CN1766047A - Catalytic cracking gasoline selective hydrodesulfurization catalyst and preparation method thereof - Google Patents
Catalytic cracking gasoline selective hydrodesulfurization catalyst and preparation method thereof Download PDFInfo
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- CN1766047A CN1766047A CN 200410086839 CN200410086839A CN1766047A CN 1766047 A CN1766047 A CN 1766047A CN 200410086839 CN200410086839 CN 200410086839 CN 200410086839 A CN200410086839 A CN 200410086839A CN 1766047 A CN1766047 A CN 1766047A
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- 239000003054 catalyst Substances 0.000 title claims abstract description 90
- 239000003502 gasoline Substances 0.000 title claims abstract description 39
- 238000002360 preparation method Methods 0.000 title claims description 21
- 238000004523 catalytic cracking Methods 0.000 title description 12
- 238000005984 hydrogenation reaction Methods 0.000 claims abstract description 23
- CPLXHLVBOLITMK-UHFFFAOYSA-N magnesium oxide Inorganic materials [Mg]=O CPLXHLVBOLITMK-UHFFFAOYSA-N 0.000 claims abstract description 21
- 239000000395 magnesium oxide Substances 0.000 claims abstract description 19
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims abstract description 12
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 claims abstract description 12
- 229910052750 molybdenum Inorganic materials 0.000 claims abstract description 12
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 claims abstract description 11
- AXZKOIWUVFPNLO-UHFFFAOYSA-N magnesium;oxygen(2-) Chemical compound [O-2].[Mg+2] AXZKOIWUVFPNLO-UHFFFAOYSA-N 0.000 claims abstract description 10
- ZOKXTWBITQBERF-UHFFFAOYSA-N Molybdenum Chemical compound [Mo] ZOKXTWBITQBERF-UHFFFAOYSA-N 0.000 claims abstract description 9
- 239000011733 molybdenum Substances 0.000 claims abstract description 9
- CHWRSCGUEQEHOH-UHFFFAOYSA-N potassium oxide Chemical compound [O-2].[K+].[K+] CHWRSCGUEQEHOH-UHFFFAOYSA-N 0.000 claims abstract description 8
- 229910052759 nickel Inorganic materials 0.000 claims abstract description 7
- 229910001950 potassium oxide Inorganic materials 0.000 claims abstract description 7
- 239000004408 titanium dioxide Substances 0.000 claims abstract description 6
- 229910017052 cobalt Inorganic materials 0.000 claims abstract description 5
- 239000010941 cobalt Substances 0.000 claims abstract description 5
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical compound [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 claims abstract description 5
- 150000001875 compounds Chemical class 0.000 claims abstract description 4
- 229910044991 metal oxide Inorganic materials 0.000 claims abstract description 4
- WFKWXMTUELFFGS-UHFFFAOYSA-N tungsten Chemical compound [W] WFKWXMTUELFFGS-UHFFFAOYSA-N 0.000 claims abstract description 4
- 238000000034 method Methods 0.000 claims description 43
- 239000000243 solution Substances 0.000 claims description 35
- 239000002131 composite material Substances 0.000 claims description 32
- 238000005470 impregnation Methods 0.000 claims description 21
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 claims description 18
- 238000006243 chemical reaction Methods 0.000 claims description 18
- 238000001035 drying Methods 0.000 claims description 18
- 229910052751 metal Inorganic materials 0.000 claims description 18
- 239000002184 metal Substances 0.000 claims description 18
- 239000011148 porous material Substances 0.000 claims description 15
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims description 12
- 239000010936 titanium Substances 0.000 claims description 12
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 12
- 239000008367 deionised water Substances 0.000 claims description 10
- 229910021641 deionized water Inorganic materials 0.000 claims description 10
- 150000003839 salts Chemical class 0.000 claims description 10
- 238000004073 vulcanization Methods 0.000 claims description 10
- 239000001569 carbon dioxide Substances 0.000 claims description 9
- 229910002092 carbon dioxide Inorganic materials 0.000 claims description 9
- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 claims description 8
- 239000011777 magnesium Substances 0.000 claims description 8
- 239000011259 mixed solution Substances 0.000 claims description 8
- 238000000975 co-precipitation Methods 0.000 claims description 7
- 238000003980 solgel method Methods 0.000 claims description 7
- 239000007864 aqueous solution Substances 0.000 claims description 6
- 230000007062 hydrolysis Effects 0.000 claims description 6
- 238000006460 hydrolysis reaction Methods 0.000 claims description 6
- 239000007788 liquid Substances 0.000 claims description 6
- TWNQGVIAIRXVLR-UHFFFAOYSA-N oxo(oxoalumanyloxy)alumane Chemical compound O=[Al]O[Al]=O TWNQGVIAIRXVLR-UHFFFAOYSA-N 0.000 claims description 6
- 239000002244 precipitate Substances 0.000 claims description 6
- XDTMQSROBMDMFD-UHFFFAOYSA-N Cyclohexane Chemical compound C1CCCCC1 XDTMQSROBMDMFD-UHFFFAOYSA-N 0.000 claims description 5
- 230000003197 catalytic effect Effects 0.000 claims description 5
- 239000003921 oil Substances 0.000 claims description 5
- 239000000377 silicon dioxide Substances 0.000 claims description 5
- 235000012239 silicon dioxide Nutrition 0.000 claims description 5
- 238000000352 supercritical drying Methods 0.000 claims description 5
- 239000012670 alkaline solution Substances 0.000 claims description 4
- 238000004108 freeze drying Methods 0.000 claims description 4
- 239000003112 inhibitor Substances 0.000 claims description 4
- 238000002156 mixing Methods 0.000 claims description 4
- 238000005486 sulfidation Methods 0.000 claims description 4
- 229910052721 tungsten Inorganic materials 0.000 claims description 4
- 150000004706 metal oxides Chemical class 0.000 claims description 3
- 150000002739 metals Chemical class 0.000 claims description 3
- 239000010937 tungsten Substances 0.000 claims description 3
- 238000005987 sulfurization reaction Methods 0.000 claims 2
- 238000006477 desulfuration reaction Methods 0.000 abstract description 14
- PNEYBMLMFCGWSK-UHFFFAOYSA-N Alumina Chemical compound [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 abstract description 6
- 238000004519 manufacturing process Methods 0.000 abstract description 3
- 239000003795 chemical substances by application Substances 0.000 abstract 1
- 239000000470 constituent Substances 0.000 abstract 1
- 238000005336 cracking Methods 0.000 abstract 1
- 229910010413 TiO 2 Inorganic materials 0.000 description 23
- 150000001336 alkenes Chemical class 0.000 description 19
- 229910018072 Al 2 O 3 Inorganic materials 0.000 description 18
- 229910004298 SiO 2 Inorganic materials 0.000 description 17
- 230000000694 effects Effects 0.000 description 15
- 230000023556 desulfurization Effects 0.000 description 13
- JRZJOMJEPLMPRA-UHFFFAOYSA-N olefin Natural products CCCCCCCC=C JRZJOMJEPLMPRA-UHFFFAOYSA-N 0.000 description 13
- TVMXDCGIABBOFY-UHFFFAOYSA-N octane Chemical compound CCCCCCCC TVMXDCGIABBOFY-UHFFFAOYSA-N 0.000 description 11
- 239000000047 product Substances 0.000 description 11
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 description 6
- FGIUAXJPYTZDNR-UHFFFAOYSA-N potassium nitrate Chemical compound [K+].[O-][N+]([O-])=O FGIUAXJPYTZDNR-UHFFFAOYSA-N 0.000 description 6
- VHUUQVKOLVNVRT-UHFFFAOYSA-N Ammonium hydroxide Chemical compound [NH4+].[OH-] VHUUQVKOLVNVRT-UHFFFAOYSA-N 0.000 description 5
- 235000011114 ammonium hydroxide Nutrition 0.000 description 5
- 230000008569 process Effects 0.000 description 5
- UCKMPCXJQFINFW-UHFFFAOYSA-N Sulphide Chemical compound [S-2] UCKMPCXJQFINFW-UHFFFAOYSA-N 0.000 description 4
- YHWCPXVTRSHPNY-UHFFFAOYSA-N butan-1-olate;titanium(4+) Chemical compound [Ti+4].CCCC[O-].CCCC[O-].CCCC[O-].CCCC[O-] YHWCPXVTRSHPNY-UHFFFAOYSA-N 0.000 description 4
- 238000001354 calcination Methods 0.000 description 4
- 238000011068 loading method Methods 0.000 description 4
- 238000001556 precipitation Methods 0.000 description 4
- NLXLAEXVIDQMFP-UHFFFAOYSA-N Ammonium chloride Substances [NH4+].[Cl-] NLXLAEXVIDQMFP-UHFFFAOYSA-N 0.000 description 3
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 3
- BOTDANWDWHJENH-UHFFFAOYSA-N Tetraethyl orthosilicate Chemical compound CCO[Si](OCC)(OCC)OCC BOTDANWDWHJENH-UHFFFAOYSA-N 0.000 description 3
- 238000011156 evaluation Methods 0.000 description 3
- 230000002401 inhibitory effect Effects 0.000 description 3
- 239000000203 mixture Substances 0.000 description 3
- 239000002245 particle Substances 0.000 description 3
- 239000004323 potassium nitrate Substances 0.000 description 3
- 235000010333 potassium nitrate Nutrition 0.000 description 3
- 238000007873 sieving Methods 0.000 description 3
- 229910052717 sulfur Inorganic materials 0.000 description 3
- 239000011593 sulfur Substances 0.000 description 3
- BNGXYYYYKUGPPF-UHFFFAOYSA-M (3-methylphenyl)methyl-triphenylphosphanium;chloride Chemical compound [Cl-].CC1=CC=CC(C[P+](C=2C=CC=CC=2)(C=2C=CC=CC=2)C=2C=CC=CC=2)=C1 BNGXYYYYKUGPPF-UHFFFAOYSA-M 0.000 description 2
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 2
- GRYLNZFGIOXLOG-UHFFFAOYSA-N Nitric acid Chemical group O[N+]([O-])=O GRYLNZFGIOXLOG-UHFFFAOYSA-N 0.000 description 2
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 description 2
- 102100030167 Testis-specific serine/threonine-protein kinase 4 Human genes 0.000 description 2
- 101710116846 Testis-specific serine/threonine-protein kinase 4 Proteins 0.000 description 2
- 150000001335 aliphatic alkanes Chemical class 0.000 description 2
- AZDRQVAHHNSJOQ-UHFFFAOYSA-N alumane Chemical class [AlH3] AZDRQVAHHNSJOQ-UHFFFAOYSA-N 0.000 description 2
- QGZKDVFQNNGYKY-UHFFFAOYSA-O ammonium group Chemical group [NH4+] QGZKDVFQNNGYKY-UHFFFAOYSA-O 0.000 description 2
- APUPEJJSWDHEBO-UHFFFAOYSA-P ammonium molybdate Chemical compound [NH4+].[NH4+].[O-][Mo]([O-])(=O)=O APUPEJJSWDHEBO-UHFFFAOYSA-P 0.000 description 2
- 239000011609 ammonium molybdate Substances 0.000 description 2
- 235000018660 ammonium molybdate Nutrition 0.000 description 2
- 229940010552 ammonium molybdate Drugs 0.000 description 2
- UFMZWBIQTDUYBN-UHFFFAOYSA-N cobalt dinitrate Chemical compound [Co+2].[O-][N+]([O-])=O.[O-][N+]([O-])=O UFMZWBIQTDUYBN-UHFFFAOYSA-N 0.000 description 2
- 229910001981 cobalt nitrate Inorganic materials 0.000 description 2
- 230000007423 decrease Effects 0.000 description 2
- 239000012530 fluid Substances 0.000 description 2
- 239000000295 fuel oil Substances 0.000 description 2
- 239000007789 gas Substances 0.000 description 2
- 230000006872 improvement Effects 0.000 description 2
- YIXJRHPUWRPCBB-UHFFFAOYSA-N magnesium nitrate Chemical compound [Mg+2].[O-][N+]([O-])=O.[O-][N+]([O-])=O YIXJRHPUWRPCBB-UHFFFAOYSA-N 0.000 description 2
- MFUVDXOKPBAHMC-UHFFFAOYSA-N magnesium;dinitrate;hexahydrate Chemical compound O.O.O.O.O.O.[Mg+2].[O-][N+]([O-])=O.[O-][N+]([O-])=O MFUVDXOKPBAHMC-UHFFFAOYSA-N 0.000 description 2
- 229910017604 nitric acid Inorganic materials 0.000 description 2
- XAEFZNCEHLXOMS-UHFFFAOYSA-M potassium benzoate Chemical compound [K+].[O-]C(=O)C1=CC=CC=C1 XAEFZNCEHLXOMS-UHFFFAOYSA-M 0.000 description 2
- BWHMMNNQKKPAPP-UHFFFAOYSA-L potassium carbonate Chemical compound [K+].[K+].[O-]C([O-])=O BWHMMNNQKKPAPP-UHFFFAOYSA-L 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 239000012266 salt solution Substances 0.000 description 2
- VWDWKYIASSYTQR-UHFFFAOYSA-N sodium nitrate Chemical compound [Na+].[O-][N+]([O-])=O VWDWKYIASSYTQR-UHFFFAOYSA-N 0.000 description 2
- 150000003608 titanium Chemical class 0.000 description 2
- XNDZQQSKSQTQQD-UHFFFAOYSA-N 3-methylcyclohex-2-en-1-ol Chemical compound CC1=CC(O)CCC1 XNDZQQSKSQTQQD-UHFFFAOYSA-N 0.000 description 1
- 229910003296 Ni-Mo Inorganic materials 0.000 description 1
- 102100029350 Testis-specific serine/threonine-protein kinase 1 Human genes 0.000 description 1
- 101710116855 Testis-specific serine/threonine-protein kinase 1 Proteins 0.000 description 1
- 239000012378 ammonium molybdate tetrahydrate Substances 0.000 description 1
- FIXLYHHVMHXSCP-UHFFFAOYSA-H azane;dihydroxy(dioxo)molybdenum;trioxomolybdenum;tetrahydrate Chemical compound N.N.N.N.N.N.O.O.O.O.O=[Mo](=O)=O.O=[Mo](=O)=O.O=[Mo](=O)=O.O=[Mo](=O)=O.O[Mo](O)(=O)=O.O[Mo](O)(=O)=O.O[Mo](O)(=O)=O FIXLYHHVMHXSCP-UHFFFAOYSA-H 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 239000000969 carrier Substances 0.000 description 1
- 238000009903 catalytic hydrogenation reaction Methods 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- QGUAJWGNOXCYJF-UHFFFAOYSA-N cobalt dinitrate hexahydrate Chemical compound O.O.O.O.O.O.[Co+2].[O-][N+]([O-])=O.[O-][N+]([O-])=O QGUAJWGNOXCYJF-UHFFFAOYSA-N 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 239000000446 fuel Substances 0.000 description 1
- 238000001879 gelation Methods 0.000 description 1
- 238000007602 hot air drying Methods 0.000 description 1
- 229910052739 hydrogen Inorganic materials 0.000 description 1
- 239000001257 hydrogen Substances 0.000 description 1
- 229910017053 inorganic salt Inorganic materials 0.000 description 1
- 159000000003 magnesium salts Chemical class 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000002808 molecular sieve Substances 0.000 description 1
- DDTIGTPWGISMKL-UHFFFAOYSA-N molybdenum nickel Chemical compound [Ni].[Mo] DDTIGTPWGISMKL-UHFFFAOYSA-N 0.000 description 1
- AOPCKOPZYFFEDA-UHFFFAOYSA-N nickel(2+);dinitrate;hexahydrate Chemical compound O.O.O.O.O.O.[Ni+2].[O-][N+]([O-])=O.[O-][N+]([O-])=O AOPCKOPZYFFEDA-UHFFFAOYSA-N 0.000 description 1
- KBJMLQFLOWQJNF-UHFFFAOYSA-N nickel(ii) nitrate Chemical compound [Ni+2].[O-][N+]([O-])=O.[O-][N+]([O-])=O KBJMLQFLOWQJNF-UHFFFAOYSA-N 0.000 description 1
- QJGQUHMNIGDVPM-UHFFFAOYSA-N nitrogen group Chemical group [N] QJGQUHMNIGDVPM-UHFFFAOYSA-N 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 239000003209 petroleum derivative Substances 0.000 description 1
- 229910000027 potassium carbonate Inorganic materials 0.000 description 1
- 235000011181 potassium carbonates Nutrition 0.000 description 1
- TYJJADVDDVDEDZ-UHFFFAOYSA-M potassium hydrogencarbonate Chemical compound [K+].OC([O-])=O TYJJADVDDVDEDZ-UHFFFAOYSA-M 0.000 description 1
- OTYBMLCTZGSZBG-UHFFFAOYSA-L potassium sulfate Chemical compound [K+].[K+].[O-]S([O-])(=O)=O OTYBMLCTZGSZBG-UHFFFAOYSA-L 0.000 description 1
- 229910052939 potassium sulfate Inorganic materials 0.000 description 1
- 235000011151 potassium sulphates Nutrition 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 230000009257 reactivity Effects 0.000 description 1
- 238000010992 reflux Methods 0.000 description 1
- 229920006395 saturated elastomer Polymers 0.000 description 1
- 229910052814 silicon oxide Inorganic materials 0.000 description 1
- URGAHOPLAPQHLN-UHFFFAOYSA-N sodium aluminosilicate Chemical compound [Na+].[Al+3].[O-][Si]([O-])=O.[O-][Si]([O-])=O URGAHOPLAPQHLN-UHFFFAOYSA-N 0.000 description 1
- 229910000029 sodium carbonate Inorganic materials 0.000 description 1
- 239000004317 sodium nitrate Substances 0.000 description 1
- 235000010344 sodium nitrate Nutrition 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 150000003464 sulfur compounds Chemical class 0.000 description 1
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Abstract
Description
技术领域technical field
本发明涉及一种加氢催化剂和加氢脱硫技术。尤其涉及一种以复合氧化物为载体的加氢精制催化剂及其制备方法,本发明的催化剂对催化裂化(FCC)汽油具有较好的加氢脱硫活性及抑制烯烃饱和的性能。The invention relates to a hydrogenation catalyst and hydrogenation desulfurization technology. In particular, it relates to a hydrorefining catalyst with a composite oxide as a carrier and a preparation method thereof. The catalyst of the invention has good hydrodesulfurization activity and performance of inhibiting olefin saturation for catalytic cracking (FCC) gasoline.
技术背景technical background
随着环境保护要求的日益提高,对汽车排放的限制也愈加严格,清洁燃料规格中硫、芳烃等有害物质的含量控制指标也不断提高。催化裂化汽油是成品汽油的主要调和组分,而成品油中的硫化物主要来自于催化裂化汽油,因此降低催化裂化汽油中的硫含量成为清洁汽油生产的关键。加氢是实现汽油脱硫最有效的手段,但是,传统的汽油加氢脱硫催化剂在脱硫的同时也使大量的烯烃饱和,从而造成汽油辛烷值的大幅度下降,制约了高标号汽油的生产。With the increasing requirements for environmental protection, the restrictions on vehicle emissions have become more stringent, and the content control indicators of sulfur, aromatics and other harmful substances in clean fuel specifications have also been continuously improved. FCC gasoline is the main blending component of refined gasoline, and the sulfur compounds in refined oil mainly come from FCC gasoline, so reducing the sulfur content in FCC gasoline is the key to the production of clean gasoline. Hydrogenation is the most effective way to desulfurize gasoline. However, traditional gasoline hydrodesulfurization catalysts also saturate a large amount of olefins during desulfurization, resulting in a significant drop in gasoline octane number and restricting the production of high-grade gasoline.
所以,加氢过程中所使用的催化剂性能对加氢工艺的技术水平起着关键的作用。理想的催化裂化汽油加氢催化剂要具有较高的脱硫活性、较好的抑制烯烃饱和性能,以减少加氢脱硫过程中因烯烃饱和造成的辛烷值损失。Therefore, the performance of the catalyst used in the hydrogenation process plays a key role in the technical level of the hydrogenation process. An ideal catalytic cracking gasoline hydrogenation catalyst should have high desulfurization activity and good performance in inhibiting olefin saturation, so as to reduce the loss of octane number caused by olefin saturation in the process of hydrodesulfurization.
目前国内外所使用的汽油加氢脱硫催化剂大部分是以氧化铝或氧化铝掺和分子筛为载体,以钴、钼、镍、钨为活性组分,为了提高催化剂的脱硫选择性,在载体改性、新材料的采用及制备方法等方面,业内人士进行了很多的尝试。At present, most of the gasoline hydrodesulfurization catalysts used at home and abroad are based on alumina or alumina mixed with molecular sieve as the carrier, with cobalt, molybdenum, nickel, and tungsten as the active components. People in the industry have made many attempts in aspects such as performance, adoption of new materials, and preparation methods.
US.Pat.2,853,429和US.Pat.3,269,938分别公开了一种催化剂,它们所使用的催化剂是以氧化镁、氧化硅和氧化铝作为载体,其中一种催化剂BASFK8-11中含有4wt%CoO和10wt%MoO3,该催化剂的加氢脱硫率相对于传统催化剂(以γ-Al2O3为载体)的低,主要是因为引入氧化镁后载体的比表面积较小,活性组分不能在载体表面上很好分散,从而导致了催化剂脱硫活性不高。US.Pat.2,853,429 and US.Pat.3,269,938 disclose a kind of catalyzer respectively, and the catalyzer that they use is to take magnesium oxide, silicon oxide and aluminum oxide as carrier, wherein a kind of catalyst BASFK8-11 contains 4wt% CoO and 10wt% %MoO 3 , the hydrodesulfurization rate of this catalyst is lower than that of traditional catalysts (with γ-Al 2 O 3 as the carrier), mainly because the specific surface area of the carrier is small after the introduction of magnesium oxide, and the active components cannot be deposited on the surface of the carrier. It is well dispersed on the surface, which leads to the low desulfurization activity of the catalyst.
US.Pat.4,140,626公开了一种催化剂,其载体中氧化镁的含量大于70%,活性组分为VIB族和VIII族的Mo和Co。这种催化剂在加氢脱硫的同时,能够保留部分烯烃,从而避免辛烷值的显著下降,但不足之处在于氧化镁机械强度较差,限制了其工业化的应用。US. Pat. 4,140,626 discloses a catalyst, the content of magnesium oxide in the carrier is greater than 70%, and the active components are Mo and Co of VIB and VIII groups. This catalyst can retain some olefins during hydrodesulfurization, thereby avoiding a significant decrease in octane number, but the disadvantage is that magnesium oxide has poor mechanical strength, which limits its industrial application.
US.Pat.4,132,632公开的是以纯氧化镁为载体的加氢催化剂,活性金属组分钼的担载量为4~6%、钴的担载量为0.5~2%。试验结果表明,催化剂对汽油的加氢脱硫率可达80%,但同时烯烃饱和率近40%,辛烷值损失1.6个单位。若催化剂用于高烯烃含量的重油催化裂化汽油加氢脱硫,烯烃将被更大幅度的饱和,辛烷值损失也更大。US. Pat. 4,132,632 discloses a hydrogenation catalyst based on pure magnesia as a carrier, the loading amount of the active metal component molybdenum is 4-6%, and the loading amount of cobalt is 0.5-2%. The test results show that the hydrogenation desulfurization rate of gasoline by the catalyst can reach 80%, but at the same time, the olefin saturation rate is nearly 40%, and the octane number loses 1.6 units. If the catalyst is used for hydrodesulfurization of heavy oil catalytic cracking gasoline with high olefin content, the olefins will be saturated to a greater extent, and the octane number loss will be greater.
US.Pat.4,880,524提出的石油烃类加氢处理方法中,采用一种具有高活性的加氢催化剂。该催化剂属于Ni-Mo/Al2O3型,是采用胶凝法制备。该催化剂比表面积大于300m2/g,小于7nm的孔径大于70%。由于孔径偏小,该催化剂只能用于轻质油品的加氢脱硫过程,并且该催化剂的制备过程也比较复杂。In the petroleum hydrocarbon hydrotreating method proposed in US. Pat. 4,880,524, a hydrogenation catalyst with high activity is used. The catalyst belongs to Ni-Mo/Al 2 O 3 type and is prepared by gelation method. The specific surface area of the catalyst is greater than 300m 2 /g, and the pore diameter less than 7nm is greater than 70%. Due to the relatively small pore size, the catalyst can only be used in the hydrodesulfurization process of light oil products, and the preparation process of the catalyst is relatively complicated.
受到催化剂活性的限制,在对FCC汽油实施加氢脱硫处理时,为达到深度脱硫效果,一般会尽量提高反应的温度和压力,此时不可避免地会提高脱硫后的汽油中烯烃饱和度,仍然影响了汽油的品质。Due to the limitation of catalyst activity, when FCC gasoline is hydrodesulfurized, in order to achieve deep desulfurization effect, the temperature and pressure of the reaction are generally raised as much as possible. At this time, the olefin saturation in the desulfurized gasoline will inevitably increase. Affect the quality of gasoline.
综上所述,目前已有报道的氧化铝或氧化镁及其改性物为载体的催化剂在进行催化裂化汽油加氢脱硫时,难以同时兼有良好的加氢脱硫性质及抑制烯烃饱和的性能,而且对于高烯烃含量的重油催化裂化汽油,催化剂没有高度的脱硫选择性及较好的抑制烯烃饱和性能,将不可避免地导致辛烷值的大幅度下降。即使已经有报道具有较好的脱硫选择性的催化剂,其制备方法和使用寿命也难以满足大规模工业化的需要。To sum up, it is difficult for the currently reported catalysts supported by alumina or magnesia and their modified products to have both good hydrodesulfurization properties and the ability to inhibit olefin saturation when hydrodesulfurizing catalytic cracked gasoline. , and for heavy oil catalytic cracking gasoline with high olefin content, the catalyst does not have a high degree of desulfurization selectivity and good performance in inhibiting olefin saturation, which will inevitably lead to a significant decline in octane number. Even if a catalyst with good desulfurization selectivity has been reported, its preparation method and service life are difficult to meet the needs of large-scale industrialization.
发明内容Contents of the invention
本发明提供了一类新型的加氢催化剂,可以实现在较低温度和压力下处理催化裂化汽油,在深度脱硫的同时,烯烃饱和度和辛烷值损失均较小。The invention provides a new type of hydrogenation catalyst, which can realize catalytic cracking gasoline treatment at lower temperature and pressure, and at the same time of deep desulfurization, the loss of olefin saturation and octane number is small.
本发明还提供了制备所述加氢催化剂的方法,通过合理的工艺组合,使催化剂具有适当的粒径和较高的活性组分担载率,并且制备工艺简单,易于操作和控制。The invention also provides a method for preparing the hydrogenation catalyst. Through reasonable process combination, the catalyst has proper particle size and high active component loading rate, and the preparation process is simple and easy to operate and control.
本发明更提供了利用上述催化剂实现对催化裂化汽油选择性加氢脱硫的处理方法。The invention further provides a treatment method for realizing selective hydrodesulfurization of catalytic cracking gasoline by using the above-mentioned catalyst.
本发明提供的加氢催化剂,基于催化剂对催化裂化汽油加氢脱硫选择性的要求,载体为选自二氧化钛、氧化铝、二氧化硅和氧化镁中的二种与氧化钾形成的复合物,且K2O在载体中的重量百分比为0.1~5%,活性组分为钴、钼、镍和钨中的二种金属组合,该催化剂的孔容为0.2~0.7ml/g,比表面积在100~210m2/g。The hydrogenation catalyst provided by the present invention is based on the requirement of the catalyst for the hydrodesulfurization selectivity of catalytic cracking gasoline, and the carrier is a compound formed by two kinds selected from titanium dioxide, aluminum oxide, silicon dioxide and magnesium oxide and potassium oxide, and The weight percentage of K 2 O in the carrier is 0.1-5%, the active component is a combination of two metals in cobalt, molybdenum, nickel and tungsten, the pore volume of the catalyst is 0.2-0.7ml/g, and the specific surface area is 100 ~210 m 2 /g.
发明人通过大量试验对比发现,利用所述氧化钾的复合对载体进行改性,并控制负载后的催化剂的孔容和比表面积在适当范围(并非越大越好),所得到的催化剂具有较高的活性,尤其具有较高的选择性加氢脱硫的活性,在加氢脱硫的同时,达到有效抑制烯烃饱和度,确保处理后的催化裂化汽油仍然具有较高的辛烷值的效果。The inventors have found through a large number of test comparisons that the composite of potassium oxide is used to modify the carrier, and the pore volume and specific surface area of the catalyst after the control are controlled in an appropriate range (not as large as possible), and the resulting catalyst has a higher It has high activity, especially high selective hydrodesulfurization activity, which can effectively suppress olefin saturation while hydrodesulfurization, and ensure that the treated FCC gasoline still has a high octane number effect.
本发明提供的催化剂中,形成催化剂载体的金属氧化物的优选比例以金属原子比分别为:Al/Mg:0.08~1、Ti/Si:0.12~6、Ti/Al:0.5~2、Ti/Mg:0.1~4、Si/Mg:0.2~3.5,例如,可以采用Al2O3-MgO-K2O、TiO2-SiO2-K2O、TiO2-Al2O3-K2O等复合氧化物作为催化剂的载体。In the catalyst provided by the present invention, the preferred proportions of the metal oxides forming the catalyst carrier are respectively: Al/Mg: 0.08-1, Ti/Si: 0.12-6, Ti/Al: 0.5-2, Ti/Al: Mg: 0.1-4, Si/Mg: 0.2-3.5, for example, Al 2 O 3 -MgO-K 2 O, TiO 2 -SiO 2 -K 2 O, TiO 2 -Al 2 O 3 -K 2 O can be used and other composite oxides as catalyst supports.
由于载体的改进,活性组分在载体上的负载量和分散性都提高了,也有利于催化效率的提高。优选地,所述活性金属在催化剂中的含量以氧化物含量计分别为:NiO 1~3%、WO3 10~30%、CoO 1~5%、MoO3 10~18%。Due to the improvement of the carrier, the loading and dispersibility of the active components on the carrier are increased, which is also conducive to the improvement of the catalytic efficiency. Preferably, the content of the active metal in the catalyst is calculated by oxide content: NiO 1-3%, WO 3 10-30%, CoO 1-5%, MoO 3 10-18%.
本发明催化剂的孔容为0.2~0.7ml/g,比表面积在100~210m2/g,即,本发明的催化剂应该具有一定的颗粒性,优选地,该催化剂为3~3.6mm的颗粒。The pore volume of the catalyst of the present invention is 0.2-0.7ml/g, and the specific surface area is 100-210m 2 /g, that is, the catalyst of the present invention should have a certain granularity, preferably, the catalyst is a particle of 3-3.6mm.
本发明催化剂的制备方法包括:The preparation method of catalyst of the present invention comprises:
采用溶胶凝胶法或共沉淀法或机械混合法将所述二氧化钛、氧化铝、二氧化硅和氧化镁中的两种氧化物先制成复合体,干燥后再采用浸渍法制成与氧化钾的复合体,干燥后焙烧,成为所述复合物载体;The two kinds of oxides in the titanium dioxide, aluminum oxide, silicon dioxide and magnesium oxide are first made into a complex by using the sol-gel method or the co-precipitation method or the mechanical mixing method, and then made into a compound with potassium oxide by the impregnation method after drying. The complex is baked after drying to become the complex carrier;
采用溶液浸渍技术将所确定的活性组分担载于制备好的复合物载体上,干燥后焙烧。The determined active components are carried on the prepared composite carrier by solution impregnation technology, dried and then calcined.
本发明的制备过程包括了载体的制备和催化剂的制备,在载体的制备中,是先制成含有两种金属氧化物的复合体,然后再利用浸渍法进一步得到氧化钾改性的复合物载体。所述溶胶凝胶法是将所述金属的盐溶解于乙醇或异丙醇溶液中,滴加去离子水和水解抑制剂,待形成稳定溶胶后,静置成为凝胶;所述共沉淀法是将所述金属的盐溶解成水溶液,滴加碱性溶液形成沉淀。干燥方法可以是二氧化碳超临界干燥、或者热干燥或者冷冻干燥等任何可行的方法。The preparation process of the present invention includes the preparation of the carrier and the preparation of the catalyst. In the preparation of the carrier, a composite body containing two metal oxides is first made, and then the composite carrier modified by potassium oxide is further obtained by impregnation. . The sol-gel method is to dissolve the metal salt in ethanol or isopropanol solution, add deionized water and hydrolysis inhibitor dropwise, and after forming a stable sol, leave it to stand to become a gel; the coprecipitation method The metal salt is dissolved into an aqueous solution, and the alkaline solution is added dropwise to form a precipitate. The drying method can be any feasible method such as carbon dioxide supercritical drying, thermal drying or freeze drying.
具体过程可以是:The specific process can be:
溶胶凝胶法:将一定量的所述金属盐,例如有机钛盐、或者有机硅盐、或者铝盐或者它们的混合物溶解在醇溶液中,所用醇溶液是乙醇,也可以是异丙醇。向混合液中滴加去离子水和水解抑制剂,水解抑制剂是硝酸或者乙酸或氨水,目的是控制上述盐的水解速度,以得到混合均匀的溶胶体系,静置成凝胶为止;Sol-gel method: Dissolving a certain amount of the metal salt, such as organic titanium salt, or organic silicon salt, or aluminum salt or a mixture thereof, in an alcohol solution, the alcohol solution used is ethanol or isopropanol. Add deionized water and hydrolysis inhibitor dropwise to the mixed solution. The hydrolysis inhibitor is nitric acid or acetic acid or ammonia water. The purpose is to control the hydrolysis rate of the above salt, so as to obtain a uniformly mixed sol system, and let it stand until it forms a gel;
共沉淀法:将一定量的所述金属盐,例如无机铝盐、镁盐或者钛盐溶解在水溶液中,向水溶液中滴加碱性溶液,最好使用pH为8~10的弱碱性溶液,以调节金属盐的水解与沉淀速度,例如可以是碳酸钾溶液、硝酸钾溶液、碳酸钠溶液、硝酸钠溶液,也可以是氨水溶液等,待沉淀形成后,过滤得到沉淀;Co-precipitation method: Dissolve a certain amount of the metal salt, such as inorganic aluminum salt, magnesium salt or titanium salt, in an aqueous solution, and add an alkaline solution to the aqueous solution, preferably a weakly alkaline solution with a pH of 8-10 , to adjust the hydrolysis and precipitation speed of the metal salt, for example, it can be potassium carbonate solution, potassium nitrate solution, sodium carbonate solution, sodium nitrate solution, or ammonia solution, etc. After the precipitation is formed, filter to obtain the precipitation;
机械混合法:取事先确定的粉体二氧化钛、二氧化硅、氧化铝、氧化镁中的两种或三种按照各自比例进行混合。Mechanical mixing method: Mix two or three of the pre-determined powders titanium dioxide, silicon dioxide, aluminum oxide, and magnesium oxide according to their respective proportions.
将上述方法制备的复合体产物,再利用钾盐溶液通过浸渍法制成本发明的复合载体,所述钾盐通常为无机盐,例如:硝酸钾、硫酸钾、碳酸钾等,采用二氧化碳超临界干燥或者热干燥或者冷冻干燥处理时,以干燥产物中基本无水分或无有机物气味为基本要求。二氧化碳超临界干燥时温度可控制在40~60℃,压力8.0~12.0MPa,干燥时间1~3小时即可;热干燥条件一般控制在高于100℃(例如110~120℃左右)条件下对凝胶或沉淀进行热烘干;冷冻干燥可以是在-20~-40℃、10KPa条件下对凝胶或沉淀干燥2~6小时。干燥后的产物或机械混合产物还需要在400~650℃空气氛下焙烧3~8小时,优选焙烧温度为500~600℃,焙烧时间3~5小时。The composite product prepared by the above method is then used to prepare the composite carrier of the present invention by impregnation with a potassium salt solution. The potassium salt is usually an inorganic salt, such as potassium nitrate, potassium sulfate, potassium carbonate, etc., and is supercritically dried with carbon dioxide or During heat drying or freeze drying, the basic requirement is that the dried product should be substantially free of moisture or organic odor. During carbon dioxide supercritical drying, the temperature can be controlled at 40-60°C, the pressure is 8.0-12.0MPa, and the drying time is 1-3 hours; the thermal drying conditions are generally controlled at higher than 100°C (for example, about 110-120°C). The gel or precipitate is thermally dried; freeze-drying can be carried out at -20 to -40°C and 10KPa to dry the gel or precipitate for 2 to 6 hours. The dried product or the mechanically mixed product also needs to be calcined at 400-650° C. in an air atmosphere for 3-8 hours, preferably at a calcining temperature of 500-600° C. and for a calcining time of 3-5 hours.
干燥方法的采用可以依据实际情况和操作条件确定,通常情况下,采用溶胶凝胶法制备复合载体时优选采用二氧化碳超临界干燥方法,采用共沉淀方法制备复合载体时优选采用热干燥方法。超临界二氧化碳流体干燥的方法及装置为常规技术,而热干燥过程可以是热风干燥(例如利用烘箱)等公知技术,此处不再赘述。The drying method can be determined according to the actual situation and operating conditions. Generally, the carbon dioxide supercritical drying method is preferably used when the composite carrier is prepared by the sol-gel method, and the thermal drying method is preferably used when the composite carrier is prepared by the co-precipitation method. The method and device for supercritical carbon dioxide fluid drying are conventional techniques, and the thermal drying process can be known techniques such as hot air drying (for example, using an oven), and will not be repeated here.
本发明制备催化剂是采用浸渍技术,可以为同步浸渍法,将复合物载体浸渍于活性金属盐的混合溶液中,室温下的浸渍时间4~6小时,例如,以Ni-W为活性组分时,采用Ni、W的盐溶液的混合溶液同步浸渍复合氧化物载体;也可以采用分步浸渍法,经两次浸渍操作,将两种活性组分分别担载于载体上。优选地,当担载于载体上的活性组分之一是钼,采用分步浸渍法,复合物载体先浸渍含钼的溶液,经干燥、焙烧后再浸渍另一种活性金属的溶液,再次干燥和焙烧,例如,以Co、Mo或Ni、Mo为活性组分时,使复合氧化物载体先浸渍含Mo溶液,干燥焙烧后再浸渍含Co或Ni溶液,再次干燥、焙烧。所述的活性组分的浸渍液优选偏钨酸氨、硝酸镍、硝酸钴、钼酸铵等。The preparation of the catalyst in the present invention adopts an impregnation technique, which may be a simultaneous impregnation method. The composite carrier is impregnated in a mixed solution of an active metal salt, and the impregnation time at room temperature is 4 to 6 hours. For example, when Ni-W is used as an active component , the mixed solution of Ni and W salt solution is used to simultaneously impregnate the composite oxide carrier; the step-by-step impregnation method can also be used to load the two active components on the carrier respectively through two impregnation operations. Preferably, when one of the active components loaded on the carrier is molybdenum, the step-by-step impregnation method is adopted. The composite carrier is first impregnated with a molybdenum-containing solution, dried and calcined, and then impregnated with another active metal solution, and again Drying and calcination, for example, when Co, Mo or Ni, Mo are used as active components, the composite oxide carrier is first impregnated with Mo-containing solution, dried and calcined, then impregnated with Co or Ni-containing solution, dried and calcined again. The impregnating solution of the active component is preferably ammonium metatungstate, nickel nitrate, cobalt nitrate, ammonium molybdate and the like.
复合物载体浸渍活性组分后优选在110~120℃干燥4~8小时,在450~650℃焙烧3~8小时。与通常的方法相同,焙烧后的产物经过成型、研磨、过筛,成为最终的催化剂产物,本发明优选在过筛后收取3~3.6mm的颗粒产物,此时其孔容及比表面积均符合催化加氢反应的需要。After the composite carrier is impregnated with active components, it is preferably dried at 110-120°C for 4-8 hours, and then calcined at 450-650°C for 3-8 hours. The same as the usual method, the calcined product is formed, ground, and sieved to become the final catalyst product. In the present invention, the 3-3.6mm particle product is preferably collected after sieving. At this time, its pore volume and specific surface area all meet the requirements of The need for catalytic hydrogenation reactions.
根据本发明的另一方面,提供了上述催化剂在FCC汽油脱硫处理中的应用,即,使用本发明的加氢催化剂对FCC汽油进行加氢脱硫处理,显示良好的选择性,在实现深度脱硫的同时,有效抑制烯烃的饱和度,减少汽油辛烷值的损失。According to another aspect of the present invention, the application of the above-mentioned catalyst in the desulfurization treatment of FCC gasoline is provided, that is, the hydrogenation catalyst of the present invention is used to carry out hydrodesulfurization treatment of FCC gasoline, which shows good selectivity and is effective in realizing deep desulfurization. At the same time, it can effectively suppress the saturation of olefins and reduce the loss of gasoline octane number.
本发明提供的催化剂中,金属活性组分须以硫化物的形式才能更好发挥催化活性,因而催化剂在使用前需要进行预硫化,具体的硫化方法可以采用公知的技术。所以,本发明提供的催化裂化汽油加氢脱硫方法包括采用上述加氢催化剂经硫化处理后与待处理的催化裂化汽油接触反应,反应温度200~350℃,优选为240~320℃,最好为240~280℃,反应压力1~6MPa,优选为2~4MPa,液时空速1~10h-1,最好是1~4h-1。In the catalyst provided by the present invention, the metal active component must be in the form of sulfide to better exert its catalytic activity, so the catalyst needs to be presulfurized before use, and the specific vulcanization method can use known techniques. Therefore, the hydrodesulfurization method of FCC gasoline provided by the present invention includes using the above-mentioned hydrogenation catalyst to react with FCC gasoline to be treated after sulfidation treatment, and the reaction temperature is 200-350°C, preferably 240-320°C, most preferably 240-280°C, reaction pressure 1-6MPa, preferably 2-4MPa, liquid hourly space velocity 1-10h -1 , preferably 1-4h -1 .
其中,硫化处理最好是用CS2的环己烷溶液处理所述催化剂,CS2的环己烷溶液浓度为2~6wt%,硫化温度260~360℃,硫化压力2~6MPa,硫化时间2~10小时,溶液进料空速2~10h-1,氢气与硫化液溶液进料的体积比为300~800。Among them, the vulcanization treatment is preferably to process the catalyst with the cyclohexane solution of CS 2 , the concentration of the cyclohexane solution of CS 2 is 2-6wt%, the vulcanization temperature is 260-360°C, the vulcanization pressure is 2-6MPa, and the vulcanization time is 2 For ~10 hours, the space velocity of the solution feed is 2-10 h -1 , and the volume ratio of hydrogen gas to the sulfide solution feed is 300-800.
本发明的处理方法对于反应原料油的选择主要是催化裂化汽油,可以含有10~70%的烷烃,20~70%的烯烃,10~50%的芳烃以及少量的含硫和含氮化合物,其馏分范围是35~205℃,也可以是在以上范围内任意切割的馏分,其中硫化物含量可以为100~4000μg/g。The treatment method of the present invention mainly selects catalytic cracking gasoline for the selection of reaction raw material oil, which can contain 10-70% alkanes, 20-70% olefins, 10-50% aromatics and a small amount of sulfur-containing and nitrogen-containing compounds. The range of the fraction is 35-205°C, and it can also be arbitrarily cut within the above range, and the sulfide content can be 100-4000 μg/g.
在反应器的选择上,可以使用流化床或者沸腾床,但最好使用固定床。In the choice of reactor, fluidized bed or ebullating bed can be used, but it is better to use fixed bed.
具体实施方式Detailed ways
以下通过具体实施例进一步描述本发明的技术特点,以帮助阅读者更好地理解本发明的实施和所产生的有益效果,但不构成对本发明实施范围的任何限定。The technical characteristics of the present invention are further described below through specific examples to help readers better understand the implementation of the present invention and the beneficial effects produced, but it does not constitute any limitation on the implementation scope of the present invention.
实施例1Example 1
溶胶-凝胶法制备TiO2-SiO2、TiO2-Al2O3复合氧化物载体Preparation of TiO 2 -SiO 2 , TiO 2 -Al 2 O 3 Composite Oxide Supports by Sol-Gel Method
将34.0g的钛酸四丁酯与20.8g的正硅酸四乙酯溶于乙醇溶液中形成混合液,向该混合液中滴加19ml的去离子水和41.2ml的乙酸,待形成稳定溶胶,静置成凝胶为止。采用超临界二氧化碳流体对该凝胶实施干燥,干燥条件为温度40~60℃,压力8.0~12.0MPa,时间大约为1~2小时(此时在尾气中基本检测不到水气或有机物气味),然后在500~600℃下焙烧3~4小时,得到TiO2-SiO2载体,其中的Ti/Si原子比基本为1∶1,表示为TS-1。Dissolve 34.0g of tetrabutyl titanate and 20.8g of tetraethyl orthosilicate in ethanol solution to form a mixed solution, add 19ml of deionized water and 41.2ml of acetic acid dropwise to the mixed solution, until a stable sol is formed , let it stand until it becomes a gel. Use supercritical carbon dioxide fluid to dry the gel. The drying conditions are temperature 40-60°C, pressure 8.0-12.0MPa, and time is about 1-2 hours (at this time, no water vapor or organic odor can be detected in the tail gas) , and then calcined at 500-600° C. for 3-4 hours to obtain a TiO 2 -SiO 2 carrier, wherein the Ti/Si atomic ratio is basically 1:1, which is represented as TS-1.
称取54.4g的钛酸四丁酯与8.3g的正硅酸四乙酯,或者30g的硝酸铝与40.8g的钛酸四丁酯,按照同样方法,分别得到TiO2-SiO2载体,其中的Ti/Si原子比基本为4∶1,表示为TS-4,TiO2-Al2O3复合氧化物载体,其中的Ti/Al原子比基本为2∶1,表示为TA-2。Weigh 54.4g of tetrabutyl titanate and 8.3g of tetraethyl orthosilicate, or 30g of aluminum nitrate and 40.8g of tetrabutyl titanate, and obtain TiO 2 -SiO 2 supports respectively according to the same method, wherein The atomic ratio of Ti/Si is basically 4:1, which is represented as TS-4, and the TiO 2 -Al 2 O 3 composite oxide support, where the atomic ratio of Ti/Al is basically 2:1, is represented as TA-2.
所得复合氧化物的性质如表1所示。The properties of the obtained composite oxides are shown in Table 1.
表1
实施例2Example 2
共沉淀法制备Al2O3-MgO复合氧化物载体Preparation of Al 2 O 3 -MgO Composite Oxide Support by Co-precipitation
将14.856g的九水合硝酸铝和40.618g的六水合硝酸镁溶于水溶液中,将温度升高到70~80℃(最好是75℃),向水溶液中滴加氨水溶液,待沉淀形成后,经回流过滤得到沉淀。采用热干燥法,在烘箱中对沉淀进行干燥,热风温度110~120℃,时间大约为1~2小时(此时在尾气中基本检测不到水气或有机物气味)。500~600℃下,焙烧3~4小时,得到Al2O3-MgO复合氧化物载体,Al/Mg原子比1∶8。Dissolve 14.856g of aluminum nitrate nonahydrate and 40.618g of magnesium nitrate hexahydrate in the aqueous solution, raise the temperature to 70-80°C (preferably 75°C), add ammonia solution dropwise to the aqueous solution, and wait for the precipitation to form , and a precipitate was obtained by reflux filtration. The precipitate is dried in an oven with a hot air temperature of 110-120°C for about 1-2 hours (at this time, no water vapor or organic odor can be detected in the tail gas). Calcining at 500-600° C. for 3-4 hours to obtain an Al 2 O 3 -MgO composite oxide carrier with an Al/Mg atomic ratio of 1:8.
改变硝酸铝和硝酸镁的比例,按照同样方法制备不同原子比的载体。Change the ratio of aluminum nitrate and magnesium nitrate, and prepare supports with different atomic ratios in the same way.
所得复合氧化物的性质如表2所示,样品后括号中的数字为Al/Mg原子比。The properties of the obtained composite oxides are shown in Table 2, and the numbers in parentheses after the samples are Al/Mg atomic ratios.
表2 Al2O3-MgO复合氧化物比表面积,孔容和孔径
实施例3Example 3
TiO2-SiO2-K2O载体的制备Preparation of TiO 2 -SiO 2 -K 2 O Support
将34.0g的钛酸四丁酯与20.8g正硅酸四乙酯溶于乙醇溶液中(也可以使用异丙醇)形成混合液,向该混合液中滴加19ml的去离子水和41.2ml的硝酸,待形成稳定溶胶,静置成凝胶为止,采用二氧化碳超临界干燥(参见34.0g of tetrabutyl titanate and 20.8g of tetraethyl orthosilicate are dissolved in ethanol solution (isopropanol can also be used) to form a mixed solution, and 19ml of deionized water and 41.2ml of deionized water are added dropwise to the mixed solution Nitric acid, until a stable sol is formed, until it is allowed to stand to form a gel, it is supercritically dried with carbon dioxide (see
实施例1)。Example 1).
用0.3g硝酸钾与12ml去离子水配成溶液,采用等体积浸渍法与上述干燥物混合均匀,采用热干燥进行干燥,在温度为500~600℃、空气氛下焙烧处理3~4小时,得到TiO2-SiO2-K2O载体(其中K2O的重量比为:1%)。Make a solution with 0.3g of potassium nitrate and 12ml of deionized water, mix it evenly with the above-mentioned dry matter by equal volume impregnation method, dry it by heat drying, and roast it at a temperature of 500-600°C and an air atmosphere for 3-4 hours. A TiO 2 -SiO 2 -K 2 O support (wherein the weight ratio of K 2 O is: 1%) is obtained.
或者,以实施例1、实施例2制得TiO2-Al2O3和Al2O3-MgO的复合氧化物采用与本实施例同样的方法进一步制备TiO2-Al2O3-K2O和Al2O3-MgO-K2O载体,K2O的重量百分比为0.3~1.5%。Alternatively, the composite oxides of TiO 2 -Al 2 O 3 and Al 2 O 3 -MgO obtained in Example 1 and Example 2 are further prepared in the same way as in this example to prepare TiO 2 -Al 2 O 3 -K 2 O and Al 2 O 3 -MgO-K 2 O carriers, the weight percentage of K 2 O is 0.3-1.5%.
实施例4Example 4
NiW/TiO2-SiO2-K2O催化剂的制备Preparation of NiW/TiO 2 -SiO 2 -K 2 O Catalyst
取4.2ml偏钨酸铵溶液(0.8823g WO3/ml)用7ml去离子水配成浸渍液,取1.36g六水合硝酸镍,用6ml去离子水配成浸渍液。以实施例3制得的TiO2-SiO2-K2O(表示为TSK-n,n代表Ti与Si的原子比)复合氧化物为载体,室温条件下,取10g载体,将以上两种浸渍液混合,浸渍4~5小时,在110~120℃干燥4~6小时,在450~650℃焙烧3~4小时。过筛后取60~80目部分即为本发明催化剂NiW/TiO2-SiO2-K2O(表示为NiW/TSK-n)。Take 4.2ml of ammonium metatungstate solution (0.8823g WO 3 /ml) and use 7ml of deionized water to make an impregnation solution, and take 1.36g of nickel nitrate hexahydrate and use 6ml of deionized water to make an impregnation solution. The TiO 2 -SiO 2 -K 2 O (expressed as TSK-n, n represents the atomic ratio of Ti to Si) composite oxide obtained in Example 3 was used as a carrier, and at room temperature, 10 g of the carrier was taken, and the above two The impregnating solution is mixed, impregnated for 4-5 hours, dried at 110-120°C for 4-6 hours, and calcined at 450-650°C for 3-4 hours. The 60-80 mesh part after sieving is the catalyst NiW/TiO 2 -SiO 2 -K 2 O (expressed as NiW/TSK-n) of the present invention.
表3是利用Ti/Si原子比为1和4的二种TiO2-SiO2-K2O复合氧化物载体制得的催化剂的基本性质。Table 3 shows the basic properties of catalysts prepared using two kinds of TiO 2 -SiO 2 -K 2 O composite oxide supports with Ti/Si atomic ratios of 1 and 4.
表3 NiW/TiO2-SiO2-K2O催化剂的基本性质
实施例5Example 5
CoMo/TiO2-SiO2-K2O催化剂的制备Preparation of CoMo/TiO 2 -SiO 2 -K 2 O Catalyst
取1.4g六水合硝酸钴用13ml去离子水配成浸渍液,取2.23g四水合钼酸铵用13ml氨水配成浸渍液。以实施例3制得的TiO2-SiO2-K2O复合氧化物为载体,取10g载体。在室温条件下先浸渍钼酸铵氨水溶液4~6小时,在110~120℃干燥4~6小时,在450~650℃焙烧3~4小时;然后再浸渍硝酸钴溶液4~6小时,在110~120℃干燥4~6小时,在450~650℃焙烧3~4小时。过筛后取60~80目部分即为本发明催化剂CoMo/TiO2-SiO2-K2O(表示为CoMo/TSK-n)。Take 1.4g of cobalt nitrate hexahydrate and use 13ml of deionized water to make an impregnation solution, and take 2.23g of ammonium molybdate tetrahydrate and use 13ml of ammonia water to make an impregnation solution. The TiO 2 -SiO 2 -K 2 O composite oxide prepared in Example 3 was used as a carrier, and 10 g of the carrier was taken. At room temperature, first soak the ammonium molybdate ammonia solution for 4 to 6 hours, dry at 110 to 120°C for 4 to 6 hours, and bake at 450 to 650°C for 3 to 4 hours; then soak the cobalt nitrate solution for 4 to 6 hours. Dry at 110-120°C for 4-6 hours, and bake at 450-650°C for 3-4 hours. The 60-80 mesh part after sieving is the catalyst CoMo/TiO 2 -SiO 2 -K 2 O (expressed as CoMo/TSK-n) of the present invention.
表4是Ti/Si原子比为1和4的二种TiO2-SiO2-K2O复合氧化物载体制得的催化剂的基本性质。Table 4 shows the basic properties of the catalysts prepared with two kinds of TiO 2 -SiO 2 -K 2 O composite oxide supports with Ti/Si atomic ratios of 1 and 4.
以实施例3制得的Al2O3-MgO-K2O为载体(表示为AMK-n)制备催化剂时采用与实施例4或实施例5同样的方法。The same method as in Example 4 or Example 5 was used to prepare the catalyst using the Al 2 O 3 -MgO-K 2 O prepared in Example 3 as a carrier (expressed as AMK-n).
表4 CoMo/TSK催化剂的基本性质
实施例6Example 6
各种催化剂的加氢脱硫活性Hydrodesulfurization activity of various catalysts
将按照上述实施例4、实施例5制备的各种催化剂在加氢微反装置上(固定床)进行反应性能的评价,首先对催化剂进行硫化处理:硫化液为CS2的环己烷溶液,浓度2~3%,硫化温度300℃,硫化压力4.0MPa,硫化时间4小时,硫化液进料空速2h-1。氢气与硫化液进料的体积比为600。The various catalysts prepared according to above-mentioned embodiment 4, embodiment 5 will carry out the evaluation of reaction performance on hydrogenation micro-reaction device (fixed bed), at first catalyst is carried out sulfidation treatment: sulfidation liquid is the hexanaphthene solution of CS 2 , The concentration is 2-3%, the vulcanization temperature is 300°C, the vulcanization pressure is 4.0MPa, the vulcanization time is 4 hours, and the feeding space velocity of the vulcanization liquid is 2h -1 . The volume ratio of hydrogen to sulfide liquid feed is 600.
催化裂化汽油加氢脱硫反应的温度在200~300℃之间,反应压力在1~6MPa之间,液时空速为1~10h-1。在温度为280℃,压力为3MPa,空速为2h-1时的加氢脱硫活性结果如表5所示。以脱硫率(HDS)、烯烃饱和率(HYD)以及选择因子(Z)作为评价指标。选择性因子的计算公式如下:The temperature of catalytic cracking gasoline hydrodesulfurization reaction is between 200-300°C, the reaction pressure is between 1-6MPa, and the liquid hourly space velocity is 1-10h -1 . Table 5 shows the hydrodesulfurization activity results at a temperature of 280 °C, a pressure of 3 MPa, and a space velocity of 2 h −1 . The desulfurization rate (HDS), olefin saturation rate (HYD) and selection factor (Z) are used as evaluation indicators. The formula for calculating the selectivity factor is as follows:
选择因子(Z)=ln(1-HDS%)/ln(1-HYD%)Selection factor (Z) = ln(1-HDS%)/ln(1-HYD%)
表5 催化剂的加氢脱硫性能评价结果
实施例7Example 7
不同温度下催化剂的加氢脱硫活性Hydrodesulfurization activity of catalysts at different temperatures
实施例6中,CoMo/TSK-1和CoMo/AMK-1/10表现出较好的加氢脱硫选择性,因此进一步考察了不同温度下CoMo/AMK-1/10反应性能,反应压力为3MPa,空速为2h-1,温度范围是220~320℃,最好是240~300℃,尤其是260~280℃,温度对加氢脱硫选择性的影响,其反应性能如表6所示。In Example 6, CoMo/TSK-1 and CoMo/AMK-1/10 showed better hydrodesulfurization selectivity, so the reaction performance of CoMo/AMK-1/10 at different temperatures was further investigated, and the reaction pressure was 3MPa , the space velocity is 2h -1 , and the temperature range is 220-320°C, preferably 240-300°C, especially 260-280°C. The influence of temperature on the selectivity of hydrodesulfurization is shown in Table 6.
表6 CoMo/AMK-1/10催化剂在不同温度下的反应性能
实施例8Example 8
不同空速下催化剂的加氢脱硫活性Hydrodesulfurization activity of catalysts at different space velocities
采用实施例5中制备的CoMo/AMK-1/10催化剂,在压力为3MPa,温度为180℃时,在加氢微反上进行性能考察空速对加氢脱硫选择性的影响,空速范围1~10h-1,结果显示较好是1~4h-1,最好是2~4h-1。其反应性能如下表所示。Using the CoMo/AMK-1/10 catalyst prepared in Example 5, when the pressure is 3 MPa and the temperature is 180 ° C, the performance of the hydrogenation micro-reactor is investigated. The influence of space velocity on the selectivity of hydrodesulfurization, the space velocity range 1 to 10h -1 , the results show that it is preferably 1 to 4h -1 , most preferably 2 to 4h -1 . Its reactivity is shown in the table below.
表7 CoMo/AMK-1/10催化剂在不同空速下的反应性能
实施例9Example 9
不同压力下催化剂的加氢脱硫活性Hydrodesulfurization activity of catalysts under different pressures
采用实施例5中制备的CoMo/AMK-10催化剂,温度为280℃时,在空速为2h-1,在加氢微反上进行性能考察压力对加氢脱硫选择性的影响,压力范围1~6MPa,最好是2~4MPa,其反应性能如表8所示。Using the CoMo/AMK-10 catalyst prepared in Example 5, at a temperature of 280°C and at a space velocity of 2h -1 , the performance of the hydrogenation microreactor was investigated on the influence of pressure on the selectivity of hydrodesulfurization, and the pressure range was 1 ~6MPa, preferably 2~4MPa, the reaction performance is shown in Table 8.
表8 CoMo/AMK-1/10催化剂在不同压力下的反应性能
实施例10Example 10
经选择性加氢脱硫处理前后汽油性质的对比Comparison of gasoline properties before and after selective hydrodesulfurization
选用实施例9中所示用的CoMo/AMK-1/10催化剂,在反应温度为280℃时,压力为2MPa,空速为2h-1的条件下,经选择性加氢脱硫处理后的汽油产品的性质与原料油性质的对比如表9所示。Select the CoMo/AMK-1/10 catalyst shown in Example 9 for use, when the reaction temperature is 280°C, the pressure is 2MPa, and the space velocity is 2h -1 , the gasoline after selective hydrodesulfurization treatment The comparison between the properties of the product and the properties of the feedstock oil is shown in Table 9.
表9 催化裂化汽油加氢精制后的性质
综上所述,本发明的催化剂对催化裂化汽油不仅有较好的加氢脱硫效果,而且还能将烯烃饱和和辛烷值损失控制在较低的水平,是一种功能全面的新型催化裂化汽油选择性加氢脱硫催化剂。In summary, the catalyst of the present invention not only has a good hydrodesulfurization effect on catalytic cracking gasoline, but also can control olefin saturation and octane loss at a lower level, and is a new type of catalytic cracking with comprehensive functions. Gasoline selective hydrodesulfurization catalyst.
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