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CN1897203A - Surface mount fuse with dual circuit architecture and method of making same - Google Patents

Surface mount fuse with dual circuit architecture and method of making same Download PDF

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Publication number
CN1897203A
CN1897203A CN 200510084029 CN200510084029A CN1897203A CN 1897203 A CN1897203 A CN 1897203A CN 200510084029 CN200510084029 CN 200510084029 CN 200510084029 A CN200510084029 A CN 200510084029A CN 1897203 A CN1897203 A CN 1897203A
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CN
China
Prior art keywords
fuse
insulating substrate
circuit framework
adhered
framework
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN 200510084029
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Chinese (zh)
Other versions
CN100517546C (en
Inventor
黄仁豪
张志夷
陈瑞盈
陈振
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Kelun Electrical Appliances Co ltd
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Kelun Electrical Appliances Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Kelun Electrical Appliances Co ltd filed Critical Kelun Electrical Appliances Co ltd
Priority to CNB2005100840293A priority Critical patent/CN100517546C/en
Publication of CN1897203A publication Critical patent/CN1897203A/en
Application granted granted Critical
Publication of CN100517546C publication Critical patent/CN100517546C/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

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Abstract

The surface mount fuse of the invention is provided with a fuse circuit framework and a thermistor circuit framework on an insulating substrate; the fuse circuit structure is mainly composed of a fusible link, the thermistor circuit structure is characterized in that two internal electrodes are arranged at one end of a high Polymer Positive Temperature Coefficient (PPTC) material, which is contacted with an insulating substrate, the other end of the high Polymer Positive Temperature Coefficient (PPTC) material, two external electrodes are arranged at the other end of the high Polymer Positive Temperature Coefficient (PPTC) material, and two conductors are arranged on the insulating substrate to respectively form connection of the two internal electrodes and the fusible link, so that the surface-mount fuse structure which is formed by connecting the fuse circuit structure and the thermistor circuit structure in parallel and can bear high voltage and high current is formed.

Description

Surface-adhered fuse and method for making thereof with double circuit framework
Technical field
The present invention is relevant a kind of surface-adhered fuse, refers to especially a kind ofly be in parallel by fuse circuit framework and thermosensitive resistor and circuit framework, and can bear the surface-adhered fuse structure of high voltage and high current.
Background technology
Press; general electric device can be set the maximum electric current that uses; when employed electric current surpasses; might make device impaired or burn; the topmost function of fuse is exactly that the electric current that prevents excess passes through electronic circuit; to make its generation high temperature when the electric current that exceeds the quata flows through fuse and cause fusing; avoid coming to harm with protective circuit; in existing information; communication; and electric device such as consumption electronic products; mainly be to utilize printed circuit board (PCB) (Printed Circuit Board; PCB) the electronics spare part is linked together; make its performance allomeric function; along with electric device becomes increasingly complex, the part that needs is more and more, and circuit and part on the printed circuit board (PCB) are also more and more intensive.
At present, the part encapsulation technology of printed circuit board (PCB), mainly be with " plug-in type encapsulation (Through Hole Technology; THT) " and " surface stuck encapsulation (SurfaceMounted Technology; be main SMT); wherein to encapsulate be the one side that part is placed in plank to plug-in type; and pin is welded on the another side; this part can need to take a large amount of spaces, and printed circuit board (PCB) is necessary for every pin boring of part, so will account for the space on printed circuit board (PCB) two sides because of pin, and the solder joint of pin is also bigger; On the other hand, the surface stuck encapsulation is with surface sticking assembly (Surface Mount Device, SMD) be positioned on the printed circuit board (PCB) that speckles with glue or tin cream, and then utilize certain heating technique to make assembly be fixed in the surface of printed circuit board (PCB), itself and traditional plug-in type encapsulate maximum difference, be not rely on the part pin to insert hole-drilled circuit, support the weight of part or keep the direction of part, add that it is that the position is in the one side identical with part that surface sticking assembly and printed circuit board (PCB) constitute the electrode that connects, and be able to all load onto part on printed circuit board (PCB) same position two sides, therefore with the printed circuit board (PCB) of through hole technology by comparison, the part of the printed circuit board (PCB) of use surface mount encapsulation technology can be comparatively intensive, meaning promptly can make more function be placed on the printed circuit board (PCB) of same area, perhaps can keep same function with the littler printed circuit board (PCB) of area.
Also therefore; the fuse that is used in the apparatus overload current protection also possesses the surface mount pattern is arranged; the structure cutaway view of the surface-adhered fuse of in the streets generally commonly seeing at present; this surface-adhered fuse mainly is to be provided with outer electrode at two corresponding positions with the similar insulating substrate of printed circuit board (PCB) material (for example FR4 epoxy resin) bottom surface; these two corresponding outer electrode portions are that the outer side surface along insulating substrate extends to end face; and only connect by the fuesable link that is mainly constituted together by the copper facing film; therefore when the electric current that exceeds the quata passes through fuesable link; to make its generation high temperature and cause fusing, to reach the circuit protection effect of blocking the electric current that exceeds the quata.
In other words, the electric circuit that uses surface-adhered fuse promptly can't normal operation after fuesable link fusion fracture, but in fact many electric circuits are the operating states that are in high voltage and high current for a long time, the entire circuit framework will heat up because of the hindrance function of assembly in the case, this unexpected temperature rises to react and will speed up fuesable link fusing, but not the electric current that exceeds the quata causes fuesable link fusing, causes the whole electric device can't normal operation.
So that, a kind of surface-adhered fuse that is combined with the thermosensitive resistor and circuit framework is as shown in Figure 1 in the streets arranged in addition, this surface-adhered fuse is to be provided with a fuse circuit framework 20 that is made of fuesable link 21 at the surface insulation layer 10a of an insulating substrate 10, on this fuesable link 21, cover one deck end face insulating barrier 10b again, and be provided with a high molecular polymer positive-temperature-coefficient material 31 in the inside of insulating substrate 10, and the avris at insulating substrate 10 is provided with two corresponding outer electrodes 41, one of them outer electrode 41 is to link with fuesable link 21, be provided with tin point 50 in addition high molecular polymer positive-temperature-coefficient material 31 and fuesable link 21 are formed series circuit configuration, and then become a kind of surface-adhered fuse structure with thermosensitive resistor and circuit framework; Yet, structural design so, after the electric current factor that exceeds the quata caused fuesable link 21 fusions fracture, even if after the electric current factor that exceeds the quata disappears, forever open circuit can't normal operation because of whole electric circuit forms.
Summary of the invention
In view of this, the present invention promptly is that two plate faces at an insulating substrate are respectively equipped with fuse circuit framework and thermosensitive resistor and circuit framework; Wherein, the fuse circuit framework mainly is to be made of a fuesable link, the thermosensitive resistor and circuit framework then is to be provided with two outer electrodes individually at the two ends of a high molecular polymer positive-temperature-coefficient (PPTC) material, and two internal electrodes, two internal electrodes are provided in a side of an end that contacts with insulating substrate, and on insulating substrate, be provided with the binding that two conductors constitute two internal electrodes and fuesable link respectively, constitute and a kind ofly form the parallel circuits structure mutually, and can bear the surface-adhered fuse structure of high voltage and high current by fuse circuit framework and thermosensitive resistor and circuit framework.
Description of drawings
Fig. 1 is a kind of known surface-adhered fuse structure cutaway view with thermosensitive resistor and circuit framework;
Fig. 2 is surface-adhered fuse STRUCTURE DECOMPOSITION figure of the present invention;
Fig. 3 is a surface-adhered fuse structure cutaway view of the present invention;
Fig. 4 is the main processing and manufacturing flow chart of surface-adhered fuse of the present invention.
[figure number explanation]
10 insulating substrates
The 10a surface insulation layer
10b end face insulating barrier
20 fuse circuit frameworks
21 fuesable link
30 thermosensitive resistor and circuit frameworks
31 high molecular polymer positive-temperature-coefficient materials
41 outer electrodes
42 internal electrodes
50 tin point
60 conductors
61 perforation
62 conductive layers
70 protective layers
Embodiment
For making your auditor know composition of the present invention, and execution mode, cooperate graphic being described as follows now:
The present invention's " surface-adhered fuse and method for making thereof " with double circuit framework, the basic structure of its whole surface-adhered fuse is formed as shown in Figures 2 and 3, be on an insulating substrate 10, to be provided with a fuse circuit framework 20 and a thermosensitive resistor and circuit framework 30, when implementing, fuse circuit framework 20 and thermosensitive resistor and circuit framework 30 are to be located at two plate faces of insulating substrate 10 respectively, and fuse circuit framework 20 is to be main body by one by the fuesable link 21 that the copper facing film constituted.
Aforesaid thermosensitive resistor and circuit framework 30 is to be provided with two outer electrodes 41 in the bottom of a high molecular polymer positive-temperature-coefficient material 31, and establish two internal electrodes 42 at its end that contacts with insulating substrate 10, and on insulating substrate 10, be provided with the binding that two conductors 60 constitute two internal electrodes 42 and fuesable link 21 respectively, promptly constitute a kind of according to this by fuse circuit framework 20 and the thermosensitive resistor and circuit framework 30 mutual parallel circuits structures that form, and then the surface-adhered fuse that can bear high voltage and high current is constructed, even if that is after having the electric current of exceeding the quata factor to cause fuesable link 21 fusions fracture, whole surface-adhered fuse still can be made of the circuit turn-on of two outer electrodes 41 thermosensitive resistor and circuit framework 30 after the electric current factor that exceeds the quata disappears, make the whole electric circuit still can normal operation.
In the specific implementation, conductor 60 is through insulating substrate 10, fuesable link 21 and internal electrode 42 by a perforation 61, being coated with conductive layer 62 in the inside of perforation 61 again constitutes, so can constitute contacting of fuesable link 21 and internal electrode 42, make the purpose that reaches that fuse circuit framework 20 and thermosensitive resistor and circuit framework 30 is in parallel by conductive layer 62; Moreover, whole surface-adhered fuse also can the centre position of fuesable link 21 be provided with a tin point 50, this tin point 50 is different from the copper metal of fuesable link 21, with when tin point 50 melts because of the overcurrent load, can allow fuesable link 21 become gun-metal, so that fuesable link 21 has more independent tin or the lower fusing point of copper, the operative temperature of these fuesable link 21 devices is reduced, to improve the performance of whole fuse.
Please cooperate simultaneously with reference to shown in Figure 4, the present invention in the specific implementation, it is the conductive layer that set thickness is arranged in the upper and lower surface coverage of insulating substrate 10 earlier, this conductive layer is that the mode with printing, plating or deposited copper metal is constituted, and utilizes the mode of this conductive layer thickness of control to set the current limit value of fuse line architecture; Then with exposure imaging; etched mode will go up respectively; the part conductive layer of lower surface removes; make insulating substrate on; lower surface becomes conductive layer framework and the internal electrode framework that is connected the both sides electrode district by a melting chain part respectively; in the middle of this work flow; it is surface coverage photoresistance material at conductive layer; again with light shield or egative film contraposition mode with the non-shading part pattern covers in the pre-zone that keeps conductive layer; and impose ultraviolet irradiation; the photoresistance material of non-shading part pattern covers is solidified; then will keep uncured photoresistance material to rinse out, not removed by the conductive layer etching of photoresistance material protection with ferric chloride solution again.
After fuse line architecture organizational system is finished; utilize mode of printing a kind of heat cured insulation material to be covered the melting chain part of fuse line architecture again; and heating makes the heat cured insulation material be solidified into the protective layer of protection melting chain part; impose electroplating processes at last; the electrode district that exposes the protective layer outside at the fuse line architecture covers conduction material (for example nickel, tin or terne metal); make two corresponding avris of insulating substrate upper surface form electrode part, the lower surface of insulating substrate then forms an internal electrode.
Again in insulating substrate; fuesable link and internal electrode are drilled with two perforation; be coated with conductive layer in perforated interior again; other has a thermosensitive resistor and circuit framework, and it mainly is made of the high molecular polymer positive-temperature-coefficient material; it is and the pressing and locating mutually of the internal electrode of insulating substrate lower surface; utilize cobalt 60 irradiations to make the typing of high molecular polymer positive-temperature-coefficient hardened material; at last again in high molecular polymer positive-temperature-coefficient material bottom surface with the printing; the mode of plating or deposited copper metal constitutes conductive layer; then with exposure imaging; etched mode removes the part conductive layer respectively; utilize mode of printing that a kind of heat cured insulation material is covered conductive layer again and remove the position; and heating makes the heat cured insulation material be solidified into the protective layer of protection conductive layer; impose electroplating processes at last, cover conduction material (nickel for example at the electrode district that exposes the protective layer outside; tin or terne metal) to form outer electrode.
If its surface-adhered fuse is desired further when the organizational system tin layer of the middle part of fuesable link; whole surface-adhered fuse is to finish in fuse line architecture organizational system; and do not carry out as yet before the protective layer organizational system work flow; carry out the organizational system work flow of tin layer; in the middle of this tin layer work flow; be to cover the photoresistance material at the upper surface of whole insulating substrate; again with light shield or egative film contraposition mode with the predeterminable area of shading light part pattern covers at the tin layer; and impose ultraviolet irradiation; the photoresistance material that is not subjected to the shading light part pattern covers is solidified; then will keep uncured photoresistance material to rinse out; only expose tin layer predeterminable area, and promptly finish this work flow in the zone (that is the default zone of tin layer) that is not subjected to the protection of photoresistance material with the mode organizational system of plating or deposit tin metal.
What deserves to be mentioned is; can further cover a protective layer 70 in the zone of fuesable link 21; this protective layer 70 is to utilize mode of printing a kind of heat cured insulation material to be covered the fuesable link 21 of fuse circuit framework 20; and heating is solidified the heat cured insulation material and is constituted; with prevent fuesable link 21 and on tin put 50 oxidations, and produce and to prevent the shield effectiveness that metal melting spills.
As mentioned above, the invention provides a kind of surface-adhered fuse, even if after the electric current factor that exceeds the quata causes fuesable link fusion fracture, after the electric current factor that exceeds the quata disappears with double circuit framework, still be maintained the normal operation of electric circuit, so offer the application of patent of invention in accordance with the law; Yet, above implementation and graphic shown in, be preferred embodiment of the present invention, be not to limit to the present invention with this, be with, approximate with structure of the present invention, device, feature etc. such as, identical person all should belong to of the present invention founding within purpose and the claim.

Claims (12)

1, a kind of surface-adhered fuse with double circuit framework is to be provided with a fuse circuit framework and a thermosensitive resistor and circuit framework on an insulating substrate; Wherein, this fuse circuit framework is made of a fuesable link, this thermosensitive resistor and circuit framework is to be provided with two internal electrodes at the end that a high molecular polymer positive-temperature-coefficient material contacts with insulating substrate, end then is provided with two outer electrodes in addition, and on this insulating substrate, be provided with the binding that two conductors constitute two internal electrodes and fuesable link respectively, constitute a kind of surface-adhered fuse structure that is in parallel by fuse circuit framework and thermosensitive resistor and circuit framework.
2, the surface-adhered fuse with double circuit framework as claimed in claim 1, wherein this fuse circuit framework and this thermosensitive resistor and circuit framework are two plate faces that are located at insulating substrate respectively.
3, the surface-adhered fuse with double circuit framework as claimed in claim 1, wherein respectively this conductor be by a perforation through insulating substrate, fuesable link and internal electrode, be coated with conductive layer in perforated interior again and constitute.
4, the surface-adhered fuse with double circuit framework as claimed in claim 1, wherein this fuesable link is made of the copper facing film, and is provided with a tin point in the centre position on this fuesable link surface.
5, the surface-adhered fuse with double circuit framework as claimed in claim 1, wherein one of the zone of this fuesable link covering is protective layer used to prevent that melt metal from spilling.
6, the surface-adhered fuse with double circuit framework as claimed in claim 5, wherein this protective layer is to utilize mode of printing that a kind of heat cured insulation material is covered the fuesable link surface, and heating is solidified the heat cured insulation material and constituted.
7, a kind of method for making with surface-adhered fuse of double circuit framework is characterized in that: include the following step:
A, at the conductive layer of the set thickness of upper and lower surface coverage of an insulating substrate;
B, the part conductive layer with upper and lower surface removes respectively, makes the upper and lower surface of insulating substrate become conductive layer framework and the internal electrode framework that is connected the both sides electrode district by a melting chain part respectively;
C, utilize mode of printing that a kind of heat cured insulation material is covered the melting chain part of fuse line architecture, and heating make the heat cured insulation material be solidified into the protective layer of protection melting chain part;
The electrode district that d, fuse line architecture expose the insulating barrier outside covers the conduction material, makes two corresponding avris of insulating substrate upper surface form electrode part, and the insulating substrate lower surface then forms an internal electrode;
E, be drilled with two perforation, be coated with conductive layer in perforated interior again in insulating substrate, fuesable link and internal electrode;
F, provide another thermosensitive resistor and circuit framework, it is fixedly arranged on the internal electrode of insulating substrate lower surface;
G, form outer electrode in high molecular polymer positive-temperature-coefficient material bottom surface again.
8, the method for making of surface-adhered fuse as claimed in claim 7, wherein this conductive layer is the surface that the copper metal covers insulating substrate to be made of the mode of printing, plating or heavy base; Or can be by electroplating or the mode of heavy base covers nickel or tin metal or terne metal on the surface of electrode district.
9, the method for making of surface-adhered fuse as claimed in claim 7, wherein the part conductive layer of insulating substrate upper surface or lower surface be can exposure imaging, etched mode removes.
10, the method for making of surface-adhered fuse as claimed in claim 7 is wherein finished in fuse line architecture organizational system, and does not carry out as yet before the protective layer organizational system work flow, in advance at the surperficial middle part of melting chain part organizational system one tin layer.
11, the method for making of surface-adhered fuse as claimed in claim 7, wherein, it mainly is made of this thermosensitive resistor and circuit framework the high molecular polymer positive-temperature-coefficient material, and it is and the pressing and locating mutually of the internal electrode of insulating substrate lower surface.
12, the method for making of surface-adhered fuse as claimed in claim 11, wherein, this high molecular polymer positive-temperature-coefficient material is to utilize cobalt 60 irradiations to make the typing of high molecular polymer positive-temperature-coefficient hardened material.
CNB2005100840293A 2005-07-14 2005-07-14 Surface-mount fuse with dual circuit structure and method for fabricating the same Expired - Fee Related CN100517546C (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CNB2005100840293A CN100517546C (en) 2005-07-14 2005-07-14 Surface-mount fuse with dual circuit structure and method for fabricating the same

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CNB2005100840293A CN100517546C (en) 2005-07-14 2005-07-14 Surface-mount fuse with dual circuit structure and method for fabricating the same

Publications (2)

Publication Number Publication Date
CN1897203A true CN1897203A (en) 2007-01-17
CN100517546C CN100517546C (en) 2009-07-22

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Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102237674A (en) * 2010-04-20 2011-11-09 乾坤科技股份有限公司 Protective components and electronic devices
CN101630674B (en) * 2008-04-21 2013-01-02 力特保险丝公司 Circuit protection device including resistor and fuse element
US8472158B2 (en) 2009-09-04 2013-06-25 Cyntec Co., Ltd. Protective device
US9025295B2 (en) 2009-09-04 2015-05-05 Cyntec Co., Ltd. Protective device and protective module
US9129769B2 (en) 2009-09-04 2015-09-08 Cyntec Co., Ltd. Protective device
CN109427452A (en) * 2017-08-21 2019-03-05 富致科技股份有限公司 Positive temperature coefficient circuit protection device and manufacturing method thereof
CN109496343A (en) * 2016-08-24 2019-03-19 迪睿合株式会社 The manufacturing method of protection element, circuit module and protection element

Family Cites Families (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0096834A3 (en) * 1982-06-11 1985-10-30 Wickmann-Werke GmbH Protective circuit arrangement, especially for electrical devices
CN2323486Y (en) * 1998-05-15 1999-06-09 青岛高科技工业园金斯达通信开发有限公司 Distribution frame protector with thermistor failure protection and warning functions
JP2001313202A (en) * 2000-04-28 2001-11-09 Nec Schott Components Corp Protective device
CN1377045A (en) * 2001-03-27 2002-10-30 佳邦科技股份有限公司 Surface Mount Type Reversible Overcurrent Protection Component Terminal Electrode Structure and Its Manufacturing Method
JP2002369372A (en) * 2001-06-04 2002-12-20 Nissan Motor Co Ltd Battery pack

Cited By (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101630674B (en) * 2008-04-21 2013-01-02 力特保险丝公司 Circuit protection device including resistor and fuse element
US8472158B2 (en) 2009-09-04 2013-06-25 Cyntec Co., Ltd. Protective device
US8675333B2 (en) 2009-09-04 2014-03-18 Cyntec Co., Ltd. Protective device
US9025295B2 (en) 2009-09-04 2015-05-05 Cyntec Co., Ltd. Protective device and protective module
US9129769B2 (en) 2009-09-04 2015-09-08 Cyntec Co., Ltd. Protective device
US9336978B2 (en) 2009-09-04 2016-05-10 Cyntec Co., Ltd. Protective device
CN102237674A (en) * 2010-04-20 2011-11-09 乾坤科技股份有限公司 Protective components and electronic devices
CN102237674B (en) * 2010-04-20 2013-12-11 乾坤科技股份有限公司 Protective components and electronic devices
CN109496343A (en) * 2016-08-24 2019-03-19 迪睿合株式会社 The manufacturing method of protection element, circuit module and protection element
CN109427452A (en) * 2017-08-21 2019-03-05 富致科技股份有限公司 Positive temperature coefficient circuit protection device and manufacturing method thereof
CN109427452B (en) * 2017-08-21 2021-01-29 富致科技股份有限公司 Positive temperature coefficient circuit protection device and manufacturing method thereof

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