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CN1827237A - Hydrophobic structure of substrate surface and its preparation method - Google Patents

Hydrophobic structure of substrate surface and its preparation method Download PDF

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CN1827237A
CN1827237A CN 200510051141 CN200510051141A CN1827237A CN 1827237 A CN1827237 A CN 1827237A CN 200510051141 CN200510051141 CN 200510051141 CN 200510051141 A CN200510051141 A CN 200510051141A CN 1827237 A CN1827237 A CN 1827237A
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hydrophobic structure
silicon
hydrophobic
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CN100540153C (en
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郑总辉
陈致源
郑钦峰
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Industrial Technology Research Institute ITRI
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Abstract

A hydrophobic structure of substrate surface and its preparation method, mainly coat organic-inorganic mixing material on the surface of the substrate, form the rough layer of nanometer on the surface of the substrate through the high-temperature sintering, and coat the low surface energy material, form the hydrophobic coating on the surface of the rough layer of nanometer; therefore, the hydrophobic structure has the advantages of excellent hydrophobicity, abrasion resistance, high transparency, high hardness, uniform particles and the like, the preparation method can simplify the working procedure, save the cost, effectively process and the like, and further improves the overall competitiveness of the industry.

Description

基材表面的疏水结构及其制法Hydrophobic structure of substrate surface and its preparation method

技术领域technical field

本发明是关于一种疏水结构及其制法,特别是关于一种形成于基材表面的疏水结构及其制法。The present invention relates to a hydrophobic structure and its preparation method, in particular to a hydrophobic structure formed on the surface of a base material and its preparation method.

背景技术Background technique

近年来,由于人们对于日常生活用品薄型化与微小化的要求,促使多数产业迈入纳米科技的时代。除了生活周围的家电用品外,自清洁(self-cleaning)产品的功能及应用,也对一般民用生产品降低维护成本及提高产品品质上的要求,大幅地提高了市场需求,使自清洁涂层材料的发展在市场上备受瞩目。自清洁涂层材料的用途,例如用于大楼玻璃帷幕、厨房卫浴等的涂层,可降低维护成本;应用在太阳能电池、卫星天线表面、汽车前挡玻璃的自清洁疏水涂层可提高产品品质及效能;应用在船舰与飞行器外壳上可降低因阻力造成的燃料消耗及产生的废气污染。自清洁涂层材料的研究中,借由粗糙表面局限空气分子形成气垫的莲花效应(Lotus Effect),再加上低表面能材料的表面特性,可使涂层材料的水滴接触角大于100°,因而降低水滴及油滴的沾附。In recent years, due to people's requirements for thinning and miniaturization of daily necessities, most industries have entered the era of nanotechnology. In addition to the household appliances around the life, the function and application of self-cleaning (self-cleaning) products have also greatly increased the market demand for general civilian products to reduce maintenance costs and improve product quality, making self-cleaning coatings The development of materials has attracted much attention in the market. The use of self-cleaning coating materials, such as coatings for building glass curtains, kitchen bathrooms, etc., can reduce maintenance costs; self-cleaning hydrophobic coatings applied to solar cells, satellite antenna surfaces, and car front glass can improve product quality and efficiency; applied to ships and aircraft shells can reduce fuel consumption and exhaust pollution caused by resistance. In the research of self-cleaning coating materials, the lotus effect (Lotus Effect) of forming an air cushion by confining air molecules on the rough surface, coupled with the surface characteristics of low surface energy materials, can make the water droplet contact angle of coating materials greater than 100°, Thus reducing the adhesion of water droplets and oil droplets.

现有技术在自清洁涂层材料的结构设计上,多是利用多层复合结构达到疏水自清洁的功能。多层结构分别具备粘着性、粗糙表面结构、超低表面能等不同特性,但目前此超疏水结构多数面临粘着性差、硬度不足、透明性差及耐久性不足的问题。In the structural design of self-cleaning coating materials in the prior art, multi-layer composite structures are mostly used to achieve the function of hydrophobic self-cleaning. The multilayer structure has different characteristics such as adhesion, rough surface structure, and ultra-low surface energy. However, most of the superhydrophobic structures currently face the problems of poor adhesion, insufficient hardness, poor transparency, and insufficient durability.

例如第5,413,865号、第5,674,625号及第6,623,863号美国专利揭示利用溶胶-凝胶(sol-gel)的方式制作无机物溶液,经涂布形成粗糙结构表面。上述方法中除了溶胶-凝胶需制作两种以上溶液的繁琐工序外,其余工序,如凝胶的形成与干燥的过程,需费力地将条件控制好以防止相分离(phase separation)的发生,且其制品的疏水角不足。又溶胶-凝胶涂液系统本质上为松散结构,在较厚薄膜溶剂去除过程中,若控制不当,薄膜极易因表面张力不平衡而破裂,或是析出的金属氧化物发生聚集现象(gelation),无法获得纳米级结构薄膜。For example, US Pat. Nos. 5,413,865, 5,674,625, and 6,623,863 disclose the use of a sol-gel (sol-gel) method to prepare an inorganic solution, which is coated to form a rough surface. In the above method, except for the cumbersome process of preparing two or more solutions for sol-gel, the remaining processes, such as the formation and drying of the gel, need to be laboriously controlled to prevent phase separation. And the hydrophobic angle of its products is insufficient. The sol-gel coating liquid system is essentially a loose structure. In the process of solvent removal for thicker films, if the control is not proper, the film is easily broken due to surface tension imbalance, or the precipitated metal oxides are aggregated (gelation ), it is impossible to obtain nanoscale structured films.

第5,250,322号及第6,623,863号美国专利揭示使用溶胶-凝胶法及将矽氧烷化合物与氟矽化合物混合后涂布形成疏水表面,但是此制法存在接着性不佳的问题。美国专利第5,296,282号是利用添加丝状物(filament)增加粗糙度,然而此制法会造成粗糙结构的不连续,进而造成疏水性不足。U.S. Patent No. 5,250,322 and No. 6,623,863 disclose the use of sol-gel method and the mixing of silicone compound and fluorosilicon compound to form a hydrophobic surface, but this method has the problem of poor adhesion. US Patent No. 5,296,282 increases the roughness by adding filaments. However, this manufacturing method will cause discontinuity of the rough structure, which will result in insufficient hydrophobicity.

第5,693,236号美国专利揭示将针状结构材料的外层涂布一层疏水物质并与粘着剂混合,再将其涂布在基材上达到超疏水效果。但是其制造成本较高,因为针状结构材料较为昂贵,而且针状结构的粒径较大,易造成不透明或低透明度的表面。US Patent No. 5,693,236 discloses that the outer layer of the needle-like structure material is coated with a layer of hydrophobic substance, mixed with an adhesive, and then coated on the substrate to achieve a superhydrophobic effect. However, its manufacturing cost is relatively high, because the needle-like structure material is relatively expensive, and the particle size of the needle-like structure is relatively large, which easily leads to an opaque or low-transparency surface.

第6,306,506号美国专利揭示利用氩(Ar)电浆的方式制作粗糙表面。该工序较为复杂不易控制,且所需费用昂贵。US Patent No. 6,306,506 discloses the use of argon (Ar) plasma to roughen the surface. This process is relatively complicated and difficult to control, and the required cost is expensive.

综上所述,现有疏水性纳米粗糙表面制造的技术瓶颈在于:由于多层结构中各层的界面多为不同性质材料所结合(高分子、无机氧化物、低表面能分子),无法制成具备粘着、粗糙表面结构、超低表面能等不同特性的粗糙表面,特别是含有低表面能特性的分子通常粘着性也相对欠佳;另外目前使用在自清洁表面的氟是树脂或疏水性矽氧烷偶合剂或高分子在无粗糙结构的搭配下,单一材料的疏水性能约仅能水滴接触角约90°,无法达到水滴接触角100°以上的疏水特性;一般利用溶胶-凝胶法制作的微米级结构粗糙表面,在未经过高温烧结的过程无法具备足够硬度,因此长期使用下容易发生脆裂的情形;再有,由于可见光波长约为400nm,因而利用微米级粉体或溶胶-凝胶技术制成的粗糙表面容易造成可见光无法穿透或散射,因而如何在不影响透光度的前提下,制作纳米等级的连续相粗糙表面结构是技术上的一大挑战;低表面能材料除了具有低表面能特性外,相对也具有化学不活泼性及不易接着等缺点,使得现有技术无法达到优异的透光度、良好的接着特性或长期的产品耐用性。To sum up, the technical bottleneck of the existing hydrophobic nano-rough surface manufacturing lies in: since the interface of each layer in the multilayer structure is mostly combined with materials of different properties (polymers, inorganic oxides, low surface energy molecules), it is impossible to fabricate Rough surfaces with different characteristics such as adhesion, rough surface structure, ultra-low surface energy, etc., especially molecules with low surface energy characteristics usually have relatively poor adhesion; in addition, the fluorine currently used on self-cleaning surfaces is resin or hydrophobic With the combination of siloxane coupling agent or polymer without rough structure, the hydrophobic performance of a single material can only reach a water drop contact angle of about 90°, and cannot reach the hydrophobic characteristics of a water drop contact angle above 100°; generally, the sol-gel method is used The micron-scale rough surface produced cannot have sufficient hardness without high-temperature sintering, so it is prone to brittle cracks under long-term use; moreover, since the wavelength of visible light is about 400nm, micron-scale powder or sol- The rough surface made by gel technology is easy to cause visible light to be unable to penetrate or scatter, so how to make nano-scale continuous phase rough surface structure without affecting the light transmittance is a major technical challenge; low surface energy materials In addition to low surface energy, it also has disadvantages such as chemical inactivity and difficulty in bonding, so that the existing technology cannot achieve excellent light transmittance, good bonding characteristics or long-term product durability.

由于现有技术存在上述问题,为了适应自清洁涂层材料的市场需求研发,希望开发一种具有优异疏水性、高硬度、高透明及耐磨耗等特性的疏水结构及其制法,解决上述现有技术的各种缺点,实为目前亟待解决的课题。Due to the above problems in the prior art, in order to meet the market demand for self-cleaning coating materials, it is hoped to develop a hydrophobic structure with excellent hydrophobicity, high hardness, high transparency and wear resistance and its preparation method to solve the above problems. The various shortcomings of the prior art are actually problems to be solved urgently at present.

发明内容Contents of the invention

为克服上述现有技术的缺点,本发明的主要目的在于提供一种基材表面的疏[A1]水结构及其制法,提供疏水结构的高硬度特性。In order to overcome the disadvantages of the above-mentioned prior art, the main purpose of the present invention is to provide a hydrophobic [A1] structure on the surface of the substrate and its preparation method, which provides high hardness characteristics of the hydrophobic structure.

本发明的次一目的在于提供一种基材表面的疏水结构及其制法,以提供疏水结构的高透明特性。The second object of the present invention is to provide a hydrophobic structure on the surface of the substrate and its preparation method, so as to provide high transparency of the hydrophobic structure.

本发明的另一目的在于提供一种基材表面的疏水结构及其制法,提供疏水结构的耐磨耗特性。Another object of the present invention is to provide a hydrophobic structure on the surface of a substrate and a method for preparing the same, so as to provide the wear resistance of the hydrophobic structure.

本发明的再一目的在于提供一种基材表面的疏水结构及其制法,提供疏水结构的优异疏水性。Another object of the present invention is to provide a hydrophobic structure on the surface of a substrate and a method for preparing the same, so as to provide excellent hydrophobicity of the hydrophobic structure.

为达上述及其它目的,本发明提供一种基材表面的疏水结构,该结构包括:纳米粗糙层,形成在该基材表面,是由混合的纳米无机物与有机物经高温烧结而成;以及疏水涂层,形成在该纳米粗糙层表面。In order to achieve the above and other purposes, the present invention provides a hydrophobic structure on the surface of a substrate, the structure comprising: a nano-rough layer formed on the surface of the substrate, which is formed by sintering mixed nano-inorganic and organic substances at high temperature; and A hydrophobic coating is formed on the surface of the nano-rough layer.

上述该纳米无机物是金属氧化物。较佳地,该金属氧化物是选自例如二氧化矽的矽氧化物、例如二氧化钛的钛氧化物及例如二氧化锆的锆氧化物其中之一。The aforementioned nano-inorganic substance is a metal oxide. Preferably, the metal oxide is one selected from silicon oxides such as silicon dioxide, titanium oxides such as titanium dioxide, and zirconium oxides such as zirconium dioxide.

该纳米无机物的颗粒间是连续相结构,且借由有机物例如矽氧键的化学键键结。该纳米粗糙层与该基材表面的界面,是借由有机物例如矽氧键的化学键键结。该纳米粗糙层与该疏水涂层的界面,是借由有机物例如矽氧键的化学键键结。The inter-particles of the nano-inorganic substance have a continuous phase structure and are bonded by chemical bonds of organic substances such as silicon-oxygen bonds. The interface between the nano-rough layer and the surface of the substrate is bonded by chemical bonds of organic matter such as silicon-oxygen bonds. The interface between the nano-rough layer and the hydrophobic coating is bonded by organic chemical bonds such as silicon-oxygen bonds.

该纳米粗糙层的平均粗糙度介于1nm至100nm之间。该纳米粗糙层的厚度介于1nm至150nm之间,优选介于1nm至100nm之间。该纳米无机物的粒径是介于10nm至100nm之间,优选介于10nm至50nm之间。The average roughness of the nano-rough layer is between 1nm and 100nm. The thickness of the nano-rough layer is between 1nm and 150nm, preferably between 1nm and 100nm. The particle size of the nano-inorganic substance is between 10nm and 100nm, preferably between 10nm and 50nm.

该疏水涂层是由低表面能材料所构成。优选是选自含氟及矽的高分子其中之一,例如含烷基的氯矽烷化合物(alkyl group-containingchlorosilanes)、含氟烷基的三氯矽烷化合物(fluoroalkyl group-containingtrichlorosilanes)、含氟烷基的三烷氧矽烷化合物(fluoroalkylgroup-containing trialkoxysilanes)、含氟烷基的三酰氧矽烷化合物(fluoroalkyl group-containing triacyloxysilanes)、含氟烷基的三异氰酸酯矽烷化合物(fluoroalkyl group-containing triisocyanatesilanes)、含烷基的烷氧矽烷化合物(alkyl group-containing alkoxysilanes)、含烷基的酰氧矽烷化合物(alkyl group-containing acyloxysilanes)及含烷基的异氰酸酯矽烷化合物(alkyl group-containing isocyanatesilanes)其中之一。The hydrophobic coating is made of low surface energy materials. It is preferably one of the polymers containing fluorine and silicon, such as alkyl group-containing chlorosilanes, fluoroalkyl group-containing trichlorosilanes, fluoroalkyl fluoroalkyl group-containing trialkoxysilanes, fluoroalkyl group-containing triacyloxysilanes, fluoroalkyl group-containing triisocyanatesilanes, alkane One of alkyl group-containing alkoxysilanes, alkyl group-containing acyloxysilanes and alkyl group-containing isocyanatesilanes.

本发明还提供一种基材表面的疏水结构制法,该制法包括:提供基材、有机-无机掺混材料及低表面能材料;涂布有机-无机掺混材料在该基材表面,并经高温烧结在该基材表面形成纳米粗糙层;以及涂布低表面能材料,在该纳米粗糙层表面形成疏水涂层。The present invention also provides a method for preparing a hydrophobic structure on the surface of a substrate, the method comprising: providing a substrate, an organic-inorganic hybrid material and a low surface energy material; coating the organic-inorganic hybrid material on the surface of the substrate, and sintering at a high temperature to form a nano-rough layer on the surface of the substrate; and coating a low surface energy material to form a hydrophobic coating on the surface of the nano-rough layer.

上述该有机-无机掺混材料是混合纳米无机物与有机聚合物。优选地该纳米无机物可以是金属氧化物与无机化合物其中之一。金属氧化物可选自例如二氧化矽的矽氧化物、例如二氧化钛的钛氧化物及例如二氧化锆的锆氧化物其中之一。无机化合物选自三甲基乙氧基矽烷(TMOS)、四乙氧基矽烷(TEOS)及三乙氧基钛(TEOTi)其中之一。该纳米无机物的粒径介于10nm至100nm之间,优选是介于10nm至50nm之间。The above-mentioned organic-inorganic hybrid material is a mixture of nano-inorganic substances and organic polymers. Preferably, the nano-inorganic substance can be one of metal oxide and inorganic compound. The metal oxide may be selected from one of silicon oxides such as silicon dioxide, titanium oxides such as titanium dioxide, and zirconium oxides such as zirconium dioxide. The inorganic compound is selected from one of trimethylethoxysilane (TMOS), tetraethoxysilane (TEOS) and triethoxytitanium (TEOTi). The particle size of the nano-inorganic substance is between 10nm and 100nm, preferably between 10nm and 50nm.

该有机聚合物是具有烯基的高分子化合物,且其分子量范围是500至100000,优选是5000至75000,最佳是10000至55000。该高分子化合物是选自聚乙烯基吡[A2]咯烷酮及聚乙烯醇其中之一。该有机-无机掺混材料含有1至50重量%的有机聚合物。该有机-无机掺混材料涂布在基材表面的湿膜厚度介于100nm至1000nm之间,优选是介于100nm至500nm之间。The organic polymer is a polymer compound with alkenyl groups, and its molecular weight ranges from 500 to 100,000, preferably from 5,000 to 75,000, and most preferably from 10,000 to 55,000. The polymer compound is selected from one of polyvinylpyr[A2]rolidone and polyvinyl alcohol. The organic-inorganic hybrid material contains 1 to 50% by weight of organic polymer. The wet film thickness of the organic-inorganic hybrid material coated on the surface of the substrate is between 100 nm and 1000 nm, preferably between 100 nm and 500 nm.

该纳米无机物是经由酸碱度控制其氧化物粒径,经产生溶胶凝胶反应而与有机聚合物形成微相分离结构。该酸碱度控制可介于pH 3至13之间,优选是介于pH 7至13之间。The nano-inorganic substance controls its oxide particle size through acidity and alkalinity, and forms a microphase separation structure with an organic polymer through sol-gel reaction. The pH control can be between pH 3 to 13, preferably between pH 7 to 13.

该高温烧结的温度是介于300℃至800℃之间。优选地,是在300℃至600℃之间的温度烘烤达成。The high temperature sintering temperature is between 300°C and 800°C. Preferably, it is achieved by baking at a temperature between 300°C and 600°C.

该低表面能材料是选自含氟及矽的高分子其中之一。优选地,该高分子是选自含烷基的氯矽烷化合物(alkyl group-containingchlorosilanes)、含氟烷基的三氯矽烷化合物(fluoroalkyl group-containingtrichlorosilanes)、含氟烷基的三烷氧矽烷化合物(fluoroalkylgroup-containing trialkoxysilanes)、含氟烷基的三酰氧矽烷化合物(fluoroalkyl group-containing triacyloxysilanes)、含氟烷基的三异氰酸酯矽烷化合物(fluoroalkyl group-containing triisocyanatesilanes)、含烷基的烷氧矽烷化合物(alkyl group-containing alkoxysilanes)、含烷基的酰氧矽烷化合物(alkyl group-containing acyloxysilanes)及含烷基的异氰酸酯矽烷化合物(alkyl group-containing isocyanatesilanes)其中之一。The low surface energy material is one of polymers containing fluorine and silicon. Preferably, the polymer is selected from the group consisting of alkyl group-containing chlorosilanes, fluoroalkyl group-containing trichlorosilanes, fluoroalkyl-containing trialkoxysilanes ( fluoroalkylgroup-containing trialkoxysilanes), fluoroalkyl group-containing triacyloxysilanes, fluoroalkyl group-containing triisocyanatesilanes, alkyl-containing alkoxysilanes ( One of alkyl group-containing alkoxysilanes), alkyl group-containing acyloxysilanes and alkyl group-containing isocyanate silanes.

该基材是选自玻璃基材、陶瓷基材或金属基材其中之一。在高温烧结之前还可包括进行约20小时的室温熟化步骤。The substrate is selected from one of glass substrates, ceramic substrates or metal substrates. A room temperature curing step of about 20 hours may also be included before the high temperature sintering.

根据本发明的方法所制成的疏水结构,其无机化合物界面为化学键键结,且该化学键为矽氧键。该纳米无机物间为连续相结构,因此,本发明的疏水结构具有优异疏水性、耐磨耗、高透明、高硬度及颗粒均一性等优点,且其制法可将工序简单化、成本经济化及加工有效化等优点,进而提高产业的整体竞争力。另一方面,本发明的疏水结构是利用纳米复合材料的复合特性制成,因此提高了无机材料的刚性却也能同时提高有机材料的韧性。In the hydrophobic structure prepared by the method of the present invention, the interface of the inorganic compound is bonded by a chemical bond, and the chemical bond is a silicon-oxygen bond. The nano-inorganic matter is a continuous phase structure, therefore, the hydrophobic structure of the present invention has the advantages of excellent hydrophobicity, wear resistance, high transparency, high hardness and particle uniformity, and its preparation method can simplify the process and cost economy Advantages such as modernization and efficient processing, and then improve the overall competitiveness of the industry. On the other hand, the hydrophobic structure of the present invention is made by utilizing the composite properties of the nanocomposite material, so the rigidity of the inorganic material can be improved while the toughness of the organic material can also be improved.

附图说明Description of drawings

图1为实施例1所制得的疏水结构的电子显微镜图(SEM)。FIG. 1 is an electron micrograph (SEM) of the hydrophobic structure prepared in Example 1.

图2为实施例1所制得的疏水结构的原子力显微镜图(AFM)。FIG. 2 is an atomic force microscope image (AFM) of the hydrophobic structure prepared in Example 1.

图3为实施例2所制得的疏水结构的扫描电子显微镜图(SEM)。3 is a scanning electron microscope image (SEM) of the hydrophobic structure prepared in Example 2.

图4为实施例3所制得的疏水结构的扫描电子显微镜图(SEM)。FIG. 4 is a scanning electron microscope image (SEM) of the hydrophobic structure prepared in Example 3.

具体实施方式Detailed ways

以下借由具体实施例,进一步详细说明本发明的特点及功效。但是该实施细节仅用于说明本发明的特点,而非用于限制本发明的范畴.The characteristics and functions of the present invention will be further described in detail below by means of specific examples. But the implementation details are only used to illustrate the characteristics of the present invention, rather than to limit the scope of the present invention.

实施例Example

纳米粗糙层的制造方法与其涂布方法:The manufacture method of nano-rough layer and its coating method:

在室温中,依摩尔数比38∶1∶2.37在双颈圆底瓶中依次置入125克的乙醇、15克的四乙氧矽烷(tetraethoxysilane)及4.15克(36wt%)的氢氧化铵,并将其搅拌均匀30分钟使其成为透明溶液。接着,在90℃的条件下,进行回流反应8小时。当该反应完成后,将其置于室温下,持续搅拌20小时,制得无机粉体分散液。At room temperature, 125 grams of ethanol, 15 grams of tetraethoxysilane (tetraethoxysilane) and 4.15 grams (36 wt %) of ammonium hydroxide were placed in a double-neck round bottom flask in a molar ratio of 38:1:2.37, And it was stirred evenly for 30 minutes to make it a transparent solution. Next, under the condition of 90° C., a reflux reaction was performed for 8 hours. After the reaction was completed, it was placed at room temperature and stirred continuously for 20 hours to obtain an inorganic powder dispersion.

另外,将10克的聚乙烯基吡咯烷酮(polyvinyl pyrrolidone;分子量55000)与190克的乙醇在室温下搅拌30分钟使其完全溶解,制得有机溶液。Separately, 10 g of polyvinyl pyrrolidone (polyvinyl pyrrolidone; molecular weight: 55,000) and 190 g of ethanol were stirred at room temperature for 30 minutes to completely dissolve to prepare an organic solution.

接着,按照7∶3的体积比将无机溶液与有机溶液在室温下均匀搅拌60分钟,使生成涂布所需的有机-无机混合溶液。Next, according to the volume ratio of 7:3, the inorganic solution and the organic solution were uniformly stirred at room temperature for 60 minutes, so as to generate the organic-inorganic mixed solution required for coating.

利用旋转涂布机以转速1100rpm,旋转时间15sec,每次吸取1.5毫升的有机-无机混合溶液的条件下,在玻璃试片上进行旋转涂布1次。接着,将该试片置于室温下20小时进行室温熟化。Spin coating was performed once on a glass test piece by using a spin coater at a rotation speed of 1100 rpm, a spin time of 15 sec, and suction of 1.5 ml of the organic-inorganic mixed solution each time. Next, the test piece was left at room temperature for 20 hours to perform room temperature curing.

接着,将熟化后的玻璃试片置于高温烘箱内,并从25℃至加热100℃,在100℃下维持1小时;接着再从100℃加热至600℃,再将其自然冷却至室温形成具有纳米粗糙层的玻璃片。上述加热步骤是以每分钟上升1.5℃的升温方式达成。Next, place the cured glass specimen in a high-temperature oven, and heat it from 25°C to 100°C, and maintain it at 100°C for 1 hour; then heat it from 100°C to 600°C, and then cool it naturally to room temperature to form Glass sheet with nanorough layer. The above-mentioned heating step is achieved by increasing the temperature by 1.5° C. per minute.

疏水涂层的制造方法与低表面能材料涂布方法:Manufacturing method of hydrophobic coating and coating method of low surface energy material:

在室温下,在双颈圆底瓶中依次置入23.7克的异丙醇(isopropylalcohol)、1克的正十七氟十烷基三甲氧基矽烷(heptadecafluorodecyltrimethoxysilane)及0.3克的纯水及75毫克的硝酸(0.1N),并将其搅拌均匀2小时,进行水解反应。At room temperature, 23.7 grams of isopropylalcohol, 1 gram of n-heptadecafluorodecyltrimethoxysilane (heptadecafluorodecyltrimethoxysilane), 0.3 grams of pure water and 75 mg of nitric acid (0.1N), and stir it uniformly for 2 hours to carry out the hydrolysis reaction.

反应完成后加入5克的4A分子筛,进行脱水、缩合聚合反应,并将其置于室温下18小时。反应完成后用滤纸过滤分子筛,形成氟烷矽化合物溶液(FAS溶液)。After the reaction was completed, 5 grams of 4A molecular sieves were added for dehydration and condensation polymerization, and left at room temperature for 18 hours. After the reaction is completed, filter the molecular sieve with filter paper to form a fluoroalkane silicon compound solution (FAS solution).

利用旋转涂布机以转速1100rpm,旋转时间15sec,每次吸取1.5毫升的FAS溶液滴在具有纳米粗糙层的玻璃片上,每次涂布间隔5分钟的条件下,在玻璃试片上进行旋转涂布3次。Using a spin coater with a rotation speed of 1100rpm and a spin time of 15sec, draw 1.5ml of FAS solution each time and drop it on a glass sheet with a nano-rough layer. Spin coating is carried out on the glass test piece at an interval of 5 minutes between each coating. 3 times.

将涂布完成的玻璃片置于烘箱中以140℃烘烤1小时。取出的试片,即是具有疏水结构的基材。所形成包括纳米粗糙层及疏水涂层的疏水结构扫描电子显微镜图(SEM)见图1,其原子力显微图(AFM)见图2。由图1及图2可知,根据本发明的方法,确认可在基材上形成纳米等级的疏水结构,且该疏水结构的纳米粗糙层是连续相的。Place the coated glass sheet in an oven and bake at 140° C. for 1 hour. The taken-out test piece is the base material with hydrophobic structure. The scanning electron microscope image (SEM) of the formed hydrophobic structure including the nano-rough layer and the hydrophobic coating is shown in FIG. 1 , and the atomic force microscope image (AFM) is shown in FIG. 2 . It can be seen from FIG. 1 and FIG. 2 that according to the method of the present invention, it is confirmed that a nano-scale hydrophobic structure can be formed on the substrate, and the nano-rough layer of the hydrophobic structure is a continuous phase.

实施例2Example 2

重复实施例1的步骤,将聚乙烯基吡咯烷酮(polyvinyl pyrrolidone)置换为分子量10000,其余步骤同实施例1。其SEM结果见图3。Repeat the steps of Example 1, replacing polyvinylpyrrolidone (polyvinyl pyrrolidone) with a molecular weight of 10,000, and the rest of the steps are the same as in Example 1. The SEM results are shown in Figure 3.

实施例3Example 3

在室温下,在双颈圆底瓶中依次置入50克的乙醇、5克的四乙氧矽烷(tetraethoxysilane)及3.027克(36wt%)的浓盐酸,并将其用磁石搅拌均匀19小时,制得无机溶液。At room temperature, 50 grams of ethanol, 5 grams of tetraethoxysilane (tetraethoxysilane) and 3.027 grams (36 wt %) of concentrated hydrochloric acid were successively placed in a double-neck round bottom bottle, and stirred evenly with a magnet for 19 hours, An inorganic solution is prepared.

另外,将10克的聚乙烯基吡咯烷酮(polyvinyl pyrrolidone;分子量55000)与190克的乙醇在室温下搅拌30分钟使其完全溶解,制得有机溶液。Separately, 10 g of polyvinyl pyrrolidone (polyvinyl pyrrolidone; molecular weight: 55,000) and 190 g of ethanol were stirred at room temperature for 30 minutes to completely dissolve to prepare an organic solution.

接着,依7∶3的体积比将无机溶液与有机溶液在室温下均匀搅拌60分钟,使生成涂布所需的有机-无机混合溶液。Next, the inorganic solution and the organic solution were uniformly stirred at room temperature for 60 minutes according to a volume ratio of 7:3, so as to generate an organic-inorganic mixed solution required for coating.

利用旋转涂布机以转速1100rpm,旋转时间15sec,每次吸取1.5毫升的有机-无机混合溶液的条件下,在玻璃试片上进行旋转涂布1次。接着,将该试片置于室温下20小时进行室温熟化。Spin coating was performed once on a glass test piece by using a spin coater at a rotation speed of 1100 rpm, a spin time of 15 sec, and suction of 1.5 ml of the organic-inorganic mixed solution each time. Next, the test piece was left at room temperature for 20 hours to perform room temperature curing.

接着,将熟化后的玻璃试片置于高温烘箱内,并从25℃至加热到100℃,在100℃下维持1小时;接着再从100℃加热至600℃,再将其自然冷却至室温形成具有纳米粗糙层的玻璃片。上述加热步骤是以每分钟上升1.5℃的升温方式达成。Next, place the cured glass specimen in a high-temperature oven, and heat it from 25°C to 100°C, and keep it at 100°C for 1 hour; then heat it from 100°C to 600°C, and then cool it naturally to room temperature A glass sheet with a nanorough layer is formed. The above-mentioned heating step is achieved by increasing the temperature by 1.5° C. per minute.

低表面能材料的制造方法与其涂布方法:Manufacturing method of low surface energy material and its coating method:

在室温下,在双颈圆底瓶中依次置入23.7克的异丙醇(isopropylalcohol)、1克的正十七氟十烷基三甲氧基矽烷(heptadecafluorodecyltrimethoxysilane)及0.3克的纯水及75毫克的硝酸(0.1N),并将其搅拌均匀2小时,进行水解反应。At room temperature, 23.7 grams of isopropylalcohol, 1 gram of n-heptadecafluorodecyltrimethoxysilane (heptadecafluorodecyltrimethoxysilane), 0.3 grams of pure water and 75 mg of nitric acid (0.1N), and stir it uniformly for 2 hours to carry out the hydrolysis reaction.

反应完成后加入5克的4A分子筛,进行脱水、缩和聚合反应,并将其置于室温下18小时。反应完成后用滤纸过滤分子筛,形成氟烷矽化合物溶液(FAS溶液)。After the reaction was completed, 5 grams of 4A molecular sieves were added for dehydration, condensation polymerization, and left at room temperature for 18 hours. After the reaction is completed, filter the molecular sieve with filter paper to form a fluoroalkane silicon compound solution (FAS solution).

利用旋转涂布机以转速1100rpm,旋转时间15sec,每次吸取1.5毫升的FAS溶液滴在具有纳米粗糙层的玻璃片上,每次涂布间隔5分钟的条件下,在玻璃试片上进行旋转涂布3次。Using a spin coater with a rotation speed of 1100rpm and a spin time of 15sec, draw 1.5ml of FAS solution each time and drop it on a glass sheet with a nano-rough layer. Spin coating is carried out on the glass test piece at an interval of 5 minutes between each coating. 3 times.

将涂布完成的玻璃片置于烘箱中以140℃烘烤1小时。取出的试片,即为具有疏水结构的基材。其SEM结果见图4。Place the coated glass sheet in an oven and bake at 140° C. for 1 hour. The taken-out test piece is the base material with hydrophobic structure. The SEM results are shown in Figure 4.

疏水结构的特性分析:Characteristic Analysis of Hydrophobic Structure:

将实施例1、2、3的试片用下述方法作接触角、透明度及铅笔硬度的测试,测试结果见表一。The test pieces of Examples 1, 2, and 3 were tested for contact angle, transparency, and pencil hardness by the following methods, and the test results are shown in Table 1.

接触角的测试-ASTM C 813-90Contact Angle Test - ASTM C 813-90

使基材保持水平(试片需为平坦,无扭曲,且无污物)。将水滴(去离子水或纯水,2μL)从微量针筒滴出(尽量靠近表面),水滴碰触表面时,针的尖端仍在水滴的内部(水滴上方正中央),慢慢移离针筒(针筒不可收缩、剧烈移动,否则会造成水滴体积/位置变化)。测量水滴的左右两侧的接触角,各两次,共四个数据。在同一基材表面上,另找四个不同的位置,重复上述步骤,进行测量,总共20个数据,求其平均值。Keep the substrate level (the test piece needs to be flat, not twisted, and free of dirt). Drop a water droplet (deionized water or pure water, 2 μL) from the microneedle (as close to the surface as possible). When the water droplet touches the surface, the tip of the needle is still inside the water droplet (the center above the water droplet), and slowly move away from the needle. Barrel (the syringe cannot be retracted and moved violently, otherwise it will cause changes in the volume/position of water droplets). Measure the contact angles on the left and right sides of the water droplet, twice each, for a total of four data. On the surface of the same substrate, find four different positions, repeat the above steps, and measure, a total of 20 data, and calculate the average value.

透明度测试-ASTM D 1747-97Transparency Test - ASTM D 1747-97

使用试片尺寸为50mm*100mm,试片先用有积分球的色差计,测得可见光透光率(%)。在温度45±5℃下,将试片置于装置内,使试片(A)与Blank(B)距离光源230mm,用CNS 10986的UV照射装置,照射1000小时。再测量可见光透光率(%)。计算测试前后的可见光透光率(%)的差值(绝对值)。The size of the test piece is 50mm*100mm, and the visible light transmittance (%) of the test piece is measured with a colorimeter with an integrating sphere. At a temperature of 45±5°C, place the test piece in the device, keep the test piece (A) and Blank (B) at a distance of 230mm from the light source, and use the CNS 10986 UV irradiation device to irradiate for 1000 hours. Then measure the visible light transmittance (%). The difference (absolute value) of the visible light transmittance (%) before and after the test was calculated.

铅笔硬度测试ASTM 3363-92aPencil hardness test ASTM 3363-92a

在环境温度23±2℃,相对湿度50±5%下,将试片放置超过16小时。将铅笔用削铅笔机削成尖头,平滑,椭圆形状。再用砂纸在垂直方向磨铅笔头,使呈平坦无破损、圆形、无碎裂的笔头(5~6mm)。从最硬的铅笔开始进行测试。使铅笔与基材呈45度,用手(或固定在电动辅助的推具)先向前推(远离自己的方向),再向后推(向自己的方向)力道向下,且所施用力量需固定,长度至少画6.5mm,速率0.5至1mm/s。测试至铅笔无法画穿涂层碰到基材(距离>3mm,可用放大镜辅助;铅笔头在过程中破损时,需重新测试)。无法将涂层画出痕迹的最硬的铅笔,其硬度即为该涂层的硬度。至少重复测试一次至结果相同。Place the test piece for more than 16 hours at an ambient temperature of 23±2°C and a relative humidity of 50±5%. Sharpen the pencil with a pencil sharpener to a pointy, smooth, oval shape. Then use sandpaper to grind the pencil head in the vertical direction to make it flat, undamaged, round, and non-cracked (5-6mm). Start with the hardest pencil for testing. Make the pencil and the substrate at 45 degrees, push forward (away from your own direction) with your hands (or fixed on the electric auxiliary pusher), and then push back (toward your own direction) with downward force, and the applied force It needs to be fixed, the length should be at least 6.5mm, and the speed should be 0.5 to 1mm/s. Test until the pencil cannot draw through the coating and touch the substrate (distance > 3mm, use a magnifying glass to assist; if the pencil head is damaged during the process, it needs to be tested again). The hardness of the hardest pencil that cannot trace the coating is the hardness of the coating. Repeat the test at least once until the result is the same.

                            表1   测试方法   水接触角   油接触角   透明度   硬度   实施例1   135   88   93   9H   实施例2   105   --   91   9H   实施例3   102   --   92   9H Table 1 Test Methods water contact angle oil contact angle transparency hardness Example 1 135 88 93 9H Example 2 105 -- 91 9H Example 3 102 -- 92 9H

由表1可得知,发明的制法其所制成的基材表面的疏水结构除了具有良好的疏水性(水接触角大于90°),其透明度及硬度也比其它现有的产品更为优异。As can be seen from Table 1, the hydrophobic structure of the surface of the substrate produced by the inventive method has good hydrophobicity (water contact angle greater than 90°), and its transparency and hardness are also stronger than other existing products. excellent.

Claims (50)

1. the hydrophobic structure of a substrate surface is characterized in that, this structure comprises:
The nanometer rough layer is formed on this substrate surface, is to be formed through high temperature sintering by the nano-inorganic substance and the organic matter that mix; And
Hydrophobic coating is formed on this nanometer rough layer surface.
2. hydrophobic structure as claimed in claim 1 is characterized in that this nano-inorganic substance is a metal oxide.
3. hydrophobic structure as claimed in claim 2 is characterized in that, this metal oxide be selected from silicon oxide, titanium oxide and Zirconium oxide one of them.
4. hydrophobic structure as claimed in claim 3 is characterized in that, this silicon oxide is a silicon.
5. hydrophobic structure as claimed in claim 3 is characterized in that this titanium oxide is a titanium dioxide.
6. hydrophobic structure as claimed in claim 3 is characterized in that this Zirconium oxide is a zirconium dioxide.
7. hydrophobic structure as claimed in claim 1 is characterized in that, is the continuous phase structure between the particle of this nano-inorganic substance, and by the chemical bond bond of inorganic matter.
8. hydrophobic structure as claimed in claim 1 is characterized in that, the interface of this nanometer rough layer and this substrate surface is the chemical bond bond by inorganic matter.
9. hydrophobic structure as claimed in claim 1 is characterized in that, the interface of this nanometer rough layer and this hydrophobic coating is by organic chemical bond bond.
10. as claim 7,8 or 9 described hydrophobic structures, it is characterized in that this chemical bond is a silicon oxygen key.
11. hydrophobic structure as claimed in claim 1 is characterized in that, the mean roughness of this nanometer rough layer is between between the 1nm to 100nm.
12. hydrophobic structure as claimed in claim 1 is characterized in that, the thickness of this nanometer rough layer is between between the 1nm to 150nm.
13. hydrophobic structure as claimed in claim 12 is characterized in that, this thickness is between between the 1nm to 100nm.
14. hydrophobic structure as claimed in claim 1 is characterized in that, the particle diameter of this nano-inorganic substance is between between the 10nm to 100nm.
15. hydrophobic structure as claimed in claim 14 is characterized in that, this particle diameter is between between the 10nm to 50nm.
16. hydrophobic structure as claimed in claim 1 is characterized in that, this hydrophobic coating is made of low-surface-energy material.
17. hydrophobic structure as claimed in claim 16 is characterized in that, this low-surface-energy material be selected from fluorine-containing or silicon macromolecule one of them.
18. hydrophobic structure as claimed in claim 17, it is characterized in that, this macromolecule be selected from chlorine silicon hydride compounds, the trichlorine silicon hydride compounds that contains fluoroalkyl, the three alcoxyl silicon hydride compounds that contain fluoroalkyl, the trigalloyl siloxanes compound that contains fluoroalkyl, the triisocyanate silicon hydride compounds that contains fluoroalkyl, the alcoxyl silicon hydride compounds that contains alkyl that contain alkyl, contain the acyl-oxygen silicon hydride compounds of alkyl or contain alkyl isocyanates silicon hydride compounds one of them.
19. hydrophobic structure as claimed in claim 1 is characterized in that, this base material be selected from glass baseplate, ceramic base material or metal base one of them.
20. the hydrophobic structure method for making of a substrate surface is characterized in that, this method for making comprises:
Base material, organic and inorganic blending material and low-surface-energy material are provided;
Be coated with organic and inorganic blending material at this substrate surface, and form a nanometer rough layer at this substrate surface through high temperature sintering; And
The coating low-surface-energy material forms hydrophobic coating on this nanometer rough layer surface.
21. method for making as claimed in claim 20 is characterized in that, this organic and inorganic blending material is to mix nano-inorganic substance and organic polymer.
22. method for making as claimed in claim 21 is characterized in that, this nano-inorganic substance be metal oxide and inorganic compound one of them.
23. method for making as claimed in claim 22 is characterized in that, this metal oxide be selected from silicon oxide, titanium oxide or Zirconium oxide one of them.
24. method for making as claimed in claim 23 is characterized in that, this silicon oxide is a silicon.
25. method for making as claimed in claim 23 is characterized in that, this titanium oxide is a titanium dioxide.
26. method for making as claimed in claim 23 is characterized in that, this Zirconium oxide is a zirconium dioxide.
27. method for making as claimed in claim 22 is characterized in that, this inorganic compound be selected from trimethyl ethyoxyl silicon alkane, tetraethoxy silicon alkane or triethoxy titanium one of them.
28. method for making as claimed in claim 21 is characterized in that, the particle diameter of this nano-inorganic substance is between between the 10nm to 100nm.
29. method for making as claimed in claim 28 is characterized in that, this particle diameter is between between the 10nm to 50nm.
30. method for making as claimed in claim 21 is characterized in that, this organic polymer is the macromolecular compound with thiazolinyl, and its molecular weight ranges is 500 to 100000.
31. method for making as claimed in claim 30 is characterized in that, this molecular weight ranges is 5000 to 75000.
32. method for making as claimed in claim 31 is characterized in that, this molecular weight ranges is 10000 to 55000.
33. method for making as claimed in claim 30 is characterized in that, this macromolecular compound be selected from polyvinylpyrrolidone or polyvinyl alcohol one of them.
34. method for making as claimed in claim 21 is characterized in that, this organic and inorganic blending material contains the organic polymer of 1 to 50 weight %.
35. method for making as claimed in claim 21 is characterized in that, this organic and inorganic blending material is coated the wet-film thickness of substrate surface between between the 100nm to 1000nm.
36. method for making as claimed in claim 35 is characterized in that, this thickness is between between the 100nm to 500nm.
37. method for making as claimed in claim 21 is characterized in that, this nano-inorganic substance is to control its oxide diameter sizes via acid-base value, forms micro phase separation structure through producing solgel reaction with organic polymer.
38. method for making as claimed in claim 37 is characterized in that, this acid-base value control is between pH 3 to 13.
39. method for making as claimed in claim 38 is characterized in that, this acid-base value control is between pH 7 to 13.
40. method for making as claimed in claim 38 is characterized in that, the temperature of this high temperature sintering is between 300 ℃ to 800 ℃.
41. method for making as claimed in claim 38 is characterized in that, this temperature is between 300 ℃ to 600 ℃.
42. method for making as claimed in claim 20 is characterized in that, the mean roughness of this nanometer rough layer is between between the 1nm to 100nm.
43. method for making as claimed in claim 20 is characterized in that, the thickness of this nanometer rough layer is between between the 1nm to 150nm.
44. method for making as claimed in claim 43 is characterized in that, this thickness is between between the 1nm to 100nm.
45. method for making as claimed in claim 20 is characterized in that, this low-surface-energy material be selected from fluorine-containing or silicon macromolecule one of them.
46. method for making as claimed in claim 45, it is characterized in that, this macromolecule be selected from chlorine silicon hydride compounds, the trichlorine silicon hydride compounds that contains fluoroalkyl, the three alcoxyl silicon hydride compounds that contain fluoroalkyl, the trigalloyl siloxanes compound that contains fluoroalkyl, the triisocyanate silicon hydride compounds that contains fluoroalkyl, the alcoxyl silicon hydride compounds that contains alkyl that contain alkyl, contain the acyl-oxygen silicon hydride compounds of alkyl or contain alkyl isocyanates silicon hydride compounds one of them.
47. method for making as claimed in claim 20 is characterized in that, this base material be selected from glass baseplate, ceramic base material or metal base one of them.
48. method for making as claimed in claim 43 is characterized in that, before high temperature sintering, also comprises the step of carrying out room temperature curing.
49. method for making as claimed in claim 48 is characterized in that, this room temperature curing is to carry out 20 hours.
50. method for making as claimed in claim 48 is characterized in that, the step of this high temperature sintering is to reach with the baking of the temperature between 300 ℃ to 600 ℃.
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CN101952047A (en) * 2007-12-31 2011-01-19 3M创新有限公司 But use the method for application type material
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CN100494472C (en) * 2005-12-30 2009-06-03 财团法人工业技术研究院 Hydrophobic structure and method for making same
CN100465343C (en) * 2006-09-15 2009-03-04 哈尔滨工业大学 Method for constructing superhydrophobic structure on metal copper surface
CN101952047A (en) * 2007-12-31 2011-01-19 3M创新有限公司 But use the method for application type material
CN101992184A (en) * 2009-08-31 2011-03-30 西门子(中国)有限公司 Method for preparing corrosion-resistant super-hydrophobic coating and product thereof
CN106607322A (en) * 2016-11-28 2017-05-03 东北石油大学 Long-time super-hydrophobic wear resistant ceramic coating

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