CN1865566A - Sewing payment management system and sewing machine - Google Patents

Abstract

A sewing wage management system calculates sewing wages according to each sewing process of a batch. In the sewing salary management system (100) that collects the salary management information of each sewing process of each batch, there are: a storage mechanism (35) for storing salary management information, and a selection mechanism (21) for selecting the sewing process , an operator information input mechanism for a specific operator, an operator information writing mechanism for adding operator information to salary management information corresponding to the selected process, a completion status output mechanism for outputting the completion status of the selected process, Add the completion status of the selected process so as to update the update mechanism (31) of the salary management information, calculate the salary of each operator corresponding to the completion status according to the prescribed salary of each sewing process and the updated salary management information. A computing mechanism (105) and a display mechanism (103) for displaying calculated wages.

Description

Sewing salary management system and sewing machine

technical field

The invention relates to a sewing wage management system and a sewing machine for obtaining wages according to a batch sewing process.

Background technique

In the production management of sewn products produced by sewing operations using sewing machines, conventionally, terminal devices are installed in random places around the personnel engaged in sewing operations, and each terminal device utilizes a communication line to communicate with the main management device. Send data about the progress or completion status of the sewing operation. On the other hand, the main management device accumulates the received data, and calculates the time used for each piece of work according to the type of product according to the data, as man-hour data according to different types. On the other hand, it stores and reflects the contents of the stored man-hour data for each type of product, and generates new production planning data (for example, refer to Patent Document 1).

[Patent Document 1] Japanese Patent Application Laid-Open No. 5-84373

However, in the above-mentioned prior art, although it is possible to create a production plan based on the actual completion status of the sewing work, it is not possible to manage the salary of the operator.

That is, usually, the calculation of wages is carried out with the batch unit of the sewn products carried out by the operation, and different wages are set according to each sewing process of the sewn products. In the above-mentioned prior art, because each Various sewn products are managed in batch units and further in sewing process units, so it is difficult to transfer the completion data obtained through the above-mentioned system to wage management of various sewn products.

Contents of the invention

An object of the present invention is to enable wage management in sewing work to be easily performed.

Furthermore, the object of the present invention is to be able to manage wages in sewing operations in batch units or sewing process units of various sewn products.

The sewing salary management system of technical solution 1 of the present invention is aimed at various sewing products that are produced and managed in batch units, and collects salary management information according to the sewing process of each batch; the following is adopted: structure with:

a storage mechanism for storing the salary management information; a selection mechanism for selecting a batch and a sewing process in the salary management information; an operator information input mechanism for inputting operator information specified to be engaged in The sewing operator of the selected sewing process; the operator information writing mechanism, which corresponds to the selected sewing process, writes the salary management information stored in the storage mechanism. The input operator information; the completion status output mechanism, which outputs the completion status of the selected sewing process; the update mechanism, which adds the output completion status to the salary management information stored in the storage mechanism , so as to update; the computing mechanism, which collects the updated wage management information, based on the specified wages determined by each sewing process of each batch and the updated wage management information, according to each operation an operator to accumulatively calculate wages corresponding to the completion status of said respective operators; and a display means for displaying said calculated wages.

"Lot" refers to a group consisting of a plurality of sewn products of the same type, and production and management are carried out in batch units. In addition, the number of sewn product sheets in a batch is not a fixed number, but is set arbitrarily for each batch.

The "sewing process" refers to a process obtained by dividing the sewing process of each batch of sewn products into multiple types.

"Salary management information" refers to information including at least data indicating the number of sewn products that have completed the sewing work for each sewing process of each lot. In addition, the data related to the predetermined salary determined for each sewing process of each batch calculated by the "calculation mechanism" may be included as part of the "salary management information", or may be a main management device. It is a structure owned as data different from "salary management information".

"Completion status" is a concept that at least includes information indicating the number of sewn products that have completed the sewing operation for each sewing process of each lot.

As an example of the "completion status output mechanism" that outputs the completion status, the predetermined input mechanism when the operator inputs the above-mentioned completion status using a predetermined input mechanism and outputs it to the "update mechanism" is equivalent to the "completion status output mechanism". mechanism".

Also, as yet another example, the completion status is obtained from control information of an operating device assembled as a part of the system (for example, the sewing machine shown in claim 6 of the present invention, etc.) or an operating device connected to the system, and is sent to "Update In the case of the output of "mechanism", the processing mechanism that performs such processing corresponds to the "completion status output mechanism".

The sewing salary management system according to claim 2 of the present invention has the same structure as the invention of claim 1, and adopts the following structure: the updating means adds information about the selected sewing to the salary management information. The completion status of the technological process and its completion time are updated. The storage mechanism stores information about the scheduled end time set by each batch of sewing technological processes. The sewing process calculates wages based on predetermined wages determined for each sewing process of each batch, corresponding to completion within the scheduled end time or completion after the time elapses.

In addition, in the above configuration, the case where the predetermined salary for completion after the scheduled end time passes is set to 0, that is, the case where the salary calculation is performed only when the completion is completed within the scheduled end time is also included.

The sewing salary management system of claim 3 of the present invention has the same structure as the invention of claim 1, and adopts a structure that further includes a terminal device disposed on the operator side and a main management system for collecting salary management information. device; a terminal device with a storage mechanism, a selection mechanism, an operator information input mechanism, an operator information write mechanism, a completion status output mechanism, and an update mechanism; and a main management device with a computing mechanism and a display mechanism; the computing mechanism, from the terminal The device collects the updated salary management information, and calculates the salary corresponding to the completion status of each operator based on the collected salary management information; the display unit displays the salary calculated by the calculation unit.

The sewing salary management system of claim 4 of the present invention has the same structure as the invention of claim 2, and adopts a structure that further includes a terminal device disposed on the operator side and a main management system that collects salary management information. device; a terminal device having a storage mechanism, a selection mechanism, an operator information input mechanism, an operator information writing mechanism, a completion status output mechanism, and an updating mechanism; and the main management device has a computing mechanism and a display mechanism; The terminal device collects the updated salary management information, and calculates the salary corresponding to the completion status of each operator based on the collected salary management information. The display unit displays the salary calculated by the calculation unit.

The sewing salary management system according to claim 5 of the present invention has the same structure as the invention of claim 3, and adopts a structure in which the main management device is connected with an information communication mechanism for transmitting and receiving the salary management information. and the terminal device.

In addition, the information communication means may be wired or wireless, and the communication medium may be any communication medium such as radio waves, electric signals, and optical signals used in information communication.

The sewing wage management system according to claim 6 of the present invention has the same structure as the invention of claim 3, and adopts a structure in which the terminal device is a sewing machine.

The sewing wage management system according to claim 7 of the present invention has the same structure as the invention of claim 4, and adopts a structure in which the terminal device is a sewing machine.

The technical solution 8 of the present invention provides a sewing machine, which adopts the following structure, that is, it has: for various sewn products that are produced and managed in batch units, wage management information is stored according to the sewing process of each batch storage means; selection means for selecting batches and sewing processes in said salary management information; operator information input means for inputting operator information specified to be engaged in said selected sewing process The sewing operator of the process; the operator information writing mechanism, which corresponds to the selected sewing process, adds the input operator information to the salary management information stored in the storage mechanism; completes A status output unit, which outputs the completion status of the selected sewing process; an update unit, which updates the salary management information stored in the storage unit by adding the output completion status; and a computing unit , which accumulatively calculates wages corresponding to the completion status of each operator for each operator based on the prescribed wages determined for each sewing process of each batch and the updated wage management information ; and a display mechanism for displaying said calculated salary.

In addition, "batch", "sewing process", "salary management information", and "completion status" are the same as those of the invention of Claim 1.

The sewing machine according to claim 9 of the present invention has the same structure as the invention of claim 8, and adopts the following structure: the storage means stores the completion schedule set for each sewing process of each batch. Time information; the update mechanism, to the salary management information, add the completion status and completion time of the selected sewing process, and update it; the computing mechanism, for the sewing process Wages are calculated based on predetermined wages determined for each sewing process of each batch, corresponding to completion within the scheduled end time and completion after time elapse.

In addition, in the above-mentioned structure, the case where salary calculation is performed only when the completion|finish within the scheduled completion time is also included.

(invention effect)

Since the invention of technical solution 1 is updated and recorded in the salary management information according to the completion status of each sewing process of each batch, the salary is calculated and displayed by using the updated salary management information, so it can correspond to Based on the completion status recorded by each terminal, and understand the production status of wages in each sewing process of each batch.

Therefore, it is not necessary to count the number of completed pieces for wage accumulation, and it is possible to reduce man-hours for the entire factory in which the system of the present invention is introduced, for example.

The invention of claim 2 calculates wages based on the predetermined salary set independently for completion within the scheduled end time and completion after the time elapses. Therefore, the completion salary within the scheduled end time can be set higher , to improve work enthusiasm.

In the inventions of technical solutions 3 and 4, on the side of the terminal device, the status of completion of each sewing process of each batch is updated and recorded in the wage management information, and on the side of the main management device, the updated wage management information is used. Information is used to calculate wages and display the results. Therefore, according to the completion status recorded by each terminal, it is possible to understand the status of wages generated in each sewing process of each batch.

Furthermore, in the invention of claim 3, since the terminal device is separated from the main management device, it is possible to perform free allocation according to the personnel who operate the respective devices.

Also, since the terminal device side has storage means, selection means, operator information input means, operator information write means, completion status output means, and update means, the operator can check the necessary wages from the vicinity of the work site. The input of information required for calculation can improve work efficiency.

Furthermore, when the main management device is installed near the salary manager, the manager can grasp the salary occurrence status of each operator without going to the site.

In the invention of claim 5, since the main management device and the terminal device are connected by an information communication mechanism that transmits and receives plan information, it is possible to simply and quickly transfer salary management information to each other, thereby grasping more in real time. Salary generation status of sewing industry.

According to the inventions of Claims 6 and 7, the terminal device is a sewing machine, and the operator does not need to move to the terminal device to operate, so that the salary management information corresponding to the completion status can be easily and quickly updated.

In the invention of technical solution 8, since the computing mechanism is provided in the sewing machine, the computing mechanism can be used to calculate the wages of each sewing process of each batch. Furthermore, by performing sewing work, it is possible to immediately understand the generation status of wages, thereby improving enthusiasm for work.

In the invention of claim 9, since the wage calculation is performed based on the predetermined wages independently set for the completion within the scheduled end time and the completion after the time elapses, it is possible to set the completion wage within the scheduled end time at a higher level. Further improve work enthusiasm.

Description of drawings

FIG. 1 is a block diagram showing a schematic configuration of a production management system using a production management sewing machine;

FIG. 2 is an illustration example illustrating information content of plan information generated by a master management device in the form of a table;

Fig. 3 is a diagram example illustrating in detail the contents of each piece of information allocated by the sewing process in the planning information in Fig. 2 in the form of a table;

Fig. 4 is an illustration example illustrating the information content of salary management information generated by the main management device in the form of a table;

Fig. 5 is a block diagram showing a schematic configuration of the production management system;

Fig. 6 is a flow chart showing the overall processing performed after the main power supply of the production control sewing machine is turned on;

Fig. 7 is a flow chart showing a process of planning information performed before sewing starts in the process of Fig. 5;

8 is a front view of an operation panel showing an operator ID selection screen;

Fig. 9 is a front view of an operation panel representing a sewing process selection screen;

Fig. 10 is a front view of an operation panel showing a sewing machine ID selection screen;

FIG. 11 is an example of a diagram illustrating information content of stitch number information generated by a production management sewing machine in the form of a table;

FIG. 12 is an explanatory diagram conceptually illustrating comprehensive processing of salary management information.

Among the figure: 10-production management sewing machine, 20-operating panel (selection mechanism, personal ID input mechanism), 31-CPU (updating mechanism, computing mechanism), 35-EEPROM (storage mechanism), 36-flash memory (information recording medium ), 37-reading and writing device, 100-production management system (sewing salary management system), 101-main management system, 102 keyboard (selection mechanism, personal ID input mechanism), 103-monitor (display mechanism), 105- CPU (computing mechanism), 108-HD device (storage mechanism).

Detailed ways

(Overall structure of the embodiment of the invention)

Hereinafter, the production management system 100 which is the sewing salary management system which concerns on embodiment of this invention is demonstrated based on FIGS. 1-4. FIG. 1 is a block diagram showing a schematic configuration of a production management system 100 .

(The overall structure of the production management system)

As shown in FIG. 1 , the production management system 100 is a production management system that performs production management of various types of sewn products to be sewn in units of batches composed of an arbitrary number of pieces. This production management system 100 has a main management device 101 that generates plan information and salary management information for sewing operations that should be performed by the entire group of production management sewing machines 10, and connects the main management device 101 using a LAN as a communication line. Sewing machine 10 for production management of multiple terminal devices.

As the above-mentioned main management device 101, a personal computer or a workstation is used.

Furthermore, the main management device 101 generates plan information and salary management information, and transmits the plan information and salary management information to each production management sewing machine 10 using the LAN.

(plan information)

FIG. 2 is a diagram illustrating an example of information content of the schedule information generated by the above-mentioned master management device 101 in the form of a table. Hereinafter, plan information will be described in detail using FIG. 2 .

The "data version number" in FIG. 2 is the version number of the plan information, and when the content of the information is completely created for new production (not updated), a new production serial number is given.

"Management table type code" is a code indicating whether it is updated.

"Generation source code" is a code indicating whether the planning information is generated in the main management device 101 or generated (updated) in an arbitrary production control sewing machine 10 .

The "lot identification code" is a code assigned to each lot when all predetermined types of sewn products are divided into a plurality of lots.

"Number of planned batches" indicates the number of production sheets planned for each batch of sewn products. The number of such batch-planned sheets is set independently for each batch.

In FIG. 2, each column of "A00-E00"-"AXX-EXX" is information about the sewing process arranged in columns. The sewing process represents one of a plurality of processes until the sewing of a sewn product is completed.

That is, in FIG. 2 , the sewing processes are commonized in the column direction, and the batches are commonized in the row direction to arrange process information described later.

That is, each batch of sewn products goes through a plurality of processes until the sewing is completed, and the production management thereof is classified into batches in the planning information, and each batch is also classified into each sewing process.

The "process identification code" in each column above is a code indicating that the data in each column is data on any sewing process of a sewn product.

The "sewing machine ID" in each of the above columns is a code indicating that a sewing process identified by a "process identification code" is assigned to any one of the sewing machines 10 for production management. That is, all the production-management sewing machines 10 belonging to the production-management system 100 are set with unique sewing-machine IDs.

In addition, a sewing process identified by a "process identification code" is not limited to being allocated to one production control sewing machine 10, and may be allocated to a plurality of production control sewing machines 10. Conversely, a plurality of sewing processes may be allocated to one production management sewing machine 10 in some cases.

The "process information" shown in FIG. 2 is actual performance data showing the work progress or completion status of each sewing process of each lot. FIG. 3 is an example of a diagram illustrating in detail the content of each piece of information assigned to each of the above-mentioned sewing processes in the form of a table. Various information allocated to each production management sewing machine 10 will be described in detail based on FIG. 3 .

"Number of completed pieces" in FIG. 3 indicates the number of completed pieces in the sewing process relative to the planned number of pieces in a batch.

"OP.ID" in FIG. 3 indicates an operator ID (personal ID) as operator information for identifying an operator engaged in the sewing process of each lot. That is, each operator is specified to have a unique operator ID, and is registered in the master management device 101 .

"Start time" in FIG. 3 indicates the time when the sewing operation of each batch of sewing processes starts.

"End time" in FIG. 3 indicates the time when the sewing operation of each batch of sewing processes is completed.

The "scheduled completion time" in FIG. 3 indicates the target time at which the sewing operation of each batch of sewing process processes is completed.

(Salary management information)

FIG. 4 is a diagram illustrating an example of information content of salary management information generated by the above-described main management device 101 in a table format. Hereinafter, salary management information will be described in detail using FIG. 4 .

A lot number set for each lot is set in the item of "lot" in FIG. 4 .

The process number set for each sewing process of each lot is set in the item of "process". Such a process number may be shared with the process identification code.

In the item of "salary base", the prescribed salary for one piece of sewn product set for each sewing process of each lot is set.

The operator ID of the operator engaged in the sewing process of each lot mentioned above is set in the item of "OP.ID". In this salary management information, IDs of all operators registered in the main management device 101 are set, but only three IDs are shown in FIG. 4 , and the remaining IDs are omitted.

In the item of "number of sewn pieces", the number of pieces of sewn products that the operator indicated by the operator ID sews by the process is input for each sewing process of each lot. Such number of sewing pieces is set to a value of 0 when the salary management information is first sent from the main management device 101 to each production management sewing machine 10, and is updated on each production management sewing machine 10 side.

In the item of "sewing time", the sewing completion time of the sewn product whose process is sewn by the operator indicated by the operator ID is input for each sewing process of each batch. Such sewing time is not set when the salary management information is first sent from the main management device 101 to each production management sewing machine 10, and is updated on each production management sewing machine 10 side.

The main management device 101 creates plan information with "sewing machine ID", "OP.ID", "start time" and "end time" as blank fields in the above items, and provides it to each production management sewing machine 10 using LAN.

Moreover, the main management device 101 generates salary management information with "number of sewn pieces" and "sewing time" as blanks in the above-mentioned items, and provides it to each production management sewing machine 10 using the LAN.

On the other hand, each production management sewing machine 10 updates the plan information by writing the actual data of the "sewing machine ID", "OP.ID", "start time" and "end time", and returns it to the main management via LAN. device 101.

Similarly, each production management sewing machine 10 updates the salary management information by writing the data of "number of sewing pieces" and "sewing time", and sends back to the main management device 101 by using LAN.

Furthermore, when the main management device 101 receives the updated plan information and salary management information from each production management sewing machine 10, it generates new plan information and salary management information comprehensively reflecting the contents updated by each production management sewing machine 10, Alternatively, new planning information or a new lot number added with a new batch identification code or process identification code is generated, salary management information with a sewing process number added is generated, and sent to each production management sewing machine again.

By repeating the operations described above, it is possible to easily grasp the completion status of the work performed by the production control sewing machines 10 as a whole and the generation status of wages.

(Production management sewing machine)

FIG. 5 is a block diagram showing a schematic configuration of a production management system 100 including the production management sewing machine 10 .

Each production control sewing machine 10 has: a sewing machine motor 11 as a driving source for vertical motion of a needle bar holding a machine needle; Passed on the needle bar; Unillustrated cloth feeding mechanism; Unillustrated thread adjustment device; Knife drive solenoid 12, which drives the thread cutter for cutting off the sewing thread after sewing is completed; Operating pedal 13, It is stepped on the front to input the starting command of the sewing machine motor 11, and then stepped on the back to input the driving command of the knife driving solenoid 12; the operation panel 20 has the operation keys 21 for various inputs described later and the screen display for specifying. Display unit 22; ROM 32, which stores various programs and initial data for executing various processes described later; CPU 31 for executing various programs; RAM 33, which stores various data related to the processing of CPU 31 in the work area; interface 34, which is connected to the LAN connected to the main management device 101 and the CPU 31; EEPROM35, which is used as a plan storage mechanism for storing plan information and salary management information received from the main management device 101 and a storage mechanism for salary management information through the LAN of the communication mechanism ; flash memory 36, which is used to provide various setting data required for sewing or production management and salary management to the sewing machine, or to the main management device from the sewing machine; and read-write device 37.

(Update processing of various information of production control sewing machines)

6 is a flowchart showing the overall processing performed after the main power of the production management sewing machine 10 is turned on, and FIG. 7 is a flowchart showing the processing of the schedule information and salary management information performed before sewing starts in the above overall processing.

Each of the above processes is performed by the CPU 31 of the production control sewing machine 10 executing various predetermined processes in the ROM 32 .

First, when the main power is turned on, the CP 31 performs operation control to display an operator ID selection screen on the display unit 22 of the operation panel 20 (step S1 ).

FIG. 8 is a front view of the operation panel 20 displaying an operator ID selection screen. On this operator ID selection screen, the newly selected operator ID and other candidate operator IDs are displayed. Other candidate operator IDs are registered in the flash memory 36, read out therefrom, and displayed.

At this time, any one of the plurality of operation keys 21 on the operation panel 20 functions as a selection key for another operator ID candidate, and the other operation keys function as a confirmation key.

Then, when an operator ID is selected by operating the operation key 21 , the CPU 31 registers the selected operator ID in the EEPROM 35 . That is, in the process of step S1, the operation panel 20 functions as operator information input means.

Moreover, CPU31 registers an operator ID in the schedule information and salary management information in EEPROM35. This operator ID is associated with the lot identification code and process identification code selected in the process of step S4 mentioned later, and is registered in plan information and salary management information. In this way, when planning information and wage management information are collected in the main management device 101, it is possible to easily identify which operator has completed the sewing process in which batch. That is, in this process, the operation panel 20 functions as operator information writing means.

Next, the CPU 31 determines whether or not the pedal 13 has been stepped forward (step S2 ), and if the pedal has not been stepped forward, the process of step S3 shown in FIG. 7 is performed.

In step S3, under the situation that plan information and salary management information have been read in from main management device 101, judge whether to utilize the prescribed operation key 21 of operation panel 20 to instruct to input the change of batch and sewing process for sewing . Then, when the change of the batch and the sewing process has not been input, the process of step S5 is performed, and when the change is input, the process of step S4 is performed.

In step S4 , the CPU 31 performs operation control for displaying a lot/sewing process selection screen on the display unit 22 of the operation panel 20 , and performs processing for receiving a batch/sewing process selection input from the operation keys 21 . That is, in the processing of this step, the operation panel 20 functions as a selection means.

FIG. 9 is a front view of the operation panel 20 showing a sewing process selection screen. In the batch/sewing process selection screen, "/" is used as a separator to represent the batch identification code (for example, K001-25790B) and the process identification code (for example, SL-IN), which are stored in the EEPROM35. Uncompleted identification codes of all batch/process identification codes. The operator specifies the object to be sewn based on the lot identification code and the process identification code displayed on the selection screen.

At this time, any one of the plurality of operation keys 21 of the operation panel 20 functions as a lot/process identification code, and the other operation keys function as determination keys.

Then, if a lot/sewing process is selected by operating the operation key 21, the CPU 31 registers the selected lot identification code and process identification code in the EEPROM 35, and proceeds to step S5.

In step S5, the CPU 31 determines whether an instruction to acquire new plan information and salary management information from the main management device 101 has been input using the operation keys 21, and if not, proceeds to step S7. Also, if it has already been input, the processing of step S6 is performed, and new plan information and salary management information are acquired from the main management device 101, stored in the EEPROM 35, and then the processing proceeds to step S7.

In step S7, CPU 31 judges whether an instruction to transmit schedule information and salary management information in EEPROM 35 to main management device 101 has been input using operation keys 21, and if not, proceeds to step S9. In addition, in the case of input, the processing of step S8 is performed, and the calculation information and salary management information in EEPROM 35 are output to the main management device 101 through LAN, and then the processing of step 9 is performed.

In step S9 , the CPU 31 determines whether or not an instruction to execute the unified time has been input using the operation keys 21 , and if not input, proceeds to the processing of step S11 . Also, in the case of input, the process of step S10 is performed.

In step S10 , the CPU 31 performs operation control for displaying a unified time screen on the display unit 22 of the operation panel 20 . On the unified time screen, the currently set date and time are displayed on the display unit 22 . Moreover, a plurality of operation keys 21 function as correction keys for inputting their corrections, and the other operation keys function as confirmation keys,

Then, when the current time is input by key operation of the operation keys 21, the CPU 31 updates the current time of the clock unit included in the CPU 13 to the input time, and then proceeds to the process of step S11.

In step S11, the CPU 31 judges whether or not an instruction to input the sewing machine ID has been input using the operation keys 21, and if not, returns to the processing of step S2 (determination of operation pedal input) shown in FIG. 6 .

Moreover, in the case of input, the process of step S12 is performed. Fig. 10 is a front view of the operation panel 20 showing the sewing machine ID selection screen. On the sewing machine ID selection screen, candidate sewing machine IDs are displayed one by one. The candidate sewing machine IDs are registered in the flash memory 36, read out therefrom, and displayed.

At this time, any one of a plurality of operation keys 21 of the operation panel 20 functions as a selection key for other sewing machine IDs, so that other candidate sewing machine IDs can be sequentially moved and displayed one by one, and the operation key as a confirmation key 21 to be sure. That is, in the process of step S12, the operation panel 20 functions as a sewing machine ID input means.

Then, when the sewing machine ID is selected by key operation of the operation key 21 , the CPU 31 registers the selected sewing machine ID in the EEPROM 35 .

In addition, the sewing machine ID input in the above-mentioned step S12 is a process for a sewing machine whose sewing machine ID is not registered in the EEPROM 35, or a sewing machine whose sewing machine ID has been registered in the EEPROM 35 but needs to be changed. Normally, only the sewing machine ID needs to be changed once. Registering in the EEPROM 35 eliminates the need to input the sewing machine ID in the above-mentioned step S12, and shifts to step S2 in the state of negative determination in step S11.

Then, the process returns to step S2 (determination of pedal operation input) shown in FIG. 5 .

On the other hand, in step S2, when the forward stepping of the operation pedal 13 is detected, the CPU 31 starts the sewing machine motor 11 to start sewing (step S13).

Next, CPU 31 determines whether there is an input of stepping back of operation pedal 13 (step S14), if not input, then the process returns to step S13 to continue sewing, if there is input, then the processing of step S15 is performed.

In step S15, the CPU 31 operates the knife driving solenoid 12 to cut the sewing thread by the movable knife.

Next, when the thread trimming process is performed, the CPU 31 performs a process of writing actual performance data into the plan information.

And then, if there is the implementation command of thread trimming, CPU31 then with regard to the sewing process that has been determined, carries out the judgment of the number of pieces to be sewn and the sewing time that wage management information should be updated. That is, the CPU 31 executes processing as completion status output means.

In addition, the CPU 31 executes update processing of wage management information and update processing of stitch number information described later (step S16). That is, the CPU 31 executes processing as an update mechanism.

As the actual performance data written in the plan information, there are the above-mentioned operator ID, sewing machine ID, start time, end time, and number of finished pieces.

Next, the writing process of actual performance data will be described in detail with reference to FIG. 3 again.

As the principle of thread trimming, it means the completion of a sewing process of a sewn product. Thereby, if carry out trimming processing, then CPU31 carries out the batch and sewing technological process in specific planning information according to the batch selected in the processing of step S3 and sewing technological process, for the sewing technological process of this batch, and implements writing Enter the processing of operator ID and sewing machine ID.

Furthermore, CPU31 performs the process of adding 1 to "the number of completed sheets" in the said process information according to the sewing process selected by the process of step S3.

Furthermore, when the result of the addition processing of the number of completed sheets indicates the first sheet, the CPU 31 refers to the current time and records this time as the "start time" in the process information. In this case, strictly speaking, since a time slightly later than the start time is recorded, the above-described processing may be executed when the operation pedal 13 is stepped forward.

Further, when the result of the addition process of the above-mentioned completed number of sheets coincides with the lot plan number of sheets, the CPU 31 refers to the current time of the clock unit, and performs a process of recording this time as the "end time" in the process. .

In addition, updating of salary management information executed in step S16 will be described with reference to FIG. 4 .

If thread trimming is performed, the CPU 31 specifies the batch and sewing process in the salary management information according to the batch selected in the processing of step S3 and the sewing process, and according to the operator ID selected in the processing of step S1 To specify the operator ID in the payroll information.

Then, the CPU 31 adds 1 to the "sewing number" of the sewing process of the operator ID, and updates the "sewing time" with reference to the current time of the clock.

In addition, the update processing of the number-of-stitch information executed in step S16 will be described with reference to FIG. 11 . As shown in Fig. 11, the number of stitches information is information for setting "batch identification code", "process identification code", "operator ID", "writing time", "number of stitches" and "number of sewn pieces" .

Then, if the thread trimming process is performed, the CPU 31 executes the process of recording the "batch identification code" and "process identification code" of the number of stitches information according to the batch and sewing process selected in the processing of step S3, and records The "operator ID" selected in the process of step S1.

Further, the CPU 31 performs a process of recording the "writing time" with reference to the current time of the clock unit.

Also, the CPU 31 counts the number of revolutions of the sewing machine motor 11 from the previous thread trimming process using an encoder provided together with the sewing machine motor 11, and performs the cumulative revolutions up to the thread trimming moment as "the number of stitches". " to record the processing.

Also, "1" is recorded in the normal setting for the "number of sewn pieces". That is, the following processing is carried out: in the case of recording stitch number information setting for each thread trimming (sewing of each piece of sewn product), record "1" as "sewing piece number", and pass When changing the setting and recording the setting of the stitch number information for each arbitrary number of pieces, the number of times of thread trimming is counted, and the stitch number information is recorded only when the set number of times is reached. In this case, the time when the sewing of the predetermined number of pieces is completed and the thread trimming is performed is recorded in the "write time", and the number of sewing stitches for the predetermined number of pieces is recorded in the "number of stitches".

Such stitch number information is recorded in the flash memory 36 by the read/write device 37 . At this time, the sewing machine ID of the production control sewing machine 10 is also recorded in the stitch number information.

In addition, the CPU 31 may perform a process of outputting such stitch number information to the main management device 101 through the LAN together with the plan information or salary management information, or by arbitrarily inputting a transmission command.

As described above, the schedule information and salary management information in the EEPROM 35 are updated by the processing in step S16.

Then, the process returns to step S2, and the same process is repeated from the input confirmation of the operation pedal 13.

(Salary calculation processing of production control sewing machine)

The production management sewing machine 10 also performs wage calculation processing through a predetermined process in the ROM 32 executed by the CPU 31, in addition to the processing of planning information and salary management information.

That is, if the operation key 21 of the operation panel 20 is used to input the wage calculation instruction and the operator ID is input, the CPU 31 refers to the wage management information in the EEPROM 35, and for each sewing process, sums up each sewing process belonging to the input operator ID. The value obtained by multiplying the number of sewing pieces in the process and the salary base is used to calculate the salary. That is, the CPU 31 executes processing as an arithmetic unit.

Further, the CPU 31 controls to display the calculated salary on the display unit 22 of the operation panel 20 . That is, the display unit 22 functions as a display unit.

Also, in the wage calculation process, if the operation key 21 of the operation panel 20 is used to designate the range of the working period, then the CPU 31 executes a prescribed processing program, and refers to the sewing time of the wage management information as the sewing time within the range of the designated working period. Salary calculation is performed for the sewing process.

(master management device)

The main management device 101 has: a keyboard 102 for performing various inputs described later; a monitor 103 for displaying a predetermined screen; a ROM 104 for storing various programs and initial data for performing various processes described later; Various data about the processing of CPU 105 are stored in RAM 106 in the work area; the interface 107 connected to the LAN connecting CPU 105 and each production management sewing machine 10; 10. The HD (hard disk) device 108 of the storage mechanism of the plan information and salary management information accepted; it is used to provide various setting data required for sewing or production management and salary management to the sewing machine or to obtain the number of stitches from the sewing machine A flash memory card 36 for various data such as information; and a read-write device 109 thereof.

(Various processing of the master management device)

The CPU 105 of the main management device 101 executes a predetermined processing program to sequentially and comprehensively update the schedule information or salary management information received from each production management sewing machine 10 via the LAN.

FIG. 12 is an explanatory diagram conceptually illustrating the integrated processing of the salary management information described above. The integration of such salary management information will be described as an example. If receiving wage management information from a plurality of production management sewing machines 10, then CPU 105 will receive wage management information and original wage management information (belonging to the information of the number of sewing sheets of each operator ID or the sewing time, which is always the initial value) Information) is compared, and the information that specifies which operator ID belongs to is different. And, carry out the following processing: Only the information (symbol D in Fig. 12) that belongs to the operator ID that produces this difference is extracted, and for the salary management information before updating stored in the HD device 108, only add and write. Update the information of the extracted part.

In addition, although the plan information can also be comprehensively updated by the same process as the salary management information, as for the plan information, it is determined whether or not each piece of information belongs to the sewing process of each batch differs, so that the information belonging to the difference occurs. A series of information about the sewing process is written in place of planning information.

In addition, the main management device 101 also performs wage calculation processing in the same manner as the production management sewing machine 10 . Such salary calculation processing is performed by CPU 105 executing a predetermined program in ROM 104 .

That is, if the command input using the keyboard 102 is used to input the salary calculation command and input the operator ID, then the CPU 105 refers to the salary management information in the HD device 108, and for each sewing process, adds up all the items belonging to the input operator ID. The value obtained by multiplying the number of pieces sewn in the sewing process by the wage base is used to calculate the wages. That is, CPU 105 executes processing as an arithmetic unit.

Further, CPU 105 performs control to display the calculated salary on monitor 103 as display means.

In addition, in the wage calculation process described above, if the range of the work period is specified using the keyboard 102, the wage calculation is performed within the range, which is the same as the process of the production management sewing machine 10.

(Effect of embodiment)

According to the above-mentioned production management system 100, because the production management sewing machine 10 is used to add and update various actual performance data to the plan information provided from the main management device 101, and then output the updated plan information to the main management device 101, it is not necessary to The input operation to the terminal device is performed away from the sewing machine 10, so that the work efficiency can be maintained high, and the progress status or completion status of the sewing operation can be grasped by the main management device.

Furthermore, when performing production management, there is no need for a terminal device which is separately integrated with the sewing machine, so that equipment costs can be reduced.

Furthermore, since the actual performance data includes data indicating the number of completed pieces of sewn products of one sewing process in the current batch, the start time or the completion time of one sewing process in a batch, it is possible to By returning to the updated planning information in the main management device 101, the work progress of each sewing process of each batch can be grasped more specifically.

Furthermore, since the operator ID of the operator performing the sewing work and the sewing machine ID of the sewing machine performing the sewing work are included in the updated plan information, each operator or sewing machine can be grasped more specifically. Batch allocation status or job flow.

Also, if the CPU 31 of the above-mentioned production management sewing machine 10 executes the thread trimming operation, it will add the number of completed pieces, and refer to the clock to update the start time and end time, and update the plan information and salary management information, so the operator does not need to It is necessary to input these items one by one, so that the complexity can be eliminated and the work efficiency can be improved.

In addition, in the above-mentioned production management sewing machine 100, the plan information is transmitted and received between the production management sewing machine 10 and the main management device 101 using the LAN as the information communication mechanism, so the mutual transmission of the plan information can be carried out quickly, Thereby, the progress status or completion status of the sewing operation can be grasped in real time.

Furthermore, since each production management sewing machine 10 updates and records the number of sewing pieces as the completion status in the salary management information for each sewing process of each batch, the production management sewing machine 10 and the main management device 101 use the updated data respectively. Therefore, it is possible to know the generation status of wages for each sewing process of each batch in accordance with the completion status in each production management device 10.

Moreover, since each production management sewing machine 10 or the main management device 101 can input the operator ID of the operator and perform salary calculation associated with the operator ID, it is possible to perform salary calculation for the individual operator.

Furthermore, because the production management sewing machine 10 functions as a terminal device, the operator engaged in the sewing operation does not need to move to the terminal device to operate again, so that the update of salary management information and salary management information corresponding to the completion status can be easily and quickly performed. occurrence status.

(other)

In the above embodiment, the production management system 100 transmits and receives plan information and salary management information between the main management device 101 and each production management sewing machine 10 via LAN, but a mechanism that can transfer information may be used. For example, the flash memory 36 may be used to transmit and receive plan information. This eliminates the need for equipment such as a communication network, thereby reducing equipment costs.

Also, the number of stitches information is recorded in the flash memory 36, but it may be transmitted from each production management sewing machine 10 to the master management device by using a LAN similarly to the planning information.

Again, it is also possible to replace the setting process of the sewing process in step S3, but to set a barcode reader together on the sewing machine 10, to assign a barcode to a lot as the work object, and, by By reading this barcode, the batch identification code of the batch to be processed is read. In such a case, although it is not possible to specify up to the sewing process, it is possible to grasp which batch of sewing work is currently being performed on which production control sewing machine, and selection or input of codes is unnecessary.

In addition, in the above-mentioned production management sewing machine 10, the thread trimming operation is started as the writing processing of the actual performance data and the updating processing of the salary management information, but it is not limited to this, and it may be related to the release of the press cloth, etc. . With respect to one sewing process of one piece of sewn product, certain operations determined and carried out are related, and it becomes the start of writing process of actual data and updating process of salary management information.

In addition, an instruction to execute the writing of the actual performance or to execute the update of the salary management information may be manually input from an operation key or a dedicated button. In this case, it is not limited to one sewn product, and the operator may input an instruction when the sewing process in one batch unit or a plurality of predetermined units is completed.

Also, the writing of the actual performance or the update of the salary management information can also be carried out as follows: connect the main management device 101 and the LAN, and set the input operator ID on the terminal device which is separately provided with the production management sewing machine 10. And actual input and other operation buttons, etc., by operating the operation button of the terminal device, the operator performs the input and actual output of the operator ID, and for the salary management information storage mechanism stored in the main management device 101 In the salary management information, the registration of the operator ID, the writing of the actual performance, or the update of the salary management information are performed.

Also, the input of the operator ID as the operator information input means can be performed by selecting from registered operator IDs, but it is not limited thereto. For example, it can also be configured by sequentially inputting one by one Operator ID numbers or symbols are used for processing.

Also, in the above-mentioned embodiment, although the monitor 103 provided on the main management device 101 is used as the display means for displaying the salary calculated by the main management device 101, it may be configured such that a printer is connected to the main management device 101. , to represent the calculated salary by printing it on this printer. In this case, the printer connected to the main management device 101 functions as display means for displaying the calculated salary.

Moreover, during the sewing operation, it is also possible to specify the scheduled end time in the plan information according to the sewing process selected by the processing of step S3, and perform an action of displaying the scheduled end time on the display portion of the operation panel 20. control. In this way, the operator can grasp the scheduled end time and carry out the work, thereby preventing unexpected transition of the scheduled time and improving the completion rate.

Also, as the above-mentioned salary management information, CPU 105 or 31 may also perform the following processing: the salary basis as the predetermined salary is set to two kinds of salary when the scheduled end time is completed and the salary when the scheduled end time is passed. In the salary calculation process of the device 101 or the production management sewing machine 10, the scheduled end time of the plan information and the sewing time of the salary management information are referred to, and the former salary is used when the sewing time is the former, and the latter is used when the sewing time is the latter. Under the circumstances, the latter salary is used for salary calculation.

Also, in the above-described embodiment, the production management sewing machine 10 has a storage mechanism for storing salary management information, a selection mechanism for selecting a sewing process, an operator information input mechanism for inputting an operator ID (OP.ID), and a registration operator information input mechanism. The operator information writing mechanism, the completion status output mechanism that outputs the completion status, and the update mechanism that updates the completion status, the main management device 101 has a calculation mechanism that calculates wages corresponding to the completion status of each operator, and a mechanism that displays the calculated wages. The mechanism is shown, but various modifications can be made to the arrangement structure of these mechanisms. For example, it is also possible to connect the production management sewing machine 10 and the main management device 101 by using communication lines such as LAN, and only set the completion status output mechanism on the production management sewing machine 10 side, and the above-mentioned storage mechanism, selection mechanism, operator information input mechanism, and operation Mechanisms other than the completion status output mechanism such as the person information writing mechanism, the computing mechanism, and the display mechanism are all arranged on the main management device 101 side.

In this case, the ID of the operator who is engaged in the sewing process that each production management sewing machine 10 should sew and the sewing process that it selects is sent to each production management sewing machine 10 by using the main management device 101. From the production management sewing machine 10 instructed by the main management device 101 , the sewing of the sewing process also instructed by the main management device 101 is performed. Moreover, if the operator inputs the completion status to the production management sewing machine 101, the input information is directly sent and output from the production management sewing machine 10 to the main management device 101, thereby being stored in the salary in the storage mechanism provided in the main management device 101. Management information is updated and displayed.

Furthermore, this may be modified so that only the operator information input means and the completion status output means are provided on the production management sewing machine 10 side, and the other means are provided on the main management device 101 side.

In addition, it is also possible to set in the main management device a storage mechanism, an arithmetic mechanism, and a storage mechanism for storing the reference stitches required by the sewing operation required by each sewing process of each batch of sewing products as authenticity information. If the number of stitches recorded by the recording mechanism does not meet the reference number of stitches, it is deducted from the number of stitches indicated by the salary information to perform salary calculation. In this case, it is possible to correctly calculate wages by eliminating influences such as erroneous operations.

Claims (9)

1. a sewing payment management system is at the various goods of making that carry out production management with batch unit, collects the sewing payment management system of salary management information by the sewing tech process of described each batch;

It is characterized in that having:

Store the storing mechanism of described salary management information;

Be used for selecting described salary management information batch and the selection mechanism of sewing tech process;

Operator message input mechanism, its input operation person's information, this operator message by specific for being engaged in the operator who makes of sewing tech process of described selection;

Operator message writes mechanism, and it adds the operator message of described input corresponding to the sewing tech process of described selection to the salary management information that is stored in the described storing mechanism;

Finish the situation output mechanism, its output is about the situation of finishing of the sewing tech process of described selection;

New mechanism more, it adds the situation of finishing of described output to the salary management information that is stored in the described storing mechanism, thereby upgrades;

Arithmetical organ, it collects the salary management information after the described renewal, set wage that is determined based on each sewing tech process of described each batch and the salary management information after the described renewal come totally to calculate wage corresponding to described each operator's the situation of finishing by described each operator; With

The indication mechanism that shows described calculating wage.

2. sewing payment management system as claimed in claim 1 is characterized in that,

Described more new mechanism to finish situation and the deadline thereof of described salary management information interpolation about the sewing tech process of described selection, and upgrades,

Described storing mechanism stores the information of the end predetermined instant that sets about each the sewing tech process by described each batch,

Described arithmetical organ, at described sewing tech process, corresponding in the described end predetermined instant finish or constantly through finishing later, the set wage that determines based on each sewing tech process of described each batch calculates wage.

3. sewing payment management system as claimed in claim 1 is characterized in that,

Also have terminal installation that is disposed at operator's side and the main management device that carries out the collection of described salary management information,

Described terminal installation has described storing mechanism, described selection mechanism, described operator message input mechanism, described operator message and writes mechanism, described situation output mechanism and the described more new mechanism finished, and

Described main management device has described arithmetical organ and described indication mechanism,

Described arithmetical organ is collected salary management information after the described renewal from described terminal installation, based on the salary management information of this collection, carries out the calculating corresponding to the wage of described each operator's the situation of finishing,

Described indication mechanism carries out the demonstration of the wage of being calculated by described arithmetical organ.

4. sewing payment management system as claimed in claim 2 is characterized in that,

Also have terminal installation that is disposed at operator's side and the main management device that carries out the collection of described salary management information,

Described terminal installation has described storing mechanism, described selection mechanism, described operator message input mechanism, described operator message and writes mechanism, described situation output mechanism and the described more new mechanism finished, and

Described main management device has described arithmetical organ and described indication mechanism,

Described arithmetical organ is collected salary management information after the described renewal from described terminal installation, based on the salary management information of this collection, carries out the calculating corresponding to the wage of described each operator's the situation of finishing,

Described indication mechanism carries out the demonstration of the wage of being calculated by described arithmetical organ.

5. sewing payment management system as claimed in claim 3 is characterized in that, connects between described main management device and the described terminal installation with the information communication mechanism of the transmitting-receiving of carrying out described salary management information.

6. sewing payment management system as claimed in claim 3 is characterized in that, described terminal installation is a Sewing machines.

7. sewing payment management system as claimed in claim 4 is characterized in that, described terminal installation is a Sewing machines.

8. Sewing machines is characterized in that having:

At the various goods of making that carry out production management with batch unit, store the storing mechanism of salary management information by the sewing tech process of described each batch;

Be used for selecting described salary management information batch and the selection mechanism of sewing tech process;

Operator message input mechanism, its input operation person's information, this operator message by specific for being engaged in the operator who makes of sewing tech process of described selection;

Operator message writes mechanism, and it adds the operator message of described input corresponding to the sewing tech process of described selection to the salary management information that is stored in the described storing mechanism;

Finish the situation output mechanism, its output is about the situation of finishing of the sewing tech process of described selection;

New mechanism more, it adds the situation of finishing of described output to the salary management information that is stored in the described storing mechanism, thereby upgrades;

Arithmetical organ, set wage that it is determined based on each sewing tech process of described each batch and the salary management information after the described renewal come totally to calculate wage corresponding to described each operator's the situation of finishing by described each operator; With

The indication mechanism that shows described calculating wage.

9. Sewing machines as claimed in claim 8 is characterized in that,

Described storing mechanism stores the information of the end predetermined instant that sets about each the sewing tech process by described each batch,

Described more new mechanism to finish situation and the deadline thereof of described salary management information interpolation about the sewing tech process of described selection, and upgrades,

Described arithmetical organ, at described sewing tech process, corresponding in the described end predetermined instant finish and constantly through finishing later, the set wage that determines based on each sewing tech process of described each batch calculates wage.

Images