CN1737720A - Temperature control system and temperature control method for low temperature sensitive equipment - Google Patents
Temperature control system and temperature control method for low temperature sensitive equipment Download PDFInfo
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Abstract
Description
技术领域technical field
本发明涉及温度控制领域,特别是指一种低温敏感设备温度控制系统及温度控制方法。The invention relates to the field of temperature control, in particular to a temperature control system and a temperature control method for low temperature sensitive equipment.
背景技术Background technique
现有的电子电器设备,特别是通信类复杂电子电器设备,大多侧重于室内使用,利用室内空气流通少,温度容易控制,温度相对比较稳定的特点,确保电子电器设备的稳定运行。但是,随着人们生活水平的提高,对通讯的需求急剧增加,电信运营商希望可以快速建设一批低成本的通信站点。为实现通信站点的低成本,一方面需要设备本身价格低廉,另一方面要求机房设施投入也尽量降低。要降低机房设施投入,最简便的方法就是使得设备可以工作于室外,即为室外型设备。这样,要求设备全天候工作,必须能够适应环境温度的变化。Most of the existing electronic and electrical equipment, especially complex electronic and electrical equipment for communication, is mainly used indoors. The indoor air circulation is less, the temperature is easy to control, and the temperature is relatively stable, so as to ensure the stable operation of electronic and electrical equipment. However, with the improvement of people's living standards, the demand for communication has increased sharply, and telecom operators hope to quickly build a batch of low-cost communication sites. In order to realize the low cost of the communication site, on the one hand, the equipment itself needs to be low in price, and on the other hand, the equipment room investment is also required to be reduced as much as possible. The easiest way to reduce the investment in equipment room facilities is to make the equipment work outdoors, that is, outdoor equipment. In this way, the equipment is required to work around the clock and must be able to adapt to changes in ambient temperature.
为满足设备能够适应全天候工作,现有的实现方案通常是采用军品或工业级元器件。采用这种方案,由于一般的军品器件的价格是商业级器件价格的5~10倍,工业级器件价格是商业级器件价格的2~3倍,导致设备的价格昂贵。In order to meet the requirement that the equipment can work around the clock, the existing implementation solutions usually use military or industrial grade components. With this solution, the price of general military devices is 5-10 times that of commercial-grade devices, and the price of industrial-grade devices is 2-3 times that of commercial-grade devices, resulting in expensive equipment.
由于上述方案价格昂贵,不能够有效降低成本,有些设备制造商采用了另外一种方案,即采用商业级器件结合简单的加热升温方式的温度控制系统。其温度控制系统图如图1所示,包括温度检测及控制模块、交直流转换(AD/DC)转换模块和开关模块。当温度检测及控制模块检测到温度过低时,控制开关模块开启,加热器上电,系统开始升温,当温度检测及控制模块检测到温度升高到设定的温度值时,开关模块关闭,加热器断电,停止加热。Because the above solutions are expensive and cannot effectively reduce costs, some equipment manufacturers have adopted another solution, that is, a temperature control system that uses commercial-grade devices combined with a simple heating method. Its temperature control system diagram is shown in Figure 1, including temperature detection and control module, AC-DC conversion (AD/DC) conversion module and switch module. When the temperature detection and control module detects that the temperature is too low, the control switch module is turned on, the heater is powered on, and the system starts to heat up. When the temperature detection and control module detects that the temperature rises to the set temperature value, the switch module is turned off. The heater is de-energized and stops heating.
采用商业级器件结合简单的加热升温方式这种方案,温度检测及控制模块只是控制加热器,当检测到温度过低时开启加热器,不对低温敏感器件的供电电源进行控制。这样,在寒冷环境下,虽然由于温度低开启了加热器升温,但由于没有关闭低温敏感器件的供电电源,很容易出现温度还没有上升到能够保证低温敏感器件能够正常工作时,低温敏感器件就开始了工作,导致低温敏感器件失效或运行异常,从而设备运行的可靠性得不到保障。Using commercial-grade devices combined with a simple heating method, the temperature detection and control module only controls the heater. When the temperature is detected to be too low, the heater is turned on, and the power supply of the low-temperature sensitive device is not controlled. In this way, in a cold environment, although the heater is turned on to raise the temperature due to the low temperature, since the power supply of the low-temperature sensitive device is not turned off, it is easy to cause the low-temperature sensitive device to fail when the temperature has not risen enough to ensure that the low-temperature sensitive device can work normally. Started to work, resulting in failure or abnormal operation of low-temperature sensitive devices, so the reliability of equipment operation cannot be guaranteed.
发明内容Contents of the invention
有鉴于此,本发明的第一个主要目的在于提供一种温度控制系统,该系统能够保证低温敏感器件在系统温度上升到其能够正常工作时,才开始工作。In view of this, the first main purpose of the present invention is to provide a temperature control system, which can ensure that the low temperature sensitive components will not start to work until the temperature of the system rises to the point where they can work normally.
本发明的第二个主要目的在于提供一种温度控制方法,该方法能够保证低温敏感器件在系统温度上升到其能够正常工作时,才开始工作。The second main purpose of the present invention is to provide a temperature control method, which can ensure that the low-temperature sensitive device will not start to work until the system temperature rises to the point where it can work normally.
为了达到上述第一个主要目的,本发明提供了一种低温敏感设备温度控制系统,包括:In order to achieve the above-mentioned first main purpose, the present invention provides a temperature control system for low-temperature sensitive equipment, including:
电源模块,用于为系统提供电源;The power module is used to provide power for the system;
温度检测及控制模块,用于对温度进行检测,根据检测结果控制第一开关模块;The temperature detection and control module is used to detect the temperature and control the first switch module according to the detection result;
第一开关模块,用于控制加热器的开启和关闭;The first switch module is used to control the opening and closing of the heater;
加热器,用于为低温敏感设备升温;Heaters for heating low temperature sensitive equipment;
低温敏感器件的供电电源,用于为低温敏感器件提供电源;Power supply for low temperature sensitive devices, used to provide power for low temperature sensitive devices;
第二开关模块,用于根据温度检测及控制模块的温度检测结果控制低温敏感器件的供电电源的开启和关闭;The second switch module is used to control the opening and closing of the power supply of the low temperature sensitive device according to the temperature detection result of the temperature detection and control module;
在所述的温度检测及控制模块中设置有第一控制门限温度,该第一控制门限温度对应于低温敏感器件正常工作的最低温度,温度检测及控制模块如果检测到当前温度低于该第一控制门限温度,则通过控制第一开关模块使得加热器处于开启状态,并通过控制第二开关模块使得低温敏感器件的供电电源处于关闭状态;温度检测及控制模块如果检测到当前温度高于该第一控制门限温度,则通过控制第二开关模块使得低温敏感器件的供电电源处于开启状态。A first control threshold temperature is set in the temperature detection and control module, and the first control threshold temperature corresponds to the minimum temperature at which the low temperature sensitive device works normally. If the temperature detection and control module detects that the current temperature is lower than the first To control the threshold temperature, the heater is turned on by controlling the first switch module, and the power supply of the low temperature sensitive device is turned off by controlling the second switch module; if the temperature detection and control module detects that the current temperature is higher than the first Once the threshold temperature is controlled, the power supply of the low temperature sensitive device is turned on by controlling the second switch module.
较佳地,温度检测及控制模块中进一步设置有第二控制门限温度,该第二控制门限温度高于第一控制门限温度,并低于保证设备正常工作的最高温度,温度检测及控制模块如果检测到当前温度高于该第二控制门限温度,则通过控制第一开关模块使得加热器处于关闭状态。Preferably, the temperature detection and control module is further provided with a second control threshold temperature, the second control threshold temperature is higher than the first control threshold temperature, and lower than the maximum temperature to ensure the normal operation of the equipment, if the temperature detection and control module If it is detected that the current temperature is higher than the second control threshold temperature, the heater is turned off by controlling the first switch module.
较佳地,温度检测及控制模块为温度传感控制器。Preferably, the temperature detection and control module is a temperature sensing controller.
开关模块可以为晶体管。The switch module can be a transistor.
开关模块还可以为小功率继电器。The switch module can also be a low-power relay.
为了达到上述第二个主要目的,本发明还提供了一种低温敏感设备温度控制方法,该方法包括步骤:In order to achieve the above-mentioned second main purpose, the present invention also provides a temperature control method for low-temperature sensitive equipment, the method comprising steps:
A、对温度进行检测,如果检测到当前温度低于第一控制门限温度,控制加热器,使其处于开启状态,控制低温敏感器件的供电电源,使其处于关闭状态。A. Detect the temperature. If it is detected that the current temperature is lower than the first control threshold temperature, control the heater to be in the on state, and control the power supply of the low temperature sensitive device to be in the off state.
步骤A进一步包括:如果检测到当前温度高于第一控制门限温度,控制低温敏感器件的供电电源,使其处于开启状态。Step A further includes: if it is detected that the current temperature is higher than the first control threshold temperature, controlling the power supply of the low temperature sensitive device to be in an on state.
在步骤A之前,进一步包括:Before step A, further include:
设置第一控制门限温度,该第一控制门限温度对应于低温敏感器件正常工作的最低温度。A first control threshold temperature is set, and the first control threshold temperature corresponds to the lowest temperature at which the low temperature sensitive device works normally.
较佳地,步骤A之前,进一步包括:设置低温敏感器件的供电电源开启回滞温度,该低温敏感器件的供电电源开启回滞温度高于第一控制门限温度,则步骤A进一步包括:Preferably, before step A, it further includes: setting the hysteresis temperature of the power supply of the low temperature sensitive device, and the hysteresis temperature of the power supply of the low temperature sensitive device is higher than the first control threshold temperature, then step A further includes:
如果检测到当前温度高于低温敏感器件的供电电源开启回滞温度,控制低温敏感器件的供电电源,使其处于开启状态;如果低温敏感器件的供电电源原为开启状态,当检测到当前温度低于第一控制门限温度时,关闭低温敏感器件的供电电源。If it is detected that the current temperature is higher than the hysteresis temperature when the power supply of the low-temperature sensitive device is turned on, control the power supply of the low-temperature sensitive device so that it is in the on state; When the first control threshold temperature is reached, the power supply of the low temperature sensitive device is turned off.
步骤A可以进一步包括:Step A may further include:
如果检测到当前温度等于第一控制门限温度,使低温敏感器件的供电电源处于关闭状态;如果检测到当前温度等于低温敏感器件的供电电源开启回滞温度,使低温敏感器件的供电电源处于开启状态。If it is detected that the current temperature is equal to the first control threshold temperature, the power supply of the low temperature sensitive device is turned off; if it is detected that the current temperature is equal to the hysteresis temperature of the power supply of the low temperature sensitive device, the power supply of the low temperature sensitive device is turned on. .
较佳地,所述的低温敏感器件的供电电源开启回滞温度高于第一控制门限温度至少2摄氏度。Preferably, the hysteresis temperature of the power supply of the low temperature sensitive device is at least 2 degrees Celsius higher than the first control threshold temperature.
较佳地,步骤A之前进一步包括:设置第二控制门限温度,该第二控制门限温度高于第一控制门限温度,并低于保证设备正常工作的最高温度;则步骤A进一步包括:Preferably, step A further includes: setting a second control threshold temperature, the second control threshold temperature is higher than the first control threshold temperature, and lower than the maximum temperature to ensure normal operation of the device; then step A further includes:
对温度进行检测,如果检测到当前温度高于第二控制门限温度,使加热器处于关闭状态。The temperature is detected, and if it is detected that the current temperature is higher than the second control threshold temperature, the heater is turned off.
较佳地,步骤A之前进一步包括:设置加热器开启回滞温度,该加热器开启回滞温度低于第二控制门限温度;则步骤A进一步包括:Preferably, before step A, it further includes: setting the heater turn-on hysteresis temperature, and the heater turn-on hysteresis temperature is lower than the second control threshold temperature; then step A further includes:
如果加热器原状态为关闭状态,当检测到当前温度低于加热器开启回滞温度时,开启加热器。If the original state of the heater is off, when it is detected that the current temperature is lower than the hysteresis temperature of the heater, the heater is turned on.
较佳地,步骤A进一步包括:如果检测到当前温度等于第二控制门限温度,关闭加热器;如果检测到当前温度等于加热器开启回滞温度,开启加热器。Preferably, step A further includes: if it is detected that the current temperature is equal to the second control threshold temperature, turning off the heater; if it is detected that the current temperature is equal to the hysteresis temperature for turning on the heater, turning on the heater.
较佳地,第二控制门限高于加热器开启回滞温度至少2摄氏度。Preferably, the second control threshold is at least 2 degrees Celsius higher than the hysteresis temperature of the heater.
较佳地,第一控制门限温度为设备中的低温敏感器件正常工作的最低温度,第二控制门限温度高于第一控制门限温度5到30摄氏度。Preferably, the first control threshold temperature is the lowest temperature at which the low temperature sensitive components in the device work normally, and the second control threshold temperature is 5 to 30 degrees Celsius higher than the first control threshold temperature.
由上述方案可以看出,在本发明中的温度控制系统中,温度检测及控制模块不仅对加热器进行控制,还对低温敏感器件的供电电源进行了控制,保证了低温敏感器件能够正常工作,从而增加了低温敏感器件的使用寿命,大大提高了设备的可靠性。It can be seen from the above scheme that in the temperature control system of the present invention, the temperature detection and control module not only controls the heater, but also controls the power supply of the low-temperature sensitive device, ensuring that the low-temperature sensitive device can work normally. Therefore, the service life of the low temperature sensitive device is increased, and the reliability of the equipment is greatly improved.
在本发明中的温度控制方法中,由于对加热器和低温敏感器件的供电电源都进行控制,保证了低温敏感器件能够正常工作,从而大大增加了低温敏感器件的使用寿命,也大大提高了设备的可靠性;并且通过设置低温敏感器件的供电电源开启回滞温度和加热器开启回滞温度,使得开启和关闭使用不同的门限进行控制,防止了温度在门限温度点波动时造成的开关模块不断的开启和关闭,增加了这些元件的使用寿命,也增加了温度控制系统和整个设备的稳定性。In the temperature control method in the present invention, since the power supply of the heater and the low-temperature sensitive device is controlled, the normal operation of the low-temperature sensitive device is guaranteed, thereby greatly increasing the service life of the low-temperature sensitive device and greatly improving the efficiency of the equipment. Reliability; and by setting the hysteresis temperature of the power supply of the low-temperature sensitive device and the hysteresis temperature of the heater, the opening and closing are controlled by different thresholds, which prevents the switching module from constantly changing when the temperature fluctuates at the threshold temperature point. The opening and closing of these components increases the service life of these components, and also increases the stability of the temperature control system and the entire equipment.
附图说明Description of drawings
图1为现有技术的温度控制系统图;Fig. 1 is the temperature control system figure of prior art;
图2为本发明具体实施例一中的温度控制系统图;Fig. 2 is the temperature control system figure in the specific embodiment one of the present invention;
图3为本发明第一实施例中温度传感控制器的原理图;Fig. 3 is a schematic diagram of the temperature sensing controller in the first embodiment of the present invention;
图4为本发明的温度设置门限及回滞区示意图;Fig. 4 is a schematic diagram of temperature setting threshold and hysteresis zone of the present invention;
图5为本发明具体实施例二中对低温敏感器件的供电电源的控制流程图;Fig. 5 is the control flowchart of the power supply to the low temperature sensitive device in the second embodiment of the present invention;
图6为本发明具体实施例二中对加热器的控制流程图;Fig. 6 is the flow chart of the control of the heater in the second embodiment of the present invention;
图7为本发明具体实施例三的控制流程图。Fig. 7 is a control flow chart of the third embodiment of the present invention.
具体实施方式Detailed ways
为使本发明的目的、技术方案和优点更加清楚,下面结合附图对本发明作进一步的详细描述。In order to make the object, technical solution and advantages of the present invention clearer, the present invention will be further described in detail below in conjunction with the accompanying drawings.
本发明的主要思想是:通过控制低温敏感器件的供电电源,使低温敏感器件在温度过低时不上电,待温度升高到特定值后,才开启低温敏感器件的供电电源,从而实现对低温敏感器件的保护。The main idea of the present invention is: by controlling the power supply of the low-temperature sensitive device, the low-temperature sensitive device will not be powered on when the temperature is too low, and the power supply of the low-temperature sensitive device will be turned on after the temperature rises to a specific value, thereby realizing the low-temperature sensitive device. Protection of low temperature sensitive devices.
本发明的第一实施例为一种温度控制系统,如图2所示,该温度控制系统包括温度检测及控制模块、开关模块1、开关模块2、加热器、电源模块和低温敏感器件的供电电源;其中,电源模块包括交流电源和AD/DC模块,用于为系统提供电源;开关模块1用于控制加热器的开启和关闭;开关模块2用于控制低温敏感器件供电电源的开启和关闭;温度检测及控制模块用于检测温度,并根据检测得到的温度对开关模块1和开关模块2进行控制。The first embodiment of the present invention is a temperature control system, as shown in Figure 2, the temperature control system includes a temperature detection and control module, a switch module 1, a switch module 2, a heater, a power supply module and a power supply for low temperature sensitive devices Power supply; wherein, the power module includes an AC power supply and an AD/DC module, which is used to provide power for the system; the switch module 1 is used to control the opening and closing of the heater; the switching module 2 is used to control the opening and closing of the low temperature sensitive device power supply The temperature detection and control module is used to detect the temperature, and control the switch module 1 and the switch module 2 according to the detected temperature.
温度检测及控制模块上设置有温度控制门限,根据设置的温度控制门限以及检测得到的温度,对开关模块1和开关模块2进行控制。A temperature control threshold is set on the temperature detection and control module, and the switch module 1 and the switch module 2 are controlled according to the set temperature control threshold and the detected temperature.
温度检测及控制模块对温度控制门限的设置如下:在温度检测及控制模块中设置低温敏感器件的供电电源的控制门限温度t1和加热器的控制门限温度t4,并通过温度检测模块中的迟滞比较器,设置低温敏感器件供电电源的控制门限温度t1的回滞温度回差Δt1,以及加热器控制门限温度t4的回滞温度回差Δt2,利用以上所述温度回差,低温敏感器件的供电电源控制门限温度的回滞温度t2=t1+Δt1;加热器控制门限温度的回滞温度t3=t4-Δt2;其中,进行上述温度回差设计的目的在于:防止温度在门限上下变动时,频繁的开启和关闭加热器或低温敏感器件的供电电源。The temperature detection and control module sets the temperature control threshold as follows: set the control threshold temperature t1 of the power supply of the low-temperature sensitive device and the control threshold temperature t4 of the heater in the temperature detection and control module, and compare them through the hysteresis in the temperature detection module Set the hysteresis temperature hysteresis Δt1 of the control threshold temperature t1 of the power supply of the low temperature sensitive device, and the hysteresis temperature hysteresis Δt2 of the heater control threshold temperature t4, using the above temperature hysteresis, the power supply of the low temperature sensitive device The hysteresis temperature of the control threshold temperature t2=t1+Δt1; the hysteresis temperature of the heater control threshold temperature t3=t4-Δt2; wherein, the purpose of the above-mentioned temperature hysteresis design is to prevent frequent Turns power on and off to heaters or low temperature sensitive devices.
其中,在本发明中,以上所述t1和t4的温度选取范围根据设备中的低温敏感器件能够正常工作的低温范围设定,通常情况下,t1的设定为保证低温敏感器件工作的最低温度,t4比t1高5~30℃;温度回差Δt1和Δt2可相同,也可以不同,选取范围为:Δt1≥2℃;Δt2≥2℃。Wherein, in the present invention, the above-mentioned temperature selection ranges of t1 and t4 are set according to the low temperature range in which the low-temperature sensitive devices in the equipment can work normally. Usually, the setting of t1 is the lowest temperature to ensure the operation of the low-temperature sensitive devices. , t4 is 5-30°C higher than t1; the temperature return difference Δt1 and Δt2 can be the same or different, and the selection range is: Δt1≥2°C; Δt2≥2°C.
温度检测及控制模块对系统温度进行检测,根据检测的结果以及设置的温度控制门限,对开关模块1和开关模块2进行控制,开关模块2根据温度检测及控制模块对其的控制来开启或关闭低温敏感器件的供电电源,开关模块1根据温度检测及控制模块对其的控制,来开启或关闭加热器,从而实现对加热器和低温敏感器件的控制,温度控制系统的一般控制过程如下:The temperature detection and control module detects the system temperature, and controls the switch module 1 and switch module 2 according to the detection result and the set temperature control threshold, and the switch module 2 is turned on or off according to the control of the temperature detection and control module The power supply of the low temperature sensitive device, the switch module 1 turns on or off the heater according to the temperature detection and the control of the control module, so as to realize the control of the heater and the low temperature sensitive device. The general control process of the temperature control system is as follows:
如果温度检测及控制模块检测到当前温度低于t1,则通过关闭开关模块2来使得低温敏感器件的供电电源处于关闭状态,并通过开启开关模块1使得加热器处于开启状态,从而使得在当前温度低于低温敏感器件所能正常工作的温度时,一方面通过加热器的加热而升高当前温度,另一方面使得低温敏感器件不工作,从而避免该器件失效或异常;如果温度检测及控制模块检测到当前温度高于t4,则通过关闭开关模块1使得加热器处于关闭状态,使得当前温度不再由于加热器的加热而升高;If the temperature detection and control module detects that the current temperature is lower than t1, the power supply of the low temperature sensitive device is turned off by turning off the switch module 2, and the heater is turned on by turning on the switch module 1, so that at the current temperature When the temperature is lower than the normal working temperature of the low-temperature sensitive device, on the one hand, the current temperature is raised by the heating of the heater, and on the other hand, the low-temperature sensitive device does not work, so as to avoid the failure or abnormality of the device; if the temperature detection and control module Detecting that the current temperature is higher than t4, the heater is turned off by closing the switch module 1, so that the current temperature no longer increases due to heating by the heater;
考虑到温度回差,该温度控制系统的控制过程还可以为:Considering the temperature hysteresis, the control process of the temperature control system can also be:
如果温度检测及控制模块检测到温度低于t1,则通过关闭开关模块2,使低温敏感器件的供电电源处于关闭状态,并通过开启开关模块1开启加热器,随着温度上升,当当前温度达到t1时,为了避免在该温度点t1附近反复开启或关闭低温敏感器件的供电电源,仍然使低温敏感器件的供电电源处于关闭状态,待温度继续上升至所述的回滞温度t2时,温度检测及控制模块再通过开启开关模块2开启低温敏感器件的供电电源;如果当前温度处于降温过程,则对加热器以及低温敏感器件的供电电源的控制与如上所述的一般控制过程一致,从而使得当温度降低至t1时,低温敏感器件的供电电源由开启状态改变为关闭状态;由此可见,通过采用回滞温度t2,能够避免在温度点t1附近反复开启或关闭低温敏感器件的供电电源;If the temperature detection and control module detects that the temperature is lower than t1, the power supply of the low temperature sensitive device is turned off by closing the switch module 2, and the heater is turned on by turning on the switch module 1. As the temperature rises, when the current temperature reaches At t1, in order to avoid repeatedly turning on or off the power supply of the low-temperature sensitive device near the temperature point t1, the power supply of the low-temperature sensitive device is still turned off, and when the temperature continues to rise to the hysteresis temperature t2, the temperature detection And the control module turns on the power supply of the low temperature sensitive device by opening the switch module 2; When the temperature drops to t1, the power supply of the low-temperature sensitive device is changed from the on state to the off state; it can be seen that by adopting the hysteresis temperature t2, it is possible to avoid repeatedly turning on or off the power supply of the low-temperature sensitive device near the temperature point t1;
如果温度检测及控制模块检测到温度高于t4,则通过开启开关模块2,使低温敏感器件的供电电源处于开启状态,并通过关闭开关模决1使得加热器处于关闭状态,随着温度下降,当当前温度达到t4时,为了避免在该温度点t4附近反复开启或关闭加热器,仍然使加热器处于关闭状态,待温度继续下降至所述的回滞温度t4时,温度检测及控制模块再通过开启开关模块1开启加热器;如果当前温度处于升温过程,则对加热器以及低温敏感器件的供电电源的控制与如上所述的一般控制过程一致,从而使得当温度上升至t4时,加热器由开启状态改变为关闭状态;由此可见,通过采用回滞温度t4,能够避免在温度点t4附近反复开启或关闭加热器。If the temperature detection and control module detects that the temperature is higher than t4, the power supply of the low temperature sensitive device is turned on by turning on the switch module 2, and the heater is turned off by turning off the switch module 1. As the temperature drops, When the current temperature reaches t4, in order to avoid repeatedly turning on or off the heater near the temperature point t4, the heater is still turned off. When the temperature continues to drop to the hysteresis temperature t4, the temperature detection and control module will Turn on the heater by turning on the switch module 1; if the current temperature is in the heating process, the control of the power supply of the heater and the low temperature sensitive device is consistent with the general control process as described above, so that when the temperature rises to t4, the heater From the on state to the off state; it can be seen that by adopting the hysteresis temperature t4, it is possible to avoid repeatedly turning on or off the heater near the temperature point t4.
在本实施例中,温度检测及控制模块优选可编程的温度传感控制器TMP01FS,其原理图如图3所示。TMP01FS温度传感控制器有两路输出,其中/OVER输出端与开关模块1连接,/UNDER输出端与开关模块2连接。通过调节TMP01FS的外围的三个电阻实现温度点的设定。SET HIGH对应设置的t4,SET LOW对应设置的t1,Δt1和Δt2在此相同为Δt,t1、t4及温度回差Δt的设定通过设置和选择编程电阻实现。In this embodiment, the temperature detection and control module is preferably a programmable temperature sensor controller TMP01FS, and its schematic diagram is shown in FIG. 3 . The TMP01FS temperature sensor controller has two outputs, where the /OVER output terminal is connected to the switch module 1, and the /UNDER output terminal is connected to the switch module 2. The setting of the temperature point is realized by adjusting the three resistors on the periphery of the TMP01FS. SET HIGH corresponds to the setting of t4, SET LOW corresponds to the setting of t1, Δt1 and Δt2 are the same as Δt here, and the setting of t1, t4 and temperature hysteresis Δt is realized by setting and selecting the programming resistor.
本实施例中的开关模块1和开关模块2可以为晶体管或小功率继电器。The switch module 1 and the switch module 2 in this embodiment may be transistors or low-power relays.
本发明的第二实施例为一种低温敏感设备温度控制方法,该方法应用于存在低温敏感器件的设备中,根据对温度的检测结果和设定的门限温度,对设备中的加热器和低温敏感器件的供电电源进行控制。本实施例中对低温敏感器件的供电电源和加热器分别进行控制。The second embodiment of the present invention is a temperature control method for low-temperature sensitive equipment. The method is applied to equipment with low-temperature sensitive devices. According to the temperature detection result and the set threshold temperature, the heater and low-temperature The power supply of sensitive devices is controlled. In this embodiment, the power supply and the heater of the low temperature sensitive device are controlled separately.
对低温敏感器件的控制过程如下:The control process for low temperature sensitive devices is as follows:
预先设置低温敏感器件的供电电源的控制门限温度t1和t1的回滞温度回差Δt1,利用该温度回差,低温敏感器件的供电电源控制门限温度的回滞温度t2=t1+Δt1;其中,进行上述温度回差设计的目的在于:防止温度在门限上下变动时,频繁的开启和关闭低温敏感器件的供电电源。The control threshold temperature t1 of the power supply of the low temperature sensitive device and the hysteresis temperature hysteresis Δt1 of t1 are preset, and the hysteresis temperature t2=t1+Δt1 of the control threshold temperature of the power supply of the low temperature sensitive device is utilized by using the temperature hysteresis; wherein, The purpose of the above temperature hysteresis design is to prevent the power supply of the low temperature sensitive device from being frequently turned on and off when the temperature fluctuates up and down the threshold.
对系统温度进行检测,根据检测的结果以及设置的温度控制门限,对低温敏感器件的供电电源进行温度控制的一般控制过程如下:Detect the system temperature, and according to the detection result and the set temperature control threshold, the general control process for temperature control of the power supply of the low temperature sensitive device is as follows:
如果检测到当前温度低于t1,则使低温敏感器件的供电电源处于关闭状态,从而使得在当前温度低于低温敏感器件所能正常工作的温度时,低温敏感器件不工作,从而避免该器件失效或异常;If it is detected that the current temperature is lower than t1, the power supply of the low temperature sensitive device is turned off, so that when the current temperature is lower than the temperature at which the low temperature sensitive device can work normally, the low temperature sensitive device does not work, thereby avoiding the failure of the device or exception;
考虑到温度回差,该温度控制的控制过程还可以为:Considering the temperature hysteresis, the control process of the temperature control can also be:
如果检测到温度低于t1,使低温敏感器件的供电电源处于关闭状态,随着温度上升,当当前温度达到t1时,为了避免在该温度点t1附近反复开启或关闭低温敏感器件的供电电源,仍然使低温敏感器件的供电电源处于关闭状态,待温度继续上升至所述的回滞温度t2时,开启低温敏感器件的供电电源;如果当前温度处于降温过程,则低温敏感器件的供电电源的控制与如上所述的一般控制过程一致,从而使得当温度降低至t1时,低温敏感器件的供电电源由开启状态改变为关闭状态;由此可见,通过采用回滞温度t2,能够避免在温度点t1附近反复开启或关闭低温敏感器件的供电电源;If the detected temperature is lower than t1, the power supply of the low-temperature sensitive device is turned off. As the temperature rises, when the current temperature reaches t1, in order to avoid repeatedly turning on or off the power supply of the low-temperature sensitive device near the temperature point t1, The power supply of the low temperature sensitive device is still turned off, and when the temperature continues to rise to the hysteresis temperature t2, the power supply of the low temperature sensitive device is turned on; if the current temperature is in the cooling process, the control of the power supply of the low temperature sensitive device Consistent with the general control process described above, so that when the temperature drops to t1, the power supply of the low-temperature sensitive device is changed from the on state to the off state; it can be seen that by using the hysteresis temperature t2, it is possible to avoid the temperature at the temperature point t1 Repeatedly turn on or off the power supply of low temperature sensitive devices nearby;
如图4所示,实线表示低温敏感器件的供电电源的电平状态,温度上升时,低温敏感器件的供电电源电平状态的变化曲线为:A->B->C->D,温度下降时,低温敏感器件的供电电源电平状态的变化曲线为:D′->C′->B′->A′。As shown in Figure 4, the solid line represents the level state of the power supply of the low temperature sensitive device. When the temperature rises, the change curve of the power supply level state of the low temperature sensitive device is: A->B->C->D, temperature When falling, the change curve of the power supply level state of the low temperature sensitive device is: D'->C'->B'->A'.
为清楚起见,下面再以流程图方式说明本实施例中对低温敏感器件供电电源的控制流程。如图5所示,具体步骤为:For the sake of clarity, the control flow of the power supply for the low temperature sensitive device in this embodiment will be described in the form of a flow chart below. As shown in Figure 5, the specific steps are:
步骤501、设备上电,这里的设备是指整个设备的总电源开启;
步骤502、对系统温度进行检测,若系统温度低于t2,执行步骤503;否则,执行步骤504;
步骤503、控制低温敏感器件的供电电源,使其处于关闭状态,然后执行步骤506;
步骤504、控制低温敏感器件的供电电源,使其处于开启状态;
步骤505、当检测到温度达到t1时,关闭低温敏感器件的供电电源,然后执行步骤506;
步骤506、判断设备是否断电,即总电源是否关闭,若判断结果为是,则结束本流程;否则,返回执行步骤502。
以上是本方法中对低温敏感器件的供电电源的控制,下面再就本方法中对加热器的控制进行说明。The above is the control of the power supply of the low temperature sensitive device in this method, and the control of the heater in this method will be described below.
预先设置加热器的控制门限温度t4和t4的回滞温度回差Δt2,利用该温度回差,实现加热器的控制门限温度的回滞温度t3=t4-Δt2;同对低温敏感器件的供电电源的门限相似,进行上述温度回差设计的目的在于:防止温度在门限上下变动时,频繁的开启和关闭加热器。Preset the control threshold temperature t4 of the heater and the hysteresis temperature hysteresis Δt2 of t4, and use the temperature hysteresis to realize the hysteresis temperature t3=t4-Δt2 of the control threshold temperature of the heater; the same as the power supply for low temperature sensitive devices The threshold of the temperature difference is similar, and the purpose of the above-mentioned temperature hysteresis design is to prevent the heater from being turned on and off frequently when the temperature fluctuates up and down the threshold.
对系统温度进行检测,根据检测的结果以及设置的温度控制门限,对加热器进行温度控制的一般控制过程如下:Detect the system temperature, and according to the detection result and the set temperature control threshold, the general control process for temperature control of the heater is as follows:
如果检测到当前温度低于t4,使加热器处于开启状态,从而使得温度较低时能够对系统进行加热;如果检测到当前温度高于t4,使加热器处于关闭状态,使得当前温度不再由于加热器的加热而升高;If it is detected that the current temperature is lower than t4, the heater is turned on, so that the system can be heated when the temperature is low; if it is detected that the current temperature is higher than t4, the heater is turned off, so that the current temperature is no longer due to The heating of the heater increases;
考虑到温度回差,该温度控制的控制过程还可以为:Considering the temperature hysteresis, the control process of the temperature control can also be:
如果检测到温度高于t4,使加热器处于关闭状态,随着温度下降,当前温度达到t4时,为了避免在该温度点t4附近反复开启或关闭加热器,仍然使加热器处于关闭状态,待温度继续下降至所述的回滞温度t3时,开启加热器;如果当前温度处于升温过程,则对加热器的控制与如上所述的一般控制过程一致,从而使得当温度上升至t4时,加热器由开启状态改变为关闭状态;由此可见,通过采用回滞温度t3,能够避免在温度点t4附近反复开启或关闭加热器。If the detected temperature is higher than t4, the heater is turned off. As the temperature drops, when the current temperature reaches t4, in order to avoid turning on or off the heater repeatedly near the temperature point t4, the heater is still turned off. When the temperature continues to drop to the hysteresis temperature t3, the heater is turned on; if the current temperature is in the process of heating up, the control of the heater is consistent with the general control process described above, so that when the temperature rises to t4, the heating It can be seen that by adopting the hysteresis temperature t3, the heater can be avoided to be turned on or off repeatedly near the temperature point t4.
如图4所示,温度上升时,加热器电平状态的变化曲线为:E->F->G->H,温度下降时,电源电平状态的变化曲线为:H′->G′->F′->E′。As shown in Figure 4, when the temperature rises, the change curve of the heater level state is: E->F->G->H, and when the temperature drops, the change curve of the power level state is: H'->G' ->F'->E'.
为清楚起见,下面再以流程图方式说明本实施例中对加热器的控制流程。如图6所示,具体步骤为:For the sake of clarity, the flow chart for controlling the heater in this embodiment will be described below. As shown in Figure 6, the specific steps are:
步骤601、设备上电,这里的设备是指整个设备的总电源开启;Step 601, power on the device, where the device refers to the general power of the entire device is turned on;
步骤602、对系统温度进行检测,若系统温度低于t4时,执行步骤603;否则,执行步骤604;Step 602, detect the system temperature, if the system temperature is lower than t4, execute step 603; otherwise, execute step 604;
步骤603、控制加热器,使其处于开启状态,然后执行步骤606;Step 603, control the heater to be in the on state, and then execute step 606;
步骤604、控制加热器,使其处于关闭状态;Step 604, controlling the heater so that it is in an off state;
步骤605、当检测到系统温度达到t3或低于t3时,开启加热器,然后执行步骤606;Step 605, when it is detected that the system temperature reaches t3 or lower than t3, turn on the heater, and then execute step 606;
步骤606、判断设备是否断电,即总电源是否关闭,若判断结果为是,则结束本流程;否则,返回执行步骤602。Step 606 , judge whether the device is powered off, that is, whether the total power is turned off, if the judgment result is yes, then end the process; otherwise, return to step 602 .
其中,在本发明中,以上所述t1和t4的温度选取范围根据设备中的低温敏感器件能够正常工作的低温范围设定,通常情况下,t1的设定为保证低温敏感器件工作的最低温度,t4比t1高5~30℃;温度回差Δt1和Δt2可相同,也可以不同,选取范围为:Δt1≥2℃;Δt2≥2℃。Wherein, in the present invention, the above-mentioned temperature selection ranges of t1 and t4 are set according to the low temperature range in which the low-temperature sensitive devices in the equipment can work normally. Usually, the setting of t1 is the lowest temperature to ensure the operation of the low-temperature sensitive devices. , t4 is 5-30°C higher than t1; the temperature return difference Δt1 and Δt2 can be the same or different, and the selection range is: Δt1≥2°C; Δt2≥2°C.
在具体实施例二中,对低温敏感器件的供电电源和加热器的电源分别进行控制,下面的具体实施例三为同时控制加热器和低温敏感器件的供电电源的温度控制方法。In the second embodiment, the power supply of the low-temperature sensitive device and the power supply of the heater are controlled separately, and the following
具体实施例三为一种温度控制方法,该方法应用于存在低温敏感器件的设备中,对设备中的加热器和低温敏感器件的供电电源进行控制。The third specific embodiment is a temperature control method, which is applied to equipment with low-temperature sensitive devices, and controls the heater in the equipment and the power supply of the low-temperature sensitive devices.
下面具体说明对加热器和低温敏感器件的供电电源控制的控制。The control of the power supply control of the heater and the low temperature sensitive device will be described in detail below.
预先设置低温敏感器件的供电电源的控制门限温度t1和加热器的控制门限温度t4,设置低温敏感器件供电电源的控制门限温度t1的回滞温度回差Δt1,以及加热器控制门限温度t4的回滞温度回差Δt2,利用以上所述温度回差,低温敏感器件的供电电源控制门限温度的回滞温度t2=t1+Δt1;加热器控制门限温度的回滞温度t3=t4-Δt2;其中,进行上述温度回差设计的目的在于:防止温度在门限上下变动时,频繁的开启和关闭加热器或低温敏感器件的供电电源。具体设置如图4所示,其中横轴表示温度,纵轴表示电平状态,即开关状态,高电平为开启,低电平为关闭。Preset the control threshold temperature t1 of the power supply of the low temperature sensitive device and the control threshold temperature t4 of the heater, set the hysteresis temperature hysteresis Δt1 of the control threshold temperature t1 of the power supply of the low temperature sensitive device, and the hysteresis temperature hysteresis Δt1 of the heater control threshold temperature t4 Hysteresis temperature hysteresis Δt2, using the above-mentioned temperature hysteresis, the hysteresis temperature t2=t1+Δt1 of the power supply control threshold temperature of the low-temperature sensitive device; the hysteresis temperature t3=t4-Δt2 of the heater control threshold temperature; wherein, The purpose of the above-mentioned temperature hysteresis design is to prevent frequent turning on and off of the power supply of the heater or the low temperature sensitive device when the temperature fluctuates up and down the threshold. The specific settings are shown in Figure 4, where the horizontal axis represents the temperature, and the vertical axis represents the level state, that is, the switch state, high level is on, and low level is off.
其中,在本发明中,以上所述t1和t4的温度选取范围根据设备中的低温敏感器件能够正常工作的低温范围设定,通常情况下,t1的设定为保证低温敏感器件工作的最低温度,t4比t1高5~30℃;温度回差Δt1和Δt2可相同,也可以不同,选取范围为:Δt1≥2℃;Δt2≥2℃。Wherein, in the present invention, the above-mentioned temperature selection ranges of t1 and t4 are set according to the low temperature range in which the low-temperature sensitive devices in the equipment can work normally. Usually, the setting of t1 is the lowest temperature to ensure the operation of the low-temperature sensitive devices. , t4 is 5-30°C higher than t1; the temperature return difference Δt1 and Δt2 can be the same or different, and the selection range is: Δt1≥2°C; Δt2≥2°C.
对系统温度进行检测,根据检测的结果以及设置的温度控制门限,低温敏感器件的供电电源加热器进行控制,温度控制的一般控制过程如下:The system temperature is detected, and according to the detection result and the set temperature control threshold, the power supply heater of the low temperature sensitive device is controlled. The general control process of temperature control is as follows:
如果检测到当前温度低于t1,则使低温敏感器件的供电电源处于关闭状态,使加热器处于开启状态,从而使得在当前温度低于低温敏感器件所能正常工作的温度时,一方面通过加热器的加热而升高当前温度,另一方面使得低温敏感器件不工作,从而避免该器件失效或异常;如果检测到当前温度高于t4,使加热器处于关闭状态,使得当前温度不再由于加热器的加热而升高;If it is detected that the current temperature is lower than t1, the power supply of the low temperature sensitive device is turned off, and the heater is turned on, so that when the current temperature is lower than the temperature at which the low temperature sensitive device can work normally, on the one hand, by heating The heating of the heater increases the current temperature, on the other hand, the low temperature sensitive device does not work, so as to avoid the failure or abnormality of the device; if the current temperature is detected to be higher than t4, the heater is turned off, so that the current temperature is no longer due to heating The heating of the device increases;
考虑到温度回差,该温度控制的控制过程还可以为:Considering the temperature hysteresis, the control process of the temperature control can also be:
如果检测到温度低于t1,使低温敏感器件的供电电源处于关闭状态,随着温度上升,当当前温度达到t1时,为了避免在该温度点t1附近反复开启或关闭低温敏感器件的供电电源,仍然使低温敏感器件的供电电源处于关闭状态,待温度继续上升至所述的回滞温度t2时,开启低温敏感器件的供电电源;如果当前温度处于降温过程,则低温敏感器件的供电电源的控制与如上所述的一般控制过程一致,从而使得当温度降低至t1时,低温敏感器件的供电电源由开启状态改变为关闭状态;由此可见,通过采用回滞温度t2,能够避免在温度点t1附近反复开启或关闭低温敏感器件的供电电源;If the detected temperature is lower than t1, the power supply of the low-temperature sensitive device is turned off. As the temperature rises, when the current temperature reaches t1, in order to avoid repeatedly turning on or off the power supply of the low-temperature sensitive device near the temperature point t1, The power supply of the low temperature sensitive device is still turned off, and when the temperature continues to rise to the hysteresis temperature t2, the power supply of the low temperature sensitive device is turned on; if the current temperature is in the cooling process, the control of the power supply of the low temperature sensitive device Consistent with the general control process described above, so that when the temperature drops to t1, the power supply of the low-temperature sensitive device is changed from the on state to the off state; it can be seen that by using the hysteresis temperature t2, it is possible to avoid the temperature at the temperature point t1 Repeatedly turn on or off the power supply of low temperature sensitive devices nearby;
如果检测到温度高于t4,使加热器处于关闭状态,随着温度下降,当当前温度达到t4时,为了避免在该温度点t4附近反复开启或关闭加热器,仍然使加热器处于关闭状态,待温度继续下降至所述的回滞温度t3时,开启加热器;如果当前温度处于升温过程,则对加热器的控制与如上所述的一般控制过程一致,从而使得当温度上升至t4时,加热器由开启状态改变为关闭状态;由此可见,通过采用回滞温度t3,能够避免在温度点t4附近反复开启或关闭加热器。If the detected temperature is higher than t4, the heater is turned off. As the temperature drops, when the current temperature reaches t4, in order to avoid turning on or off the heater repeatedly near the temperature point t4, the heater is still turned off. When the temperature continues to drop to the hysteresis temperature t3, turn on the heater; if the current temperature is in the process of heating up, the control of the heater is consistent with the general control process as described above, so that when the temperature rises to t4, The heater changes from the on state to the off state; it can be seen that by adopting the hysteresis temperature t3, it is possible to avoid repeatedly turning on or off the heater near the temperature point t4.
如图4所示,当温度上升时,低温敏感器件的供电电源电平状态的变化曲线为:A->B->C->D,温度下降时,低温敏感器件的供电电源电平状态的变化曲线为:D′->C′->B′->A′;温度上升时,加热器电平状态的变化曲线为:E->F->G->H,温度下降时,加热器电平状态的变化曲线为:H′->G′->F′->E′。As shown in Figure 4, when the temperature rises, the change curve of the power supply level state of the low temperature sensitive device is: A->B->C->D, when the temperature drops, the power supply level state of the low temperature sensitive device The change curve is: D'->C'->B'->A'; when the temperature rises, the change curve of the heater level state is: E->F->G->H, when the temperature drops, the heater The change curve of the level state is: H'->G'->F'->E'.
本实施例对加热器和低温敏感器件的供电电源进行控制的流程如图7所示,具体步骤为:In this embodiment, the process of controlling the power supply of the heater and the low temperature sensitive device is shown in Figure 7, and the specific steps are:
步骤701、设备上电,这里的设备上电是指设备总电源上电;Step 701, power on the device, where the power on of the device refers to the power on of the total power of the device;
步骤702、检测系统温度T,若T≥t4,则执行步骤703;若t2≤T<t4,则执行步骤708;若T<t2,则执行步骤712;Step 702, detect system temperature T, if T≥t4, execute step 703; if t2≤T<t4, execute step 708; if T<t2, execute step 712;
步骤703、控制加热器,使其处于关闭状态,控制低温敏感器件的供电电源,使其处于开启状态;Step 703, controlling the heater to be in the off state, controlling the power supply of the low temperature sensitive device to be in the on state;
步骤704、判断设备是否断电,若设备断电,结束本流程,否则执行步骤705;Step 704, determine whether the device is powered off, if the device is powered off, end this process, otherwise execute step 705;
步骤705、当检测到系统温度T达到或低于t3时,开启加热器;在温度达到t3前,保持加热器和低温敏感器件的供电电源的状态不变;Step 705, when it is detected that the system temperature T reaches or is lower than t3, turn on the heater; before the temperature reaches t3, keep the state of the heater and the power supply of the low temperature sensitive device unchanged;
步骤706、判断设备是否断电,若设备断电,结束本流程,否则执行步骤707;Step 706, determine whether the device is powered off, if the device is powered off, end this process, otherwise execute step 707;
步骤707、检测系统温度T,若T≥t4,返回执行步骤703;若T≤t1,执行步骤711;在温度达到t4或达到t1之前,保持加热器和低温敏感器件的供电电源状态不变;Step 707, detect the system temperature T, if T≥t4, return to step 703; if T≤t1, perform step 711; before the temperature reaches t4 or reaches t1, keep the power supply status of the heater and the low temperature sensitive device unchanged;
步骤708、控制加热器,使其处于开启状态;控制低温敏感器件的供电电源,使其处于开启状态;Step 708, controlling the heater to be in the on state; controlling the power supply of the low temperature sensitive device to be in the on state;
步骤709、判断设备是否断电,若设备断电,结束本流程,否则执行步骤710;Step 709, determine whether the device is powered off, if the device is powered off, end this process, otherwise execute step 710;
步骤710、检测系统温度T,若T≥t4,返回执行步骤703;若T≤t1,执行步骤711;在温度达到t4或达到t1之前,保持加热器和低温敏感器件的供电电源状态不变;Step 710, detect the system temperature T, if T≥t4, return to step 703; if T≤t1, perform step 711; before the temperature reaches t4 or reaches t1, keep the power supply status of the heater and the low temperature sensitive device unchanged;
步骤711、控制低温敏感器件的供电电源,使其处于关闭状态,保持加热器的开启状态,然后执行步骤713;Step 711, control the power supply of the low-temperature sensitive device so that it is in the off state, keep the heater in the on state, and then execute step 713;
步骤712、控制加热器,使其处于开启状态,控制低温敏感器件的供电电源,使其处于关闭状态,然后执行步骤713;Step 712, control the heater to be in the on state, control the power supply of the low temperature sensitive device to be in the off state, and then perform step 713;
步骤713、判断设备是否断电,若设备断电,结束本流程,否则执行步骤702。Step 713. Determine whether the device is powered off. If the device is powered off, end the procedure; otherwise, execute step 702.
以上为本发明的具体实施例,在具体的实施过程中可对根据本发明的方法进行适当的改进,以适应具体情况的具体需要。因此可以理解,根据本发明的具体实施方式只是起示范作用,并不用以限制本发明的保护范围。The above are specific examples of the present invention, and the method according to the present invention can be appropriately improved during the specific implementation process to meet the specific needs of specific situations. Therefore, it can be understood that the specific implementation manners according to the present invention are only exemplary, and are not intended to limit the protection scope of the present invention.
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CN102169353A (en) * | 2010-02-26 | 2011-08-31 | 扬光绿能股份有限公司 | Electronic device and control method thereof |
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