CN1750393A - A Novel Surface Mount Quartz Crystal Resonator and Manufacturing Method - Google Patents
A Novel Surface Mount Quartz Crystal Resonator and Manufacturing Method Download PDFInfo
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Abstract
Description
技术领域technical field
本发明涉及石英晶体谐振器及其制造方法,具体来讲,本发明是关于一种新型的表面贴装的石英晶体谐振器及其制造方法。The invention relates to a quartz crystal resonator and a manufacturing method thereof. Specifically, the invention relates to a novel surface-mounted quartz crystal resonator and a manufacturing method thereof.
背景技术Background technique
石英晶体谐振器由于其频率的准确性及稳定性的特点,在现代电子行业如通讯、电脑、娱乐设备及其它我们所涉及的领域是不可缺少的一部分。到目前为止,石英晶体谐振器通常是由压电石英晶体薄片基本单元,如圆形或长方形的,和一个可被用某种方法密封的封装物所组成,交流电压可通过密封封装的引线作用在石英晶体薄片基本单元上产生振荡。在压电石英晶体薄片基本单元上,具有一组非常薄的导电金属电极沉积在其两主要表面(上表面和下表面),形成谐振片。两面电极的重叠部位决定了谐振上的谐振面积。当提供的交流电压的频率和该石英晶体谐振片的谐振频率相同时,压电石英晶体谐振片开始谐振。石英晶体谐振片的谐振频率是由石英晶体的压电及弹性常数、尺寸及金属电极和其它因素所决定的。Due to its frequency accuracy and stability, quartz crystal resonators are an indispensable part in modern electronic industries such as communications, computers, entertainment equipment and other fields we are involved in. So far, quartz crystal resonators are usually composed of piezoelectric quartz crystal sheet basic units, such as circular or rectangular, and a package that can be sealed in some way, and AC voltage can be applied through the leads of the sealed package. Oscillations are produced on the base unit of a thin sheet of quartz crystal. On the basic unit of the piezoelectric quartz crystal sheet, a group of very thin conductive metal electrodes are deposited on its two main surfaces (upper surface and lower surface) to form a resonant plate. The overlapping part of the electrodes on both sides determines the resonance area on the resonance. When the frequency of the supplied AC voltage is the same as the resonance frequency of the quartz crystal resonator, the piezoelectric quartz crystal resonator starts to resonate. The resonant frequency of the quartz crystal resonator is determined by the piezoelectric and elastic constants, dimensions, metal electrodes and other factors of the quartz crystal.
通常情况下,表面贴装石英晶体谐振器由一个镀了电极的压电石英晶体谐振片和陶瓷封装物或基座组成,此类石英晶体谐振片是由导电胶将其一端的两点固定在陶瓷封装物上的,一个金属外壳再焊接在陶瓷封装物的金属凸缘上,另外,也可将陶瓷外壳胶贴在或通过低熔点玻璃熔接在陶瓷封装物或基座上。Typically, a surface-mount quartz crystal resonator consists of a plated piezoelectric quartz crystal resonator and a ceramic package or base. This type of quartz crystal resonator is fixed at two points on one end by conductive glue. On the ceramic package, a metal shell is welded on the metal flange of the ceramic package. In addition, the ceramic shell can also be glued or welded to the ceramic package or base through low-melting glass.
陶瓷封装物或基座是层叠式的综合应用了金属过火沉积、金属混合及陶瓷金属封合等技术的陶瓷结构,此类陶瓷元件需要高技术进行生产,相当生产成本比较高,并且一直以来都比较缺乏产品。The ceramic package or base is a laminated ceramic structure that comprehensively applies technologies such as metal overfire deposition, metal mixing, and ceramic-metal sealing. Such ceramic components require high-tech production, and the production cost is relatively high, and has always been Relatively lack of products.
在此情况下,能够提供构造简单、低成本生产,有效耐用的表面贴装石英晶体谐振器具有其明显的优点及优势。In this case, it has obvious advantages and advantages to be able to provide a surface-mounted quartz crystal resonator with simple structure, low-cost production, effective and durable.
发明内容Contents of the invention
针对上述的问题,本发明提出了一种新型表面贴装石英晶体谐振器及制造方法,该谐振器及其制造方法使得本发明的结构简单明了,适用于低成本制造,具有耐久性、有效性等特点。In view of the above-mentioned problems, the present invention proposes a novel surface-mounted quartz crystal resonator and its manufacturing method. The resonator and its manufacturing method make the structure of the present invention simple and clear, suitable for low-cost manufacturing, and have durability and effectiveness. Features.
本发明的另一个目的是提供一种新型表面贴装石英晶体谐振器及制造方法,该谐振器及制造方法易于实施,成本低廉,便于制造,使用方便,而且此种谐振器具有高度低的特点。Another object of the present invention is to provide a novel surface-mounted quartz crystal resonator and its manufacturing method, which are easy to implement, low in cost, easy to manufacture, and easy to use, and the resonator has the characteristics of low height .
基于此,本发明是这样实现的:Based on this, the present invention is realized like this:
本发明首先提供一种基于石英晶体的谐振片,它是此石英晶体谐振器的一个重要组成部分。此谐振片谐振于特定频率,通常要求对于加于谐振片的交流电压做出响应。在使用中,基于石英晶体的谐振片谐振于一个响应于外接交流电压的频率有关的要求频率上。The present invention firstly provides a resonator plate based on quartz crystal, which is an important component of the quartz crystal resonator. The resonant plate resonates at a specific frequency, usually required to respond to an AC voltage applied to the resonant plate. In use, the quartz crystal based resonator plate resonates at a desired frequency relative to the frequency of the response to an external AC voltage.
基于石英晶体的谐振片的外部周边可为任何适当的几何形状。比如其形状适合于表面石英晶体谐振器,但是其基本构造中该谐振片的呈桥形结构,以便于产生谐振,并能使其两端得以固定。The outer perimeter of the quartz crystal based resonant plate may be of any suitable geometry. For example, its shape is suitable for a surface quartz crystal resonator, but in its basic structure, the resonator plate is in the form of a bridge to facilitate resonance, and its two ends can be fixed.
具体地说该石英晶体谐振片的中部沉积有电极,以产生谐振,同时其两端可固定于其所依附形成谐振器的基座片上(随后进行描述),也就是说该谐振片其两端是用于固定的部分,谐振片从这样的结构来区分,其中间构成桥式结构部分,两端则是固定部分。这固定的部分其形状可大于其中部的桥形结构,也可小于桥形结构,所谓的桥形结构是谐振片的谐振部分,其具体的形状可根据实际需要设计,在一种特别有用的形状中,桥形结构可为主体是长方形或椭圆形的结构,或者是类似的均匀的规则几何形状。Specifically, electrodes are deposited in the middle of the quartz crystal resonator plate to generate resonance, and at the same time, its two ends can be fixed on the base plate on which it is attached to form a resonator (described later), that is to say, the two ends of the resonator plate It is a fixed part, and the resonant plate is distinguished from such a structure, the bridge structure part is formed in the middle, and the fixed part is at both ends. The shape of this fixed part can be larger than the bridge structure in the middle, and can also be smaller than the bridge structure. The so-called bridge structure is the resonant part of the resonator plate. Its specific shape can be designed according to actual needs. In a particularly useful In shape, the bridge-shaped structure may be a structure whose main body is rectangular or elliptical, or a similar uniform regular geometric shape.
特别有用的其它几何形状包括近似是圆形的,或近似是长方形的形状等。在一种特别有用的形状中,谐振片具有一个长方形周边。Other geometric shapes that are particularly useful include approximately circular, or approximately rectangular shapes, and the like. In one particularly useful shape, the resonant plate has a rectangular perimeter.
谐振片有电极,以便应用外接的交流电压。在一个特别有用的形态中,谐振片具有上表面和下表面,第一电极位于石英晶片的上表面,而另一个电极位于相应晶片的下表面。The resonator has electrodes for applying an external AC voltage. In one particularly useful form, the resonant plate has an upper surface and a lower surface, with a first electrode on the upper surface of the quartz wafer and another electrode on the lower surface of the corresponding wafer.
谐振片的厚度可以是非常一致或者是变化的。在一致非常有用的具体表现形式中,谐振片内由两重复电极所决定的谐振区域(即第一、第二电极部分所占有的区域)以外的区域的厚度有所减少。这种特征随后将有详细的讨论。The thickness of the resonator plate can be very uniform or variable. In a very useful embodiment, the thickness of the resonant plate is reduced in areas other than the resonant area defined by the two repeated electrodes (ie, the area occupied by the first and second electrode portions). This feature will be discussed in detail later.
在另外一个特别有用的形状中,谐振片的厚度基本一致,但相对于边界部分(一般来讲边界部分是指没有电极的区域)来讲有明显减少,随后讨论这种情况。In another particularly useful shape, the thickness of the resonant plate is substantially uniform, but significantly reduced relative to the boundary portion (generally, the boundary portion refers to the region without electrodes), which will be discussed later.
本发明的另外一个实现方法,就是谐振器的组装包括在其它地方描述的基于石英晶体的谐振片及基座片,以便基座片和谐振片稳固地连在一起。而谐振片相对于基座片来讲,可根据提供给谐振片两端的适当交流电压而谐振。基座片具有电极,基座片和谐振片在基座的电极处和谐振片的电极处连在一起,在电性能方面形成了导通。由于谐振片在两端而不是像陶瓷谐振器一样在一端和基座片相连接,这种连接提供了一种很强的机械连接性能,使谐振片和基座片之间形成了一种很强的机械连接。这种方法增强了此种谐振器的耐久性,相对于以前工艺生产的谐振器,这种方法增加了此种谐振器的使用寿命。In another embodiment of the invention, the assembly of the resonator includes a quartz crystal based resonator plate and a base plate as described elsewhere so that the base plate and resonator plate are firmly joined together. Relative to the base plate, the resonant plate can resonate according to the appropriate AC voltage supplied to both ends of the resonant plate. The base plate has electrodes, and the base plate and the resonant plate are connected together at the electrodes of the base and the resonant plate to form a conduction in terms of electrical properties. Since the resonator plate is connected to the base plate at both ends instead of at one end like a ceramic resonator, this connection provides a strong mechanical connection performance, forming a very good relationship between the resonator plate and the base plate. Strong mechanical connection. This approach enhances the durability of the resonator, increasing the service life of the resonator relative to resonators produced by prior art.
虽然基座片的基于晶体的谐振片能以各种方法、各种技术连在一起,但最好是用粘合物连在一起,所以组装时就应在基座片的基座电极处和基于晶体的谐振片的电极处用粘合物固定。这种粘合物在粘固基座片和谐振片总是行之有效的。一种特别有效的粘合物就是胶性粘合物。Although the crystal-based resonant plates of the base plate can be joined together in various ways and techniques, it is best to use adhesives to join together, so the assembly should be at the base electrode of the base plate and The electrodes of the crystal-based resonator plate are fixed with adhesives. This type of adhesive always works well in bonding the base piece to the resonator plate. A particularly effective type of adhesive is an adhesive adhesive.
虽然基座片可以由任何适合的材料组成,比如金属、玻璃、陶瓷等等,但是更好的材料还是晶体(即石英晶体)。晶体的使用在降低成本上是非常有效的,而且基本上完全满足基于晶体的谐振片的物理特性,特别是热膨胀性能。此类特性将最大限度地减少应力对谐振器性能的负面影响。Although the base plate can be composed of any suitable material, such as metal, glass, ceramic, etc., the preferred material is crystal (ie, quartz crystal). The use of the crystal is very effective in reducing the cost, and basically completely satisfies the physical characteristics of the crystal-based resonator plate, especially the thermal expansion performance. Such properties will minimize the negative impact of stress on resonator performance.
基座片最好包括一对基座电极以便有一个基座电极同谐振片的第一电极进行电连接,同时另外一个基座电极又同谐振片的第二个电极有电连接。此类基座电极能非常有效地将外部交流信号提供给谐振片。The base plate preferably includes a pair of base electrodes such that one base electrode is electrically connected to the first electrode of the resonant plate while the other base electrode is electrically connected to the second electrode of the resonant plate. Such pedestal electrodes are very effective in supplying an external AC signal to the resonant plate.
这里描述的电极可以由任何适用的导电材料组成,但是此类材料最好包括金属成分。可以用任何适当的方法镀上,最好采用真空镀膜的方法镀到表面。这里所说的电极包括基座片电极和谐振片的电极。The electrodes described herein may be composed of any suitable conductive material, but such materials preferably include metallic components. It can be plated by any suitable method, preferably by vacuum coating to the surface. The electrodes mentioned here include the electrodes of the base plate and the electrodes of the resonant plate.
本发明所提到的适用晶体谐振器包括如同其它地方描述的基于晶体的谐振片和基座片,也包括外壳片。此外壳片被牢固地固定在基座片上,以便这个谐振片是位于外壳片与基座片之间,使整个谐振器被牢固地机械性地固定在一起,适当基于晶体的谐振片能被完全地密封好。Suitable crystal resonators referred to in this invention include a crystal-based resonator plate and a base plate as described elsewhere, as well as a housing plate. The housing piece is firmly fixed to the base piece so that the resonant piece is located between the housing piece and the base piece, so that the entire resonator is firmly mechanically fixed together, and a suitable crystal-based resonant piece can be completely well sealed.
在一种形式下。第一次粘合物点在基座片与谐振片的相应电极上,并且有效地将基座片与谐振片牢固地固定在一起,同时第二次粘合物点在外壳片与基座片上,并且有效地将外壳片与基座片牢固地固定在一起,第一次粘合物与第二次粘合物的组成部分可以一样,也可以不一样。in one form. The first pass of adhesive is placed on the corresponding electrodes of the base and resonant plates and effectively secures the base and resonant plates together, while the second pass of adhesive is placed on the housing and base plates , and effectively fix the shell sheet and the base sheet together firmly, the components of the first adhesive and the second adhesive can be the same or different.
虽然任何材料可以用于外壳片,但外壳片最好是由晶体(即石英晶体)做成。所以在一种特别有用的形式中,基于晶体的谐振片、基座片及外壳片都是由晶体组成。Although any material can be used for the shell piece, the shell piece is preferably made of crystal (ie, quartz crystal). Thus in one particularly useful form, the crystal-based resonator plate, base plate and housing plate are all composed of crystals.
在一种特别有用的形式中,基座片和外壳片可有向外延伸的凹部,这种特征将在后面做详细描述。In one particularly useful form, the base and housing pieces may have outwardly extending recesses, a feature described in more detail below.
本发明的一大实现方面,就是提供了生产石英晶体谐振器的方法,这种方法包括了提供一个完整的石英晶片;第一和第二电极镀于石英晶片的上表面和相应的下表面,形成谐振片,谐振片和镀有电极的基座片牢固地连在一起,以便谐振片相对于基座片,在外来交流电压作用于谐振片时能够谐振;再将基座片牢固地和外壳片连在一起,以便谐振片牢固地位于基座片与外壳片中间。由此制造成表面贴装的石英晶体谐振器。One aspect of realization of the present invention provides a method of producing a quartz crystal resonator, which method includes providing a complete quartz wafer; first and second electrodes are plated on the upper surface and the corresponding lower surface of the quartz wafer, A resonant piece is formed, and the resonant piece and the base plate coated with electrodes are firmly connected together so that the resonant piece can resonate relative to the base piece when an external AC voltage acts on the resonant piece; then the base piece is firmly connected to the shell The pieces are connected together so that the resonator piece is firmly positioned between the base piece and the housing piece. Surface-mounted quartz crystal resonators are thus fabricated.
在一种形式中,基座片与外壳片都由石英晶体组成。固定的步骤包括使用粘合物分别将谐振片和基座片牢固地粘在一起,及将基座片和外壳片牢固地粘在一起。In one form, both the base piece and the housing piece are composed of quartz crystals. The fixing step includes firmly adhering the resonator piece and the base piece together, and firmly adhering the base piece and the shell piece together with an adhesive.
这种粘固步骤有效地将基座片、谐振片及外壳片机械地牢固地粘在一起,以便形成一个完全密封的周边。This gluing step effectively mechanically and securely bonds the base, resonator and housing pieces together to form a fully sealed perimeter.
导电粘合物,最好是导电胶,被用于谐振片的电极和基座片电极之间,以便形成一个谐振器的电子回路。A conductive adhesive, preferably conductive glue, is applied between the electrodes of the resonator plate and the electrodes of the base plate to form an electrical circuit for the resonator.
至此介绍的每一种特点或者是两种或多种特点综合描述都包括在本发明的范围内,并且这种特性并没有相互不一致性。Each feature or a combination of two or more features introduced so far is included in the scope of the present invention, and such features are not inconsistent with each other.
本发明设计的谐振器构造简单,能低成本生产,有效且耐用。如用于电脑、手机、无线电控制及数据传输系统等电子设备。由于此谐振器的外壳和基座可由使用晶体谐振器的生产者自己生产,此举使石英晶体谐振器的生产不再依赖于外部的陶瓷封装生产者。比如,该表面贴装石英晶体谐振器不再需求、而且不再包括上述陶瓷封装物或基座。所以此发明避免了与此类陶瓷封装物或基座有任何关系及由此带来的问题。更好的是此石英晶体谐振器是由一个石英晶体基座及一个石英晶体外壳封装而成。当此表面贴装石英晶体谐振器装在应用电路上后,能明显提高抗冲击及抗振动振荡的能力。还有,此谐振器相对于以往的制造技术生产的谐振器具有高度低的特点,此表面贴装石英晶体谐振器的制造工艺易于实施,并提供了一种成本效益高的方法来生产表面贴装石英晶体谐振器。The resonator designed by the invention has a simple structure, can be produced at low cost, is effective and durable. For example, it is used in electronic equipment such as computers, mobile phones, radio control and data transmission systems. Since the case and base of this resonator can be produced by the manufacturer using the crystal resonator itself, this makes the production of quartz crystal resonators no longer dependent on external ceramic package manufacturers. For example, the surface mount quartz crystal resonator no longer requires, and no longer includes, the ceramic package or submount described above. The invention thus avoids any relationship with such ceramic packages or submounts and the problems associated therewith. Even better, the quartz crystal resonator is encapsulated by a quartz crystal base and a quartz crystal shell. When the surface-mounted quartz crystal resonator is installed on the application circuit, it can obviously improve the ability of anti-shock and anti-vibration oscillation. Also, due to the resonator's low height relative to resonators produced by previous manufacturing techniques, the fabrication process for surface mount quartz crystal resonators is easy to implement and provides a cost-effective method to produce surface mount Install the quartz crystal resonator.
综上所述,本发明具有结构简单明了、适于低成本制造,在使用中具有有效性和耐久性的特点,而且谐振片的电极可直接电镀在晶片上,并与基座片上的电极相对应,而不必用金属引线使交流电压作用在谐振片上使之产生谐振。因此可减少整个表面贴装石英晶体谐振器的高度,当然具体的高度要根据谐振频率等设计要求来决定。In summary, the present invention has the characteristics of simple and clear structure, suitable for low-cost manufacturing, and has the characteristics of effectiveness and durability in use, and the electrodes of the resonant plate can be directly electroplated on the wafer, and are in phase with the electrodes on the base plate. Correspondingly, it is not necessary to use metal leads to make the AC voltage act on the resonant piece to make it resonate. Therefore, the height of the entire surface-mounted quartz crystal resonator can be reduced. Of course, the specific height should be determined according to design requirements such as resonance frequency.
附图说明Description of drawings
图1为本发明的石英晶体谐振片的结构示意图,Fig. 1 is the structural representation of quartz crystal resonator plate of the present invention,
图2为本发明没有凹部的晶体基座片的结构示意图,Fig. 2 is a schematic structural view of a crystal base sheet without a concave portion of the present invention,
图3为本发明晶体基座另一种结构的示意图,Fig. 3 is the schematic diagram of another structure of the crystal base of the present invention,
图4为本发明中固定谐振片与基座片的胶粘合物的示意图,Fig. 4 is the schematic diagram of the adhesive bond between the fixed resonator plate and the base plate in the present invention,
图5为本发明谐振片与基座片固定在一起的结构示意图,Fig. 5 is a structural schematic view of the resonator plate and the base plate fixed together in the present invention,
图6为本发明具有凹部的晶体外壳片的结构示意图,Fig. 6 is a schematic structural view of a crystal shell sheet having a recess in the present invention,
图7为本发明固定基座片和外壳片的胶粘合物的示意图,Fig. 7 is a schematic diagram of the adhesive bond of the fixed base sheet and the shell sheet of the present invention,
图8为本发明具有局部剖视的结构示意图,Figure 8 is a schematic structural view of the present invention with a partial cross-section,
图9为本发明另一种石英晶体谐振器的剖视图,Fig. 9 is a sectional view of another quartz crystal resonator of the present invention,
图10为本发明另一种石英晶体谐振片的剖视图,Fig. 10 is a cross-sectional view of another quartz crystal resonator plate of the present invention,
图11为本发明另一种石英晶体谐振片的剖视图。Fig. 11 is a cross-sectional view of another quartz crystal resonator plate of the present invention.
具体实施方式Detailed ways
图1显示了一种长方形的压电石英晶体谐振片10。在本发明中,谐振片10的长边,平行于X轴,此X轴刚好是石英晶体特性轴及AT切形方向,而此种AT切形石英晶体普遍用于高频石英晶体谐振器。谐振片10的宽度平行于Z轴,厚度平行于Y轴。FIG. 1 shows a rectangular piezoelectric quartz
为了不特定限制本发明,谐振片10的通常尺寸包括了长度范围:2.0mm-12mm之间,如7.5mm;宽度范围:1.5mm-5.5mm之间,如5mm。厚度根据以下关系取决于谐振频率In order not to specifically limit the present invention, the common size of the
t=1.67/F EQN.1(公式一)t=1.67/F EQN.1 (Formula 1)
t代表厚度,单位mm,F代表谐振频率,单位MHz,此谐振频率通常在1MHz-200MHz之间。t stands for thickness in mm, F stands for resonant frequency in MHz, and the resonant frequency is usually between 1MHz-200MHz.
为了向谐振片10提供电信号,导电金属电极14、15被真空相应地镀在了石英晶片10的上面及下面(也即前文所说的第一电极、第二电极),形成谐振片。In order to provide electrical signals to the
电极14、15的尺寸决定于等效电路的参数指数,而最终石英晶体谐振器是根据次等效电路而设计以满足应用中尺寸的限制。但是电极14、15的厚度以及应用于电极14、15上面金属的密度是决定谐振片10的有电极频率从谐振片10的无电极频率下降多少的主要因素。谐振频率相对于无电极频率的下降率通常被叫做电极的质量负载(或频率返回量),由以下公式表示:The dimensions of the
Δ=(fu-fθ)/fu EQN.2(公式二)Δ=(f u -f θ )/f u EQN.2 (Formula 2)
fu代表谐振部分的无电极频率,fθ代表谐振部分的有电极频率。f u represents the electrodeless frequency of the resonant part, f θ represents the electrode frequency of the resonant part.
声学结果显示,在电极14、15之间形成的频率为fθ的厚度切变波无法扩散到谐振片10的其它没有电极的区域,并且当声波传递至谐振片10的边缘18、19的时候,声位移的幅度呈指数形式下降。Acoustic results show that the thickness shear wave with frequency f θ formed between the
既然声波的能量正比于声波位移的平方,当声波从电极边缘16、17辐射到谐振片10的边缘18、19时声波能量呈指数形式下降。这种现象被叫做能量的陷阱效应,到达谐振片10边缘18、19的能量,因声波的散发和吸收从谐振器中消失掉了。Δ值越大则声波位移幅度指数性下降率越大,同时能量的陷阱效应也就越大。当不足够的能量陷阱效应引起的能量损失很大时,等效串联电阻就很大。Since the energy of the acoustic wave is proportional to the square of the acoustic displacement, the acoustic energy decreases exponentially as the acoustic wave radiates from the electrode edges 16,17 to the
通常情况下,石英晶体谐振器都要求有相对较小的等效串联电阻。所以Δ值及位于电极边缘16、17和谐振片10的边缘18、19之间的长度是经过特别设计考虑的,以便决定谐振片10的尺寸,以使石英晶体谐振器能够满足实用的要求。Usually, quartz crystal resonators are required to have a relatively small equivalent series resistance. Therefore, the value of Δ and the length between the electrode edges 16, 17 and the edges 18, 19 of the
导电金属从上电极14和下电极15延伸到石英晶体谐振片10的端点电极区20、21。端点电极区20、21的作用在于它们和如图2所示的晶体基座片22的上内部表面23的基座电极26、27对应在一起。使用导电胶的目的是将端点电极区20和基座电极26连接在一起,同时也将端点电极区21与基座电极27连接起来。The conductive metal extends from the
谐振片10,包括电极14、15。通过导电胶在上述的电极区处与基座片22连接在一起。The
如图2所示,基座片22的上顶部表面23处的金属电极26、27包住基座片22的边缘,分别连接到位于晶体基座片22的下外部24上的端点电极区29、30。使用一种常规的导电胶以便将位于谐振片10上的端点电极区20、21和位于上顶部表面23的基座端点电极区26、27连接起来,然后又通过金属电极片和下外部24上的端点电极区29、30连接起来。谐振片10的金属电极14和15最终被连接到了基座片22上的下外部24上的端点电极区29、30。As shown in Figure 2, the
图2显示位于基座片22的下外部24上的两个端点电极区29、30,是和电路连接在一起的。图3所示,可增加其它两个端点区31、32,主要是用来将它们焊接和固定在线路板上,同时最终给表面贴装晶体谐振器定位,它们在下外部24的位置可以重新定位,以便更好地满足实际需要。位于基座片22的区域23、24上的导电金属电极片是通过真空将一层很薄的金属膜镀上而成的,但是它们也可以用其它方法镀在表面上。Figure 2 shows two
图4所示,常规导电胶36用于分别连接位于谐振片10上的端点电极区20、21和基座片22上的端点电极区26、27。使用导电胶(胶粘合物的一种)36后,根据胶生产厂家的要求进行固化。As shown in FIG. 4 , conventional
图5所示,当导电胶36完成固化后,谐振片10和基座片22的组装件39可在继续加工前进行测试,可以通过适当的测试设备将端点电极区29、30连在一起进行测试。如同石英晶体谐振器行业的通常做法,频率最好在完成组装及封盖前加以调整达到指定频率。As shown in FIG. 5, after the
如图6所显示,晶体外壳片35和晶体基座片22具有基本相同的尺寸并有向外的凹部,这样二者便于对接固定,但是晶体外壳片35无有功能电极。晶体外壳片35是透明的,谐振片10上的电极和晶体基座片22上的电极都可以通过外壳片观察到,同时晶体外壳片35可用于印字,以便产生标识。As shown in FIG. 6 , the
图7和图8所示,晶体外壳片35和晶体基座片22的组装连接方法是:将常规胶粘合物38用于晶体基座片22上的边界部分,然后将二者进行粘合。用于晶体基座片22周边的常规胶粘合物38的宽度要窄,以便保证多余的胶粘合物不会粘到谐振片10上。如果过多的胶粘合物不小心被涂在了谐振片10上,则谐振特性将会因胶粘合物的量多少而受到很大的影响。胶粘合物38的外围周边和基座片22及晶体外壳片35的周边大致相同。Shown in Fig. 7 and Fig. 8, the assembling and connecting method of
当涂上胶粘合物38后,外壳片35放在组装件的顶部,以便外壳片35的周边完全和胶粘合物38结合并且没有任何空隙,胶粘合物38根据厂家的要求进行固化。After the
胶粘合物具有一定的粘性和表面张力,此种特性在组装过程中支撑着三个晶片22、10、35,并且在固化后使得它们保持不要接触,非常重要的一点,谐振片10除了其两端通过导电胶和基座片22固定外,不要和晶体基座片22和晶体外壳片35有任何接触。此等接触将使谐振器不振,或产生很高的等效串联电阻。如果出现任何原因设计要求谐振片10较厚,那么晶体外壳片和基座片的中央部位可以做得足够凹入,以避免任何接触,此点将在以后讨论。The adhesive has a certain viscosity and surface tension, and this property supports the three
本发明的一个特点是谐振片10、晶体基座片22和晶体外壳片35都具有相同的热膨胀系数,此点可避免在以往工艺中使用不同的基座和外壳材料所带来的应力。A feature of the present invention is that the
从这个谐振器组装件40的结构上可反映本发明的另一个特点,是谐振片10位于由基座片22、外壳片35和环绕连接组装件周边的胶粘合物38的厚度所形成的凹部中,并被导电胶36在谐振片的两端所支撑。Another feature of the present invention that can be reflected from the structure of this
图9显示了本发明另一个实施形式。除了上面的介绍以往,这种另外的谐振器组装件,标注为140,其结构和功能同前面谐振器的组装件40大致一样。这种谐振器组装件140部件的标识方法如同前面描述的谐振器组装件40的标识方法一样,只是编号前面加了“1”。Fig. 9 shows another embodiment of the invention. Except as described above, this additional resonator assembly, designated 140, is substantially identical in structure and function to the
如图9所示,谐振器组装件140和谐振器40的主要区别在于,外壳片135和基座片122同时包括了凹入部分。特别指出的是基座片122包括了一个向外延伸的凹区50,同时外壳片135包括一个凹区52。这些凹区50、52可用常规方法生产。这些凹部分是设计来提供额外的空间,这个空间使谐振片110能够在谐振时不接触到基座片122和外壳片135,这种形式与在要求减小尺寸的时候特别有用,比如减小谐振器的高度。As shown in FIG. 9, the main difference between the
图10表示了本发明中石英晶体谐振片的另外一种形态。除了以前描述的以往,这个形态的石英晶体谐振片,标号为210,其结构和功能同以前介绍的谐振片10相似。谐振片210的部件标识方法和以往描述的谐振片10的部件的编号方法一样,只是在编号前加了“2”。Fig. 10 shows another form of the quartz crystal resonator plate in the present invention. Except for what was previously described, the quartz crystal resonator plate of this form, designated 210, is similar in structure and function to the
谐振片210主要是为了解决能量陷阱效应现象。在有效需要总体尺寸非常小的应用中,石英晶体谐振片210在设计上需要有一个非常大的Δ值,以便达到需要的能量陷阱效应,以达到可被接受的低等效串联电阻。通常情况下需要的Δ值,即质量负载(或频率返回量),是通过镀在谐振片10上边的电极14的厚度来达到的,但是因为金属电极的材料比晶体来讲具有较低的内部机械Q值,所以使用较厚的电极将增加等效电阻。The
图10显示另外一种方法来提高电极的厚度。本发明中此种形态所出现的厚度切变模式的频率,是同谐振片210的厚度成反比,并且能以上述的公式EQN.1描述。如果如图10所示位于电极边缘216、217和谐振片边缘218、219之间的厚度减小以后,如图所示的区间60、62的频率将远远高过电极部分64的频率,比如厚度减小10%,在忽略其它因素的情况下,频率将上升大约10%。既然质量负载Δ,如公式EQN.2描述,正比于无电极区域60、62和有电极区域64之间的频率之差,所以质量负载Δ可以通过降低电极区域64外部的谐振片的厚度来实现,而并非通过大量增加电极的厚度来实现,这种方法能够设计出高强度的能量陷阱效应和好的等效电阻值,并同时保持小的尺寸。Figure 10 shows another way to increase the thickness of the electrodes. The frequency of the thickness-shear mode in this form of the present invention is inversely proportional to the thickness of the
较高频率的晶体谐振器其重要性越来越大,但是根据公式EQN.1所示,增加谐振器的频率必需减小谐振片的厚度。谐振片越薄则越容易破碎也更难通过生产过程去加工。一种方法是用基频泛音来达到较高频率,此种泛音将使用较厚的谐振片,但是泛音谐振的等效线路比起基频谐振模式来讲具有较高的等效阻抗和较低的动态电容。基于这种理由在许多实际的运用中都要求基频模式。Higher frequency crystal resonators are becoming more and more important, but according to Equation EQN.1, increasing the frequency of the resonator necessitates reducing the thickness of the resonator plate. The thinner the resonator is, the easier it is to break and the more difficult it is to process through the production process. One method is to use the fundamental frequency overtone to achieve a higher frequency. This kind of overtone will use a thicker resonator, but the equivalent circuit of the overtone resonance has a higher equivalent impedance and a lower frequency than the fundamental frequency resonance mode. dynamic capacitance. For this reason fundamental frequency mode is required in many practical applications.
图11显示本发明石英晶体谐振片的又一种形式。。除了以往所描述的以外,这种谐振片,标注为310,其结构和功能都同以往描述的谐振片10相似。谐振片310的组成部分的标识方法和谐振片10的标识方法相同,只是在前面加“3”。Fig. 11 shows another form of the quartz crystal resonator plate of the present invention. . Except as previously described, this resonant plate, designated 310, is similar in structure and function to the previously described
图11所示,谐振片310的中间部分65的厚度减小了,以便满足应用的需要。这种结果可以通过适当的方法达到,比如在保留边界部分66仍然较厚及较强的情况下,选择性地腐蚀中央部分65就可达到此目的。采取这种方法可以达到一个中央部分65非常薄的谐振片310,在不牺牲边界部分66的厚度和力量的情况下仍可达到高谐振频率。As shown in FIG. 11, the thickness of the
在本申请中,对本发明的实施采用了不同的形式加以描述,但是,本发明并非限制在此等范围中,它可以在其它的要求范围中以不同的形式加以实施。In this application, the implementation of the present invention is described in different forms, however, the present invention is not limited in these scopes, and it can be implemented in different forms in other required scopes.
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CN105634436A (en) * | 2015-12-22 | 2016-06-01 | 成都泰美克晶体技术有限公司 | Quartz crystal resonator with circular wafer structure and manufacture method thereof |
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CN102820866A (en) * | 2012-08-31 | 2012-12-12 | 铜陵日科电子有限责任公司 | Quartz crystal fine tuning limiting plate moving device |
CN102832897A (en) * | 2012-08-31 | 2012-12-19 | 铜陵日科电子有限责任公司 | Quartz crystal fine-tuning detecting system |
CN102820866B (en) * | 2012-08-31 | 2015-07-15 | 铜陵日科电子有限责任公司 | Quartz crystal fine tuning limiting plate moving device |
CN105634436A (en) * | 2015-12-22 | 2016-06-01 | 成都泰美克晶体技术有限公司 | Quartz crystal resonator with circular wafer structure and manufacture method thereof |
WO2017107307A1 (en) * | 2015-12-22 | 2017-06-29 | 成都泰美克晶体技术有限公司 | Quartz crystal resonator having circular wafer structure and method for manufacturing same |
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