Apparatus for separation and regeneration of emulsion
Technical field
The present invention relates to a kind of emulsion regenerating unit, especially a kind of apparatus for separation and regeneration of emulsion belongs to field of mechanical technique.
Background technology
In machining process, adopt emulsion that workpiece to be machined is lubricated and cool off in the application of field of machining very extensively, produce the machining apparatus of high heat especially in process of production, such as: milling train.Milling train for influence of rolled effect not, need be lubricated the workpiece that is rolled and cool off in rolling operation process usually, generally adopts emulsion to being rolled workpiece and being lubricated and cooling off.But milling train also can produce a large amount of waste oil in the process of using, these waste oil mix with emulsion and are difficult to separate, and makes emulsion service time very shortly promptly scrap, and has improved rolling cost when causing serious waste.In addition, handle, also can cause working environment extremely stagnant, have a strong impact on the healthy of operator if these mixed liquors are untimely.Existing milling train comprises to the processing mode of this mixed liquor and to adopt modes such as filter filters or directly waste oil scooped out, but can't two kinds of mixtures in this mixed liquor be separated completely that effect is unsatisfactory in rolling operation process.
Summary of the invention
The objective of the invention is at the deficiencies in the prior art, a kind of apparatus for separation and regeneration of emulsion is provided, it is simple in structure, and emulsion is separated with waste oil, and makes repeatedly recycling of emulsion, high efficiency; Make milling train neat and tidy more, optimized operating environment, safety and environmental protection.
To achieve these goals, the invention provides a kind of apparatus for separation and regeneration of emulsion, this device comprises a separator, this separator is the inner container that is provided with passage, the initiating terminal of this passage links to each other with input duct, end near this passage is provided with liquid barrier, the top margin of this liquid barrier is lower than separator wall top margin, has a difference in height between the two, each limit of all the other of liquid barrier all is connected with the vias inner walls sealing, it is the waste oil fluid reservoir that liquid barrier and channel end enclose the space that forms, and the passage below of liquid barrier both sides offers waste oil liquid outlet and emulsion liquid outlet respectively.
Below, separator outside is provided with the emulsion fluid reservoir with the corresponding position of emulsion liquid outlet, is used to store the emulsion of separating, and the fluid reservoir bottom offers emulsion fluid pipeline.In order to control the flow of waste oil and emulsion, on waste oil liquid outlet and emulsion liquid outlet, be respectively arranged with by-pass valve control.In order to prolong the flowing time of this mixed liquor in separator, make the abundant layering of mixed liquor of emulsion and waste oil, passage is circuitous bend, its shape also can adopt multiple mode, such as: can adopt spirality or S shape.Not thorough in order to prevent separator to the first separation of waste oil and emulsion, below the waste oil fluid reservoir, also offer the waste oil bypass outlet, this exit is provided with reflux line and links to each other with separator, this reflux line is provided with pump,, further separate through the waste oil that separates for the first time blowback separator again.Also offer watch window on the waste oil fluid reservoir, the separation case that is used to observe waste oil.Treat that through observation waste oil and emulsion separate when thorough substantially, waste oil is discharged that the waste oil of discharge can link to each other with catch of used oil, collect unified discharging by the waste oil liquid outlet.Emulsion fluid pipeline links to each other with the emulsion inlet of milling train, participates in the cooling procedure of rolling workpiece again.For convenience arrange that in different operating spaces the structure of separator can adopt various ways, the shape of its cross section can be for circular, oval or square.
In sum, this apparatus for separation and regeneration of emulsion provided by the present invention, it is simple in structure, and emulsion is separated with waste oil, and makes repeatedly recycling of emulsion, high efficiency; This device can make milling train neat and tidy more, has optimized operating environment, safety and environmental protection.
Below in conjunction with the drawings and specific embodiments technical scheme of the present invention is described in detail.
Description of drawings
Fig. 1 is the overall structure schematic diagram of the embodiment of the invention one;
Fig. 2 is the overall structure schematic diagram of the embodiment of the invention two;
Fig. 3 is the cross-sectional view of the separator S shape bend of the embodiment of the invention three.
The specific embodiment
Embodiment one
As shown in Figure 1, be the overall structure schematic diagram of the embodiment of the invention one.As can be known from Fig. 1, the invention provides a kind of apparatus for separation and regeneration of emulsion, this device comprises a separator 1, separator 1 is the inner container of the passage 11 of circulation for liquid that is provided with, the initiating terminal of this passage links to each other with input duct 2, be provided with liquid barrier 12 near the end, the top margin of this liquid barrier 12 is lower than separator 1 wall top margin, has a difference in height between the two, each limit of all the other of this liquid barrier 12 all is connected with the sealing of passage 11 inwalls, it is waste oil fluid reservoir 13 that liquid barrier 12 encloses the space that forms with passage 11 ends, the channel bottom of these liquid barrier 12 both sides offers emulsion liquid outlet 14 and waste oil liquid outlet 15 respectively, and emulsion and waste oil after separating by this separator 1 are discharged from emulsion liquid outlet 14 and waste oil liquid outlet 15 respectively.In order to control the flow of liquid, on emulsion liquid outlet 14 and waste oil liquid outlet 15, be respectively arranged with the by-pass valve control (not shown).For convenience arrange that in different operating spaces the shape of separator 1 cross section can adopt various ways, such as: its shape can be for circular, oval, square or irregularly shaped.
As shown in Figure 1, the top margin of liquid barrier 12 is lower than separator 1 wall top margin in passage 11, has a difference in height between the two, the mixing material of waste oil and emulsion flows and layering gradually in passage 11, the density of waste oil is little thereby swim in the top of emulsion, when this mixed liquor is flowed through liquid barrier 12, the waste oil that is suspended in the mixing material top is crossed liquid barrier 12 inflow waste oil fluid reservoirs 13, and be positioned at emulsion below the mixed liquor under the barrier effect of liquid barrier 12, be trapped in a side of liquid barrier 12 and discharge by emulsion liquid outlet 14.Not thorough in order to prevent that emulsion from separating with waste oil, both can discharge by the waste oil after this separator 1 separation from waste oil liquid outlet 15, can also be back to the internal cavities of separator 1 again, separation repeatedly circulates.The waste oil of separating the most at last can collect unified discharging.
Embodiment two
As shown in Figure 2, be the overall structure schematic diagram of the embodiment of the invention two.As can be known from Fig. 2, in the present embodiment, in order to prolong the flowing time of this mixed liquor in separator 1, make the abundant layering of mixed liquor of emulsion and waste oil, passage among Fig. 1 11 is set to as shown in Figure 2 circuitous bend 11 ', and its shape can adopt spirality.
Simultaneously, below separator 1, be provided with emulsion fluid reservoir 3 with emulsion liquid outlet 14 corresponding positions, be used to store the emulsion of separating, the bottom of this emulsion fluid reservoir 3 offers emulsion fluid pipeline 31, and the emulsion of separating is discharged.It is waste oil fluid reservoir 13 that liquid barrier 12 encloses the space that forms with circuitous bend 11 ' end, on waste oil fluid reservoir 13, also offers waste oil reflux line 131.Not thorough in order to prevent that emulsion from separating with waste oil, waste oil reflux line 131 is sent the waste oil that thoroughly separates the internal cavities of separator 1 back to, makes the mixed liquor separation that circulates repeatedly, to reach better effect.This reflux line 131 is provided with pump 132,, further separates through the waste oil that separates for the first time blowback separator 1 again.Also offer watch window 133 on the waste oil fluid reservoir 13, the separation case that is used to observe waste oil.Treat that through observation waste oil and emulsion separate when thorough substantially, waste oil discharged that the waste oil of the discharge (not shown) that can link to each other with catch of used oil collects unified the discharging by waste oil liquid outlet 15.The emulsion inlet of emulsion fluid pipeline 31 and the milling train (not shown) that links to each other recycles.
Embodiment three
As shown in Figure 3, be the cross-sectional view of the separator S shape bend of the embodiment of the invention three.As can be known from Fig. 3, the difference of present embodiment and embodiment two is that the shape of cross section of separator 1 is that the shape of square and circuitous bend 11 ' is not a spirality, but adopts S shape.As shown in Figure 3, the inlet of separator 1 is an A end, and the A end links to each other with as shown in fig. 1 input duct 2, exports the end into B, near exporting B end place liquid barrier 12 is being set, and its both sides are respectively emulsion liquid outlet 14 and waste oil liquid outlet 15.Other architectural features of present embodiment and embodiment two basically identicals see also embodiment two, do not repeat them here.
Need to prove at last, above embodiment is only unrestricted in order to technical scheme of the present invention to be described, although the present invention is had been described in detail with reference to preferred embodiment, those of ordinary skill in the art is to be understood that, can make amendment or be equal to replacement technical scheme of the present invention, and not break away from the spirit and scope of technical solution of the present invention.