CN1791562A - Dielectric ceramic composition, process for producing the same, dielectric ceramic employing it and multilayer ceramic component - Google Patents
Dielectric ceramic composition, process for producing the same, dielectric ceramic employing it and multilayer ceramic component Download PDFInfo
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Abstract
本发明公开了层压陶瓷部件,其相对介电常数εr为15-25使得能形成具有合适尺寸,能在低于可通过同时烧结从而内封装并层压Cu或Ag的低电阻导体的800-1000℃的温度下烧结,并具有低介电损耗tanδ(高Q值),并且共振频率的温度系数τf绝对值不大于50ppm/℃。所述介质陶瓷组合物基于100重量份通式为x’Zn2TiO4-(1-x’-y’)ZnTiO3-y’TiO2的主成分,其中0.15<x’<0.8且0≤y’≤0.2,含有3-30重量份无铅低熔点玻璃,所述低熔点玻璃含有50-75重量%的ZnO,5-30重量%的B2O3,6-15重量%的SiO2,0.5-5重量%的Al2O3,以及3-10重量%的BaO。
The present invention discloses laminated ceramic components with a relative permittivity εr of 15-25 enabling the formation of low resistance conductors of suitable dimensions below 800°C that can be encapsulated and laminated with Cu or Ag by simultaneous sintering. It is sintered at a temperature of -1000°C, and has low dielectric loss tanδ (high Q value), and the absolute value of the temperature coefficient τ f of the resonance frequency is not greater than 50ppm/°C. The dielectric ceramic composition is based on 100 parts by weight of the main component of the general formula x'Zn 2 TiO 4 -(1-x'-y')ZnTiO 3 -y'TiO 2 , wherein 0.15<x'<0.8 and 0≤ y'≤0.2, containing 3-30 parts by weight of lead-free low-melting point glass, the low-melting point glass contains 50-75% by weight of ZnO, 5-30% by weight of B 2 O 3 , and 6-15% by weight of SiO 2 , 0.5-5% by weight of Al 2 O 3 , and 3-10% by weight of BaO.
Description
技术领域technical field
本发明涉及相对介电常数约为15-25,且共振频率的温度系数τf绝对值较小的介质陶瓷,所述介质陶瓷可与Au、Ag、Cu等同时烧结作为低电阻导体,并具有适用于层压陶瓷部件的较小介电损耗(高Q值),并涉及获得所述介质陶瓷的组合物,制造所述介质陶瓷组合物的方法,以及采用所述介质陶瓷组合物的层压陶瓷部件,所述部件例如层压介电电容器、LC滤波器等。The invention relates to a dielectric ceramic with a relative permittivity of about 15-25 and a smaller absolute value of the temperature coefficient τ f of the resonant frequency. The dielectric ceramic can be sintered with Au, Ag, Cu, etc. at the same time as a low-resistance conductor, and has Low dielectric loss (high Q) for laminated ceramic components, and relates to compositions for obtaining said dielectric ceramics, methods for manufacturing said dielectric ceramic compositions, and lamination using said dielectric ceramic compositions Ceramic components such as laminated dielectric capacitors, LC filters and the like.
特别地,本发明涉及包含主成分和玻璃成分的介质陶瓷组合物,所述主成分含有Zn2TiO4和ZnTiO3且必要的话另含有TiO2,并涉及所述介质陶瓷组合物的制造方法,以及采用所述介质陶瓷组合物的介质陶瓷和层压陶瓷部件;并进一步涉及包含主成分和玻璃成分的介质陶瓷组合物,其中所述主成分含有Zn2TiO4、ZnTiO3和Al2O3且必要的话另含有TiO2,其制造方法,以及采用所述介质陶瓷组合物的介质陶瓷和层压陶瓷部件。In particular, the present invention relates to a dielectric ceramic composition comprising a main component containing Zn 2 TiO 4 and ZnTiO 3 and, if necessary, TiO 2 , and a glass component, and to a method for producing the dielectric ceramic composition, and a dielectric ceramic and a laminated ceramic part using the dielectric ceramic composition; and further relates to a dielectric ceramic composition comprising a main component and a glass component, wherein the main component contains Zn 2 TiO 4 , ZnTiO 3 and Al 2 O 3 And if necessary, it further contains TiO 2 , its production method, and dielectric ceramics and laminated ceramic parts using the dielectric ceramic composition.
背景技术Background technique
近年来,微波电路集成化的进展对介电共振器提出了小尺寸、较小介电损耗(tanδ)和稳定介电特性的要求。内部带有用于介电共振器部件的层压电极导体的层压芯片部件因而市场成长较快。所述层压芯片部件的内导体采用诸如Au、Pt、Pd等的贵金属。但从节约成本的观点出发,已有采用比上述导体材料相对更便宜的Ag或Cu或含有Ag或Cu作为主成分的合金替换上述导体材料。特别地,Ag或含有Ag作为主成分的合金对直流具有较低的电阻,对改进介电共振器等的Q特性较有利,因而对其存在强烈需求。然而,Ag或含有Ag作为主成分的合金具有约960℃的低熔点,需要有在低于该熔点的温度能够烧结的介电材料。In recent years, the development of microwave circuit integration has put forward the requirements of small size, small dielectric loss (tanδ) and stable dielectric properties for dielectric resonators. The market for laminated chip components with internally laminated electrode conductors for dielectric resonator components is therefore growing rapidly. The inner conductors of the laminated chip components use noble metals such as Au, Pt, Pd, and the like. However, from the viewpoint of cost saving, the above-mentioned conductor material has been replaced by Ag or Cu or an alloy containing Ag or Cu as a main component which is relatively cheaper than the above-mentioned conductor material. In particular, Ag or an alloy containing Ag as a main component has low resistance to direct current and is advantageous for improving the Q characteristic of a dielectric resonator or the like, and thus there is a strong demand for it. However, Ag or an alloy containing Ag as a main component has a low melting point of about 960° C., and a dielectric material capable of sintering at a temperature lower than the melting point is required.
对采用介电共振器形成介电滤波器的情况,对介电材料所要求的特性有:(1)介电材料的共振频率的温度系数τf绝对值较小,从而尽可能地减少由温度改变引起的特性变化;(2)介电材料的Q值较高,从而如对介电滤波器所要求的那样尽可能减少插入损耗。另外,对于便携式电话等所用微波附近范围,共振器长度受介电材料的相对介电常数εr所限制。因而,为了使元件小型化要求介电材料具有高的相对介电常数εr。在此情况下,根据所用电磁波的波长确定共振器长度。通过具有相对介电常数εr的介电材料传播的电磁波其波长λ以λ=λ0/(εr)1/2表示,其中λ0为通过真空传播的电磁波的波长。In the case of using a dielectric resonator to form a dielectric filter, the characteristics required for the dielectric material are: (1) The absolute value of the temperature coefficient τ f of the resonant frequency of the dielectric material is small, thereby reducing the temperature caused by the temperature as much as possible. (2) The Q value of the dielectric material is high, so as to reduce the insertion loss as much as possible as required for the dielectric filter. In addition, in the vicinity of microwaves used in cellular phones, etc., the length of the resonator is limited by the relative permittivity ε r of the dielectric material. Therefore, a dielectric material is required to have a high relative permittivity ε r in order to miniaturize an element. In this case, the resonator length is determined according to the wavelength of the electromagnetic wave used. The wavelength λ of an electromagnetic wave propagating through a dielectric material with a relative permittivity ε r is represented by λ=λ 0 /(ε r ) 1/2 , where λ 0 is the wavelength of an electromagnetic wave propagating through a vacuum.
因此,增加所用介电材料的介电常数,可使元件更加小型化。然而,如果元件过小,则所要求的加工精度极严格。从而使实际加工精度往往变差并容易受电极的印刷精度影响。对于某些目的,要求相对介电常数εr处于合适范围内(例如约10-40或更优选约15-25),从而使元件不会太小。Therefore, by increasing the dielectric constant of the dielectric material used, the components can be miniaturized. However, if the component is too small, the required processing accuracy is extremely strict. As a result, the actual machining accuracy tends to deteriorate and is easily affected by the printing accuracy of the electrodes. For some purposes, it is desired that the relative permittivity ε r be in a suitable range (eg about 10-40 or more preferably about 15-25) so that the components are not too small.
为了满足这些要求,在不高于1000℃温度能够制备介电元件的公知介电材料可以是将无机介电粒子分散于树脂中的材料(JP(A)-6-132621),由BaO-TiO2-Nd2O3基陶瓷和玻璃的复合材料组成的玻璃陶瓷(JP(A)-10-330161,第3页,第[0005]段和表1),等。同样公知的是含有TiO2和ZnO并进一步含有B2O3基玻璃的介质陶瓷(JP(B)-3103296)。In order to meet these requirements, the known dielectric material that can prepare dielectric elements at a temperature not higher than 1000 ° C can be a material in which inorganic dielectric particles are dispersed in a resin (JP (A)-6-132621), composed of BaO-TiO 2 - Glass ceramics composed of composite materials of Nd 2 O 3 -based ceramics and glass (JP(A)-10-330161,
然而,JP(A)-6-132621中公开的元件具有的允许温度上限为约400℃,其引起的问题是不能通过与用作布线导体的Ag等同时烧结而实施多层化和精细布线。However, the element disclosed in JP(A)-6-132621 has an allowable upper temperature limit of about 400°C, which poses a problem that multilayering and fine wiring cannot be performed by simultaneous sintering with Ag or the like used as a wiring conductor.
JP(A)-10-330161中公开的玻璃陶瓷材料具有如下问题。该材料的相对介电常数εr大于40,因而使元件过小。其结果,要求的加工精度过于严格,因而使实际加工精度变差,并容易受电极的印刷精度的影响。The glass-ceramic material disclosed in JP(A)-10-330161 has the following problems. The relative permittivity ε r of this material is greater than 40, thus making the component too small. As a result, the required processing accuracy is too strict, so that the actual processing accuracy deteriorates, and it is easily affected by the printing accuracy of the electrodes.
另外,JP(B)-3103296中公开的组合物具有高达约25-70的相对介电常数,如从其实施例可看出。介电特性的温度系数依赖于组成而变化较大,从而某些情况下其绝对值超出700ppm/℃。为了得到用于高频率的介电部件,要求上述材料具有合适的相对介电常数,介电特性对温度的依赖性较小,并具有高Q值。In addition, the composition disclosed in JP(B)-3103296 has a relative dielectric constant as high as about 25-70, as can be seen from the examples thereof. The temperature coefficient of the dielectric properties varies greatly depending on the composition, so that its absolute value exceeds 700 ppm/°C in some cases. In order to obtain a dielectric component for high frequency, the above-mentioned material is required to have a suitable relative permittivity, a small dependence of dielectric properties on temperature, and a high Q value.
另外,经烧结介质陶瓷组合物所得介质陶瓷的介电特性通常由于烧结温度及组成的改变而变化或具有差异。所述由于烧结温度及组成的改变而致的特性变化及差异在大量生产中引起产率的变差。In addition, the dielectric properties of the dielectric ceramic obtained by sintering the dielectric ceramic composition usually change or have differences due to changes in sintering temperature and composition. Such characteristic changes and differences due to changes in sintering temperature and composition cause deterioration in yield in mass production.
发明内容Contents of the invention
本发明的目的是提供相对介电常数为约10-40,更优选为约15-25的介质陶瓷,从而使层压陶瓷部件等能形成合适尺寸,所述介质陶瓷可在800-1000℃的温度烧结,此温度下的烧结使诸如Cu、Ag等的低电阻导体基于同步烧结能得以内封装化和多层化,所述介质陶瓷具有较小的介电损耗tanδ(高Q值),并且其共振频率的温度系数τf绝对值为50ppm/℃或以下,以及提供能得到上述介质陶瓷的介质陶瓷组合物,或者特别是提供由烧结温度改变而引起的特性变化和变体较小,且烧结时组成变化较小的介质陶瓷组合物,以及所述介质陶瓷组合物的制造方法。本发明另一目的是提供具有介质层和内电极,且所述介质层由诸如上述介质陶瓷制成,所述内电极含有Cu或Ag作为主成分的层压陶瓷部件,例如层压陶瓷电容器或LC滤波器。The object of the present invention is to provide dielectric ceramics with a relative permittivity of about 10-40, more preferably about 15-25, so that laminated ceramic parts etc. Temperature sintering, sintering at this temperature enables low-resistance conductors such as Cu, Ag, etc. to be encapsulated and multilayered based on simultaneous sintering, the dielectric ceramic has a small dielectric loss tanδ (high Q value), and The absolute value of the temperature coefficient τ f of its resonance frequency is 50 ppm/°C or less, and to provide a dielectric ceramic composition capable of obtaining the above-mentioned dielectric ceramic, or in particular to provide a small characteristic change and variation caused by a change in sintering temperature, and A dielectric ceramic composition with less composition change during sintering, and a method for manufacturing the dielectric ceramic composition. Another object of the present invention is to provide a laminated ceramic part having a dielectric layer and an internal electrode made of such as the above-mentioned dielectric ceramic, the internal electrode containing Cu or Ag as a main component, such as a laminated ceramic capacitor or LC filter.
(1)本发明第一实施方案(1) The first embodiment of the present invention
为解决上述问题,本发明人作了深入研究,并发现了如下结果。即,如果将至少含有ZnO、B2O3、SiO2、Al2O3和BaO的玻璃加入至含有ZnTiO3和Zn2TiO4且如必要另含有TiO2的混合物中,则可获得15-25范围内的εr和较小的介电损耗tanδ(高Q值),并且即便在800-1000℃烧结后也不会改变ZnTiO3、Zn2TiO4和TiO2之间的生成相比。采用含有ZnO的玻璃,可尽可能地抑制ZnO成分从ZnTiO3和Zn2TiO4溶解入玻璃中,从而由组成变化引起的介电特性变化可被抑制。由此,采用Cu、Ag等作为布线导体可得以层压化和微细图案布线化。In order to solve the above-mentioned problems, the present inventors conducted intensive studies and found the following results. That is, if a glass containing at least ZnO, B 2 O 3 , SiO 2 , Al 2 O 3 and BaO is added to a mixture containing ZnTiO 3 and Zn 2 TiO 4 and, if necessary, TiO 2 , 15- ε r in the range of 25 and small dielectric loss tanδ (high Q value), and the formation ratio between ZnTiO 3 , Zn 2 TiO 4 and TiO 2 does not change even after sintering at 800-1000°C. With glass containing ZnO, dissolution of ZnO components from ZnTiO 3 and Zn 2 TiO 4 into the glass can be suppressed as much as possible, so that changes in dielectric properties caused by composition changes can be suppressed. Thus, using Cu, Ag, etc. as a wiring conductor enables lamination and fine pattern wiring.
本发明涉及介质陶瓷组合物,所述组合物包含100重量份以通式x’Zn2TiO4-(1-x’-y’)ZnTiO3-y’TiO2表示的主成分,其中x’满足0.15<x’<0.8,y’满足0≤y’≤0.2;并包含3-30重量份无铅低熔点玻璃,所述无铅低熔点低熔点玻璃含有50-75重量%的ZnO,5-30重量%的B2O3,6-15重量%的SiO2,0.5-5重量%的Al2O3,和3-10重量%的BaO。The present invention relates to a dielectric ceramic composition comprising 100 parts by weight of a main component represented by the general formula x'Zn 2 TiO 4 -(1-x'-y')ZnTiO 3 -y'TiO 2 , wherein x' Satisfy 0.15<x'<0.8, y' satisfies 0≤y'≤0.2; and contains 3-30 parts by weight of lead-free low-melting glass, the lead-free low-melting glass contains 50-75% by weight of ZnO, 5 - 30% by weight of B 2 O 3 , 6-15% by weight of SiO 2 , 0.5-5% by weight of Al 2 O 3 , and 3-10% by weight of BaO.
本发明还涉及含有Zn2TiO4、ZnTiO3和TiO2结晶相(其中TiO2相可省去,下面情况也适用)及玻璃相的介质陶瓷,所述介质陶瓷通过烧结介质陶瓷组合物而得到。The present invention also relates to a dielectric ceramic containing Zn 2 TiO 4 , ZnTiO 3 and TiO 2 crystalline phases (wherein the TiO 2 phase can be omitted, the following conditions are also applicable) and a glass phase, said dielectric ceramic is obtained by sintering a dielectric ceramic composition .
另外,本发明涉及介质陶瓷组合物的制造方法,其包含如下步骤:将ZnO原料粉末和TiO2原料粉末混合,并将其煅烧而得到含有Zn2TiO4、ZnTiO3和TiO2(其中TiO2含量可为0)的陶瓷粉末;将所得陶瓷粉末与无铅低熔点玻璃混合,所述无铅低熔点玻璃含有50-75重量%的ZnO,5-30重量%的B2O3,6-15重量%的SiO2,0.5-5重量%的Al2O3,和3-10重量%的BaO。In addition, the present invention relates to a method for producing a dielectric ceramic composition, which includes the steps of : mixing ZnO raw material powder and TiO 2 raw material powder, and calcining them to obtain A ceramic powder whose content may be 0); the resulting ceramic powder is mixed with lead-free low-melting glass containing 50-75% by weight of ZnO, 5-30% by weight of B 2 O 3 , 6- 15% by weight SiO 2 , 0.5-5% by weight Al 2 O 3 , and 3-10% by weight BaO.
另外,本发明涉及包含多个介质层的层压陶瓷部件;形成于介质层之间的内电极;和与所述内电极电连接的外电极,其中所述介质层由通过烧结介质陶瓷组合物而得到的介质陶瓷构成,所述内电极由元素Cu或元素Ag或含有Cu或Ag作为主成分的合金材料形成。In addition, the present invention relates to a laminated ceramic component comprising a plurality of dielectric layers; internal electrodes formed between the dielectric layers; and external electrodes electrically connected to the internal electrodes, wherein the dielectric layer is formed by sintering a dielectric ceramic composition The resultant dielectric ceramic is formed, and the internal electrodes are formed of elemental Cu or elemental Ag or an alloy material containing Cu or Ag as a main component.
(2)本发明第二实施方案(2) The second embodiment of the present invention
为解决上述问题,本发明人还作了深入研究,并得到如下结果。即,如果将至少含有ZnO和B2O3的玻璃加入至含有ZnTiO3、Zn2TiO4和Al2O3且如必要另含有TiO2的混合物中,则可获得处于优选范围内的εr和较小的介电损耗tanδ(高Q值),并且即便在800-1000℃烧结后也不会改变ZnTiO3、Zn2TiO4、TiO2和Al2O3之间的生成相比。采用含有ZnO的玻璃,可尽可能地抑制ZnO成分从ZnTiO3和Zn2TiO4溶解入玻璃中,从而由组成变化引起的介电特性变化可被抑制。由此,采用Cu、Ag等作为布线导体可得以层压化和微细图案布线化。In order to solve the above-mentioned problems, the present inventors have also made in-depth research and obtained the following results. That is, if a glass containing at least ZnO and B 2 O 3 is added to a mixture containing ZnTiO 3 , Zn 2 TiO 4 and Al 2 O 3 and, if necessary, TiO 2 , ε r within the preferred range can be obtained And smaller dielectric loss tanδ (high Q value), and even after sintering at 800-1000 ° C, it will not change the formation between ZnTiO 3 , Zn 2 TiO 4 , TiO 2 and Al 2 O 3 . With glass containing ZnO, dissolution of ZnO components from ZnTiO 3 and Zn 2 TiO 4 into the glass can be suppressed as much as possible, so that changes in dielectric properties caused by composition changes can be suppressed. Thus, using Cu, Ag, etc. as a wiring conductor enables lamination and fine pattern wiring.
本发明涉及介质陶瓷组合物,所述组合物包含100重量份以通式xZn2TiO4-yZnTiO3-zTiO2-wAl2O3表示的主成分,其中x满足0.15<x<1.0且y满足0<y<0.85,z满足0≤z≤0.2,w满足0<w≤0.2,并满足x+y+z+w=1;并包含3-30重量份无铅低熔点玻璃,所述无铅低熔点玻璃含有50-75重量%的ZnO,5-30重量%的B2O3,6-15重量%的SiO2,0.5-5重量%的Al2O3,和3-10重量%的BaO。在本发明介质陶瓷组合物的优选实施方案中,x满足0.15<x<0.99,y满足0.05<y<0.85,w满足0.005<w≤0.2。The present invention relates to a dielectric ceramic composition, which comprises 100 parts by weight of a main component represented by the general formula xZn 2 TiO 4 -yZnTiO 3 -zTiO 2 -wAl 2 O 3 , wherein x satisfies 0.15<x<1.0 and y satisfies 0<y<0.85, z satisfies 0≤z≤0.2, w satisfies 0<w≤0.2, and satisfies x+y+z+w=1; and contains 3-30 parts by weight of lead-free low-melting point glass, said no Leaded low -melting point glass containing 50-75% by weight of ZnO, 5-30% by weight of B2O3 , 6-15% by weight of SiO2 , 0.5-5% by weight of Al2O3 , and 3-10% by weight The BaO. In a preferred embodiment of the dielectric ceramic composition of the present invention, x satisfies 0.15<x<0.99, y satisfies 0.05<y<0.85, and w satisfies 0.005<w≦0.2.
本发明还涉及含有Zn2TiO4、ZnTiO3、TiO2和Al2O3结晶相(其中TiO2相可省去)及玻璃相的介质陶瓷,所述介质陶瓷通过烧结介质陶瓷组合物而得到。The present invention also relates to a dielectric ceramic containing Zn 2 TiO 4 , ZnTiO 3 , TiO 2 and Al 2 O 3 crystalline phases (wherein the TiO 2 phase can be omitted) and a glass phase, said dielectric ceramic being obtained by sintering a dielectric ceramic composition .
另外,本发明涉及介质陶瓷组合物的制造方法,其包含如下步骤:将ZnO原料粉末和TiO2原料粉末混合,并将其煅烧而得到含有Zn2TiO4、ZnTiO3和TiO2(其中TiO2含量可为0)的陶瓷粉末;将所得陶瓷粉末与Al2O3和无铅低熔点玻璃混合,所述无铅低熔点玻璃含有50-75重量%的ZnO,5-30重量%的B2O3,6-15重量%的SiO2,0.5-5重量%的Al2O3,和3-10重量%的BaO。In addition, the present invention relates to a method for producing a dielectric ceramic composition, which includes the steps of : mixing ZnO raw material powder and TiO 2 raw material powder, and calcining them to obtain A ceramic powder whose content may be 0); the resulting ceramic powder is mixed with Al2O3 and lead-free low-melting glass containing 50-75% by weight of ZnO, 5-30% by weight of B2 O 3 , 6-15% by weight SiO 2 , 0.5-5% by weight Al 2 O 3 , and 3-10% by weight BaO.
另外,本发明涉及包含多个介质层的层压陶瓷部件;形成于介质层之间的内电极;和与所述内电极电连接的外电极,其中所述介质层由通过烧结介质陶瓷组合物而得到的介质陶瓷构成,所述内电极由元素Cu或元素Ag或含有Cu或Ag作为主成分的合金材料形成。In addition, the present invention relates to a laminated ceramic component comprising a plurality of dielectric layers; internal electrodes formed between the dielectric layers; and external electrodes electrically connected to the internal electrodes, wherein the dielectric layer is formed by sintering a dielectric ceramic composition The resultant dielectric ceramic is formed, and the internal electrodes are formed of elemental Cu or elemental Ag or an alloy material containing Cu or Ag as a main component.
本发明的介质陶瓷组合物包含结晶成分和特定玻璃成分,所述结晶成分含有Zn2TiO4、ZnTiO3和作为任选成分的TiO2。因而,可在1000℃或以下的温度进行烧结。通过烧结介质陶瓷组合物而得到的介质陶瓷,其相对介电常数εr可以为约15-25,其介电损耗可较小,并且其共振频率的温度系数绝对值可为50ppm/℃或以下。其结果可得到带有内电极的层压陶瓷部件,所述内电极由元素Cu、元素Ag或者含有Cu或Ag作为主成分的合金材料制成。The dielectric ceramic composition of the present invention contains a crystalline component containing Zn 2 TiO 4 , ZnTiO 3 , and TiO 2 as optional components, and a specific glass component. Thus, sintering may be performed at a temperature of 1000°C or below. The dielectric ceramic obtained by sintering the dielectric ceramic composition can have a relative permittivity ε r of about 15-25, a small dielectric loss, and an absolute value of the temperature coefficient of the resonance frequency of 50 ppm/°C or less . As a result, a laminated ceramic part with internal electrodes made of elemental Cu, elemental Ag, or an alloy material containing Cu or Ag as a main component can be obtained.
本发明的另一介质陶瓷组合物包含结晶成分和特定玻璃成分,所述结晶成分含有Zn2TiO4、ZnTiO3、Al2O3和作为任选成分的TiO2。因而,可在1000℃或以下的温度进行烧结。通过烧结介质陶瓷组合物而得到的介质陶瓷,其相对介电常数εr可以为约10-40,优选为约15-25,其介电损耗可较小,并且其共振频率的温度系数绝对值可为50ppm/℃或以下。另外,可得到上述特性较少受烧结温度影响而改变的介质陶瓷组合物。其结果可得到带有内电极的层压陶瓷部件,所述内电极由元素Cu、元素Ag或者含有Cu或Ag作为主成分的合金材料制成。Another dielectric ceramic composition of the present invention comprises a crystalline component containing Zn 2 TiO 4 , ZnTiO 3 , Al 2 O 3 and TiO 2 as optional components and a specific glass component. Thus, sintering may be performed at a temperature of 1000°C or below. The dielectric ceramic obtained by sintering the dielectric ceramic composition can have a relative permittivity ε r of about 10-40, preferably about 15-25, its dielectric loss can be small, and the absolute value of the temperature coefficient of its resonance frequency It may be 50 ppm/°C or less. In addition, a dielectric ceramic composition can be obtained in which the above-mentioned characteristics are less changed by the influence of sintering temperature. As a result, a laminated ceramic part with internal electrodes made of elemental Cu, elemental Ag, or an alloy material containing Cu or Ag as a main component can be obtained.
附图简述Brief description of the drawings
图1所示为根据本发明实施形态的三层板(tri-plate)型共振器的透视示意图;FIG. 1 is a schematic perspective view of a tri-plate resonator according to an embodiment of the present invention;
图2为图1共振器的横截面示意图;Fig. 2 is a schematic cross-sectional view of the resonator in Fig. 1;
图3所示为对本发明实施例1的介质陶瓷组合物进行烧结所制得小球的X射线衍射图;Fig. 3 shows the X-ray diffraction pattern of the pellets obtained by sintering the dielectric ceramic composition of Example 1 of the present invention;
图4所示为对本发明实施例15的介质陶瓷组合物进行烧结所制得小球的X射线衍射图;Figure 4 shows the X-ray diffraction pattern of the pellets obtained by sintering the dielectric ceramic composition of Example 15 of the present invention;
其中标号1指代介质层,2指代内电极,3指代外电极。The reference number 1 refers to the dielectric layer, 2 refers to the inner electrode, and 3 refers to the outer electrode.
本发明最优实施方式The best mode of implementation of the present invention
(1)本发明第一实施方案(1) The first embodiment of the present invention
如下将特别说明本发明第一实施方案的介质陶瓷组合物。The dielectric ceramic composition of the first embodiment of the present invention will be specifically described as follows.
本发明的组合物是含有主成分和玻璃成分的介质陶瓷组合物,所述主成分含有Zn2TiO4、ZnTiO3和作为任选成分的TiO2。主成分以通式x’Zn2TiO4-(1-x’-y’)ZnTiO3-y’TiO2表示,其中x’处于0.15<x’<0.8范围且y’处于0≤y’≤0.2范围。所述玻璃成分是无铅低熔点玻璃,其含有50-75重量%的ZnO,5-30重量%的B2O3,6-15重量%的SiO2,0.5-5重量%的Al2O3,以及3-10重量%的BaO。相对于每100重量份的主成分,本发明的介质陶瓷组合物所含玻璃成分为3-30重量份。The composition of the present invention is a dielectric ceramic composition containing a main component containing Zn 2 TiO 4 , ZnTiO 3 , and TiO 2 as optional components, and a glass component. The main component is represented by the general formula x'Zn 2 TiO 4 -(1-x'-y')ZnTiO 3 -y'TiO 2 , where x' is in the range of 0.15<x'<0.8 and y' is in the range of 0≤y'≤ 0.2 range. The glass composition is lead-free low-melting glass, which contains 50-75% by weight of ZnO, 5-30% by weight of B 2 O 3 , 6-15% by weight of SiO 2 , and 0.5-5% by weight of Al 2 O 3 , and 3-10% by weight of BaO. The dielectric ceramic composition of the present invention contains 3-30 parts by weight of the glass component per 100 parts by weight of the main component.
在上述组合物中,x’应优选大于0.15并小于0.8。对于x’小于等于0.15或大于等于0.8的情况,τf绝对值会超出50ppm/℃,这是不理想的。In the above composition, x' should preferably be greater than 0.15 and less than 0.8. For the case where x' is 0.15 or less or 0.8 or more, the absolute value of τ f exceeds 50 ppm/°C, which is not desirable.
另外,在上述组合物中,y’应优选处于0-0.2范围。由于含有TiO2,因而特定介电常数往往会略微上升。然而,对于y’等于小于0.2的组合物,则可得到本发明的目标效果。如果y’大于0.2,则τf超出+50ppm/℃,这是不理想的。In addition, in the above composition, y' should preferably be in the range of 0-0.2. The specific permittivity tends to slightly increase due to the inclusion of TiO 2 . However, for compositions where y' is equal to less than 0.2, the object effect of the present invention can be obtained. If y' is greater than 0.2, τ f exceeds +50 ppm/°C, which is not desirable.
在本发明的介质陶瓷组合物中,对应于每100重量份构成陶瓷基材的主成分,玻璃成分的量应优选处于3-30重量份范围内。对于玻璃成分的量低于3重量份的情况,则烧结温度等于或高于Ag或Cu或者含有Ag或Cu作为主成分的合金的熔点。从而由此类材料制成的电极就不能理想地使用。如果玻璃成分的量超出30重量份,则由于玻璃的溶出而出现难以进行良好烧结的趋向。In the dielectric ceramic composition of the present invention, the amount of the glass component should preferably be in the range of 3 to 30 parts by weight per 100 parts by weight of the main components constituting the ceramic substrate. In the case where the amount of the glass component is less than 3 parts by weight, the sintering temperature is equal to or higher than the melting point of Ag or Cu or an alloy containing Ag or Cu as a main component. Electrodes made of such materials are therefore not ideal for use. If the amount of the glass component exceeds 30 parts by weight, good sintering tends to be difficult due to elution of glass.
本发明中所用Zn2TiO4可通过将氧化锌ZnO和氧化钛TiO2以2∶1摩尔比混合并煅烧所得混合物而制得。ZnTiO3可通过将氧化锌ZnO和氧化钛TiO2以1∶1摩尔比混合并煅烧所得混合物而制得。除TiO2和ZnO外,可采用含有Zn和/或Ti的硝酸盐、碳酸盐、氢氧化物、氯化物、有机金属化合物等作为Zn2TiO4和ZnTiO3的原料,用以在煅烧时形成氧化物。Zn 2 TiO 4 used in the present invention can be produced by mixing zinc oxide ZnO and titanium oxide TiO 2 at a molar ratio of 2:1 and calcining the resulting mixture. ZnTiO 3 can be prepared by mixing zinc oxide ZnO and titanium oxide TiO 2 at a molar ratio of 1:1 and calcining the resulting mixture. In addition to TiO 2 and ZnO, nitrates, carbonates, hydroxides, chlorides, and organometallic compounds containing Zn and/or Ti can be used as raw materials for Zn 2 TiO 4 and ZnTiO 3 for calcination oxides are formed.
所述介质陶瓷组合物其特征在于含有预定量的特定玻璃。本发明中所用玻璃含有50-75重量%的ZnO,5-30重量%的B2O3,6-15重量%的SiO2,0.5-5重量%的Al2O3,以及3-10重量%的BaO。这些氧化物成分以预定比率混合并熔化、冷却和玻璃化。The dielectric ceramic composition is characterized by containing a predetermined amount of a specific glass. The glass used in the present invention contains 50-75% by weight of ZnO, 5-30% by weight of B 2 O 3 , 6-15% by weight of SiO 2 , 0.5-5% by weight of Al 2 O 3 , and 3-10% by weight % BaO. These oxide components are mixed in a predetermined ratio and melted, cooled and vitrified.
下面将叙述本发明中所用玻璃的组成。对于ZnO,若其比率低于50重量%,则玻璃的软化点过高以致不能进行良好的烧结,而若其比率高于75重量%,则在所期望的温度下难以进行玻璃化。对B2O3而言,若其比率低于5重量%,则玻璃的软化点过高以致不能进行良好的烧结,若其比率高于30重量%,则由于玻璃的溶出而不能进行良好的烧结。对SiO2而言,若其比率低于6重量%或高于15重量%,则玻璃的软化点过高以致不能进行良好的烧结。对Al2O3而言,若其比率低于0.5重量%,则所得介质陶瓷的化学耐久性变差,若其比率高于5重量%,则在所期望的温度下难以进行玻璃化。对BaO而言,若其比率低于3重量%或高于10重量%,则在所期望的温度下难以进行玻璃化。如果玻璃含有Pb或Bi成分,则介质陶瓷组合物的Q值往往会减少。由于本发明介质陶瓷组合物中的玻璃不含有Pb,因而不会引起Pb所致的环境污染。The composition of the glass used in the present invention will be described below. For ZnO, if the ratio is less than 50% by weight, the softening point of the glass is too high to perform good sintering, and if the ratio is higher than 75% by weight, vitrification at a desired temperature becomes difficult. For B2O3 , if the ratio is less than 5% by weight, the softening point of the glass is too high to perform good sintering, and if the ratio is higher than 30% by weight, good sintering cannot be performed due to dissolution of the glass. sintering. For SiO 2 , if the ratio is lower than 6% by weight or higher than 15% by weight, the softening point of the glass is too high to perform good sintering. For Al 2 O 3 , if the ratio is less than 0.5% by weight, the chemical durability of the resulting dielectric ceramic will deteriorate, and if the ratio exceeds 5% by weight, it will be difficult to vitrify at a desired temperature. When the ratio of BaO is less than 3% by weight or more than 10% by weight, it is difficult to perform vitrification at a desired temperature. If the glass contains Pb or Bi components, the Q value of the dielectric ceramic composition tends to decrease. Since the glass in the dielectric ceramic composition of the present invention does not contain Pb, it will not cause environmental pollution caused by Pb.
根据本发明,对100重量份以通式x’Zn2TiO4-(1-x’-y’)ZnTiO3-y’TiO2表示的主成分,其中x’处于0.15<x’<0.8范围且y’处于0≤y’≤0.2范围,含有3-30重量份无铅低熔点玻璃,所述无铅低熔点玻璃含有50-75重量%的ZnO,5-30重量%的B2O3,6-15重量%的SiO2,0.5-5重量%的Al2O3,以及3-10重量%的BaO。因此,可在800-1000℃的较低温度实现烧结。通过对上述介质陶瓷组合物进行烧结,即可得到本发明的介质陶瓷。本发明的介质陶瓷特征在于其相对介电常数εr为约15-25,具有高空载Q值,并且其共振器频率的温度系数τf的绝对值为50ppm/℃或以下。所述介质陶瓷的组成与介质陶瓷组合物的原料组成基本相同,均含有Zn2TiO4、ZnTiO3和TiO2的结晶相及玻璃相。根据本发明的介质陶瓷组合物,可进行低温烧结而得到具有上述特性的介质陶瓷。According to the present invention, for 100 parts by weight of the main component represented by the general formula x'Zn 2 TiO 4 -(1-x'-y')ZnTiO 3 -y'TiO 2 , wherein x' is in the range of 0.15<x'<0.8 And y' is in the range of 0≤y'≤0.2, containing 3-30 parts by weight of lead-free low-melting point glass, the lead-free low-melting point glass contains 50-75% by weight of ZnO , 5-30% by weight of B2O3 , 6-15% by weight of SiO 2 , 0.5-5% by weight of Al 2 O 3 , and 3-10% by weight of BaO. Therefore, sintering can be achieved at lower temperatures of 800-1000°C. The dielectric ceramic of the present invention can be obtained by sintering the above dielectric ceramic composition. The dielectric ceramic of the present invention is characterized by a relative permittivity ε r of about 15-25, a high no-load Q value, and an absolute value of a temperature coefficient τ f of a resonator frequency of 50 ppm/°C or less. The composition of the dielectric ceramic is basically the same as the raw material composition of the dielectric ceramic composition, and both contain crystal phases and glass phases of Zn 2 TiO 4 , ZnTiO 3 and TiO 2 . According to the dielectric ceramic composition of the present invention, low-temperature sintering can be performed to obtain a dielectric ceramic having the above-mentioned characteristics.
在本发明中,Zn2TiO4、ZnTiO3粒子和作为任选成分的TiO2粒子及玻璃粒子在烧结前进行单个粉碎,并混合。或者,烧结前将各原料粒子彼此混合并粉碎。为了获得改进的分散性、高空载Q值和稳定的相对介电常数εr,烧结前上述原料的平均粒径优选应为等于或低于2.0μm,更优选为等于或低于1.0μm。如果平均粒径过小,则某些情况下难以处理。因而,平均粒径还应优选为等于或高于0.05μm。In the present invention, Zn 2 TiO 4 , ZnTiO 3 particles, TiO 2 particles and glass particles as optional components are individually pulverized and mixed before sintering. Alternatively, the respective raw material particles are mixed with each other and pulverized before sintering. In order to obtain improved dispersibility, high no-load Q value and stable relative permittivity ε r , the average particle diameter of the above raw materials before sintering should preferably be equal to or lower than 2.0 μm, more preferably equal to or lower than 1.0 μm. If the average particle size is too small, it may be difficult to handle in some cases. Thus, the average particle diameter should also preferably be equal to or higher than 0.05 μm.
随后将介绍本发明介质陶瓷组合物及介质陶瓷的制造方法。将ZnO原料粉末与TiO2原料粉末混合并煅烧,从而得到含有Zn2TiO4和ZnTiO3及作为任选成分的TiO2的陶瓷粉末。将该陶瓷粉末与无铅低熔点玻璃混合,所述低熔点玻璃含有50-75重量%的ZnO,5-30重量%的B2O3,6-15重量%的SiO2,0.5-5重量%的Al2O3,以及3-10重量%的BaO。由此即得到介质陶瓷组合物。陶瓷粉末Zn2TiO4、ZnTiO3和TiO2各自可单独制备。或者,可调节ZnO和TiO2原料之间的比从而直接得到含有混合状态的Zn2TiO4、ZnTiO3和TiO2的粉末。Next, the dielectric ceramic composition and the method for producing the dielectric ceramic of the present invention will be described. ZnO raw material powder and TiO 2 raw material powder were mixed and calcined, thereby obtaining a ceramic powder containing Zn 2 TiO 4 and ZnTiO 3 and TiO 2 as an optional ingredient. The ceramic powder is mixed with lead-free low-melting glass containing 50-75% by weight of ZnO, 5-30% by weight of B 2 O 3 , 6-15% by weight of SiO 2 , 0.5-5% by weight % of Al 2 O 3 , and 3-10% by weight of BaO. Thus, a dielectric ceramic composition was obtained. Each of the ceramic powders Zn 2 TiO 4 , ZnTiO 3 and TiO 2 can be prepared separately. Alternatively, the ratio between ZnO and TiO 2 raw materials may be adjusted to directly obtain a powder containing Zn 2 TiO 4 , ZnTiO 3 and TiO 2 in a mixed state.
下面将进一步描述用以获得本发明介质陶瓷组合物的Zn2TiO4和ZnTiO3各粉末的单独制备方法。首先,称重摩尔比为2∶1的氧化锌和二氧化钛,并与诸如水、醇等的溶剂一道混合。随后,从所得物中除去水、醇等,然后在含氧氛围(例如在空气氛围中)下于900-1200℃温度煅烧1-5小时。由此得到的煅烧粉末由Zn2TiO4组成。然后,称重摩尔比为1∶1的二氧化钛和氧化锌。以与Zn2TiO4相同的制备方法制得ZnTiO3。称重预定量的含有Zn2TiO4、ZnTiO3和TiO2的主成分。进一步地,称重无铅低熔点玻璃,以满足对主成分的预定比,所述低熔点玻璃含有50-75重量%的ZnO,5-30重量%的B2O3,6-15重量%的SiO2,0.5-5重量%的Al2O3,以及3-10重量%的BaO。将玻璃和主成分与诸如水、醇等的溶剂一道混合。随后除去水、醇等,之后进行粉碎,从而制得预期的介质陶瓷组合物,其是用于介质陶瓷的原料粉末。A separate preparation method of each powder of Zn 2 TiO 4 and ZnTiO 3 for obtaining the dielectric ceramic composition of the present invention will be further described below. First, zinc oxide and titanium dioxide in a molar ratio of 2:1 are weighed and mixed together with a solvent such as water, alcohol, or the like. Subsequently, water, alcohol, etc. are removed from the resultant, and then calcined at a temperature of 900-1200° C. for 1-5 hours in an oxygen-containing atmosphere (for example, in an air atmosphere). The calcined powder thus obtained consisted of Zn 2 TiO 4 . Then, weigh titanium dioxide and zinc oxide at a molar ratio of 1:1. ZnTiO 3 was prepared in the same preparation method as Zn 2 TiO 4 . A predetermined amount of main components containing Zn 2 TiO 4 , ZnTiO 3 and TiO 2 is weighed. Further, the lead-free low - melting glass containing 50-75 wt% of ZnO, 5-30 wt% of B2O3 , 6-15 wt% of SiO 2 , 0.5-5% by weight Al 2 O 3 , and 3-10% by weight BaO. Mix the glass and main ingredients together with a solvent such as water, alcohol, etc. Water, alcohol, and the like are subsequently removed, followed by pulverization, thereby producing an intended dielectric ceramic composition, which is a raw material powder for dielectric ceramics.
将本发明的介质陶瓷组合物烧结而形成介质陶瓷小球,并测量其介电特性。更特别地,将诸如聚乙烯醇的有机粘合剂与介质陶瓷用原料粉末混合,从而使之均质化。实施干燥和粉碎,然后将所得物压缩成小球状(在100-1000Kg/cm2压力下)。将所得形成物在诸如空气的含氧气体氛围下于800-1000℃烧结,从而得到Zn2TiO4相、ZnTiO3相和TiO2相与玻璃相共存的介质陶瓷。Dielectric ceramic pellets were formed by sintering the dielectric ceramic composition of the present invention, and their dielectric properties were measured. More specifically, an organic binder such as polyvinyl alcohol is mixed with the raw material powder for dielectric ceramics so as to be homogenized. Drying and pulverization are carried out, and the resultant is then compressed into pellets (under a pressure of 100-1000 Kg/cm 2 ). The resulting formation is sintered at 800-1000° C. in an oxygen-containing gas atmosphere such as air, thereby obtaining a dielectric ceramic in which Zn 2 TiO 4 phase, ZnTiO 3 phase and TiO 2 phase coexist with a glass phase.
根据需要,将根据第一实施方案的本发明介质陶瓷组合物加工成合适形状与合适尺寸,或采用所述介质陶瓷组合物基于刮片方法等形成片状,以及实施薄片与电极的层压。由此,可将所述介质陶瓷组合物用作构成各种类型层压陶瓷部件的材料。层压陶瓷部件可以是层压陶瓷电容器、LC滤波器、介电共振器、介电衬底等等。As required, the dielectric ceramic composition of the present invention according to the first embodiment is processed into a suitable shape and size, or formed into a sheet using the dielectric ceramic composition based on a doctor blade method or the like, and lamination of the sheet and electrodes is performed. Thus, the dielectric ceramic composition can be used as a material constituting various types of laminated ceramic parts. The laminated ceramic component may be a laminated ceramic capacitor, LC filter, dielectric resonator, dielectric substrate, and the like.
根据本发明第一实施方案的层压陶瓷部件带有多个介质层,形成于介质层之间的内电极,以及与所述内电极电连接的外电极。介质层由烧结本发明第一实施方案的介质陶瓷组合物所得介质陶瓷构成。内电极由元素Cu或元素Ag,或者含有Cu或Ag作为主成分的合金材料制成。本发明的层压陶瓷部件可通过同时烧结由介质陶瓷组成的介质层和元素Cu、元素Ag或者含有Cu或Ag作为主成分的合金材料而制得。A laminated ceramic part according to a first embodiment of the present invention has a plurality of dielectric layers, internal electrodes formed between the dielectric layers, and external electrodes electrically connected to the internal electrodes. The dielectric layer is composed of a dielectric ceramic obtained by sintering the dielectric ceramic composition according to the first embodiment of the present invention. The internal electrodes are made of elemental Cu or elemental Ag, or an alloy material containing Cu or Ag as a main component. The laminated ceramic part of the present invention can be produced by simultaneously sintering a dielectric layer composed of a dielectric ceramic and elemental Cu, elemental Ag, or an alloy material containing Cu or Ag as a main component.
根据第一实施方案的本发明层压陶瓷部件的实施形态可以是如图1和图2所示的三层板型共振器。图1所示为根据本发明实施形态的三层板型共振器的透视示意图。图2为图1的横截面示意图。如图1和图2所示,所述三层板型共振器为层压陶瓷部件,带有多个介质层1,形成于介质层之间的内电极2,以及与所述内电极电连接的外电极3。所述三层板型共振器为将多个介质层1与置于中心部分的内电极2层压而制得。内电极2的形成方式为从共振器的第一面A贯穿至与第一面A相对的第二面B。只有第一面A为开放面。外电极3形成于共振器上除第一面A之外的五个面上。内电极2和外电极3在第二面B上互相连接。内电极2的材料包含Cu或Ag,或者含有Cu或Ag作为主成分的合金材料。由于本发明介质陶瓷组合物可在低温下烧结,因而可采用供内电极使用的上述材料。An embodiment of the laminated ceramic component of the present invention according to the first embodiment may be a three-layer plate type resonator as shown in FIGS. 1 and 2 . FIG. 1 is a schematic perspective view of a three-layer plate resonator according to an embodiment of the present invention. FIG. 2 is a schematic cross-sectional view of FIG. 1 . As shown in Figures 1 and 2, the three-layer plate resonator is a laminated ceramic component with a plurality of dielectric layers 1,
(2)本发明第二实施方案(2) The second embodiment of the present invention
下文中将详细描述根据本发明第二实施方案的介质陶瓷组合物。Hereinafter, a dielectric ceramic composition according to a second embodiment of the present invention will be described in detail.
本发明的组合物为介质陶瓷组合物,其包含主成分和玻璃成分,所述主成分含有Zn2TiO4、ZnTiO3和Al2O3及作为任选成分的TiO2。主成分以通式xZn2TiO4-yZnTiO3-zTiO2-wAl2O3表示,其中x处于0.15<x<1.0范围,y处于0<y<0.85范围,z处于0≤z≤0.2范围,w处于0<w≤0.2范围,且满足x+y+z+w=1。Zn2TiO4、ZnTiO3、Al2O3及TiO2各自具有结晶形态。另一方面,所述玻璃成分可以是含有50-75重量%ZnO和5-30重量%B2O3的玻璃。在本发明的介质陶瓷组合物中,每含100重量份主成分对应于含3-30重量份的玻璃成分。The composition of the present invention is a dielectric ceramic composition comprising a main component containing Zn 2 TiO 4 , ZnTiO 3 and Al 2 O 3 and TiO 2 as an optional component, and a glass component. The main component is represented by the general formula xZn 2 TiO 4 -yZnTiO 3 -zTiO 2 -wAl 2 O 3 , where x is in the range of 0.15<x<1.0, y is in the range of 0<y<0.85, z is in the range of 0≤z≤0.2, w is in the range of 0<w≤0.2 and satisfies x+y+z+w=1. Each of Zn 2 TiO 4 , ZnTiO 3 , Al 2 O 3 and TiO 2 has a crystal form. In another aspect, the glass composition may be a glass containing 50-75% by weight of ZnO and 5-30% by weight of B2O3 . In the dielectric ceramic composition of the present invention, every 100 parts by weight of the main component corresponds to 3-30 parts by weight of the glass component.
在上述组合物中,Zn2TiO4的摩尔分数x优选所处范围为大于0.15且小于1.0,特别地为大于0.15且小于0.99。如果x等于或小于0.15或者x为1.0,则τf的绝对值超出50ppm/℃,这是不理想的。In the above composition, the mole fraction x of Zn 2 TiO 4 is preferably in the range of greater than 0.15 and less than 1.0, especially greater than 0.15 and less than 0.99. If x is equal to or less than 0.15 or x is 1.0, the absolute value of τ f exceeds 50 ppm/°C, which is not desirable.
同样在上述组合物中,ZnTiO3的摩尔分数y优选所处范围为大于0且小于0.85,特别地为大于0.005且小于0.85。如果y为0或者y等于或大于0.85,则τf的绝对值超出50ppm/℃,这是不理想的。Also in the above composition, the mole fraction y of ZnTiO 3 is preferably in the range greater than 0 and less than 0.85, especially greater than 0.005 and less than 0.85. If y is 0 or y is equal to or greater than 0.85, the absolute value of τ f exceeds 50 ppm/°C, which is not desirable.
同样在上述组合物中,TiO2的摩尔分数z优选所处范围为0-0.2。由于含有TiO2,因而介电常数往往会略微增长。但z等于或小于0.2的任意组合物均可获得本发明的目标优点。如果z大于0.2,则τf的绝对值超出+50ppm/℃,这是不理想的。Also in the above composition, the mole fraction z of TiO2 is preferably in the range of 0-0.2. The dielectric constant tends to increase slightly due to the inclusion of TiO 2 . However, any composition in which z is equal to or less than 0.2 can achieve the objective advantages of the present invention. If z is larger than 0.2, the absolute value of τ f exceeds +50 ppm/°C, which is not desirable.
同样在上述组合物中,Al2O3的摩尔分数w优选大于0且不大于0.2,特别地为大于0.005且不大于0.2。如果w为0,则由烧结温度改变所引起的介电特性变化会变大,从而使烧结温度范围变窄,这是不理想的。如果w大于0.2,则烧结温度会等于或高于Ag或Cu或者含有Ag或Cu作为主成分的合金的熔点。这阻碍了作为本发明目的的上述材料所制电极的使用,因而是不理想的。Also in the above composition, the mole fraction w of Al 2 O 3 is preferably greater than 0 and not greater than 0.2, particularly greater than 0.005 and not greater than 0.2. If w is 0, the change in dielectric properties caused by the change in sintering temperature becomes large, thereby narrowing the sintering temperature range, which is not ideal. If w is greater than 0.2, the sintering temperature will be equal to or higher than the melting point of Ag or Cu or an alloy containing Ag or Cu as a main component. This prevents the use of electrodes made of the above-mentioned materials which are the object of the present invention and is therefore not desirable.
同样在本发明的介质陶瓷组合物中,对应于构成陶瓷基材的每100重量份主成分,玻璃成分的用量优选所处范围为3-30重量份。若玻璃成分用量低于3重量份,则烧结温度会等于或高于Ag或Cu或者含有Ag或Cu作为主成分的合金的熔点。从而不能使用上述材料所制的电极,这是不理想的。如果玻璃成分的用量超过30重量%,则由于玻璃的溶出而出现难以进行良好烧结的趋向。Also in the dielectric ceramic composition of the present invention, the glass component is preferably used in an amount ranging from 3 to 30 parts by weight per 100 parts by weight of main components constituting the ceramic substrate. If the amount of the glass component is less than 3 parts by weight, the sintering temperature will be equal to or higher than the melting point of Ag or Cu or an alloy containing Ag or Cu as a main component. Therefore, electrodes made of the above-mentioned materials cannot be used, which is not desirable. If the amount of the glass component used exceeds 30% by weight, good sintering tends to be difficult due to elution of the glass.
本发明中所用Zn2TiO4可通过将氧化锌ZnO和二氧化钛TiO2以2∶1摩尔比混合并煅烧所得混合物而制得。ZnTiO3可通过将氧化锌ZnO和二氧化钛TiO2以1∶1摩尔比混合并煅烧所得混合物而制得。除TiO2和ZnO外,可采用含有Zn和/或Ti的硝酸盐、碳酸盐、氢氧化物、氯化物、有机金属化合物等作为Zn2TiO4和ZnTiO3的原料,用以在煅烧时形成氧化物。Zn 2 TiO 4 used in the present invention can be prepared by mixing zinc oxide ZnO and titanium dioxide TiO 2 at a molar ratio of 2:1 and calcining the resulting mixture. ZnTiO 3 can be prepared by mixing zinc oxide ZnO and titanium dioxide TiO 2 at a molar ratio of 1:1 and calcining the resulting mixture. In addition to TiO 2 and ZnO, nitrates, carbonates, hydroxides, chlorides, and organometallic compounds containing Zn and/or Ti can be used as raw materials for Zn 2 TiO 4 and ZnTiO 3 for calcination oxides are formed.
本发明中所用玻璃优选为含有50-75重量%ZnO的玻璃。由于玻璃中含有ZnO成分,从而可抑制构成主成分的Zn2TiO4和ZnTiO3的ZnO成分转移至玻璃相中。因而可减少烧结过程中由组成改变所引起的介电特性的变化。另外,如果所述玻璃含有5-30重量%的B2O3,则理想地可容易进行低温烧结。特别优选的玻璃成分含有50-75重量%的ZnO,5-30重量%的B2O3,6-15重量%的SiO2,0.5-5重量%的Al2O3,以及3-10重量%的BaO。对于将所述玻璃成分与上述主成分混合的介质陶瓷组合物的情况,相对介电常数εr可优选处于15-25的范围。用作待混合的玻璃的制备方法为,将以预定比例混合的上述各氧化物成分熔化、冷却并玻璃化。下面将叙述本发明中所用玻璃的组成。对于ZnO,若其比率低于50重量%,则玻璃的软化点过高以致不能进行良好的烧结,而若其比率高于75重量%,则在所期望的温度下难以进行玻璃化。对B2O3而言,若其比率低于5重量%,则玻璃的软化点过高以致不能进行良好的烧结,若其比率高于30重量%,则由于玻璃的溶出而不能进行良好的烧结。对SiO2而言,若其比率低于6重量%或高于15重量%,则玻璃的软化点过高以致不能进行良好的烧结。对Al2O3而言,若其比率低于0.5重量%,则所得介质陶瓷的化学耐久性变差,若其比率高于5重量%,则在所期望的温度下难以进行玻璃化。对BaO而言,若其比率低于3重量%或高于10重量%,则在所期望的温度下难以进行玻璃化。如果玻璃含有Pb或Bi成分,则介质陶瓷组合物的Q值往往会减少。由于本发明介质陶瓷组合物中的玻璃不含有Pb,因而不会引起Pb所致的环境污染。The glass used in the present invention is preferably a glass containing 50-75% by weight of ZnO. Since the ZnO component is contained in the glass, the transfer of the ZnO components of Zn 2 TiO 4 and ZnTiO 3 constituting the main components to the glass phase can be suppressed. Changes in dielectric properties caused by compositional changes during sintering can thus be reduced. In addition, if the glass contains 5-30% by weight of B2O3 , ideally low temperature sintering can be easily performed . A particularly preferred glass composition contains 50-75% by weight ZnO, 5-30% by weight B 2 O 3 , 6-15% by weight SiO 2 , 0.5-5% by weight Al 2 O 3 , and 3-10% by weight % BaO. In the case of a dielectric ceramic composition in which the glass component is mixed with the above main component, the relative permittivity ε r may preferably be in the range of 15-25. The preparation method used as the glass to be mixed is to melt, cool and vitrify the above-mentioned respective oxide components mixed in a predetermined ratio. The composition of the glass used in the present invention will be described below. For ZnO, if the ratio is less than 50% by weight, the softening point of the glass is too high to perform good sintering, and if the ratio is higher than 75% by weight, vitrification at a desired temperature becomes difficult. For B2O3 , if the ratio is less than 5% by weight, the softening point of the glass is too high to perform good sintering, and if the ratio is higher than 30% by weight, good sintering cannot be performed due to dissolution of the glass. sintering. For SiO 2 , if the ratio is lower than 6% by weight or higher than 15% by weight, the softening point of the glass is too high to perform good sintering. For Al 2 O 3 , if the ratio is less than 0.5% by weight, the chemical durability of the resulting dielectric ceramic will deteriorate, and if the ratio exceeds 5% by weight, it will be difficult to vitrify at a desired temperature. When the ratio of BaO is less than 3% by weight or more than 10% by weight, it is difficult to perform vitrification at a desired temperature. If the glass contains Pb or Bi components, the Q value of the dielectric ceramic composition tends to decrease. Since the glass in the dielectric ceramic composition of the present invention does not contain Pb, it will not cause environmental pollution caused by Pb.
根据本发明,对每100重量份以通式xZn2TiO4-yZnTiO3-zTiO2-wAl2O3表示的主成分,其中x满足0.15<x<1.0,y满足0<y<0.85,z满足0≤z≤0.2,w满足0<w≤0.2,且满足x+y+z+w=1,含有3-30重量份含ZnO和B2O3的玻璃成分。因此,可在800-1000℃的较低温度下完成烧结。通过烧结上述介质陶瓷组合物,即可得到本发明的介质陶瓷。本发明的介质陶瓷特征在于相对介电常数εr为10-40,优选为约15-25,具有高空载Q值,并且其共振频率的温度系数τf的绝对值为50ppm/℃或更低。介质陶瓷的组成与介质陶瓷组合物的原料组成基本相同,均含有Zn2TiO4、ZnTiO3、TiO2和Al2O3的结晶相及玻璃相。根据本发明的介质陶瓷组合物,可进行低温烧结,从而得到具有上述特性的介质陶瓷。According to the present invention, for every 100 parts by weight of the main component represented by the general formula xZn 2 TiO 4 -yZnTiO 3 -zTiO 2 -wAl 2 O 3 , wherein x satisfies 0.15<x<1.0, y satisfies 0<y<0.85, z It satisfies 0≤z≤0.2, w satisfies 0<w≤0.2, and satisfies x+y+z+w=1, and contains 3-30 parts by weight of glass components containing ZnO and B 2 O 3 . Therefore, sintering can be accomplished at lower temperatures of 800-1000°C. The dielectric ceramic of the present invention can be obtained by sintering the above dielectric ceramic composition. The dielectric ceramic of the present invention is characterized by a relative permittivity εr of 10-40, preferably about 15-25, a high no-load Q value, and an absolute value of the temperature coefficient τf of its resonant frequency of 50ppm/°C or more Low. The composition of the dielectric ceramic is basically the same as the raw material composition of the dielectric ceramic composition, and both contain crystal phases and glass phases of Zn 2 TiO 4 , ZnTiO 3 , TiO 2 and Al 2 O 3 . According to the dielectric ceramic composition of the present invention, low-temperature sintering can be performed to obtain a dielectric ceramic having the above-mentioned characteristics.
本发明的介质陶瓷组合物在烧结之前表示形式为Zn2TiO4、ZnTiO3、TiO2、Al2O3和玻璃的混合物。即使在制备过程中将该混合物与加入的诸如溶剂、有机材料等的添加剂进一步混合,所得混合生成物仍是本发明所预期的介质陶瓷组合物。本发明陶瓷组合物的混合物即便在烧结之后,其结晶相和玻璃相的组成变化仍较少。因而,通过烧结混合物所得到的介质陶瓷是由本发明介质陶瓷组合物所构成的介质陶瓷。The dielectric ceramic composition of the present invention takes the form of a mixture of Zn 2 TiO 4 , ZnTiO 3 , TiO 2 , Al 2 O 3 and glass before sintering. Even if the mixture is further mixed with additives added such as solvents, organic materials, etc. during the preparation process, the resultant mixed product is the dielectric ceramic composition contemplated by the present invention. Even after the mixture of the ceramic composition of the present invention is sintered, the composition of the crystalline phase and the glass phase is less changed. Accordingly, the dielectric ceramic obtained by sintering the mixture is a dielectric ceramic composed of the dielectric ceramic composition of the present invention.
在本发明中,Zn2TiO4、ZnTiO3、TiO2和Al2O3粒子及玻璃粒子在烧结前进行单个粉碎,并混合。或者,烧结前将各原料粒子彼此混合然后粉碎。为了获得改进的分散性、高空载Q值和稳定的相对介电常数εr,烧结前上述原料的平均粒径优选应为等于或低于2.0μm,更优选为等于或低于1.0μm。如果平均粒径过小,则某些情况下难以处理。因而,平均粒径还应优选为等于或高于0.05μm。In the present invention, Zn 2 TiO 4 , ZnTiO 3 , TiO 2 and Al 2 O 3 particles and glass particles are individually pulverized and mixed before sintering. Alternatively, the raw material particles are mixed with each other and pulverized before sintering. In order to obtain improved dispersibility, high no-load Q value and stable relative permittivity ε r , the average particle diameter of the above raw materials before sintering should preferably be equal to or lower than 2.0 μm, more preferably equal to or lower than 1.0 μm. If the average particle size is too small, it may be difficult to handle in some cases. Thus, the average particle diameter should also preferably be equal to or higher than 0.05 μm.
随后将介绍本发明介质陶瓷组合物及介质陶瓷的制造方法。构成主成分一部分的各Zn2TiO4、ZnTiO3和TiO2粉末可单个制备。或者,通过调节ZnO和TiO2原料之间的比例,可进行煅烧而直接得到Zn2TiO4、ZnTiO3和TiO2的混合粉末。为了以一个煅烧步骤得到Zn2TiO4、ZnTiO3和TiO2混合粉末,可以预设比例将ZnO和TiO2的原料粉末混合并进行煅烧。所得物质可与预定量的Al2O3混合,然后可用作本发明介质陶瓷组合物的主成分。为了得到本发明的介质陶瓷组合物,可将100重量份的主成分与3-30重量份的玻璃成分混合,所述玻璃成分含有50-75重量%的ZnO和5-30重量%的B2O3。Next, the dielectric ceramic composition and the method for producing the dielectric ceramic of the present invention will be described. Each of the Zn 2 TiO 4 , ZnTiO 3 and TiO 2 powders constituting a part of the main component can be prepared individually. Alternatively, by adjusting the ratio between ZnO and TiO 2 raw materials, calcination can be performed to directly obtain the mixed powder of Zn 2 TiO 4 , ZnTiO 3 and TiO 2 . In order to obtain mixed powders of Zn 2 TiO 4 , ZnTiO 3 and TiO 2 in one calcining step, raw material powders of ZnO and TiO 2 may be mixed in a preset ratio and calcined. The resulting substance can be mixed with a predetermined amount of Al2O3 , and then can be used as the main component of the dielectric ceramic composition of the present invention . In order to obtain the dielectric ceramic composition of the present invention, 100 parts by weight of the main component may be mixed with 3-30 parts by weight of a glass component containing 50-75% by weight of ZnO and 5-30% by weight of B2 O 3 .
在介质陶瓷组合物的优选制造方法中,将ZnO原料粉末和TiO2原料粉末混合并煅烧,从而得到含有Zn2TiO4、ZnTiO3和TiO2的陶瓷粉末。将该陶瓷粉末与预定量无铅低熔点玻璃混合,所述低熔点玻璃含有50-75重量%的ZnO,5-30重量%的B2O3,6-15重量%的SiO2,0.5-5重量%的Al2O3,以及3-10重量%的BaO。In a preferred production method of the dielectric ceramic composition, ZnO raw material powder and TiO 2 raw material powder are mixed and calcined to obtain a ceramic powder containing Zn 2 TiO 4 , ZnTiO 3 and TiO 2 . The ceramic powder is mixed with a predetermined amount of lead-free low-melting glass containing 50-75% by weight of ZnO, 5-30% by weight of B 2 O 3 , 6-15% by weight of SiO 2 , 0.5- 5% by weight of Al 2 O 3 , and 3-10% by weight of BaO.
若单个制备Zn2TiO4、ZnTiO3的各自陶瓷粉末,可将二氧化钛(TiO2)和氧化锌(ZnO)分别以2∶1和1∶1摩尔比例混合用于制备Zn2TiO4和ZnTiO3,然后进行煅烧。称重预定量的所得Zn2TiO4、ZnTiO3、TiO2和Al2O3并混合,随后即可将所得混合物用作本发明介质陶瓷组合物的主成分。If the respective ceramic powders of Zn 2 TiO 4 and ZnTiO 3 are prepared individually, titanium dioxide (TiO 2 ) and zinc oxide (ZnO) can be mixed in a molar ratio of 2:1 and 1:1 to prepare Zn 2 TiO 4 and ZnTiO 3 , followed by calcination. Predetermined amounts of the obtained Zn 2 TiO 4 , ZnTiO 3 , TiO 2 and Al 2 O 3 are weighed and mixed, and then the resulting mixture can be used as the main component of the dielectric ceramic composition of the present invention.
下面将详细描述Zn2TiO4、ZnTiO3各自粉末的单个制备方法,用以制备本发明的介质陶瓷组合物。首先,称重摩尔比为2∶1的二氧化钛(TiO2)和氧化锌(ZnO),并将其与诸如水、醇等的溶剂一道混合。随后,从所得物质中除去水、醇等。之后将所得物质进行粉碎,并在含氧氛围(例如空气氛围)中于900-1200℃温度下煅烧1-5小时。由此所得煅烧粉末由Zn2TiO4组成。然后,称重摩尔比为1∶1的二氧化钛和氧化锌。以与Zn2TiO4相同的制备方法制得ZnTiO3。称重预定比例的Zn2TiO4、ZnTiO3及进一步的TiO2、Al2O3和玻璃,将其与诸如水、醇等的溶剂一道混合。随后除去水、醇等,之后将所得物质进行粉碎,从而制得所预期的介质陶瓷组合物,其是用于介质陶瓷的原料粉末。The individual preparation methods of Zn 2 TiO 4 , ZnTiO 3 powders for preparing the dielectric ceramic composition of the present invention will be described in detail below. First, titanium dioxide (TiO 2 ) and zinc oxide (ZnO) in a molar ratio of 2:1 are weighed and mixed together with a solvent such as water, alcohol, or the like. Subsequently, water, alcohol, etc. are removed from the resulting substance. The resulting material is then pulverized and calcined at 900-1200° C. for 1-5 hours in an oxygen-containing atmosphere (eg, air atmosphere). The calcined powder thus obtained consisted of Zn 2 TiO 4 . Then, weigh titanium dioxide and zinc oxide at a molar ratio of 1:1. ZnTiO 3 was prepared in the same preparation method as Zn 2 TiO 4 . Zn 2 TiO 4 , ZnTiO 3 and further TiO 2 , Al 2 O 3 , and glass are weighed in predetermined proportions, and mixed together with a solvent such as water, alcohol, or the like. Water, alcohol, etc. are subsequently removed, and the resultant is then pulverized to obtain the intended dielectric ceramic composition, which is a raw material powder for dielectric ceramics.
将本发明的介质陶瓷组合物烧结而形成介质陶瓷小球,并测量其介电特性。更特别地,将诸如聚乙烯醇的有机粘合剂与介质陶瓷用原料粉末混合,从而使之均质化。实施干燥和粉碎,然后将所得物压缩成小球状(在100-1000Kg/cm2压力下)。将所得形成物在诸如空气的含氧气体氛围下于800-1000℃烧结,从而得到Zn2TiO4相、ZnTiO3相、TiO2相和Al2O3相与玻璃相共存的介质陶瓷。Dielectric ceramic pellets were formed by sintering the dielectric ceramic composition of the present invention, and their dielectric properties were measured. More specifically, an organic binder such as polyvinyl alcohol is mixed with the raw material powder for dielectric ceramics so as to be homogenized. Drying and pulverization are carried out, and the resultant is then compressed into pellets (under a pressure of 100-1000 Kg/cm 2 ). The resulting formation is sintered at 800-1000° C. in an oxygen-containing gas atmosphere such as air to obtain a dielectric ceramic in which Zn 2 TiO 4 phase, ZnTiO 3 phase, TiO 2 phase and Al 2 O 3 phase coexist with a glass phase.
根据第二实施方案的介质陶瓷组合物可用作各种层压陶瓷部件,如第一实施方案中那样。The dielectric ceramic composition according to the second embodiment can be used as various laminated ceramic parts, as in the first embodiment.
根据第二实施方案的本发明层压陶瓷部件的获得方式与第一实施方案的方式相同,不同之处在于制得介质层的介质陶瓷是通过烧结第二实施方案的本发明介质陶瓷组合物而获得。The laminated ceramic part of the present invention according to the second embodiment is obtained in the same manner as the first embodiment, except that the dielectric ceramic for the dielectric layer is obtained by sintering the dielectric ceramic composition of the present invention according to the second embodiment. get.
实施例Example
下面将描述本发明的实施例和相关的对比例。Examples of the present invention and related comparative examples will be described below.
[实施例1][Example 1]
(属于本发明第一实施方案的实施例)(Example belonging to the first embodiment of the present invention)
将0.33摩尔二氧化钛(TiO2)与0.66摩尔氧化锌(ZnO)与乙醇一道置于球磨机中并混合12小时。从溶液中除去溶剂,然后将所得物质粉碎并在空气氛围下于1000℃煅烧,从而得到Zn2TiO4煅烧粉末。然后,将0.5摩尔TiO2和0.5摩尔ZnO以与上述相同方式混合并进行煅烧,从而得到ZnTiO3煅烧粉末。将由此得到的Zn2TiO4和ZnTiO3煅烧粉末与TiO2以表1中所示比例混合,从而制得基材(主成分)。向100重量份的上述基材中加入10重量份的玻璃粉末,所述玻璃粉末的组成为63.5重量%的ZnO,8重量%的SiO2,1.5重量%的Al2O3,7重量%的BaO,以及20重量%的B2O3,将所得物质置于球磨机中并混合24小时。从溶液中除去溶剂,然后将所得物质粉碎直至平均粒径为1μm。向所得粉碎物中加入合适量的聚乙烯醇溶液,之后进行干燥。随后,将所得物质成型为直径12mm、厚度4mm的小球,并将所得小球在空气氛围中于900℃烧结2小时。图3示出了所制得烧结小球的X射线衍射图案。从图3中可看出,Zn2TiO4相、ZnTiO3相和TiO2相共同存在于本发明介质陶瓷组合物的烧结小球中。0.33 moles of titanium dioxide (TiO 2 ) and 0.66 moles of zinc oxide (ZnO) were placed in a ball mill together with ethanol and mixed for 12 hours. The solvent was removed from the solution, and the resultant was pulverized and calcined at 1000° C. in an air atmosphere, thereby obtaining Zn 2 TiO 4 calcined powder. Then, 0.5 mol of TiO 2 and 0.5 mol of ZnO were mixed and calcined in the same manner as above to obtain ZnTiO 3 calcined powder. The Zn 2 TiO 4 and ZnTiO 3 calcined powders thus obtained were mixed with TiO 2 at the ratios shown in Table 1 to prepare a base material (main component). Add 10 parts by weight of glass powder to 100 parts by weight of the above substrate, the composition of the glass powder is 63.5 wt% of ZnO, 8 wt% of SiO 2 , 1.5 wt% of Al 2 O 3 , 7 wt% of BaO, and 20% by weight of B2O3 , the resulting mass was placed in a ball mill and mixed for 24 hours . The solvent was removed from the solution, and the resulting substance was pulverized until the average particle diameter was 1 μm. An appropriate amount of polyvinyl alcohol solution was added to the obtained pulverized product, followed by drying. Subsequently, the resulting substance was shaped into a pellet having a diameter of 12 mm and a thickness of 4 mm, and the resulting pellet was sintered at 900° C. for 2 hours in an air atmosphere. Figure 3 shows the X-ray diffraction pattern of the obtained sintered pellets. It can be seen from Fig. 3 that Zn 2 TiO 4 phase, ZnTiO 3 phase and TiO 2 phase co-exist in the sintered pellets of the dielectric ceramic composition of the present invention.
将由此所得的介质陶瓷加工成直径7mm、厚度3mm的尺寸。然后根据介电共振方法测量共振频率7-11GHz处的空载Q值、相对介电常数εr和共振频率的温度系数τf。表2示出了结果。The dielectric ceramic thus obtained was processed into a size of 7 mm in diameter and 3 mm in thickness. Then the no-load Q value at the resonant frequency 7-11GHz, the relative permittivity ε r and the temperature coefficient τ f of the resonant frequency were measured according to the dielectric resonance method. Table 2 shows the results.
[表1]
[表2]
根据刮片方法,向基材与玻璃的100g混合物中,加入9g作为粘合剂的聚乙烯醇缩丁醛、6g作为增塑剂的邻苯二甲酸二丁酯以及同时作为溶剂的60g甲苯和30g异丙醇,从而制得厚度100μm的生片(greensheet)。然后,通过于65℃施加200kg/cm2压力的热压粘合法,将22层所述生片进行层压。此时,将印刷有作为内电极的Ag的层安置成使其配备于厚度方向的中心。在900℃对所得层压体烧结2小时之后生成了外电极,从而制得三层板型共振器。共振器的尺寸为宽4.9mm,高1.7mm,长8.4mm。According to the doctor blade method, to a 100 g mixture of substrate and glass, 9 g of polyvinyl butyral as binder, 6 g of dibutyl phthalate as plasticizer and 60 g of toluene and 30 g of isopropyl alcohol to prepare a green sheet with a thickness of 100 μm. Then, 22 layers of the green sheets were laminated by a thermocompression bonding method applying a pressure of 200 kg/cm 2 at 65°C. At this time, the layer printed with Ag as the internal electrode was disposed so as to be provided at the center in the thickness direction. External electrodes were formed after sintering the resulting laminate at 900° C. for 2 hours, thereby producing a three-layer plate-type resonator. The dimensions of the resonator are 4.9mm wide, 1.7mm high, and 8.4mm long.
在2GHz共振频率处评价所得三层板型共振器的空载Q值。其结果得到所述三层板型共振器的空载Q值为210。由此通过采用本发明的介质陶瓷组合物,即可得到具有优良特性的三层板型共振器。The no-load Q value of the resulting three-layer plate resonator was evaluated at a resonance frequency of 2 GHz. As a result, the no-load Q value of the three-layer plate resonator was 210. Thus, by using the dielectric ceramic composition of the present invention, a three-layer plate type resonator having excellent characteristics can be obtained.
[实施例2和3][Examples 2 and 3]
(属于第一实施方案的实施例):(belonging to the example of the first embodiment):
(x’的影响)(effect of x')
以与上述实施例1中相同的方式,将以表1中所示比例混合的Zn2TiO4、ZnTiO3和TiO2的混合物用作基材。将所述基材同样以表1中所示比例与玻璃混合。然后,在与实施例1相同的条件下制得烧结小球,并以与实施例1相同的方法评价各特性。其结果示于表2中。In the same manner as in Example 1 above, a mixture of Zn 2 TiO 4 , ZnTiO 3 and TiO 2 mixed in the ratio shown in Table 1 was used as a base material. The substrates were likewise mixed with glass in the proportions indicated in Table 1. Then, sintered pellets were produced under the same conditions as in Example 1, and the characteristics were evaluated in the same manner as in Example 1. The results are shown in Table 2.
[实施例4-6][Example 4-6]
(属于第一实施方案的实施例):(belonging to the example of the first embodiment):
(y’的影响)(effect of y')
以与上述实施例1中相同的方式,将以表1中所示比例混合的Zn2TiO4、ZnTiO3和TiO2的混合物用作基材。将所述基材同样以表1中所示比例与玻璃混合。然后,在与实施例1相同的条件下制得烧结小球,并以与实施例1相同的方法评价各特性。其结果示于表2中。In the same manner as in Example 1 above, a mixture of Zn 2 TiO 4 , ZnTiO 3 and TiO 2 mixed in the ratio shown in Table 1 was used as a base material. The substrates were likewise mixed with glass in the proportions indicated in Table 1. Then, sintered pellets were produced under the same conditions as in Example 1, and the characteristics were evaluated in the same manner as in Example 1. The results are shown in Table 2.
[实施例7-9][Example 7-9]
(属于第一实施方案的实施例):(belonging to the example of the first embodiment):
(粒径的影响)(Effect of particle size)
以与上述实施例1中相同的方式,将以表1中所示比例混合的Zn2TiO4、ZnTiO3和TiO2的混合物用作基材。将所述基材同样以表1中所示比例与玻璃混合,并将所得物粉碎直至其粒径达到表1中所示的平均粒径。然后,在与实施例1相同的条件下制得烧结小球,并以与实施例1相同的方法评价各特性。其结果示于表2中。In the same manner as in Example 1 above, a mixture of Zn 2 TiO 4 , ZnTiO 3 and TiO 2 mixed in the ratio shown in Table 1 was used as a base material. The base material was also mixed with glass in the ratio shown in Table 1, and the resultant was pulverized until its particle size reached the average particle size shown in Table 1. Then, sintered pellets were produced under the same conditions as in Example 1, and the characteristics were evaluated in the same manner as in Example 1. The results are shown in Table 2.
[实施例10-12][Example 10-12]
(属于第一实施方案的实施例):(belonging to the example of the first embodiment):
(玻璃组成的影响)(Effect of glass composition)
以与上述实施例1中相同的方式,将以表1中所示比例混合的Zn2TiO4、ZnTiO3和TiO2的混合物用作基材。将所述基材同样以表1中所示比例与各组成的玻璃混合。然后,在与实施例1相同的条件下制得烧结小球,并以与实施例1相同的方法评价各特性。其结果示于表2中。In the same manner as in Example 1 above, a mixture of Zn 2 TiO 4 , ZnTiO 3 and TiO 2 mixed in the ratio shown in Table 1 was used as a base material. The substrates were likewise mixed in the proportions indicated in Table 1 with the glasses of the respective compositions. Then, sintered pellets were produced under the same conditions as in Example 1, and the characteristics were evaluated in the same manner as in Example 1. The results are shown in Table 2.
[实施例13-14][Example 13-14]
(属于第一实施方案的实施例)(belonging to the example of the first embodiment)
(玻璃用量的影响)(Effect of glass amount)
以与上述实施例1中相同的方式,将以表1中所示比例混合的Zn2TiO4、ZnTiO3和TiO2的混合物用作基材。将所述基材同样以表1中所示比例与玻璃混合。然后,在与实施例1相同的条件下制得烧结小球,并以与实施例1相同的方法评价各特性。其结果示于表2中。In the same manner as in Example 1 above, a mixture of Zn 2 TiO 4 , ZnTiO 3 and TiO 2 mixed in the ratio shown in Table 1 was used as a base material. The substrates were likewise mixed with glass in the proportions indicated in Table 1. Then, sintered pellets were produced under the same conditions as in Example 1, and the characteristics were evaluated in the same manner as in Example 1. The results are shown in Table 2.
[对比例1和2][Comparative Examples 1 and 2]
(x’的影响)(effect of x')
以与上述实施例1中相同的方式,将以表1中所示比例混合的Zn2TiO4、ZnTiO3和TiO2的混合物用作基材。将所述基材同样以表1中所示比例与玻璃混合。然后,在与实施例1相同的条件下制得烧结小球。然而,当Zn2TiO4的摩尔比x’小于0.15时,共振频率的温度系数τf超出+50ppm/℃。当x’大于0.8时,共振频率的温度系数τf小于-50ppm/℃。其结果示于表2中。In the same manner as in Example 1 above, a mixture of Zn 2 TiO 4 , ZnTiO 3 and TiO 2 mixed in the ratio shown in Table 1 was used as a base material. The substrates were likewise mixed with glass in the proportions indicated in Table 1. Then, sintered pellets were produced under the same conditions as in Example 1. However, when the molar ratio x' of Zn 2 TiO 4 is less than 0.15, the temperature coefficient τ f of the resonance frequency exceeds +50 ppm/°C. When x' is greater than 0.8, the temperature coefficient τ f of the resonance frequency is less than -50ppm/°C. The results are shown in Table 2.
[对比例3和4][Comparative Examples 3 and 4]
(y’的影响)(effect of y')
以与上述实施例1中相同的方式,将以表1中所示比例混合的Zn2TiO4、ZnTiO3和TiO2的混合物用作基材。将所述基材同样以表1中所示比例与玻璃混合。然后,在与实施例1相同的条件下制得烧结小球。然而,当TiO2的摩尔比y’大于0.2时,共振频率的温度系数τf超出+50ppm/℃。其结果示于表2中。In the same manner as in Example 1 above, a mixture of Zn 2 TiO 4 , ZnTiO 3 and TiO 2 mixed in the ratio shown in Table 1 was used as a base material. The substrates were likewise mixed with glass in the proportions indicated in Table 1. Then, sintered pellets were produced under the same conditions as in Example 1. However, when the molar ratio y' of TiO2 is greater than 0.2, the temperature coefficient τf of the resonance frequency exceeds +50ppm/°C. The results are shown in Table 2.
[对比例5-19][Comparative Examples 5-19]
(玻璃组成的影响)(Effect of glass composition)
以与上述实施例1中相同的方式,将以表1中所示比例混合的Zn2TiO4、ZnTiO3和TiO2的混合物用作基材。将所述基材同样以表1中所示比例与各组成的玻璃混合。然后,在与实施例1相同的条件下制得烧结小球。然而,当采用超出本发明所采纳范围的玻璃组成时,则出现Q值降低,共振频率的温度系数τf低于-50ppm/℃(对比例5和6),玻璃被硫酸溶液熔化(对比例12),或者小球在等于或低于1000℃的温度不能被烧结,或者玻璃在等于或高于800℃的温度下溶出(对比例7-11或13-19)。其结果示于表2中。In the same manner as in Example 1 above, a mixture of Zn 2 TiO 4 , ZnTiO 3 and TiO 2 mixed in the ratio shown in Table 1 was used as a base material. The substrates were likewise mixed in the proportions indicated in Table 1 with the glasses of the respective composition. Then, sintered pellets were produced under the same conditions as in Example 1. Yet, when adopting the composition of the glass beyond the range adopted by the present invention, the Q value decreases, the temperature coefficient τ f of the resonance frequency is lower than -50ppm/°C (Comparative Examples 5 and 6), and the glass is melted by sulfuric acid solution (Comparative Example 12), or the pellets could not be sintered at a temperature equal to or lower than 1000°C, or the glass was eluted at a temperature equal to or higher than 800°C (Comparative Examples 7-11 or 13-19). The results are shown in Table 2.
[对比例20和21][Comparative Examples 20 and 21]
(玻璃用量的影响)(Effect of glass amount)
以与上述实施例1中相同的方式,将以表1中所示比例混合的Zn2TiO4、ZnTiO3和TiO2的混合物用作基材。将所述基材同样以表1中所示比例与玻璃混合。然后,在与实施例1相同的条件下制得烧结小球。然而,当玻璃用量低于3重量份时,在等于或低于1000℃的温度不能实现烧结。当玻璃用量高于30重量份时,玻璃在等于或高于900℃温度时溶出并与催固剂(setter)反应。其结果如表2中所示。In the same manner as in Example 1 above, a mixture of Zn 2 TiO 4 , ZnTiO 3 and TiO 2 mixed in the ratio shown in Table 1 was used as a base material. The substrates were likewise mixed with glass in the proportions indicated in Table 1. Then, sintered pellets were produced under the same conditions as in Example 1. However, when the amount of glass used is less than 3 parts by weight, sintering cannot be achieved at a temperature equal to or lower than 1000°C. When the amount of glass used is higher than 30 parts by weight, the glass dissolves and reacts with a setter at a temperature equal to or higher than 900°C. The results are shown in Table 2.
[实施例15][Example 15]
(属于本发明第二实施方案的实施例)(belonging to the example of the second embodiment of the present invention)
将0.33摩尔二氧化钛(TiO2)与0.66摩尔氧化锌(ZnO)与乙醇一道置于球磨机中并混合12小时。从溶液中除去溶剂,然后将所得物质粉碎并在空气氛围下于1000℃煅烧,从而得到Zn2TiO4煅烧粉末。然后,将0.5摩尔TiO2和0.5摩尔ZnO以与上述相同方式混合并进行煅烧,从而得到ZnTiO3煅烧粉末。将由此得到的Zn2TiO4和ZnTiO3煅烧粉末与TiO2和Al2O3以表3中所示比例混合,从而制得基材(主成分)。向100重量份的上述基材中加入10重量份的玻璃粉末,所述玻璃粉末的组成为63.5重量%的ZnO,8重量%的SiO2,1.5重量%的Al2O3,7重量%的BaO,以及20重量%的B2O3,将所得物质置于球磨机中并混合24小时。从溶液中除去溶剂,然后将所得物质粉碎直至平均粒径为1μm。向所得粉碎物中加入合适量的聚乙烯醇溶液,之后进行干燥。随后,将所得物质成型为直径12mm、厚度4mm的小球,并将所得小球在空气氛围中于850℃烧结2小时(实施例15a)。图4示出了所制得烧结小球的X射线衍射图案。从图4中可看出,Zn2TiO4相、ZnTiO3相、TiO2相和Al2O3相共同存在于本发明介质陶瓷组合物的烧结小球中。将以相同方式所得另一小球在950℃以相同方式烧结2小时(实施例15b)。0.33 moles of titanium dioxide (TiO 2 ) and 0.66 moles of zinc oxide (ZnO) were placed in a ball mill together with ethanol and mixed for 12 hours. The solvent was removed from the solution, and the resultant was pulverized and calcined at 1000° C. in an air atmosphere, thereby obtaining Zn 2 TiO 4 calcined powder. Then, 0.5 mol of TiO 2 and 0.5 mol of ZnO were mixed and calcined in the same manner as above to obtain ZnTiO 3 calcined powder. The Zn 2 TiO 4 and ZnTiO 3 calcined powders thus obtained were mixed with TiO 2 and Al 2 O 3 in the ratios shown in Table 3 to prepare substrates (main components). Add 10 parts by weight of glass powder to 100 parts by weight of the above substrate, the composition of the glass powder is 63.5 wt% of ZnO, 8 wt% of SiO 2 , 1.5 wt% of Al 2 O 3 , 7 wt% of BaO, and 20% by weight of B2O3 , the resulting mass was placed in a ball mill and mixed for 24 hours . The solvent was removed from the solution, and the resulting substance was pulverized until the average particle diameter was 1 μm. An appropriate amount of polyvinyl alcohol solution was added to the obtained pulverized product, followed by drying. Subsequently, the resulting mass was shaped into pellets with a diameter of 12 mm and a thickness of 4 mm, and the resulting pellets were sintered at 850° C. for 2 hours in an air atmosphere (Example 15a). Figure 4 shows the X-ray diffraction pattern of the obtained sintered pellets. It can be seen from Fig. 4 that Zn 2 TiO 4 phase, ZnTiO 3 phase, TiO 2 phase and Al 2 O 3 phase co-exist in the sintered pellets of the dielectric ceramic composition of the present invention. Another pellet obtained in the same way was sintered in the same way at 950°C for 2 hours (Example 15b).
将由此所得的介质陶瓷加工成直径7mm、厚度3mm的尺寸。然后根据介电共振方法测量共振频率7-11GHz处的空载Q值、相对介电常数εr和共振频率的温度系数τf。表4示出了结果。The dielectric ceramic thus obtained was processed into a size of 7 mm in diameter and 3 mm in thickness. Then the no-load Q value at the resonant frequency 7-11GHz, the relative permittivity ε r and the temperature coefficient τ f of the resonant frequency were measured according to the dielectric resonance method. Table 4 shows the results.
[表3]
[表4]
根据刮片方法,向基材与玻璃的100g混合物中,加入9g作为粘合剂的聚乙烯醇缩丁醛、6g作为增塑剂的邻苯二甲酸二丁酯以及同时作为溶剂的60g甲苯和30g异丙醇,从而制得厚度100μm的生片。然后,通过于65℃施加200kg/cm2压力的热压粘合法,将22层所述生片进行层压。此时,将印刷有作为内电极的Ag的层安置成使其配备于厚度方向的中心。在900℃对所得层压体烧结2小时之后生成了外电极,从而制得三层板型共振器。共振器的尺寸为宽4.9mm,高1.7mm,长8.4mm。According to the doctor blade method, to a 100 g mixture of substrate and glass, 9 g of polyvinyl butyral as binder, 6 g of dibutyl phthalate as plasticizer and 60 g of toluene and 30 g of isopropyl alcohol to prepare a green sheet having a thickness of 100 μm. Then, 22 layers of the green sheets were laminated by a thermocompression bonding method applying a pressure of 200 kg/cm 2 at 65°C. At this time, the layer printed with Ag as the internal electrode was disposed so as to be provided at the center in the thickness direction. External electrodes were formed after sintering the resulting laminate at 900° C. for 2 hours, thereby producing a three-layer plate-type resonator. The dimensions of the resonator are 4.9mm wide, 1.7mm high, and 8.4mm long.
在2GHz共振频率处评价所得三层板型共振器的空载Q值。其结果得到所述三层板型共振器的空载Q值为210。由此通过采用本发明的介质陶瓷组合物,可得到具有优良特性的三层板型共振器。The no-load Q value of the resulting three-layer plate resonator was evaluated at a resonance frequency of 2 GHz. As a result, the no-load Q value of the three-layer plate resonator was 210. Thus, by using the dielectric ceramic composition of the present invention, a three-layer plate type resonator having excellent characteristics can be obtained.
[实施例16-18][Example 16-18]
(属于第二实施方案的实施例)(belonging to the example of the second embodiment)
(x和y的影响)(effect of x and y)
以与上述实施例15中相同的方式,将以表3中所示比例混合的Zn2TiO4、ZnTiO3、TiO2和Al2O3的混合物用作基材。将所述基材同样以表3中所示比例与玻璃混合。然后,在与实施例15相同的条件下制得烧结小球,并以与实施例15相同的方法评价各特性。其结果示于表4中。In the same manner as in Example 15 above, a mixture of Zn 2 TiO 4 , ZnTiO 3 , TiO 2 and Al 2 O 3 mixed in the ratios shown in Table 3 was used as a substrate. The substrates were also mixed with glass in the proportions indicated in Table 3. Then, sintered pellets were produced under the same conditions as in Example 15, and the characteristics were evaluated in the same manner as in Example 15. The results are shown in Table 4.
[实施例19-21][Example 19-21]
(属于第二实施方案的实施例):(belonging to the example of the second embodiment):
(z的影响)(effect of z)
以与上述实施例15中相同的方式,将以表3中所示比例混合的Zn2TiO4、ZnTiO3、TiO2和Al2O3的混合物用作基材。将所述基材同样以表3中所示比例与玻璃混合。然后,在与实施例15相同的条件下制得烧结小球,并以与实施例15相同的方法评价各特性。其结果示于表4中。In the same manner as in Example 15 above, a mixture of Zn 2 TiO 4 , ZnTiO 3 , TiO 2 and Al 2 O 3 mixed in the ratios shown in Table 3 was used as a substrate. The substrates were also mixed with glass in the proportions indicated in Table 3. Then, sintered pellets were produced under the same conditions as in Example 15, and the characteristics were evaluated in the same manner as in Example 15. The results are shown in Table 4.
[实施例22-24][Example 22-24]
(属于第二实施方案的实施例):(belonging to the example of the second embodiment):
(w的影响)(effect of w)
以与上述实施例15中相同的方式,将以表3中所示比例混合的Zn2TiO4、ZnTiO3、TiO2和Al2O3的混合物用作基材。将所述基材同样以表3中所示比例与玻璃混合。然后,在与实施例15相同的条件下制得烧结小球,并以与实施例15相同的方法评价各特性。其结果示于表4中。可以看出,这些实施例中含有Al2O3的本发明介质陶瓷组合物提供了如下稳定特性:合适的相对介电常数,较小的介电损耗(高Q值),并且在850-950℃的广范围烧结温度下进行烧结时其共振频率的温度系数τf差异较小。In the same manner as in Example 15 above, a mixture of Zn 2 TiO 4 , ZnTiO 3 , TiO 2 and Al 2 O 3 mixed in the ratios shown in Table 3 was used as a substrate. The substrates were also mixed with glass in the proportions indicated in Table 3. Then, sintered pellets were produced under the same conditions as in Example 15, and the characteristics were evaluated in the same manner as in Example 15. The results are shown in Table 4. It can be seen that the dielectric ceramic composition of the present invention containing Al2O3 in these examples provides the following stable characteristics: suitable relative permittivity , small dielectric loss (high Q value), and at 850-950 The difference in the temperature coefficient τ f of the resonant frequency is small when sintering is carried out at a wide range of sintering temperatures of ℃.
[实施例25-28][Example 25-28]
(属于第二实施方案的实施例):(belonging to the example of the second embodiment):
(玻璃组成的影响)(Effect of glass composition)
以与上述实施例15中相同的方式,将以表3中所示比例混合的Zn2TiO4、ZnTiO3、TiO2和Al2O3的混合物用作基材。将所述基材同样以表3中所示比例与各组成的玻璃混合,并将所得物质粉碎直至其粒径达到表3中所示平均粒径。然后,在与实施例15相同的条件下制得烧结小球,并以与实施例15相同的方法评价各特性。其结果示于表4中。In the same manner as in Example 15 above, a mixture of Zn 2 TiO 4 , ZnTiO 3 , TiO 2 and Al 2 O 3 mixed in the ratios shown in Table 3 was used as a substrate. The base material was also mixed with the glass of each composition in the ratio shown in Table 3, and the resulting mass was pulverized until its particle size reached the average particle size shown in Table 3. Then, sintered pellets were produced under the same conditions as in Example 15, and the characteristics were evaluated in the same manner as in Example 15. The results are shown in Table 4.
[实施例29和30][Examples 29 and 30]
(属于第二实施方案的实施例):(belonging to the example of the second embodiment):
(玻璃用量的影响)(Effect of glass amount)
以与上述实施例15中相同的方式,将以表3中所示比例混合的Zn2TiO4、ZnTiO3、TiO2和Al2O3的混合物用作基材。将所述基材同样以表3中所示比例与玻璃混合。然后,在与实施例15相同的条件下制得烧结小球,并以与实施例15相同的方法评价各特性。其结果示于表4中。In the same manner as in Example 15 above, a mixture of Zn 2 TiO 4 , ZnTiO 3 , TiO 2 and Al 2 O 3 mixed in the ratios shown in Table 3 was used as a substrate. The substrates were also mixed with glass in the proportions indicated in Table 3. Then, sintered pellets were produced under the same conditions as in Example 15, and the characteristics were evaluated in the same manner as in Example 15. The results are shown in Table 4.
[对比例22和23][Comparative Examples 22 and 23]
(x和y的影响)(effect of x and y)
以与上述实施例15中相同的方式,将以表3中所示比例混合的Zn2TiO4、ZnTiO3、TiO2和Al2O3的混合物用作基材。将所述基材同样以表3中所示比例与玻璃混合。然后,在与实施例15相同的条件下制得烧结小球。然而,当Zn2TiO4的摩尔比x等于或小于0.15或者ZnTiO3的摩尔比y等于或大于0.85,则共振频率的温度系数τf大于+50ppm/℃。当y等于0时,共振频率的温度系数τf小于-50ppm/℃。其结果示于表4中。In the same manner as in Example 15 above, a mixture of Zn 2 TiO 4 , ZnTiO 3 , TiO 2 and Al 2 O 3 mixed in the ratios shown in Table 3 was used as a substrate. The substrates were also mixed with glass in the proportions indicated in Table 3. Then, sintered pellets were produced under the same conditions as in Example 15. However, when the molar ratio x of Zn 2 TiO 4 is equal to or less than 0.15 or the molar ratio y of ZnTiO 3 is equal to or greater than 0.85, the temperature coefficient τ f of the resonance frequency is greater than +50 ppm/°C. When y is equal to 0, the temperature coefficient τ f of the resonance frequency is less than -50ppm/°C. The results are shown in Table 4.
[对比例24和25][Comparative Examples 24 and 25]
(z的影响)(effect of z)
以与上述实施例15中相同的方式,将以表3中所示比例混合的Zn2TiO4、ZnTiO3、TiO2和Al2O3的混合物用作基材。将所述基材同样以表3中所示比例与玻璃混合。然后,在与实施例15相同的条件下制得烧结小球。然而,当TiO2的摩尔比z大于0.2时,则共振频率的温度系数τf大于+50ppm/℃。其结果示于表4中。In the same manner as in Example 15 above, a mixture of Zn 2 TiO 4 , ZnTiO 3 , TiO 2 and Al 2 O 3 mixed in the ratios shown in Table 3 was used as a substrate. The substrates were also mixed with glass in the proportions indicated in Table 3. Then, sintered pellets were produced under the same conditions as in Example 15. However, when the molar ratio z of TiO2 is greater than 0.2, then the temperature coefficient τf of the resonance frequency is greater than +50ppm/°C. The results are shown in Table 4.
[对比实例26和27][Comparative Examples 26 and 27]
(w的影响)(effect of w)
以与上述实施例15中相同的方式,将以表3中所示比例混合的Zn2TiO4、ZnTiO3、TiO2和Al2O3的混合物用作基材。将所述基材同样以表3中所示比例与玻璃混合。然后,在与实施例15相同的条件(另进行900℃的烧结)下制得烧结小球。然而,当Al2O3的摩尔比w等于0时,则在850℃烧结温度的情况下,共振频率的温度系数τf大于50ppm/℃,并且所述共振频率的温度系数τf在850-950℃的烧结温度范围内不稳定且变化较大。当w等于或高于0.2时,则烧结温度等于或高于1000℃。其结果示于表4中。In the same manner as in Example 15 above, a mixture of Zn 2 TiO 4 , ZnTiO 3 , TiO 2 and Al 2 O 3 mixed in the ratios shown in Table 3 was used as a substrate. The substrates were also mixed with glass in the proportions indicated in Table 3. Then, sintered pellets were produced under the same conditions as in Example 15 (sintering at 900° C. was additionally performed). However, when the molar ratio w of Al 2 O 3 is equal to 0, then in the case of sintering temperature of 850°C, the temperature coefficient τ f of the resonance frequency is greater than 50ppm/°C, and the temperature coefficient τ f of the resonance frequency is between 850- The sintering temperature range of 950°C is unstable and changes greatly. When w is equal to or higher than 0.2, the sintering temperature is equal to or higher than 1000°C. The results are shown in Table 4.
[对比例28-42][Comparative Examples 28-42]
(玻璃组成的影响)(Effect of glass composition)
以与上述实施例15中相同的方式,将以表3中所示比例混合的Zn2TiO4、ZnTiO3、TiO2和Al2O3的混合物用作基材。将所述基材同样以表3中所示比例与各组成的玻璃混合。然后,在与实施例15相同的条件下制得烧结小球。然而,当采用超出本发明中所采纳范围的玻璃组成时,则出现玻璃被硫酸溶液熔化(对比例35),或者小球在等于或低于1000℃的温度不能被烧结,或者玻璃在等于或高于800℃的温度溶出(对比例28-34或36-42)。其结果示于表4中。In the same manner as in Example 15 above, a mixture of Zn 2 TiO 4 , ZnTiO 3 , TiO 2 and Al 2 O 3 mixed in the ratios shown in Table 3 was used as a substrate. The substrates were likewise mixed in the proportions indicated in Table 3 with the glasses of the respective compositions. Then, sintered pellets were produced under the same conditions as in Example 15. However, when a glass composition out of the range adopted in the present invention is used, it occurs that the glass is melted by a sulfuric acid solution (Comparative Example 35), or the pellet cannot be sintered at a temperature equal to or lower than 1000° C., or the glass is sintered at a temperature equal to or lower than Dissolution at temperatures above 800°C (Comparative Examples 28-34 or 36-42). The results are shown in Table 4.
[对比例43和44][Comparative Examples 43 and 44]
(玻璃用量的影响)(Effect of glass amount)
以与上述实施例15中相同的方式,将以表3中所示比例混合的Zn2TiO4、ZnTiO3、TiO2和Al2O3的混合物用作基材。将所述基材同样以表3中所示比例与玻璃混合。然后,在与实施例15相同的条件下制得烧结小球。然而,当玻璃用量小于3重量份时,则在等于或低于1000℃的温度不能实现烧结。当玻璃用量大于30重量份时,则玻璃在900℃溶出并与催固剂反应。其结果示于表4中。In the same manner as in Example 15 above, a mixture of Zn 2 TiO 4 , ZnTiO 3 , TiO 2 and Al 2 O 3 mixed in the ratios shown in Table 3 was used as a substrate. The substrates were also mixed with glass in the proportions indicated in Table 3. Then, sintered pellets were produced under the same conditions as in Example 15. However, when the amount of glass used is less than 3 parts by weight, sintering cannot be achieved at a temperature equal to or lower than 1000°C. When the amount of glass used is greater than 30 parts by weight, the glass will dissolve at 900° C. and react with the curing agent. The results are shown in Table 4.
工业适用性Industrial applicability
本发明的介质陶瓷组合物能在等于或低于Ag或Cu熔点或者含有Ag或Cu作为主成分的合金熔点的温度下烧结,这在常规技术中是很难实现的。因而根据本发明的介质陶瓷组合物,可在电子部件的制造中将此类金属在其内封装化及多层化中用作内导体材料。通过烧结本发明介质陶瓷组合物所得的介质陶瓷具有约10-40的相对介电常数,优选为约15-25,并具有较小的介电损耗tanδ(高Q值),以及50ppm/℃或更低的介电频率的温度系数τf绝对值。根据本发明,提供了介质陶瓷组合物及获得所述介质陶瓷的制造方法,特别是由烧结温度改变引起的特性变化和差异较小、且在烧结时组成变化较小的介质陶瓷组合物及其制造方法。此外,根据本发明,提供了带有介质层和内电极的层压陶瓷部件,例如层压陶瓷电容器或者LC滤波器,所述介质层由上述介质陶瓷组合物制成,所述内电极含有Ag或Cu或者含有Ag或Cu作为主成分的合金。The dielectric ceramic composition of the present invention can be sintered at a temperature equal to or lower than the melting point of Ag or Cu or the melting point of an alloy containing Ag or Cu as a main component, which is difficult to achieve in conventional techniques. Therefore, according to the dielectric ceramic composition of the present invention, such metals can be used as internal conductor materials in the packaging and multilayering of electronic components in the manufacture of electronic components. The dielectric ceramic obtained by sintering the dielectric ceramic composition of the present invention has a relative permittivity of about 10-40, preferably about 15-25, and has a small dielectric loss tanδ (high Q value), and 50ppm/°C or The absolute value of the temperature coefficient τ f for lower dielectric frequencies. According to the present invention, there are provided a dielectric ceramic composition and a manufacturing method for obtaining said dielectric ceramic, in particular a dielectric ceramic composition and a dielectric ceramic composition with small characteristic changes and differences caused by changes in sintering temperature and small compositional changes during sintering. Manufacturing method. Furthermore, according to the present invention, there is provided a laminated ceramic part, such as a laminated ceramic capacitor or an LC filter, with a dielectric layer made of the above dielectric ceramic composition and an internal electrode containing Ag or Cu or an alloy containing Ag or Cu as a main component.
Claims (8)
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