The method of zinc and tin is reclaimed in a kind of Zinc-tin alloy vacuum distilling
One. technical field: vacuum fire metallurgy.
Two. background technology:
The consumption of zinc is only second to copper, aluminium, occupies the third-largest position in ten big non-ferrous metals.The maximum purposes of metallic zinc is zinc-plated, secondly is to be used to make the brass of the various trades mark and to make various zinc base alloys etc.Metallic zinc is widely used in industries such as space flight, automobile, boats and ships, iron and steel, machinery, building, electronics and dairy industry.In the zinc use, along with scrapping of product just produced a large amount of zinc waste materials that contain.Reduce gradually and under the ever-increasing situation of demand at zinc resource, the regeneration techniques that contains the zinc waste material for reasonable recovery waste material, economize on resources and to reduce environmental pollution significant, therefore such manipulation of regeneration that contains the zinc waste material is just merited attention.The Zinc-tin alloy industrial waste is exactly a kind of zinciferous raw material, is one of raw material of regenerated zinc, generally uses blast furnace or atmospheric distillation tower to handle to this type of alloy.This method is carried out at normal temperatures, and alloyed scrap is subjected to atmospheric oxidation easily in fusion process, will influence the quality of product like this, reduce product recovery rate, and environmental pollution is serious.Therefore for improving product quality, need to improve treatment process.
China patent CN89108164.X discloses the isolating method of a kind of Zn-Cd alloy, the Zn-Cd alloy of molten state is added in the vacuum oven, and vacuum degree control is in 10~30 holders (1 holder=133.3Pa), adopt the method for multistage distillation, make zinc and cadmium evaporate respectively, collect, separate purifying zinc and cadmium.In the patent No. is in the patent of invention of CN200410022595.7, a kind of method of zinc indium alloy vacuum distilling dezincify is disclosed, it is a method of utilizing vacuum distilling, 700~1000 ℃ of the vacuum tightness 5~10Pa of control vacuum oven and temperature, zinc impurities is evaporated, residue is the indium after the purification, reaches the purpose of the smart indium of thick indium purification preparation; China patent CN98107600.9 discloses the method that a kind of vacuum distillating hard-zinc is carried zinc and enriched germanium indium silver, adopt vacuum distilling, 900~960 ℃ of zinc temperature are steamed in control, vacuum tightness 1~2mmHg (1mmHg=133.3Pa), and condensing temperature is greater than 460 ℃, tap to tap time was less than 16 hours, the evaporation result obtains zinc ingot metal, lead bullion and germanium slag, and lead bullion reenters vacuum oven, separate to obtain lead bullion and germanium slag, the germanium slag that obtains for twice is sent back to and is received germanium indium silver.
The present invention does not add any reagent, adopts vacuum smelting furnace vacuum distilling to handle Zinc-tin alloy, makes the zinc volatilization and tin is non-volatile by vacuum distilling, obtains metal liquid zinc in condenser, obtains metal liquid tin putting the tin end simultaneously.Different with the foregoing disclose patent, the vacuum tightness height, temperature range is big, the industrialization operation of being more convenient for.The present invention can obtain two kinds of metal products simultaneously, can reclaim zinc and tin effectively.
Three. summary of the invention:
1, the purpose of this invention is to provide a kind of method that from Zinc-tin alloy, reclaims zinc and tin, adopt vacuum smelting furnace vacuum distilling to handle Zinc-tin alloy, control furnace pressure and temperature, make zinc volatilization and tin is non-volatile, in condenser, obtain metal liquid zinc, simultaneously obtain metal liquid tin putting the tin end.
2, Fa Ming technical scheme:
1) operational path of the present invention:
The technological line that the present invention adopts: Zinc-tin alloy (solid) → go into vacuum oven → bleed → heat up → distill → cool off → metallic zinc, tin (liquid).
It is different with the composition of residual liquid phase to realize that the isolating ultimate principle of Zinc-tin alloy is the gas phase that distills.By the isolating β criterion of vacuum distilling as can be known
Through calculating as can be known β
Zn>>1.
During vacuum distilling, zinc content in gas phase is higher than the content in the liquid phase like this, zinc volatilization back enrichment in gas phase, and the non-volatile enrichment in liquid phase of tin, thus zinc is separated with tin.Because whole process is in vacuum systems, does not have oxidizing atmosphere, therefore nonvolatile tin and evaporable zinc are simple substance, can obtain metallic zinc and tin after condensation.
2) the present invention is achieved through the following technical solutions.To contain zinc and contain 50%~95% for the quality percentage, surplus is that the Zinc-tin alloy raw material of tin adds in the burner hearth of vacuum oven, bleed after the sealed vacuum stove and make the pressure in the vacuum oven reach 10~50Pa, through heating up, make the temperature of vacuum oven reach 800~1100 ℃, keep temperature-resistant then, make the zinc volatilization, the time of vacuum distilling is 12~15 hours, the cooling cooling makes the temperature of vacuum oven reduce to 500 ± 30 ℃, charge into rare gas element in vacuum oven, open crude zinc and thick tin that vacuum oven obtains liquid, the tin content in the zinc reaches the requirement of 0# zinc.
The present invention compares the advantage that has with known technology: be raw material with the Zinc-tin alloy, under the situation of not using any chemical reagent, obtain crude zinc and thick tin simultaneously through vacuum distilling, the tin content in the zinc reaches the requirement of 0# zinc; Raw material can use the Zinc-tin alloy waste material, and cost is low; Have that technology is reasonable, flow process is simple, the characteristics of non-environmental-pollution.
Four. embodiment:
Embodiment 1:
Get 1000Kg Zinc-tin alloy waste material, the chemical ingredients of raw material is: 55 ± 5%Zn, 45 ± 5%Sn (the chemical ingredients consistence of waste material is poor), the burner hearth that adds vacuum oven, bleed after the sealed vacuum stove, make the pressure of vacuum oven reach 20 ± 5Pa, vacuum oven makes the temperature of vacuum oven reach 850 ± 20 ℃ through 3~4 hours intensification, keeps temperature-resistant then, make the zinc volatilization in the raw material, the volatilization time is 10 hours, and the temperature that the cooling of lowering the temperature then makes vacuum oven charges into nitrogen less than 500 ± 30 ℃ in vacuum oven, open vacuum oven, obtain the thick tin of 530Kg crude zinc and 465Kg.The chemical ingredients of zinc is: 98.88%Zn, 0.012%Sn; The chemical ingredients of tin is: 87.7%Sn 10.53%Zn.
Embodiment 2:
Get 1500Kg Zinc-tin alloy raw material, the chemical ingredients of raw material is: 60 ± 5%Zn, 40 ± 5%Sn (the chemical ingredients consistence of waste material is poor), add vacuum oven, bleed after the sealed vacuum stove, make the pressure of vacuum oven reach 40 ± 10Pa, vacuum oven makes the temperature of vacuum oven reach 1000 ℃ through 8~12 hours intensification, keeps temperature-resistant then, make the zinc volatilization in the raw material, the volatilization time is 12 hours, and the temperature that the cooling of lowering the temperature then makes vacuum oven charges into nitrogen less than 500 ± 50 ℃ in vacuum oven, open vacuum oven, obtain the thick tin of 846Kg crude zinc and 650Kg.The chemical ingredients of zinc is: 99.8%Zn, 0.0013%Sn; The chemical ingredients of tin is: 89.0%Sn 10%Zn.
Embodiment 3:
Get 2500Kg Zinc-tin alloy raw material, the chemical ingredients of raw material is: 70% ± 5Zn, 30% ± 5Sn (the chemical ingredients consistence of waste material is poor), add vacuum oven, bleed after the sealed vacuum stove, make the pressure of vacuum oven reach 30 ± 5Pa, vacuum oven makes the temperature of vacuum oven reach 1100 ℃ through 5~6 hours intensification, keeps temperature-resistant then, make the zinc volatilization in the raw material, the volatilization time is 10 hours, and the temperature that the cooling of lowering the temperature then makes vacuum oven charges into nitrogen less than 500 ± 50 ℃ in vacuum oven, open vacuum oven, obtain the thick tin of 1747Kg crude zinc and 748Kg.The chemical ingredients of zinc is: 99.95%Zn, 0.0005%Sn; The chemical ingredients of tin is: 90.0%Sn 9.96%Zn.