein the heating temperature of the acidic plating solution is 80-95 ℃, the flow rate of the acidic plating solution is 5-10mm/s, and the relative moving speed between the heater and the aluminum tube is 10-15mm/min. The acidic plating solution is recycled until all or part of the surface of the aluminum tube is finished, and the cycle is closed. Pumps, and outlet valves of acid baths, acidic electroless nickel-phosphorus alloy finish.

将该长3m的铝管截成10段,经测定该镀层的厚度为10±1μm,再用线切割将管子剖开,发现内孔表面有一层均匀的镀层。The 3m-long aluminum tube was cut into 10 sections, and the thickness of the coating was determined to be 10±1μm, and then the tube was cut open by wire cutting, and it was found that there was a uniform coating on the surface of the inner hole.

实施例2Example 2

用直径为3.0mm、长12m的纯铝异形管为坯件代替实施例1中的3m长的铝管,镀液流速为15~30mm/s,其余按照实施例1中的条件进行。将12m长的管子截成20段,经测定该镀层的厚度为15±1μm,内孔表面有一层均匀的镀层。Use a pure aluminum special-shaped tube with a diameter of 3.0mm and a length of 12m as the blank instead of the 3m long aluminum tube in Example 1, the flow rate of the plating solution is 15-30mm/s, and the rest are carried out according to the conditions in Example 1. Cut the 12m long pipe into 20 sections, the thickness of the coating is measured to be 15±1μm, and there is a uniform coating on the surface of the inner hole.

实施例3Example 3

用直径为5.0mm、长1m的纯铝异形管为坯件代替实施例1中的3m长的铝管,镀液流速为500mm/s,其余按照实施例1中的条件进行。将1m长的管子截成4段,经测定该镀层的厚度为3±0.5μm,内孔表面有一层均匀的镀层。Use a pure aluminum special-shaped tube with a diameter of 5.0 mm and a length of 1 m as the blank instead of the 3 m long aluminum tube in Example 1, the flow rate of the plating solution is 500 mm/s, and the rest are carried out according to the conditions in Example 1. Cut the 1m-long pipe into 4 sections, the thickness of the coating is measured to be 3±0.5μm, and there is a uniform coating on the surface of the inner hole.

实施例4Example 4

用直径为200.0mm、长2.2m的纯铝管为坯件代替实施例1中的3m长的铝管,镀液充满纯铝管内后,流速为0mm/s,其余按照实施例1中的条件进行。将2.2m长的管子截成5段,经测定该镀层的厚度为6±1μm,内孔表面有一层均匀的镀层。Be that the pure aluminum tube of 200.0mm in diameter, long 2.2m is blank to replace the 3m long aluminum tube in embodiment 1, after plating solution is filled in the pure aluminum tube, flow velocity is 0mm/s, all the other according to the condition in embodiment 1 conduct. Cut the 2.2m long pipe into 5 sections, the thickness of the coating is measured to be 6±1μm, and there is a uniform coating on the surface of the inner hole.

实施例5Example 5

用直径为2.0mm,长5m的1Cr18Ni9Ti不锈钢管,首先对不锈钢管内孔进行碱洗、酸洗、活化,然后化学镀镍。其化学镀镍液如下:Using a 1Cr18Ni9Ti stainless steel pipe with a diameter of 2.0mm and a length of 5m, first carry out alkali cleaning, pickling, and activation on the inner hole of the stainless steel pipe, and then electroless nickel plating. Its electroless nickel plating solution is as follows:

NiSO4·6H2O     22g/LNiSO 4 6H 2 O 22g/L

NaH2PO2·H2O    14g/LNaH 2 PO 2 H 2 O 14g/L

CH3COONa·3H2O  10g/LCH 3 COONa·3H 2 O 10g/L

CH3COOH         7g/L CH3COOH 7g/L

硫脲            0.002g/LThiourea 0.002g/L

PH值为4.0~5.0,温度为80~95℃,时间60min,镀液流速为15~30mm/s,采用步进式移动,每段的化学镀时间为60min。The pH value is 4.0-5.0, the temperature is 80-95°C, the time is 60 minutes, the flow rate of the plating solution is 15-30mm/s, and the step-by-step movement is adopted, and the electroless plating time of each section is 60 minutes.

其具体过程如下:The specific process is as follows:

采用装有上述化学镀镍液的镀液槽,通过循环泵、管道和阀门分别与1Cr18Ni9Ti不锈钢管(工件)连接构成回路。加热器采用套管状的电阻丝加热装置,该套管状的电阻丝加热装置包住该不锈钢管的一段。The plating solution tank equipped with the above electroless nickel plating solution is used to connect with 1Cr18Ni9Ti stainless steel pipes (workpieces) respectively through circulating pumps, pipelines and valves to form a loop. The heater adopts a sleeve-shaped resistance wire heating device, and the sleeve-shaped resistance wire heating device encloses a section of the stainless steel pipe.

打开镀液槽的出口阀门,启动循环泵,使镀液槽中的化学镀镍液注入不锈钢管内,使化学镀镍液通过不锈钢管且充满在管内,同时,采用电阻丝加热装置在不锈钢管外部,从不锈钢管的一端向另一端,与管内化学镀镍液流动方向进行相对移动,且加热器对不锈钢管采取步进式移动,即,加热不锈钢管的一段后再加热不锈钢管的下一段,一段接一段步进式移动.其中,化学镀镍液加热温度为80~95℃,化学镀镍液流速为15~30mm/s,每段的化学镀时间(即加热器在每一段加热时间)为60min.化学镀镍液循环使用,直至不锈钢管内的表面全部或局部化学镀结束为止,关闭循环泵、及镀液槽的出口阀门,化学镀镍结束.Open the outlet valve of the plating solution tank, start the circulating pump, inject the electroless nickel plating solution in the plating solution tank into the stainless steel tube, make the electroless nickel plating solution pass through the stainless steel tube and fill the tube, and at the same time, use a resistance wire heating device outside the stainless steel tube , from one end of the stainless steel tube to the other end, relative to the flow direction of the electroless nickel plating solution in the tube, and the heater moves the stainless steel tube step by step, that is, heating a section of the stainless steel tube and then heating the next section of the stainless steel tube, Step-by-step movement one after another. Among them, the heating temperature of the electroless nickel plating solution is 80-95°C, the flow rate of the electroless nickel plating solution is 15-30mm/s, and the electroless plating time of each section (that is, the heating time of the heater in each section) The electroless nickel plating solution is recycled for 60 minutes until all or part of the electroless plating on the surface of the stainless steel tube is completed, the circulation pump and the outlet valve of the plating solution tank are closed, and the electroless nickel plating is completed.

将不锈钢管截成10段,经测定该镀层的厚度为12±1μm,内孔表面有一层均匀的镀层。Cut the stainless steel pipe into 10 sections, the thickness of the coating is measured to be 12±1μm, and there is a uniform coating on the surface of the inner hole.

实施例6Example 6

用直径为3.0mm,长1.5m的内孔镀镍铝管(镀层10μm)代替实施例5中的不锈钢管,将内孔进行清洗,然后化学镀铜。其化学镀铜液如下:The stainless steel tube in Example 5 was replaced by a nickel-plated aluminum tube with a diameter of 3.0 mm and a length of 1.5 m (with a coating of 10 μm), the inner hole was cleaned, and then electroless copper plating. Its electroless copper plating solution is as follows:

CuSO4·5H2O     10g/LCuSO 4 5H 2 O 10g/L

甲醛(37%)      20ml/LFormaldehyde (37%) 20ml/L

EDTA钠盐        20g/LEDTA sodium salt 20g/L

NaOH            10g/LNaOH 10g/L

甲基二氯硅烷    0.25g/LMethyldichlorosilane 0.25g/L

PH值为11.5~12.5,温度为55~65℃,时间60min,镀液流速为15~30mm/s,采用步进式移动,每段的化学镀时间为60min。除上述工艺条件外,其处理具体过程同实施例5。The pH value is 11.5-12.5, the temperature is 55-65°C, the time is 60 minutes, the flow rate of the plating solution is 15-30 mm/s, and the step-by-step movement is adopted, and the electroless plating time of each section is 60 minutes. Except above-mentioned process condition, its processing specific process is the same as embodiment 5.

将铝管截成5段,经测定该复合镀层的厚度为15±1μm,内孔表面有一层均匀的铜镀层。Cut the aluminum tube into 5 sections, the thickness of the composite coating is measured to be 15±1μm, and there is a uniform copper coating on the surface of the inner hole.

实施例7Example 7

用直径为3.0mm,长2m的内孔镀镍铝管(镀层10μm)代替实施例1中的铝管,将内孔进行清洗,然后化学复合镀Ni-P/Al2O3。其化学镀液如下:A nickel-plated aluminum tube with a diameter of 3.0 mm and a length of 2 m (coating layer 10 μm) was used instead of the aluminum tube in Example 1, the inner hole was cleaned, and then Ni-P/Al 2 O 3 was plated chemically. Its electroless plating solution is as follows:

NiSO4·6H2O    20g/LNiSO 4 6H 2 O 20g/L

NaH2PO2·H2O   24g/LNaH 2 PO 2 H 2 O 24g/L

乳酸           20ml/LLactic acid 20ml/L

丙酸           5ml/LPropionic acid 5ml/L

KIO3           2mg/LKIO 3 2mg/L

Al2O3          6g/LAl 2 O 3 6g/L

PH值为4.5~5.0,温度为80~85℃,时间60min,镀液流速和加热器移动速度同实施例1中的酸性镀液。The pH value is 4.5-5.0, the temperature is 80-85° C., and the time is 60 minutes. The flow rate of the plating solution and the moving speed of the heater are the same as the acidic plating solution in Example 1.

其具体过程如下:The specific process is as follows:

采用装有上述化学复合镀Ni-P/Al2O3液的镀液槽,通过循环泵、管道和阀门分别与镀镍铝管(工件)连接构成回路。加热器采用套管状的电阻丝加热装置,该套管状的电阻丝加热装置包住该镀镍铝管的一段。The plating solution tank equipped with the above-mentioned chemical composite Ni-P/Al 2 O 3 solution is used to connect with the nickel-plated aluminum pipe (workpiece) through a circulation pump, pipeline and valve respectively to form a circuit. The heater adopts a sleeve-shaped resistance wire heating device, and the sleeve-shaped resistance wire heating device wraps a section of the nickel-plated aluminum tube.

打开镀液槽的出口阀门,启动循环泵,使镀液槽中的化学镀液注入镀镍铝管内,使化学镀镍液通过镀镍铝管且充满在管内,同时,采用电阻丝加热装置在镀镍铝管外部,从镀镍铝管的一端向另一端,与管内化学镀液流动方向进行相对移动,并对管内的化学镀液加热,其中,化学镀液加热温度为80~85℃,化学镀液流速为5~10mm/s,加热器和镀镍铝管的相对移动速度为10~15mm/min。镀液循环使用,直至镀镍铝管内的表面全部或局部化学镀结束为止,关闭循环泵、及化学镀液槽的出口阀门,结束。Open the outlet valve of the plating solution tank, start the circulation pump, inject the chemical plating solution in the plating solution tank into the nickel-plated aluminum tube, make the chemical nickel plating solution pass through the nickel-plated aluminum tube and fill the tube, and at the same time, use a resistance wire heating device to The outside of the nickel-plated aluminum tube moves from one end to the other end of the nickel-plated aluminum tube relative to the flow direction of the chemical plating solution in the tube, and heats the chemical plating solution in the tube. The heating temperature of the chemical plating solution is 80-85°C. The flow rate of the electroless plating solution is 5-10 mm/s, and the relative moving speed of the heater and the nickel-plated aluminum tube is 10-15 mm/min. The plating solution is recycled until all or part of the electroless plating on the surface of the nickel-plated aluminum tube is completed, and the circulation pump and the outlet valve of the electroless plating solution tank are closed to complete.

将铝管截成5段,经测定该复合镀层的厚度为20±1μm,经能谱分析镀层含有Al2O3The aluminum tube was cut into 5 sections, the thickness of the composite coating was determined to be 20±1 μm, and the coating contained Al 2 O 3 according to energy spectrum analysis.

Claims (11)

1. the method for a local chemical plating long pipe surface, it is characterized in that: this method comprises the steps:
(1), adopts bath trough that chemical plating fluid is housed, plating bath drive unit and the long tube of want electroless plating is connected and composed the loop by pipeline and valve;
(2), starting the plating bath drive unit injects the chemical plating fluid in the bath trough in the long tube, make chemical plating fluid by long tube and be filled in the long tube, simultaneously, adopt well heater chemical plating fluid flow direction in long tube outside and long tube to relatively move, to the chemical plating fluid local heating in the long tube, make the surface in the long tube carry out electroless plating, the velocity of flow of chemical plating fluid in long tube is 0~500mm/s, well heater is that continous way moves the mobile of long tube outside, the translational speed of well heater in the long tube outside is 0.1~500mm/min, perhaps well heater is that stepped start-stop system moves the mobile of long tube outside, promptly with one section in the relative long tube of length of the well heater that adopted, another section of reheat long tube after one section of the heating long tube, one section connects one section stepped start-stop system and moves, and it is 20~95 ℃ that the well heater that is adopted makes the temperature of the chemical plating fluid in the long tube;
(3), the chemical plating fluid that will be back to bath trough continues to recycle, till the surface in long tube all or local chemical plating finishes.
2. the method for local chemical plating long pipe surface according to claim 1, it is characterized in that: in described step (2), the well heater that is adopted is resistance wire heating unit, heating in water bath device, infrared heating device or steam heater.
3. the method for local chemical plating long pipe surface according to claim 1, it is characterized in that: in described step (1), the plating bath drive unit that is adopted is recycle pump or header tank and pump or pneumatic shuttle.
4. the method for local chemical plating long pipe surface according to claim 1, it is characterized in that: in described step (1), the material of the long tube that is adopted is aluminium, copper, nickel, iron and steel, aluminium alloy, copper alloy, nickelalloy.
5. the method for local chemical plating long pipe surface according to claim 1 is characterized in that: in described step (1), the cross-sectional shape of the long tube that is adopted is for circular, square or special-shaped.
6. the method for local chemical plating long pipe surface according to claim 5, it is characterized in that: in described step (1), the cross-sectional shape of the long tube that is adopted is for circular, and the diameter of bore of long tube is 1~1000mm, and the length of long tube and the ratio of endoporus are 10: 1~10000: 1.
7. the method for local chemical plating long pipe surface according to claim 5, it is characterized in that: in described step (1), the cross-sectional shape of the long tube that is adopted is square, and the interior square hole length of side of long tube is 1~1000mm, and the ratio of the length of long tube and the interior square hole length of side is 10: 1~10000: 1.
8. the method for local chemical plating long pipe surface according to claim 1, it is characterized in that: in described step (1), the chemical plating fluid in the described bath trough is nickel, copper, tin or precious metal plating bath.
9. the method for local chemical plating long pipe surface according to claim 1, it is characterized in that: in described step (1), described bath trough is more than two, and different chemical plating fluids is housed respectively, and described bath trough is in parallel with long tube by pipeline and valve respectively; The chemical plating fluid of each bath trough divides the electroless plating of successively carrying out each layer of step (2) and step (3) by the requirement of the composite plating bath layer of defined, till the composite deposite of making more than two-layer.
10. the method for a local chemical plating long pipe surface, it is characterized in that: this method comprises the steps:
(1), the long tube outside of want electroless plating is surrounded by one deck outer tube, adopt bath trough that chemical plating fluid is housed, plating bath drive unit and constitute the loop, and the chuck between long tube, long tube and outer tube is connected in parallel in the described loop by pipeline and valve;
(2), starting the plating bath drive unit injects the chemical plating fluid in the bath trough in long tube and the chuck, make chemical plating fluid by long tube and chuck and be filled in long tube and chuck in, simultaneously, adopt well heater chemical plating fluid flow direction in outside pipe and long tube and chuck to relatively move, to the chemical plating fluid local heating in long tube and the chuck, make the inside and outside surface of long tube carry out electroless plating, the velocity of flow of chemical plating fluid in long tube is 0~500mm/s, well heater is that continous way moves the mobile of long tube outside, the translational speed of well heater in the long tube outside is 0.1~500mm/min, perhaps well heater is that stepped start-stop system moves the mobile of long tube outside, promptly with one section in the relative long tube of length of the well heater that adopted, another section of reheat long tube after one section of the heating long tube, one section connects one section stepped start-stop system and moves, and it is 20~95 ℃ that the well heater that is adopted makes the temperature of the chemical plating fluid in the long tube;
(3), the chemical plating fluid that will be back to bath trough continues to recycle, until the surface inside and outside the long tube all or till local chemical plating finishes.
11. the method for a local chemical plating long pipe surface is characterized in that: this method comprises the steps:
(1), the long tube outside with want electroless plating is surrounded by one deck outer tube, adopt and two to be set with the bath trough of different chemical plating bath and plating bath drive unit, and constitute two cover loops by pipeline and valve respectively, and the chuck between long tube, long tube and outer tube respectively is connected in parallel in the cover loop;
(2), starting the plating bath drive unit respectively injects the different chemical plating bath in the bath trough respectively in pairing long tube and the chuck, make the different chemical plating bath respectively by long tube and chuck and be filled in long tube and chuck in, simultaneously, adopt well heater chemical plating fluid flow direction in outside pipe and long tube and chuck to relatively move, to the chemical plating fluid local heating in long tube and the chuck, make the inside and outside surface of long tube carry out the electroless plating of different plating baths, the velocity of flow of chemical plating fluid in long tube is 0~500mm/s, well heater is that continous way moves the mobile of long tube outside, the translational speed of well heater in the long tube outside is 0.1~500mm/min, perhaps well heater is that stepped start-stop system moves the mobile of long tube outside, promptly with one section in the relative long tube of length of the well heater that adopted, another section of reheat long tube after one section of the heating long tube, one section connects one section stepped start-stop system and moves, and it is 20~95 ℃ that the well heater that is adopted makes the temperature of the chemical plating fluid in the long tube;
(3), the chemical plating fluid that will be back to bath trough continues to recycle, until the surface inside and outside the long tube all or till local chemical plating finishes.
CN200510085016A 2005-07-19 2005-07-19 Process for local chemical plating long pipe surface Expired - Fee Related CN1900357B (en)

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US8387555B2 (en) 2009-06-26 2013-03-05 Glenn H. Wang Apparatus and method for electroless nickel coating of tubular structures
CN103103503B (en) * 2013-01-24 2014-11-05 北京大学 Production equipment for preparing semiconductor film on tubular base
CN106637154B (en) * 2016-11-14 2019-05-07 中国石油天然气集团公司 A kind of device and method preparing Ni nanoparticle-P coating in small sized metallic inside pipe wall using mechanical grinding techniques
CN106435536B (en) * 2016-11-18 2018-08-28 中国科学院金属研究所 For slender rectangular tube inner surface chemical plating and the device and method of Ni-P
CN108251822A (en) * 2017-12-25 2018-07-06 中国石油天然气股份有限公司 Internal corrosion prevention construction device and method for oil and gas field pipeline based on chemical plating
CN111451591A (en) * 2020-03-19 2020-07-28 清华大学 Silver-plated glass tube electrode for micro-electrolytic machining and preparation method thereof
CN112359349A (en) * 2020-10-30 2021-02-12 华东师范大学 Flexible electroless copper plating terahertz transmission hollow waveguide and preparation method thereof
CN116356297B (en) * 2023-03-27 2025-07-22 合肥迈微新材料技术有限公司 Circulation heating stirring chemical plating device and method

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