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CN1781999A - Nano carbon black with in-situ grafted organic compound and its producing method - Google Patents

Nano carbon black with in-situ grafted organic compound and its producing method Download PDF

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CN1781999A
CN1781999A CN 200410066739 CN200410066739A CN1781999A CN 1781999 A CN1781999 A CN 1781999A CN 200410066739 CN200410066739 CN 200410066739 CN 200410066739 A CN200410066739 A CN 200410066739A CN 1781999 A CN1781999 A CN 1781999A
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carbon black
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CN100365076C (en
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吴驰飞
周玄全
张喜亮
李慧
许海燕
李仙会
张靓
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East China University of Science and Technology
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Abstract

本专利涉及一种原位接枝有机化合物的纳米炭黑及其制备方法。所说的纳米炭黑在机械剪切力场作用下,将炭黑与具有或能产生活性自由基的有机化合物在其熔点以上的温度下直接进行接枝反应而制得,所得的接枝炭黑不仅具有较好的分散性和相容性,而且还显示了一般改性炭黑所没有的纳米效应。此外,本发明所说的炭黑改性法不仅无需溶剂、无污染、工艺简单、成本低,而且是一种可以大批量连续生产炭黑改性法。This patent relates to a nano-carbon black grafted with organic compounds in situ and a preparation method thereof. Said nano-carbon black is prepared by directly grafting carbon black with an organic compound having or capable of generating active free radicals at a temperature above its melting point under the action of a mechanical shear force field, and the resulting grafted carbon Black not only has better dispersibility and compatibility, but also shows nano-effects that general modified carbon blacks do not have. In addition, the carbon black modification method in the present invention not only needs no solvent, no pollution, simple process and low cost, but also is a modification method that can continuously produce carbon black in large quantities.

Description

原位接枝有机化合物的纳米炭黑及其制造方法Nano-carbon black with in-situ grafted organic compound and its manufacturing method

技术领域technical field

本发明涉及一种应用于橡胶工业、塑料工业及油墨、涂料、干电池等领域,表面改性的炭黑及其制备方法,具体地说,涉及一种原位接枝有机化合物的纳米炭黑及其制备方法。The present invention relates to a kind of surface-modified carbon black used in fields such as rubber industry, plastics industry, printing ink, paint, dry battery and its preparation method, specifically, to a kind of nano-carbon black and a kind of in-situ grafted organic compound its preparation method.

技术背景technical background

炭黑因其增强、功能赋予、改善加工性和增量效应而被广泛应用于橡胶、塑料等许多行业。单独使用粉状或粒状炭黑的场合很少,大多数是将炭黑均匀地分散在固态物质(如生胶、塑料和纤维等聚合物)或液状物质(水或溶剂等)内来使用的。但由于炭黑粒子比表面积大,极易凝集,很难实现其在高分子基体或有机溶剂中的均匀分散,而且,作为无机填料的炭黑也难于与聚合物、溶剂等有机物相容,从而限制了其潜在性能的最大发挥。另一方面,随着纳米技术、信息技术的迅速发展,对炭黑在高分子基体或有机溶剂中的分散性要求和炭黑与聚合物或有机溶剂的相容性要求也越来越高。Carbon black is widely used in many industries such as rubber, plastics, etc. due to its reinforcement, function-giving, improved processability and additive effect. There are few occasions where powdery or granular carbon black is used alone, and most of them are used by uniformly dispersing carbon black in solid substances (such as raw rubber, polymers such as plastics and fibers) or liquid substances (water or solvents, etc.) . However, due to the large specific surface area of carbon black particles, it is very easy to agglomerate, and it is difficult to achieve its uniform dispersion in polymer matrix or organic solvents. Moreover, carbon black as an inorganic filler is also difficult to be compatible with organic substances such as polymers and solvents. limit its potential performance. On the other hand, with the rapid development of nanotechnology and information technology, the requirements for the dispersion of carbon black in polymer matrix or organic solvent and the compatibility between carbon black and polymer or organic solvent are also getting higher and higher.

为了充分发挥炭黑的特性,提高炭黑/聚合物复合材料或如涂料等炭黑分散液的性能,往往需要对炭黑进行改性。目前已知的炭黑表面改性方法有氧化法、表面活性剂处理法、高分子分散剂处理法和表面接枝改性法。其中,以表面接枝改性最为有效。In order to give full play to the characteristics of carbon black and improve the performance of carbon black/polymer composite materials or carbon black dispersions such as coatings, it is often necessary to modify carbon black. Currently known carbon black surface modification methods include oxidation method, surfactant treatment method, polymer dispersant treatment method and surface graft modification method. Among them, surface graft modification is the most effective.

近四十年迅速发展起来的炭黑表面接枝技术是改善炭黑分散性、相容性的一个重要的化学改性手段。根据以往的研究成果,我们可以发现:通过炭黑表面的聚合物接枝改性,可以改善炭黑在聚合物基体内或有机溶剂中的分散性和与分散介质间的相容性,并赋予炭黑各种各样的功能,诸如光敏性、热敏性、气敏性、生物活性、交联能力和亲水亲油性,提高含有炭黑的各种复合材料的力学性能、电气性能、光学性能及防电磁波辐射性等。故炭黑的表面接枝改性一直是橡胶等工业研究中的一个热点。The carbon black surface grafting technology developed rapidly in the past forty years is an important chemical modification method to improve the dispersion and compatibility of carbon black. According to previous research results, we can find that the dispersibility of carbon black in the polymer matrix or organic solvent and the compatibility with the dispersion medium can be improved by polymer graft modification on the surface of carbon black, and endow Various functions of carbon black, such as photosensitivity, heat sensitivity, gas sensitivity, biological activity, cross-linking ability and hydrophilic and lipophilic properties, improve the mechanical properties, electrical properties, optical properties and Anti-electromagnetic radiation, etc. Therefore, the surface graft modification of carbon black has always been a hot spot in the research of rubber and other industries.

对炭黑接枝的研究可以追溯到上个世纪的五十年代初关于橡胶的炭黑补强机理的探讨。经过四十年的研究积累,已发明了许多关于炭黑表面接枝改性的方法,这些研究可归纳成以下3个方向:The research on carbon black grafting can be traced back to the discussion on the carbon black reinforcement mechanism of rubber in the early 1950s. After 40 years of research accumulation, many methods for grafting and modifying the surface of carbon black have been invented. These researches can be summarized into the following three directions:

(1)在炭黑上接枝:增长的聚合物链被炭黑表面的自由基、阴离子或阳离子基团捕获而连接在炭黑表面上(如日本专利特公昭42-22047、特公昭44-3826、特公昭45-17248、特公昭46-26970、特开平6-263830、美国专利3557040、4530961等);(1) Grafting on carbon black: the growing polymer chain is captured by free radicals, anion or cationic groups on the surface of carbon black and is connected on the surface of carbon black (such as Japanese Patent No. 42-22047, No. 44- 3826, JP 45-17248, JP 46-26970, JP 6-263830, U.S. Patents 3557040, 4530961, etc.);

(2)从炭黑上聚合接枝:利用炭黑表面上引入的活性基团,或者利用放电、紫外线、臭氧处理使得炭黑表面生成过氧化基团引发聚合物单体的聚合反应(如日本专利特开平6-25573、特开2003-64279、特开2003-41149等),聚合反应可细分自由基聚合、阴离子聚合、阳离子聚合三种;(2) Polymerization and grafting from carbon black: Utilize active groups introduced on the surface of carbon black, or use discharge, ultraviolet rays, and ozone treatment to make the surface of carbon black generate peroxide groups to initiate polymerization of polymer monomers (such as Japan Patent No. 6-25573, No. 2003-64279, No. 2003-41149, etc.), the polymerization reaction can be subdivided into three types: radical polymerization, anionic polymerization, and cationic polymerization;

(3)炭黑与高分子的反应:炭黑表面的官能基与官能性高分子进行反应(如日本专利特公平2-24868、特公平6-27269、特开2000-154327、美国专利5952429等)。可进一步分为活性炭黑与带羟基或氨基的高分子反应和炭黑表面的羧基或酚式羟基与带活性端基的官能高分子反应二种。(3) Reaction of carbon black and macromolecules: the functional group on the surface of carbon black reacts with functional macromolecules (such as Japanese Patent 2-24868, Japanese Patent 6-27269, Japanese Patent 2000-154327, U.S. Patent 5952429, etc. ). It can be further divided into two types: the reaction of activated carbon black with polymers with hydroxyl or amino groups and the reaction of carboxyl or phenolic hydroxyl groups on the surface of carbon black with functional polymers with active end groups.

炭黑通过其表面聚合物接枝改性后,可用于油墨、涂料和纳米复合材料及气敏传感器等,受到了产业界的广泛关注,各种应用研究正在迅速展开。但是这些炭黑表面的接枝反应均存在着一些致命的缺陷。首先上述三种已知的炭黑表面接枝改性反应均在溶液体系中进行,不利于规模生产,成本又高,且容易污染环境。其次,无论是在炭黑表面上聚合物链的直接接枝还是单体接枝后从炭黑表面开始聚合,炭黑表面的改性层结构不易调控。采用聚合物接枝改性时,因为聚合物的反应活性较低且位阻很大,故接枝率较低;而通过接枝单体再引发聚合,接枝率虽然较高,但合成过程较繁琐,且接枝聚合物的分子量也很难控制。方法(3)的炭黑与高分子的反应可连接具有指定结构的高分子,容易控制炭黑表面所接枝的高分子的分子量和链数,但是,可以与炭黑反应的高分子的种类有限(带羟基、氨基环氧基和的高分子),而且只适用于表面含氧官能团较多的槽黑,对于表面含氧官能团较少的炉黑(为炭黑的主导品种,约占90%)则难于获得满意的结果。第三,聚合物接枝改性都是在溶液体系进行,虽然也作了超声波分散处理,但均未能破坏其团聚结构(如图1、2所示),得不到单分散的原生粒子。Carbon black can be used in inks, coatings, nanocomposites, and gas sensors after being modified by grafting its surface polymers. However, the grafting reaction on the surface of these carbon blacks has some fatal defects. First of all, the above-mentioned three known carbon black surface graft modification reactions are all carried out in a solution system, which is not conducive to large-scale production, high cost, and easy to pollute the environment. Secondly, whether it is the direct grafting of polymer chains on the carbon black surface or the polymerization from the carbon black surface after monomer grafting, the structure of the modified layer on the carbon black surface is not easy to control. When using polymer grafting modification, because the polymer has low reactivity and great steric hindrance, the grafting rate is low; and the grafting monomer is re-initiated, although the grafting rate is high, but the synthesis process More loaded down with trivial details, and the molecular weight of grafted polymer is also difficult to control. The reaction between carbon black and macromolecules in method (3) can connect macromolecules with a specified structure, and it is easy to control the molecular weight and chain number of macromolecules grafted on the surface of carbon black. However, the types of macromolecules that can react with carbon black Limited (polymers with hydroxyl groups, amino epoxy groups and polymers), and only suitable for channel blacks with more oxygen-containing functional groups on the surface, for furnace blacks with fewer oxygen-containing functional groups on the surface (the leading species of carbon black, accounting for about %) is difficult to obtain satisfactory results. Third, polymer graft modification is carried out in a solution system. Although ultrasonic dispersion treatment is also performed, the agglomeration structure cannot be destroyed (as shown in Figures 1 and 2), and monodisperse primary particles cannot be obtained. .

综上所述,应用现有技术制备出可均匀地分散在聚合物基体内或水、有机溶剂的单分散纳米炭黑是极其困难的。In summary, it is extremely difficult to prepare monodisperse nano-carbon black that can be uniformly dispersed in a polymer matrix or in water or an organic solvent by applying the existing technology.

发明内容Contents of the invention

本发明的目的之一在于,提供一种有机化合物原位接枝的、高的聚合物基体内或有机溶剂中的分散性和好的与分散介质间的相容性的、尺寸可以精确控制的,能够在有机溶剂及高聚物基质中形成稳定的分散体系的纳米炭黑。One of the purposes of the present invention is to provide a kind of in-situ grafting of organic compounds, high dispersibility in the polymer matrix or in organic solvents and good compatibility with the dispersion medium, and the size can be precisely controlled , nano carbon black that can form a stable dispersion system in organic solvents and polymer matrices.

本发明的目的之二在于,提供一种制备上述纳米炭黑的方法。The second object of the present invention is to provide a method for preparing the above-mentioned nano carbon black.

本发明的构思是这样的:Design of the present invention is such:

本发明者为解决现有技术中存在问题,实现本发明的目的,通过深入的研究发现:炭黑表面上存在羧基、醌基、酚基和内酯基等含氧官能基及层面边缘的活泼氢原子,这些基团或原子是很活泼的自由基,在炭黑粒子周围如有其它活性自由基存在,它们可以与之发生自由基中止反应;而受阻酚类化合物、胺类化合物、磷酸酯类化合物、含硫化合物等抗氧剂及受阻胺类化合物、酚类化合物等光稳定剂具有捕获活性自由基的功能;故在强大的剪切力作用下(炭黑团聚体可以被破坏变成原生粒子),将炭黑与上述有机化合物直接进行接枝反应,获得高的聚合物基体内或有机溶剂中的分散性和好的与分散介质间的相容性的、尺寸可以精确控制的,能够在有机溶剂及高聚物基质中形成稳定的分散体系的纳米炭黑,从而达到本发明的目的。In order to solve the problems in the prior art and realize the purpose of the present invention, the inventor found through in-depth research that there are oxygen-containing functional groups such as carboxyl groups, quinone groups, phenol groups and lactone groups on the surface of carbon black and active active groups on the edge of the layer. Hydrogen atoms, these groups or atoms are very active free radicals, if there are other active free radicals around the carbon black particles, they can undergo free radical termination reactions with them; hindered phenolic compounds, amine compounds, phosphate esters Antioxidants such as antioxidants, sulfur-containing compounds, and light stabilizers such as hindered amine compounds and phenolic compounds have the function of capturing active free radicals; therefore, under the action of strong shear force (carbon black aggregates can be destroyed and become Primary particles), carbon black and the above-mentioned organic compounds are directly grafted to obtain high dispersion in the polymer matrix or in organic solvents and good compatibility with the dispersion medium, and the size can be precisely controlled. The nano carbon black capable of forming a stable dispersion system in an organic solvent and a high polymer matrix, thereby achieving the purpose of the present invention.

本发明所说的原位接枝有机化合物的纳米炭黑,其特征在于,以具有或能产生自由基的有机化合物和炭黑为主要反应物,将具有或能产生自由基的有机化合物通过原位接枝反应接枝到炭黑的表面;The nano-carbon black of in-situ grafted organic compound in the present invention is characterized in that, with the organic compound having or being able to generate free radicals and carbon black as the main reactants, the organic compound having or being able to generate free radicals is passed through the original grafting reaction grafted to the surface of carbon black;

其中:所说的具有或能产生自由基的有机化合物为酚类化合物、胺类化合物和/或在受机械剪切力场作用下断裂成自由基的聚合物;以100重量份数的炭黑为基准,具有或能产生自由基的有机化合物的用量为5~300份(重量份数)。Wherein: said organic compound having or being able to generate free radicals is phenolic compounds, amine compounds and/or polymers that are broken into free radicals under the action of a mechanical shear force field; with 100 parts by weight of carbon black As a basis, the amount of the organic compound having or capable of generating free radicals is 5-300 parts (parts by weight).

在本发明中,为了能接枝更多的有机化合物到炭黑表面,要求炭黑表面有足够的羧基、醌基、酚基和内酯基等含氧官能基及层面边缘的活泼氢原子。因此,所使用炭黑的氧含量最好在0.1wt%以上,氢含量最好在0.2wt%以上。如所用炭黑的氧含量和氢含量低于上述值,则可以通过采用热空气氧化和臭氧氧化等气相氧化,或用如硝酸、过氧化氢、高锰酸钾、次氯酸钠、溴水等液相氧化处理来增加炭黑的氧含量和氢含量。In the present invention, in order to graft more organic compounds to the carbon black surface, it is required that the carbon black surface has sufficient oxygen-containing functional groups such as carboxyl, quinone, phenol and lactone groups and active hydrogen atoms at the edge of the layer. Therefore, the oxygen content of the carbon black used is preferably above 0.1 wt%, and the hydrogen content is preferably above 0.2 wt%. If the oxygen content and hydrogen content of the carbon black used are lower than the above values, it can be oxidized by gas phase oxidation such as hot air oxidation and ozone oxidation, or by liquid phase oxidation such as nitric acid, hydrogen peroxide, potassium permanganate, sodium hypochlorite, bromine water, etc. Oxidation treatment to increase the oxygen and hydrogen content of carbon black.

本发明中所使用的具有或能产生自由基的有机化合物为酚类化合物、胺类化合物或/和在受机械剪切力场作用下断裂成自由基的聚合物。推荐使用的有机化合物为受阻酚或/和受阻胺类化合物。The organic compounds with or capable of generating free radicals used in the present invention are phenolic compounds, amine compounds or/and polymers that are broken into free radicals under the action of a mechanical shear force field. The recommended organic compounds are hindered phenols or/and hindered amines.

其中所说的酚类化合物包括下列化合物:Wherein said phenolic compounds include following compounds:

Figure A20041006673900051
Figure A20041006673900051

(有机化合物1)(organic compound 1)

Figure A20041006673900061
Figure A20041006673900061

(有机化合物2)(organic compound 2)

Figure A20041006673900062
Figure A20041006673900062

(有机化合物3)(organic compound 3)

Figure A20041006673900063
Figure A20041006673900063

(有机化合物4)(organic compound 4)

Figure A20041006673900064
Figure A20041006673900064

(有机化合物5)(organic compound 5)

Figure A20041006673900065
Figure A20041006673900065

(有机化合物6)(organic compound 6)

(有机化合物7)(organic compound 7)

(有机化合物8)(organic compound 8)

Figure A20041006673900072
Figure A20041006673900072

(有机化合物9)(organic compound 9)

Figure A20041006673900073
Figure A20041006673900073

(有机化合物10)(organic compound 10)

Figure A20041006673900074
Figure A20041006673900074

(有机化合物11)(organic compound 11)

Figure A20041006673900075
Figure A20041006673900075

(有机化合物12,n=1-100)(organic compound 12, n=1-100)

Figure A20041006673900076
Figure A20041006673900076

(有机化合物13)(organic compound 13)

Figure A20041006673900081
Figure A20041006673900081

(有机化合物14)(organic compound 14)

(有机化合物15)(organic compound 15)

Figure A20041006673900083
Figure A20041006673900083

(有机化合物16)(organic compound 16)

Figure A20041006673900084
Figure A20041006673900084

(有机化合物17)(organic compound 17)

(有机化合物18)(organic compound 18)

Figure A20041006673900091
Figure A20041006673900091

(有机化合物19)(organic compound 19)

Figure A20041006673900092
Figure A20041006673900092

(有机化合物20)(organic compound 20)

Figure A20041006673900093
Figure A20041006673900093

(有机化合物21)(organic compound 21)

(有机化合物22)(organic compound 22)

Figure A20041006673900095
Figure A20041006673900095

(有机化合物23)(organic compound 23)

Figure A20041006673900101
Figure A20041006673900101

(有机化合物24)(organic compound 24)

Figure A20041006673900102
Figure A20041006673900102

(有机化合物25)(organic compound 25)

Figure A20041006673900103
Figure A20041006673900103

(有机化合物26)(organic compound 26)

(有机化合物27)(organic compound 27)

(有机化合物28)(organic compound 28)

(有机化合物29)(organic compound 29)

Figure A20041006673900112
Figure A20041006673900112

(有机化合物30)(organic compound 30)

Figure A20041006673900113
Figure A20041006673900113

(有机化合物31)(organic compound 31)

Figure A20041006673900114
Figure A20041006673900114

(有机化合物32)(organic compound 32)

(有机化合物33)(organic compound 33)

(有机化合物34)(organic compound 34)

Figure A20041006673900122
Figure A20041006673900122

(有机化合物35)(organic compound 35)

(有机化合物36)(organic compound 36)

Figure A20041006673900124
Figure A20041006673900124

(有机化合物37)(organic compound 37)

Figure A20041006673900125
Figure A20041006673900125

(有机化合物38)(organic compound 38)

Figure A20041006673900126
Figure A20041006673900126

(有机化合物39)(organic compound 39)

(有机化合物40)(organic compound 40)

(有机化合物41)(organic compound 41)

(有机化合物42)(organic compound 42)

(有机化合物43)(organic compound 43)

Figure A20041006673900141
Figure A20041006673900141

(有机化合物44)(organic compound 44)

(有机化合物45)(organic compound 45)

Figure A20041006673900143
Figure A20041006673900143

(有机化合物46)(organic compound 46)

Figure A20041006673900144
Figure A20041006673900144

(有机化合物47)(organic compound 47)

Figure A20041006673900151
Figure A20041006673900151

R=烷基R = alkyl

(有机化合物48,n=1-100)(organic compound 48, n=1-100)

Figure A20041006673900152
Figure A20041006673900152

(有机化合物49)(organic compound 49)

(有机化合物50)(organic compound 50)

(有机化合物51)(organic compound 51)

(有机化合物52)(organic compound 52)

Figure A20041006673900156
Figure A20041006673900156

(有机化合物53)(organic compound 53)

(有机化合物54)(organic compound 54)

Figure A20041006673900158
Figure A20041006673900158

(有机化合物55)(organic compound 55)

Figure A20041006673900161
Figure A20041006673900161

(有机化合物56)(organic compound 56)

Figure A20041006673900162
Figure A20041006673900162

(有机化合物57)(organic compound 57)

(有机化合物58)(organic compound 58)

Figure A20041006673900164
Figure A20041006673900164

(有机化合物59)(organic compound 59)

Figure A20041006673900165
Figure A20041006673900165

(有机化合物60)(organic compound 60)

(有机化合物61)(organic compound 61)

Figure A20041006673900172
Figure A20041006673900172

(有机化合物62)(organic compound 62)

Figure A20041006673900173
Figure A20041006673900173

R=C7H15-C9H19 R=C 7 H 15 -C 9 H 19

(有机化合物63)(organic compound 63)

(有机化合物64)(organic compound 64)

(有机化合物65)(organic compound 65)

Figure A20041006673900176
Figure A20041006673900176

(有机化合物66)(organic compound 66)

Figure A20041006673900177
Figure A20041006673900177

(有机化合物67)(organic compound 67)

Figure A20041006673900181
Figure A20041006673900181

(有机化合物68)(organic compound 68)

(有机化合物69)(organic compound 69)

Figure A20041006673900183
Figure A20041006673900183

(有机化合物70)(organic compound 70)

Figure A20041006673900184
Figure A20041006673900184

(有机化合物71)(organic compound 71)

Figure A20041006673900185
Figure A20041006673900185

(有机化合物72)(organic compound 72)

Figure A20041006673900186
Figure A20041006673900186

(有机化合物73)(organic compound 73)

Figure A20041006673900187
Figure A20041006673900187

(有机化合物74)(organic compound 74)

Figure A20041006673900191
Figure A20041006673900191

(有机化合物75)(organic compound 75)

Figure A20041006673900192
Figure A20041006673900192

(有机化合物76)(organic compound 76)

(有机化合物77)(organic compound 77)

Figure A20041006673900194
Figure A20041006673900194

(有机化合物78)(organic compound 78)

Figure A20041006673900195
Figure A20041006673900195

(有机化合物79)(organic compound 79)

Figure A20041006673900196
Figure A20041006673900196

(有机化合物80)(organic compound 80)

Figure A20041006673900201
Figure A20041006673900201

(有机化合物81)(organic compound 81)

Figure A20041006673900202
Figure A20041006673900202

(有机化合物82)(organic compound 82)

(有机化合物83)(organic compound 83)

(有机化合物84)(organic compound 84)

(有机化合物85)(organic compound 85)

Figure A20041006673900206
Figure A20041006673900206

(有机化合物86)(organic compound 86)

(有机化合物87)(organic compound 87)

所说的芳香族仲胺类化合物包括下列化合物:Said aromatic secondary amine compounds include following compounds:

Figure A20041006673900211
Figure A20041006673900211

(有机化合物88)(organic compound 88)

Figure A20041006673900212
Figure A20041006673900212

(有机化合物89)(organic compound 89)

(有机化合物90)(organic compound 90)

Figure A20041006673900214
Figure A20041006673900214

(有机化合物91)(organic compound 91)

R=C7H15~C9H19 R=C 7 H 15 ~C 9 H 19

(有机化合物92)(organic compound 92)

Figure A20041006673900216
Figure A20041006673900216

(有机化合物93)(organic compound 93)

(有机化合物94)(organic compound 94)

Figure A20041006673900218
Figure A20041006673900218

(有机化合物95)(organic compound 95)

Figure A20041006673900219
Figure A20041006673900219

(有机化合物96)(organic compound 96)

(有机化合物97)(organic compound 97)

(有机化合物98)(organic compound 98)

(有机化合物99)(organic compound 99)

(有机化合物100)(organic compound 100)

Figure A20041006673900224
Figure A20041006673900224

(有机化合物101)(Organic Compounds 101)

R=C7H15~C9H19 R=C 7 H 15 ~C 9 H 19

(有机化合物102)(Organic Compound 102)

Figure A20041006673900226
Figure A20041006673900226

(有机化合物103)(Organic Compound 103)

Figure A20041006673900227
Figure A20041006673900227

(有机化合物104)(organic compound 104)

Figure A20041006673900228
Figure A20041006673900228

(有机化合物105)(organic compound 105)

Figure A20041006673900231
Figure A20041006673900231

(有机化合物106)(organic compound 106)

(有机化合物107)(organic compound 107)

(有机化合物108)(organic compound 108)

Figure A20041006673900234
Figure A20041006673900234

(有机化合物109)(organic compound 109)

Figure A20041006673900235
Figure A20041006673900235

(有机化合物110)(organic compound 110)

Figure A20041006673900236
Figure A20041006673900236

(有机化合物111)(Organic Compound 111)

(有机化合物112)(organic compound 112)

Figure A20041006673900238
Figure A20041006673900238

(有机化合物113)(organic compound 113)

Figure A20041006673900239
Figure A20041006673900239

(有机化合物114)(organic compound 114)

Figure A20041006673900241
Figure A20041006673900241

(有机化合物115)(organic compound 115)

Figure A20041006673900242
Figure A20041006673900242

(有机化合物116)(organic compound 116)

Figure A20041006673900243
Figure A20041006673900243

(有机化合物117)(organic compound 117)

Figure A20041006673900244
Figure A20041006673900244

(有机化合物118)(organic compound 118)

Figure A20041006673900245
Figure A20041006673900245

(有机化合物119,x=1-100)(organic compound 119, x=1-100)

Figure A20041006673900246
Figure A20041006673900246

(有机化合物120,x=1-100)(organic compound 120, x=1-100)

Figure A20041006673900247
Figure A20041006673900247

n=2~4n=2~4

(有机化合物121)(organic compound 121)

Figure A20041006673900251
Figure A20041006673900251

(有机化合物122,n=1-100)(organic compound 122, n=1-100)

Figure A20041006673900252
Figure A20041006673900252

(有机化合物123,n=1-100)(organic compound 123, n=1-100)

Figure A20041006673900253
Figure A20041006673900253

(有机化合物124)(organic compound 124)

Figure A20041006673900254
Figure A20041006673900254

(有机化合物125)(organic compound 125)

Figure A20041006673900255
Figure A20041006673900255

(有机化合物126)(organic compound 126)

Figure A20041006673900261
Figure A20041006673900261

(有机化合物127)(organic compound 127)

(有机化合物128)(organic compound 128)

Figure A20041006673900263
Figure A20041006673900263

(有机化合物129)(organic compound 129)

(有机化合物130)(organic compound 130)

Figure A20041006673900265
Figure A20041006673900265

(有机化合物131)(organic compound 131)

Figure A20041006673900266
Figure A20041006673900266

(有机化合物132)(organic compound 132)

(有机化合物133)(organic compound 133)

(有机化合物134)(organic compound 134)

(有机化合物135)(organic compound 135)

(I)R1-NHC6H4NHC6H5 (I) R 1 -NHC 6 H 4 NHC 6 H 5

(II)R2-OC6H4NHC6H5 (II)R 2 -OC 6 H 4 NHC 6 H 5

(有机化合物136)(organic compound 136)

Figure A20041006673900281
Figure A20041006673900281

(有机化合物137)(organic compound 137)

Figure A20041006673900282
Figure A20041006673900282

(有机化合物138)(organic compound 138)

Figure A20041006673900283
Figure A20041006673900283

(有机化合物139,m=1-100,n=1-100,)(organic compound 139, m=1-100, n=1-100,)

所说的在受机械剪切力场作用下断裂成自由基的聚合物最好选用分子链中含有不太稳定的双键、且分子链间相互作用比较小的天然橡胶、烯烃类橡胶。Said polymer that breaks into free radicals under the action of the mechanical shear force field is preferably selected from natural rubber and olefinic rubber that contain less stable double bonds in the molecular chain, and the interaction between the molecular chains is relatively small.

为了使有机化合物原位接枝的纳米炭黑趋于稳定,还可以添加磷酸酯类化合物或/和含硫类化合物作为助抗氧剂,所说的含硫类化合物是指硫醇、硫酚或硫醚类化合物,助抗氧剂的用量为5~300份(重量份数)。所说的助抗氧剂包括下列化合物:In order to stabilize the nano-carbon black grafted with organic compounds in situ, phosphate compounds or/and sulfur-containing compounds can also be added as secondary antioxidants. The sulfur-containing compounds refer to mercaptans, thiophenols or thioether compounds, the amount of auxiliary antioxidant is 5-300 parts (parts by weight). Said auxiliary antioxidant comprises following compound:

(有机化合物140)(organic compound 140)

Figure A20041006673900292
Figure A20041006673900292

(有机化合物141)(organic compound 141)

Figure A20041006673900293
Figure A20041006673900293

(有机化合物142)(organic compound 142)

(有机化合物143)(organic compound 143)

Figure A20041006673900295
Figure A20041006673900295

(有机化合物144)(organic compound 144)

Figure A20041006673900296
Figure A20041006673900296

(有机化合物145)(organic compound 145)

(有机化合物146)(organic compound 146)

(有机化合物147)(organic compound 147)

Figure A20041006673900302
Figure A20041006673900302

(有机化合物148)(organic compound 148)

(有机化合物149)(organic compound 149)

Figure A20041006673900304
Figure A20041006673900304

(有机化合物150)(organic compound 150)

Figure A20041006673900305
Figure A20041006673900305

(有机化合物151)(organic compound 151)

Figure A20041006673900306
Figure A20041006673900306

(有机化合物152)(organic compound 152)

Figure A20041006673900307
Figure A20041006673900307

(有机化合物153)(organic compound 153)

Figure A20041006673900311
Figure A20041006673900311

(有机化合物154)(organic compound 154)

Figure A20041006673900312
Figure A20041006673900312

(有机化合物155)(organic compound 155)

制备本发明所说纳米炭黑的方法,其主要步骤是:在机械剪切力场为20~2000Nm中将炭黑从团聚体状态分散成原生粒子,然后加入具有或能产生自由基的有机化合物,在具有或能产生自由基的有机化合物的熔点以上的温度下,直接进行接枝反应。The method for preparing said nano-carbon black of the present invention, its main steps are: disperse carbon black from agglomerate state into primary particles in a mechanical shear force field of 20-2000Nm, and then add an organic compound with or capable of generating free radicals , at a temperature above the melting point of the organic compound that has or can generate free radicals, the grafting reaction is directly carried out.

其中所说的机械剪切力场可通过使用哈克流变仪、磨盘机、单螺杆挤出机、双螺杆挤出机、行星螺杆挤出机、锥形螺杆挤出机、连续混练机、密练机、Z形捏合机或其它任何一种市售的能产生机械剪切力作用的混合设备来实现。其不仅工艺简单,成本低,而且可以连续大批量生产。Wherein said mechanical shear force field can be obtained by using Haake rheometer, grinding machine, single-screw extruder, twin-screw extruder, planetary screw extruder, conical screw extruder, continuous kneading machine , internal mixer, Z-shaped kneader or any other commercially available mixing equipment that can produce mechanical shear force. It not only has simple process and low cost, but also can be produced continuously in large quantities.

附图说明Description of drawings

图1是炭黑的透射电子显微镜照片Figure 1 is a transmission electron microscope photo of carbon black

图2是炭黑结构模型的示意图Fig. 2 is the schematic diagram of carbon black structural model

图3是接枝炭黑和未接枝炭黑的离心沉降实验结果Fig. 3 is the centrifugal sedimentation experiment result of grafted carbon black and ungrafted carbon black

图4是接枝炭黑的原子力显微镜照片Figure 4 is an atomic force microscope photo of grafted carbon black

本发明在能产生较大剪切力的混合设备中,对酚类化合物、胺类化合物等有机化合物及受机械剪切力作用下断裂成活性自由基的有机化合物与炭黑进行共混,在具有活性自由基的有机化合物的熔点以上的温度下直接进行接枝反应,从而得到有机化合物包覆的纳米炭黑。制得的炭黑不仅具有较好的分散性和相容性,而且还显示了一般炭黑所没有的纳米效应,可望在透明导电材料、防辐射材料、油墨、墨粉、涂料等许多领域得到使用。该炭黑的制备方法不仅工艺简单、无需溶剂、成本低、无污染,而且还可以大批量连续生产。The present invention blends organic compounds such as phenolic compounds, amine compounds, and organic compounds that are broken into active free radicals under the action of mechanical shearing force with carbon black in a mixing device that can generate relatively large shearing force. The grafting reaction is directly carried out at a temperature above the melting point of the organic compound with active free radicals, so as to obtain the nano carbon black coated with the organic compound. The prepared carbon black not only has good dispersibility and compatibility, but also shows nano-effects that ordinary carbon black does not have. get used. The preparation method of the carbon black not only has simple process, no need of solvent, low cost and no pollution, but also can be mass-produced continuously.

具体实施方式Detailed ways

下面通过实施例对本发明作进一步阐述,其目的是更好理解本发明的内容。因此,所举之例并不限制本发明的保护范围:The present invention is described further below by embodiment, and its purpose is to better understand content of the present invention. Therefore, the examples given do not limit the protection scope of the present invention:

                                 实施例1Example 1

使用抗氧剂AO-80的纳米炭黑:炭黑(N220,三菱化学工业株式会社)100份,AO-80(旭电化工业株式会社)为80份。Nano-carbon black using antioxidant AO-80: 100 parts of carbon black (N220, Mitsubishi Chemical Industry Co., Ltd.), and 80 parts of AO-80 (Asahi Denka Kogyo Co., Ltd.).

AO-80为位阻酚类抗氧剂,AO-80为其商品名,化学命名为3,9-双{1,12甲基-2[β-3-叔丁基-4-羟基-5-甲苯酚]丙酰氧基}乙烷基)}-2,4,8,10-四噁螺[5,5]十一烷,熔点为125℃,能够产生活性自由基,分子式如下:AO-80 is a hindered phenolic antioxidant, AO-80 is its trade name, and its chemical name is 3,9-bis{1,12methyl-2[β-3-tert-butyl-4-hydroxy-5 -cresol]propionyloxy}ethyl)}-2,4,8,10-tetraoxaspiro[5,5]undecane, with a melting point of 125°C, capable of producing active free radicals, the molecular formula is as follows:

Figure A20041006673900321
Figure A20041006673900321

将炭黑与AO-80在哈克流变仪中在高于AO-80熔点(125℃)的140℃下熔融共混,流变仪转速为60rpm,共混时间为30min。当共混时间到3.5分钟左右时,温度上升到175℃时,AO-80与炭黑的混合物的扭矩急剧增加,反应完全后,扭矩趋于一稳定值。The carbon black and AO-80 were melt-blended in a Haake rheometer at 140° C. higher than the melting point of AO-80 (125° C.), the rheometer rotation speed was 60 rpm, and the blending time was 30 minutes. When the blending time reaches about 3.5 minutes and the temperature rises to 175°C, the torque of the mixture of AO-80 and carbon black increases sharply, and the torque tends to a stable value after the reaction is complete.

上述所得的炭黑与AO-80的反应物放入索氏提取器,用甲苯抽提72小时,以确保炭黑中无游离的AO-80存在。分别取抽提后的滤液和炭黑样品进行FTIR-ATR测试,结果表明滤液中没有AO-80,抽提完全。而此用AO-80改性的炭黑样品的FTIR-ATR谱图表明炭黑的表面接枝上了AO-80。The reaction product of carbon black and AO-80 obtained above was put into a Soxhlet extractor and extracted with toluene for 72 hours to ensure that there was no free AO-80 in the carbon black. The extracted filtrate and carbon black samples were taken for FTIR-ATR test, the results showed that there was no AO-80 in the filtrate, and the extraction was complete. The FTIR-ATR spectrum of the carbon black sample modified with AO-80 shows that the surface of the carbon black is grafted with AO-80.

分别取未接枝炭黑和接枝炭黑1份放入烧杯中,加入100份丙酮,置于上海之信仪器公司生产的超声波清洗器(DL-360D)中,超声分散10min,控制温度为25℃,制得炭黑分散液。然后在北京医用离心机厂生产的LDZ4-0.8型离心机上进行离心沉降实验,检验其分散效果。取分散液5ml,置于离心机中(4000rpm),每隔10分钟取出测定分散性指数。如图3所示,未接枝的场合,炭黑马上会发生沉降,反之,接枝炭黑的悬浮液则保持长时间的稳定,实现了本发明的目的。Take 1 part of ungrafted carbon black and grafted carbon black respectively and put them into a beaker, add 100 parts of acetone, place them in an ultrasonic cleaner (DL-360D) produced by Shanghai Zhixin Instrument Co., and disperse them ultrasonically for 10 min. At 25°C, a carbon black dispersion was prepared. Then, the centrifugal sedimentation experiment was carried out on the LDZ4-0.8 centrifuge produced by Beijing Medical Centrifuge Factory to test its dispersion effect. Take 5ml of the dispersion, place it in a centrifuge (4000rpm), and take it out every 10 minutes to measure the dispersibility index. As shown in Figure 3, in the case of no grafting, the carbon black will settle immediately, otherwise, the suspension of grafted carbon black remains stable for a long time, and the purpose of the present invention is achieved.

用BECKMAN COUTLER激光散射粒度仪测定该悬浮液中的粒度分布,得到的粒径分布如表1。而未接枝炭黑(N220)的超声分散悬浮液中,可以明显地观察到较大的炭黑团聚体的沉淀,而悬浮液中的粒度分布如表2。比较表1和表2,可以发现炭黑表面的AO-80接枝效果是非常显著的。The particle size distribution in the suspension was measured with a BECKMAN COUTLER laser scattering particle size analyzer, and the obtained particle size distribution is shown in Table 1. In the ultrasonic dispersion suspension of ungrafted carbon black (N220), the precipitation of larger carbon black aggregates can be clearly observed, and the particle size distribution in the suspension is shown in Table 2. Comparing Table 1 and Table 2, it can be found that the grafting effect of AO-80 on the surface of carbon black is very significant.

表1  实施例1的接枝炭黑(N220/AO-80)在丙酮溶剂中的粒度分布   Size(nm)   48   52   57   413   Number(%)   49   35   15   1 The particle size distribution of the grafted carbon black (N220/AO-80) of table 1 embodiment 1 in acetone solvent Size(nm) 48 52 57 413 Number(%) 49 35 15 1

               表2  未接枝炭黑(N220)的粒径分布   Size(nm)   94   122   139   158   180   205   234   1749   Number%   21   7   10   23   19   3   4   3 Table 2 Particle size distribution of ungrafted carbon black (N220) Size(nm) 94 122 139 158 180 205 234 1749 Number% twenty one 7 10 twenty three 19 3 4 3

取该稳定的悬浮液进行原子力显微镜的观察,得到了炭黑近乎单分散的照片,粒径大小在40nm左右(如图4所示)。与上述的激光散射粒度仪的粒径测试结果完全一致。The stable suspension was taken for AFM observation, and a nearly monodisperse photo of carbon black was obtained, with a particle size of about 40nm (as shown in Figure 4). It is completely consistent with the particle size test result of the above-mentioned laser scattering particle size analyzer.

对该接枝炭黑进行了一些常规的表征,所得结果如下:Some conventional characterizations have been carried out to this grafted carbon black, and the obtained results are as follows:

        表3  实施例1的接枝炭黑(N220/AO-80)的常规表征Table 3 The conventional characterization of the grafted carbon black (N220/AO-80) of Example 1

Figure A20041006673900331
Figure A20041006673900331

接枝炭黑的吸碘值和CTAB值都低于未处理的炭黑,表明接枝炭黑的比表面积较小,说明炭黑的表面包覆了有机分子,减少了其比表面积。DBP吸收值的降低表明接枝炭黑的结构性较低,无大的聚集体,分布比较均匀。The iodine absorption value and CTAB value of grafted carbon black are lower than those of untreated carbon black, indicating that the specific surface area of grafted carbon black is smaller, indicating that the surface of carbon black is coated with organic molecules, which reduces its specific surface area. The decrease of DBP absorption value shows that the structure of grafted carbon black is low, there are no large aggregates, and the distribution is relatively uniform.

                                 实施例2Example 2

使用抗氧剂AO-60的纳米炭黑:炭黑(N220,三菱化学工业株式会社)100份,AO-60(旭电化工业株式会社)为80份。Nano carbon black using antioxidant AO-60: 100 parts of carbon black (N220, Mitsubishi Chemical Industry Co., Ltd.), 80 parts of AO-60 (Asahi Denka Co., Ltd.).

AO-60也是受阻酚类抗氧剂,AO-60为其商品名,化学命名为4[β-(3,5-二叔丁基-4-苯酚)丙酰氧基]甲烷,结构式如下,熔点为115℃,同样能够产生活性自由基。AO-60 is also a hindered phenolic antioxidant. AO-60 is its trade name and its chemical name is 4[β-(3,5-di-tert-butyl-4-phenol)propionyloxy]methane. The structural formula is as follows, The melting point is 115°C, and it can also generate active free radicals.

除实验中哈克流变仪的设定温度为130℃外,其余条件与实施例1相同。激光散射粒度仪测定的粒度分布如表4。Except that the set temperature of the Haake rheometer was 130°C in the experiment, other conditions were the same as in Example 1. The particle size distribution determined by the laser scattering particle size analyzer is shown in Table 4.

表4  实施例2的接枝炭黑(N220/AO-60)在丙酮溶剂中的粒度分布   Size(nm)   46   54   64   253   300   Number(%)   36   40   11   5   8 The particle size distribution of the grafted carbon black (N220/AO-60) of table 4 embodiment 2 in acetone solvent Size(nm) 46 54 64 253 300 Number(%) 36 40 11 5 8

所得的炭黑粒径同样在50nm左右,在丙酮中能够形成稳定的悬浮液,分散性能非常好。炭黑的常规物性也与实施例1相似。The particle size of the obtained carbon black is also about 50nm, it can form a stable suspension in acetone, and its dispersion performance is very good. The general physical properties of carbon black are also similar to Example 1.

                                 实施例3Example 3

使用光稳定剂LA-57的纳米炭黑:炭黑(N220,三菱化学工业株式会社)100份,LA-57(旭电化工业株式会社)为80份。Nano carbon black using light stabilizer LA-57: 100 parts of carbon black (N220, Mitsubishi Chemical Industry Co., Ltd.), 80 parts of LA-57 (Asahi Denka Kogyo Co., Ltd.).

LA-57是一种光稳定剂,LA-57为其商品名,标准命名为2,2,6,6-四甲基-4哌啶基-1,2,3,4-丁四酸酯,结构式如下,熔点为132℃,能够产生活性自由基。LA-57 is a light stabilizer, LA-57 is its trade name, and its standard name is 2,2,6,6-tetramethyl-4-piperidinyl-1,2,3,4-butyrate , the structural formula is as follows, the melting point is 132°C, and it can generate active free radicals.

Figure A20041006673900341
Figure A20041006673900341

实验中哈克流变仪的设定温度为150℃,共混时间加长为40分钟。其余条件与实施例1相同。激光散射粒度仪测定的粒度分布如表5。In the experiment, the set temperature of the Haake rheometer was 150°C, and the blending time was extended to 40 minutes. All the other conditions are the same as in Example 1. The particle size distribution measured by the laser scattering particle size analyzer is shown in Table 5.

      表5  实施例3的接枝炭黑(N220/LA-57)在丙酮溶剂中的粒度分布   Size(nm)   68   71   78   81   180   197   Number(%)   10   28   51   5   4   2 The particle size distribution of the grafted carbon black (N220/LA-57) of table 5 embodiment 3 in acetone solvent Size(nm) 68 71 78 81 180 197 Number(%) 10 28 51 5 4 2

所得的炭黑粒径小于100nm,单分散性非常好,能在丙酮中能够形成稳定的悬浮液。炭黑的常规物性也与实施例1相似。The particle size of the obtained carbon black is less than 100nm, the monodispersity is very good, and a stable suspension can be formed in acetone. The general physical properties of carbon black are also similar to Example 1.

                                 实施例4Example 4

使用防老剂N300的纳米炭黑:炭黑(N220,三菱化学工业株式会社)100份,N300(大内新兴化学工业株式会社)为80份。Nano-carbon black using antioxidant N300: 100 parts of carbon black (N220, Mitsubishi Chemical Industry Co., Ltd.), and 80 parts of N300 (Ouchi Shinko Chemical Industry Co., Ltd.).

防老剂N300为其商品名,结构式如下,标准命名:4-4’硫代双(3-甲基-6-叔丁基苯酚),结构式如下,熔点为155℃,能够产生活性自由基。Antiaging agent N300 is its trade name, its structural formula is as follows, and its standard name is: 4-4'thiobis(3-methyl-6-tert-butylphenol), its structural formula is as follows, its melting point is 155°C, and it can generate active free radicals.

实验中哈克流变仪的设定温度为170℃,共混时间加长为40分钟。其余条件与实施例1相同。激光散射粒度仪测定的粒度分布如表6。In the experiment, the set temperature of the Haake rheometer was 170°C, and the blending time was extended to 40 minutes. All the other conditions are the same as in Example 1. The particle size distribution measured by the laser scattering particle size analyzer is shown in Table 6.

      表6  实施例4的接枝炭黑(N220/N300)在丙酮溶剂中的粒度分布   Size(nm)   60   63   66   70   182   191   Number(%)   21   36   29   12   1   1 The particle size distribution of the grafted carbon black (N220/N300) of table 6 embodiment 4 in acetone solvent Size(nm) 60 63 66 70 182 191 Number(%) twenty one 36 29 12 1 1

所得的炭黑粒径小于100nm,单分散性非常好,能在丙酮中能够形成稳定的悬浮液。炭黑的常规物性也与实施例1相似。The particle size of the obtained carbon black is less than 100nm, the monodispersity is very good, and a stable suspension can be formed in acetone. The general physical properties of carbon black are also similar to Example 1.

                                 实施例5Example 5

使用天然橡胶的接枝炭黑:炭黑(N220,三菱化学工业株式会社)100份,天然橡胶(上海瑞洋橡胶化工有限公司)100份。Grafted carbon black using natural rubber: 100 parts of carbon black (N220, Mitsubishi Chemical Industry Co., Ltd.), 100 parts of natural rubber (Shanghai Ruiyang Rubber Chemical Co., Ltd.).

目前常用的天然橡胶主要成分是聚异戊二烯,玻璃化转变温度Tg为-73℃,熔点30℃。The main component of natural rubber commonly used at present is polyisoprene, with a glass transition temperature Tg of -73°C and a melting point of 30°C.

实验中哈克流变仪的设定温度为100℃,共混时间为120分钟,其余条件与实施例1相同。激光散射粒度仪测定的粒度分布如表7In the experiment, the set temperature of the Haake rheometer was 100° C., the blending time was 120 minutes, and the rest of the conditions were the same as in Example 1. The particle size distribution measured by laser scattering particle size analyzer is shown in Table 7

     表7  实施例5的接枝炭黑(N220/NR)在丙酮溶剂中的粒度分布   Size(nm)   162   278   400   500   600   Number(%)   58   22   11   6   3 The particle size distribution of the grafted carbon black (N220/NR) of table 7 embodiment 5 in acetone solvent Size(nm) 162 278 400 500 600 Number(%) 58 twenty two 11 6 3

所得的炭黑在丙酮中分散性良好,能够形成稳定的悬浮液。炭黑的常规物性也与实施例1相似。The resulting carbon black has good dispersibility in acetone and can form a stable suspension. The general physical properties of carbon black are also similar to Example 1.

                                 实施例6Example 6

使用抗氧剂AO-80的纳米炭黑:油黑用色素炭黑(Raven 1035,哥伦比亚化学公司)100份,AO-80(旭电化工业株式会社)为+80份。Nano carbon black using antioxidant AO-80: 100 parts of pigment carbon black (Raven 1035, Columbia Chemical Company) for oil black, and +80 parts of AO-80 (Asahi Denka Industry Co., Ltd.).

为了实现本发明的纳米炭黑在油墨中的应用,发明人采用了油墨用色素炭黑。所有实验条件与实施例1相同,所得结果(表8)证明此种方法适用于油墨用炭黑。In order to realize the application of the nano-carbon black of the present invention in ink, the inventors have adopted pigment carbon black for ink. All experimental conditions are the same as in Example 1, and the obtained results (Table 8) prove that this method is applicable to carbon black for ink.

        表8  实施例6的接枝炭黑(Raven 1035/AO-80)在丙酮溶剂中的粒度分布   Size(nm)   63   66   69   72   169   177   Number(%)   27   35   27   8   2   1 The particle size distribution of the grafted carbon black (Raven 1035/AO-80) of table 8 embodiment 6 in acetone solvent Size(nm) 63 66 69 72 169 177 Number(%) 27 35 27 8 2 1

                                 实施例7Example 7

使用抗氧剂AO-80的纳米炭黑:高导电炭黑(ENSACO 350G,特密高石墨有限公司)100份,AO-80(旭电化工业株式会社)为80份。Nano-carbon black using antioxidant AO-80: 100 parts of high-conductivity carbon black (ENSACO 350G, Temegao Graphite Co., Ltd.), and 80 parts of AO-80 (Asahi Denka Kogyo Co., Ltd.).

高导电炭黑的结构性非常高,聚集体非常稳定。为了实现本发明的纳米炭黑在导电性涂料和复合导电材料中的应用,发明人采用了高导电炭黑。所有实验条件与实施例1相同,所得结果(表9)证明此种方法适用于高导电炭黑。Highly conductive carbon black has a very high structure and very stable aggregates. In order to realize the application of nano-carbon black of the present invention in conductive coatings and composite conductive materials, the inventors adopted high-conductivity carbon black. All experimental conditions are the same as in Example 1, and the obtained results (Table 9) prove that this method is applicable to highly conductive carbon black.

       表9  实施例7的接枝炭黑(ENSACO 350G/AO-80)在丙酮溶剂中的粒度分布   Size(nm)   60   75   95   119   189   300   Number(%)   50   33   11   3   2   1 The particle size distribution of the grafted carbon black (ENSACO 350G/AO-80) of table 9 embodiment 7 in acetone solvent Size(nm) 60 75 95 119 189 300 Number(%) 50 33 11 3 2 1

                                 实施例8Example 8

使用抗氧剂AO-80和氧化炭黑的纳米碳黑:氧化炭黑(Seast 300经氧化处理得到的,简称OCB,其表面积与吸油量如表10所示,东海炭黑化学工业株式会社)100份,AO-80(旭化成工业株式会社)80份。Nano carbon black using antioxidant AO-80 and oxidized carbon black: oxidized carbon black (Seast 300 obtained through oxidation treatment, referred to as OCB, its surface area and oil absorption are shown in Table 10, Tokai Tanhei Chemical Industry Co., Ltd.) 100 parts, AO-80 (Asahi Kasei Industries Co., Ltd.) 80 parts.

               表10  炭黑的氧化处理效果 样品   氮吸附比表面积(m2/g)   DBP吸收值(ml/100g) pH值   Seast 300   84   75   7.9   OCB   123   122   3.1 Table 10 Oxidation treatment effect of carbon black sample Nitrogen adsorption specific surface area (m 2 /g) DBP absorption value (ml/100g) pH value Seat 300 84 75 7.9 OCB 123 122 3.1

经氧化处理后的炭黑其表面官能团数增多,更有利于接枝反应的进行。而且比表面积较大,为高结构,故在同样的混合条件下其团聚体比较容易被破坏。发明人采用氧化碳黑,其余实验条件与实施例1相同,所得结果(表11)表明氧化炭黑的接枝物不仅粒径小,且呈单分散。所以使用氧化碳黑的接枝改性效果比一般炭黑更为有效。The number of functional groups on the surface of the oxidized carbon black increases, which is more conducive to the grafting reaction. Moreover, the specific surface area is large and the structure is high, so the aggregates are relatively easy to be destroyed under the same mixing conditions. The inventors used oxidized carbon black, and the rest of the experimental conditions were the same as in Example 1. The obtained results (Table 11) showed that the grafted oxidized carbon black not only had a small particle size, but also was monodisperse. Therefore, the effect of graft modification using carbon black is more effective than that of general carbon black.

表11  实施例8的接枝炭黑(Seast 300/AO-80)在丙酮溶剂中的粒度分布   Size(nm)   42   180   210   Number(%)   98   1   1 The particle size distribution of the grafted carbon black (Seast 300/AO-80) of table 11 embodiment 8 in acetone solvent Size(nm) 42 180 210 Number(%) 98 1 1

                                 实施例9Example 9

使用抗氧剂AO-80和第三组分的纳米碳黑:炭黑(N220,三菱化学工业株式会社)100份,AO-80(旭化成工业株式会社)80份,TNP(大内新兴化学工业株式会社)40份。Nano carbon black using antioxidant AO-80 and the third component: 100 parts of carbon black (N220, Mitsubishi Chemical Industry Co., Ltd.), 80 parts of AO-80 (Asahi Chemical Industry Co., Ltd.), TNP (Ouchi Shining Chemical Industry Co., Ltd.) Co., Ltd.) 40 copies.

发明人在体系中加入第三组分TNP,其结构式如下,其余实验条件与实施例1相同。与实施例1相比,发现加入第三组分TNP后(表12)对炭黑的接枝改性更为有效。The inventor added the third component TNP into the system, its structural formula is as follows, and the rest of the experimental conditions are the same as in Example 1. Compared with Example 1, it was found that the graft modification of carbon black was more effective after adding the third component TNP (Table 12).

Figure A20041006673900361
Figure A20041006673900361

表12  实施例9的接枝炭黑(N220/AO-80/TNP)在丙酮溶剂中的粒度分布   Size(nm)   44   52   61   190   210   Number(%)   40   38   20   1   1 The particle size distribution of the grafted carbon black (N220/AO-80/TNP) of table 12 embodiment 9 in acetone solvent Size(nm) 44 52 61 190 210 Number(%) 40 38 20 1 1

                                 实施例10Example 10

本发明的创新之一就是强大的剪切力场作用下,炭黑聚集体被破坏成原生粒子,并在此过程中实现有机化合物的原位接枝。混合设备改用科倍隆·科亚(南京)机械有限公司的MD50-100型连续式密练机,配方及制备方法与实施例2相同。激光散射粒度仪测定的粒度分布如表13,这表明用可适于大规模生产的连续式密练机来制备接枝纳米炭黑同样有效。One of the innovations of the present invention is that under the action of a strong shear force field, the carbon black aggregates are broken into primary particles, and in-situ grafting of organic compounds is realized in the process. The mixing equipment was changed to the MD50-100 continuous mixer of Coperon Keya (Nanjing) Machinery Co., Ltd., and the formula and preparation method were the same as in Example 2. The particle size distribution measured by the laser scattering particle size analyzer is shown in Table 13, which shows that it is also effective to prepare grafted nano-carbon black with a continuous mixer suitable for large-scale production.

        表13  实施例10的接枝炭黑(N220/AO-60)在丙酮溶剂中的粒度分布   Size(nm)   56   117   141   170   204   428   Number(%)   78   8   7   4   2   1 The particle size distribution of the grafted carbon black (N220/AO-60) of table 13 embodiment 10 in acetone solvent Size(nm) 56 117 141 170 204 428 Number(%) 78 8 7 4 2 1

Claims (10)

1, a kind of nano carbon black of in-situ grafted organic compound, it is characterized in that, to have the organic compound and the carbon black that maybe can produce free radical is the principal reaction thing, will have the organic compound that maybe can produce free radical and arrive the sooty surface by the situ-formed graft reactive grafting;
Wherein: said have the organic compound that maybe can produce free radical and comprise that phenolic compound, aminated compounds are or/and at the polymkeric substance that is subjected to fragment under the mechanical shearing force field free radical; Carbon black with 100 parts by weight is a benchmark, and the consumption with the organic compound that maybe can produce free radical is 5~300 parts.
2, nano carbon black as claimed in claim 1 is characterized in that, wherein said sooty oxygen level is at least 0.1wt%, and hydrogen richness is at least 0.2wt%.
3, nano carbon black as claimed in claim 1 or 2 is characterized in that, wherein said to have the organic compound that maybe can produce free radical be that hindered phenol is or/and hindered amine compound.
4, nano carbon black as claimed in claim 3 is characterized in that, wherein said to have the organic compound that maybe can produce free radical be 3,9-pair 1, the 12 methyl-2[β-3-tertiary butyl-4 monohydroxies-5-cresylol] and propionyloxy } ethyl group)-2,4,8,10-Si Evil spiral shell [5,5] undecane or 4[β-(3,5-di-t-butyl-4-phenol) propionyloxy] methane, 2,2,6,6-tetramethyl--4 piperidyl-1,2,3,4-fourth tetracid ester or 4-4 ' thiobis (3 methy 6 tert butyl phenol).
5, nano carbon black as claimed in claim 1 or 2 is characterized in that, wherein reactant also comprises phosphate compounds or/and the sulfur-bearing compounds, and its consumption is 5~300 parts by weight.
6, nano carbon black as claimed in claim 5 is characterized in that, wherein said sulfur-bearing compounds is mercaptan, thiophenol or thio-ether type compounds.
7, the method for preparation nano carbon black as claimed in claim 1 or 2, it is characterized in that, said preparation method's key step is: in the mechanical shearing field of force is among 20~2000Nm carbon black to be dispersed into primary partical from the coacervate state, add then and have the organic compound that maybe can produce free radical, under the temperature more than the fusing point with the organic compound that maybe can produce free radical, after directly carrying out graft reaction, be target compound.
8, the described preparation method of claim 7, it is characterized in that the wherein said mechanical shearing field of force can be realized by using Haake torque rheometer, mill machine, single screw extrusion machine, twin screw extruder, Planetary Screw Extruder, conical screw extruder, continuous muller, internal mixer, Z-shaped kneader or other any commercially available mixing equipment that can produce the mechanical shear stress effect.
9, claim 1 is described has an organic compound that maybe can produce living radical, it is characterized in that oligopolymer, superpolymer are fragmented into by the mechanical shearing force field and have the organic compound that maybe can produce living radical.
10, claim 9 is described has an organic compound that maybe can produce living radical, when it is characterized in that oligopolymer, superpolymer are subjected to the mechanical shearing force field, at ultrasonic wave, microwave, ultraviolet ray, electromagnetic wave irradiation such as infrared, or under ozonization, or under other any oxygenant effect, fragment into organic compound with living radical.
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