Technical background
The LED that come out the sixties in 20th century obtains develop rapidly in short more than 30 year, particularly succeeding in developing of white light LEDs in 1998 makes LED use and stepped a substantial step from simple sign Presentation Function to illumination functions.
White light LEDs generally uses yttrium aluminum garnet (YAG) fluorescent material of blue light-emitting LED stack by blue-light excited jaundice light at present, synthesizes white light.Owing to only contain indigo plant, yellow these two main ripples in its luminescent spectrum, lack the ruddiness composition, so there is the problem that colour temperature is higher, colour rendering index is on the low side, do not meet the general lighting requirement.Because human eye is much higher than the susceptibility a little less than the light intensity the susceptibility of aberration, for illumination, the color developing of light source is often more important than luminous efficiency.
The appearance of purple light or ultraviolet LED, it provide fluorescent material with purple light or ultraviolet excitation three primary colors fluorescent powder or multiple illuminant colour obtain white light by way of.Because the energy of UV-light is than blue light height, the white light LEDs light efficiency of preparing can further improve, and its spectral range is wideer simultaneously, and colour rendering index can further increase, and can prepare the LED product of different-colour or different colours as required.But at present the emissive porwer less than the ultraviolet LED of 370nm is extremely low, does not have practical value, and existing led chip development and production field are all in the efficient of making great efforts raising 370~420nm purple light and ultraviolet leds.The three primary colors fluorescent powder that is widely used in compact energy-saving fluorescent lamp at present is not suitable for the demand of this white light LEDs, must develop the three primary colours or the multicolor phosphor of new white light LEDs special use, and the fluorescent material that existing development comes out to be suitable for using is: red fluorescence powder: Y
2O
3: Eu
3+, Y
2O
2S:Eu
3+Deng; Green emitting phosphor BaMgAl
10O
17: Mn
2+, Ca
8Mg (SiO
4)
4Cl
2: Eu
2+, Mn
2+Deng; Blue colour fluorescent powder BaMgAl
10O
17: En
2+, Sr
5(PO
4)
3Cl:Eu
2+Deng.
With in the three primary colors fluorescent powder, red fluorescence powder exists luminous intensity low at the ultraviolet white light LEDs, and problem that luminous efficiency is low and ultraviolet green, blue colour fluorescent powder matching are poor, can't realize having the white than the color reducing power of rich shade.
US6252254 discloses the sulphide fluorescent material SrS:Eu that several ultraviolets glow
2+, (Sr, Ca) S:SrS:Eu
2+, SrY
2S
4: Eu
2+, CaLa
2S
4: Ce
3+Though, the luminous intensity height, the chemical stability of sulfide own is bad; It is the europkium-activated yttrium oxysulfide of trivalent that Chinese patent CN1478855A discloses a kind of purple light excited rouge and powder, though luminous intensity and chemical stability are good, discharges SO in the production process
2, the environmental pollution degree is big.
US6501100 provides orange emitted fluorescence powder: Sr
0.8Eu
0.1Mn
0.1)
2P
2O
7It is the europkium-activated yttrium aluminum garnet of trivalent that Chinese patent CN1397625A discloses the fluorescent material that a kind of ultraviolet glows; It is the compound of the europkium-activated molybdate of trivalent that Chinese patent CN1539914A discloses the fluorescent material that a kind of ultraviolet glows.Contrast finds that the emissive porwer of these three kinds of red fluorescence powders only the invention provides 1/4,1/5 and 1/3 of fluorescent material by experiment.
In the LED encapsulation process, MODEL OF THE PHOSPHOR PARTICLE SIZE also is the important factor that influences the LED luminous intensity.Particle diameter is big, maldistribution, causes fluorescent material non-uniform light in the LED potting resin, and luminous intensity is low.
Summary of the invention
The invention provides a kind of can be by UV-light, blue-ray LED excites and the fluorescent material that glows, main chemical constitution expression is: AM
aO
b: Mn
x, R
y
A is Mg, Ca, Sr, Ba, the combination of 1~3 kind of element among the Zn;
M is Al, Ga, Y, the combination of 1~3 kind of element among the Gd;
R is Eu, Dy, Ce, Pr, Nd, Sn, Sm, Tb, Ho, Er, the combination of 1~3 kind of element among the Tm;
0.9<a<25,3<b<40,0.0001<x<1,0≤y<0.5。
Wherein excite, launching effect is reasonable is:
8<a<20,15<b<30,0.0008<x<0.1,0≤y<0.1; This fluorescent material is exciting down at 300nm-500nm light, particularly 400nm and 470nm, presents the emmission spectrum of 630nm-660nm.The scope of excitation spectrum and emmission spectrum is all than broad.
Provided by the invention can be by UV-light, blue-ray LED excites and the manufacture method of red phosphor is as follows: according to general formula with A, M, Mn, the oxide compound of R or corresponding salt and fusing assistant, take by weighing according to molar ratio, after mixing, prior to 600 ~ 1400 ℃ of pre-burnings 1 ~ 15 hour, cooling, pulverize, sieve, after grinding evenly, burnt till 1 ~ 20 hour in 800~1500 ℃ of high temperature again, fluorescent material is pulverized, sieve, after the grinding, be scattered in dispersion medium ethanol or the acetone, by adopting the fluid sedimentation-separation technology to carry out classification, to guarantee that MODEL OF THE PHOSPHOR PARTICLE SIZE DISTRIBUTION is even, final drying obtains fluorescent material.
The material purity A that fluorescent material of the present invention uses is 3N (99.9%), M and R 4N (99.99%).
The fusing assistant that fluorescent material of the present invention uses comprises NH
4Cl, NH
4F, (NH
4)
2HPO
4, NaCl, CaCl
2, Li
2CO
3, Na
2CO
3CaF
2, MgF
2, K
3PO
4, H
3BO
3In 1~3 kind, the ratio of adding is 0.05 ~ 10wt%.
Fluorescent material of the present invention burns till and adopts the twice firing technology, and it is more even to guarantee that each raw material mixes, and reacts more abundant.Effect high temperature firing condition preferably is: 800 ~ 1300 ℃ of pre-burnings 6~12 hours, and 1000~1400 ℃ were burnt till 6~15 hours, and firing atmosphere is an oxidizing atmosphere.
The pulverizing of fluorescent material of the present invention, general comminution by gas stream and the quick ball-grinding machine of using of grinding, preliminary assurance obtains the thinner fluorescent material of particle diameter, helps improving in the classification process productive rate of fluorescent material.
The fluorescent material particle diameter also is the important factor that influences luminous intensity, and the too little and resin of particle diameter is not easy to mix, and luminous intensity is low; Though the fluorescent material that particle diameter is big helps improving luminous intensity, for the fluorescent material that is applied to LED, cause non-uniform light easily.The invention provides the medium particle diameter D of fluorescent material
50In 2~6 mu m ranges.
The chemical constitution of fluorescent material of the present invention itself has determined its stability of structure, so chemical stability is good.
The object of the invention provide a kind of can be at 300nm-500nm light, particularly 400nm and 470nm excite down, the red fluorescence powder and the manufacture method thereof that present the 630nm-680nm emmission spectrum, this fluorescent material has that luminous intensity height, chemical stability are good, excitation wave length and width, granularity are little, characteristics such as narrowly distributing, manufacture method is simple, pollution-free.This fluorescent material is applicable to the red fluorescence powder that ultraviolet excitation LED is required on the one hand, is applicable on the other hand in yttrium aluminum garnet (YAG) fluorescent material that is doped to blue-light excited jaundice light, improves the colour rendering index of GaN base white light LEDs.
Embodiment
Embodiment one: (Sr
0.6Ba
0.1Mg
0.3) (Y
0.3Al
0.4Ga
0.3)
16O
24: Mn
0.005Tm
0.01Eu
0.01
SrCO
38.856g Ga
2O
344.98g alkali formula magnesium 3.022g
BaCO
3 1.973g MnCO
3 0.115g
Y
2O
3 54.19g Tm
2O
3 0.193g
Al
2O
3?32.64g Eu
2O
3 0.176g
Fusing assistant 2.6g (CaF
2, (NH
4)
2HPO
4, Li
2CO
3)
Above-mentioned raw materials is put into the corundum ball grinder after grinding evenly on the shredder, and in 95 porcelain crucibles of packing into, 1000 ℃ of pre-burnings are 8 hours under oxygen atmosphere, and cooling is ground back 1350 ℃ of high temperature and burnt till, and the time is 10 hours.After pulverizing, sieving fluorescent material is scattered in the ethanol medium, adopts the fluid sedimentation-separation technology to carry out classification, obtain the material that medium particle diameter is 5.6 μ m after the drying.Excite down at 300nm-500nm light (particularly 400nm and 470nm), present the emmission spectrum of 630nm-680nm.Peak wavelength is 654nm.It excites (400nm excites), emmission spectrum (654nm excites) to see Fig. 1, and emmission spectrum (470nm excites) is seen Fig. 2, and the fluorescent material particle diameter is seen Fig. 3.
Embodiment two: (Sr
0.1Ca
0.9) (Gd
0.3Al
0.7)
18O
28: Mn
0.03Dy
0.02Sm
0.01
SrCO
3 1.471g MnSO
4.H
2O 0.507g
CaCO
3 9.000g Dy
2O
3 0.373g
Gd
2O
3 97.90g Sm
2O
3 0.174g
Al
2O
3 64.26g
Fusing assistant 2.4g (NH
4F 1.0g MgF
20.5g H
3BO
30.9g)
Above-mentioned raw materials is put into the corundum ball grinder after grinding evenly on the shredder, and in 95 porcelain crucibles of packing into, 1200 ℃ of pre-burnings are 6 hours under oxygen atmosphere, and cooling is ground back 1400 ℃ of high temperature and burnt till, and the time is 6 hours.After pulverizing, sieving fluorescent material is scattered in the ethanol medium, adopts the fluid sedimentation-separation technology to carry out classification, obtain the material that medium particle diameter is 4.8 μ m after the drying.Excite down at 300nm-500nm light (particularly 400nm and 470nm), present the emmission spectrum of 630nm-680nm.Peak wavelength is 650nm.
Embodiment three: Ca (Gd
0.1Al
0.9)
14O
22: Mn
0.005Eu
0.01Ho
0.02
CaCO
3 10.00g MnCO
3 0.057g
Gd
2O
3?25.38g Eu
2O
3 0.176g
Al
2O
3?64.26g Ho
2O
3 0.378g
Fusing assistant 1.9g (NH
4Cl 0.8g NaCl 0.4g K
3PO
40.7g)
Above-mentioned raw materials is put into the corundum ball grinder after grinding evenly on the shredder, and in 95 porcelain crucibles of packing into, 900 ℃ of pre-burnings are 9 hours under oxygen atmosphere, and cooling is ground back 1380 ℃ of high temperature and burnt till, and the time is 6 hours.After pulverizing, sieving fluorescent material is scattered in the medium-acetone, adopts the fluid sedimentation-separation technology to carry out classification, obtain the material that medium particle diameter is 4.0 μ m after the drying.Excite down at 300nm-500nm light (particularly 400nm and 470nm), present the emmission spectrum of 630nm-680nm.Peak wavelength is 647.
Embodiment four: (Mg
0.5Zn
0.5) (Al
0.8Ga
0.2)
12O
19: Mn
0.06Pr
0.01
Alkali formula magnesium 5.037g Ga
2O
322.17g
ZnO 4.068g MnO
2 0.521g
Al
2O
3 48.96g Pr
6O
11?0.170g
Fusing assistant 1.6g ((NH
4)
2HPO
41.0g Li
2CO
30.6g)
Above-mentioned raw materials is put into the corundum ball grinder after grinding evenly on the shredder, and in 95 porcelain crucibles of packing into, 800 ℃ of pre-burnings are 10 hours under oxygen atmosphere, and cooling is ground back 1200 ℃ of high temperature and burnt till, and the time is 12 hours.After pulverizing, sieving fluorescent material is scattered in the ethanol medium, adopts the fluid sedimentation-separation technology to carry out classification, obtain the material that medium particle diameter is 3.2 μ m after the drying.Excite down at 300nm-500nm light (particularly 400nm and 470nm), present the emmission spectrum of 630nm-680nm.Peak wavelength is 642nm.
Embodiment five: (Sr
0.4Ca
0.5Ba
0.1) (Ga
0.1Al
0.6Y
0.03)
10O
16: Mn
0.06Sn
0.05Er
0.04
SrCO
3 5.880g Y
2O
3 33.87g
CaCO
3 5.000g MnCO
3 0.688
BaCO
3 1.973g SnO
2 0.754
Ga
2O
3?9.372g Er
2O
3 0.765g
Al
2O
3?30.60g
Fusing assistant 2.3g (CaF
21.3g MgF
21g)
Above-mentioned raw materials is put into the corundum ball grinder after grinding evenly on the shredder, and in 95 porcelain crucibles of packing into, 1250 ℃ of pre-burnings are 6 hours under oxygen atmosphere, and cooling is ground back 1450 ℃ of high temperature and burnt till, and the time is 6 hours.After pulverizing, sieving fluorescent material is scattered in the ethanol medium, adopts the fluid sedimentation-separation technology to carry out classification, obtain the material that medium particle diameter is 4.3 μ m after the drying.Excite down at 300nm-500nm light (particularly 400nm and 470nm), present the emmission spectrum of 630nm-680nm.Peak wavelength is 646nm.
Embodiment six: (Mg
0.7Sr
0.3) (Ga
0.1Al
0.6Gd
0.3)
12O
19: Mn
0.005Tm
0.01Ho
0.02
SrCO
3 4.428g Gd
2O
3 65.27g
MgCO
3 5.901g MnSO
4.H
2O 0.085g
Ga
2O
3 11.25g Tm
2O
3 0.193g
Al
2O
3 36.72g Ho
2O
3 0.378g
Fusing assistant 1.2g (NH
4Cl 0.6g H
3BO
30.6g)
Above-mentioned raw materials is put into the corundum ball grinder after grinding evenly on the shredder, and in 95 porcelain crucibles of packing into, 1050 ℃ of pre-burnings are 8 hours under oxygen atmosphere, and cooling is ground back 1250 ℃ of high temperature and burnt till, and the time is 12 hours.After pulverizing, sieving fluorescent material is scattered in the ethanol medium, adopts the fluid sedimentation-separation technology to carry out classification, obtain the material that medium particle diameter is 2.5 μ m after the drying.Excite down at 300nm-500nm light (particularly 400nm and 470nm), present the emmission spectrum of 630nm-680nm.Peak wavelength is 643nm.
Embodiment seven: (Mg
0.6Ca
0.4) Y
14O
22: Mn
0.005Eu
0.01Ho
0.02
MgCO
3 5.058g MnCO
3 6.874g
CaCO
3 4.000g Eu
2O
3 0.176g
Y
2O
3 158.06g Ho
2O
3 0.378g
Fusing assistant 5.6g (NH
4F 2.9g MgF
22.7g)
Above-mentioned raw materials is put into the corundum ball grinder after grinding evenly on the shredder, and in 95 porcelain crucibles of packing into, 1000 ℃ of pre-burnings are 7 hours under oxygen atmosphere, and cooling is ground back 1350 ℃ of high temperature and burnt till, and the time is 9 hours.After pulverizing, sieving fluorescent material is scattered in the ethanol medium, adopts the continuous fluid sedimentation-separation technology to carry out classification, obtain the material that medium particle diameter is 5.5 μ m after the drying.Excite down at 300nm-500nm light (particularly 400nm and 470nm), present the emmission spectrum of 630nm-680nm.Peak wavelength is 640nm.
Embodiment eight: (Ca
0.9Zn
0.1) (Ga
0.1Al
0.9)
12O
19: Mn
0.005Tm
0.01Ho
0.02
CaO 5.4g Al
2O
3 55.08g
ZnO 0.814g MnO
2 0.044g
Ga
2O
3 11.25g Tm
2O
3 0.193g Ho
2O
3 0.378g
Fusing assistant 0.6g (MgF
20.6g)
Above-mentioned raw materials is put into the corundum ball grinder after grinding evenly on the shredder, and in 95 porcelain crucibles of packing into, 800 ℃ of pre-burnings are 8 hours under oxygen atmosphere, and cooling is ground back 1250 ℃ of high temperature and burnt till, and the time is 6 hours.After pulverizing, sieving fluorescent material is scattered in the medium-acetone, adopts the fluid sedimentation-separation technology to carry out classification, obtain the material that medium particle diameter is 3.5 μ m after the drying.Excite down at 300nm-500nm light (particularly 400nm and 470nm), present the emmission spectrum of 630nm-680nm.Peak wavelength is 639nm.
Embodiment nine: Ca (Ga
0.2Al
0.8)
12O
19: Mn
0.001
CaCO
3 10g MnO
2 0.009g
Ga
2O
322.50g fusing assistant 0.8g (NH
4F 0.8g)
Al
2O
3 48.96g
Above-mentioned raw materials is put into the corundum ball grinder after grinding evenly on the shredder, and in 95 porcelain crucibles of packing into, 900 ℃ of pre-burnings are 6 hours under oxygen atmosphere, and cooling is ground back 1300 ℃ of high temperature and burnt till, and the time is 12 hours.After pulverizing, sieving fluorescent material is scattered in the ethanol medium, adopts the fluid sedimentation-separation technology to carry out classification, obtain the material that medium particle diameter is 4.1 μ m after the drying.Excite down at 300nm-500nm light (particularly 400nm and 470nm), present the emmission spectrum of 630nm-680nm.Peak wavelength is 641nm.
Embodiment ten: Sr (Gd
0.3Al
0.7)
16O
28: Mn
0.08
SrCO
3 14.71g MnCO
3 1.84g
Gd
2O
3 87.03g Al
2O
3 57.12g
Fusing assistant 1.2g (Li
2CO
30.6 MgF
20.6g)
Above-mentioned raw materials is put into the corundum ball grinder after grinding evenly on the shredder, and in 95 porcelain crucibles of packing into, 1200 ℃ of pre-burnings are 6 hours under oxygen atmosphere, and cooling is ground back 1330 ℃ of high temperature and burnt till, and the time is 8 hours.After pulverizing, sieving fluorescent material is scattered in the ethanol medium, adopts the fluid sedimentation-separation technology to carry out classification, obtain the material that medium particle diameter is 5.6 μ m after the drying.Excite down at 300nm-500nm light (particularly 400nm and 470nm), present the emmission spectrum of 630nm-680nm.Peak wavelength is 649nm.