CN1727178A - A kind of flexible and lightweight composite anti-stab fabric and its manufacturing method - Google Patents
A kind of flexible and lightweight composite anti-stab fabric and its manufacturing method Download PDFInfo
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- CN1727178A CN1727178A CN 200510026907 CN200510026907A CN1727178A CN 1727178 A CN1727178 A CN 1727178A CN 200510026907 CN200510026907 CN 200510026907 CN 200510026907 A CN200510026907 A CN 200510026907A CN 1727178 A CN1727178 A CN 1727178A
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- 239000004744 fabric Substances 0.000 title claims abstract description 46
- 239000002131 composite material Substances 0.000 title claims abstract description 11
- 238000004519 manufacturing process Methods 0.000 title claims description 11
- 239000002759 woven fabric Substances 0.000 claims abstract description 62
- 239000004745 nonwoven fabric Substances 0.000 claims abstract description 18
- 238000000576 coating method Methods 0.000 claims description 39
- 239000011248 coating agent Substances 0.000 claims description 38
- 239000002245 particle Substances 0.000 claims description 21
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 claims description 17
- 239000004699 Ultra-high molecular weight polyethylene Substances 0.000 claims description 15
- 229920000785 ultra high molecular weight polyethylene Polymers 0.000 claims description 15
- 239000002994 raw material Substances 0.000 claims description 11
- 238000000034 method Methods 0.000 claims description 10
- 239000000853 adhesive Substances 0.000 claims description 6
- 230000001070 adhesive effect Effects 0.000 claims description 6
- 229920000058 polyacrylate Polymers 0.000 claims description 5
- 239000000919 ceramic Substances 0.000 claims description 4
- 239000003292 glue Substances 0.000 claims description 4
- 229920000098 polyolefin Polymers 0.000 claims description 4
- 229920002635 polyurethane Polymers 0.000 claims description 4
- 239000004814 polyurethane Substances 0.000 claims description 4
- 239000000843 powder Substances 0.000 claims description 4
- 229910010271 silicon carbide Inorganic materials 0.000 claims description 4
- 239000011230 binding agent Substances 0.000 claims description 3
- 238000003475 lamination Methods 0.000 claims 9
- HBMJWWWQQXIZIP-UHFFFAOYSA-N silicon carbide Chemical compound [Si+]#[C-] HBMJWWWQQXIZIP-UHFFFAOYSA-N 0.000 claims 2
- 229910052593 corundum Inorganic materials 0.000 claims 1
- 239000010431 corundum Substances 0.000 claims 1
- 229910001651 emery Inorganic materials 0.000 claims 1
- 229920000573 polyethylene Polymers 0.000 abstract 1
- 239000010410 layer Substances 0.000 description 65
- 150000001875 compounds Chemical class 0.000 description 8
- 239000011247 coating layer Substances 0.000 description 6
- 238000009941 weaving Methods 0.000 description 6
- 208000002193 Pain Diseases 0.000 description 5
- 239000000839 emulsion Substances 0.000 description 4
- 239000000835 fiber Substances 0.000 description 3
- 239000011229 interlayer Substances 0.000 description 3
- 229920000271 Kevlar® Polymers 0.000 description 2
- 230000000712 assembly Effects 0.000 description 2
- 238000000429 assembly Methods 0.000 description 2
- 239000000084 colloidal system Substances 0.000 description 2
- 229910003460 diamond Inorganic materials 0.000 description 2
- 239000010432 diamond Substances 0.000 description 2
- 239000000428 dust Substances 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 239000004761 kevlar Substances 0.000 description 2
- 239000002216 antistatic agent Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000005498 polishing Methods 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
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- Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)
- Laminated Bodies (AREA)
Abstract
An antiprick composite fabric with high flexibility and light weight is made of the ultrahigh-molecular-weight polyethene yarns and is composed of a coated woven layer, an overlapped layer of non-woven fabric and woven fabric, which are crossed in weft direction, a non-weft fabric layer, and an overlapped layer of non-woven fabric and woven fabric, which are crossed in warp direction. It features that all the layers can be relatively shifted. Its advantages are high antiprick effect and high strength.
Description
Technical field
The present invention relates to a kind of functional fabric and manufacture method thereof, particularly relate to a kind of composite anti stinging face fabric in flexible light weight and manufacture method thereof.
Background technology
Stab-resistance body armor in the market is divided into two kinds of hard and gentle matter.
The hard stab-resistance body armor contains rigid materials such as wire, wire netting, potsherd, has Heavy Weight, very flexible, wears shortcomings such as uncomfortable.
It is raw material that flexible stab-resistance body armor mainly adopts Kevlar and ultra-high molecular weight polyethylene high-strength high modulus fibers such as (UHMWPE).Price is comparatively expensive when adopting fineness to be raw material less than the Kevlar of 800D, and domestic stab-resistance body armor aspect seldom adopts.It also is the thick denier yarn line that UHMWPE adopts more, the fine denier yarn wire fabric exist the excessive weaving density of the twist too small intensity shortcoming such as can not make full use of.
Summary of the invention
Technical problem to be solved by this invention provides a kind of composite anti stinging face fabric in flexible light weight and manufacture method thereof, to remedy the deficiencies in the prior art and defective, satisfies the needs of special dimension.
In order to solve the problems of the technologies described above, the technical solution adopted in the present invention one is: a kind of composite anti stinging face fabric in flexible light weight, adopt the ultrahigh molecular weight polyethylene yarn of fineness 200～600D, described anti-stabbing lining comprises 4 parts, be that coating machine fabric portions, nonwoven and woven fabric are through broadwise crossing stack part, no latitude cloth part, nonwoven and woven fabric latitude warp-wise crossing stack part from outside to inside according to this, do not have bonding between described four parts, interlayer can relatively move.
As optimized technical scheme: described coating machine fabric portions is 1～3 layer of coating machine fabric 1; It is compound that described nonwoven and woven fabric partly are 2～6 layers of woven fabric through 2 and 2～6 layers of woven fabric latitude warp-wises shop of layer, broadwise shop layer 2 ' with 4～12 layers of nonwoven layer 3 through the broadwise crossing stack; Described no latitude cloth partly is 0～4 layer of no latitude layer of cloth 4; What described nonwoven and woven fabric latitude warp-wise crossing stack partly were 2～6 layers of woven fabric through 2 and 2～6 layers of woven fabric latitude warp-wises shop of layer, broadwise shop layer 2 ' with 4～12 layers of nonwoven layer 3 is compound, and four partial interiors can freely stack or sparse quilting.
The coating particle of described coating machine fabric is one or more in aluminium oxide, carborundum, ceramic powder, the diamond dust, and the particle diameter of coating particle is 25 μ m～150 μ m; Binders for coatings is that polyolefin glue, polyurethane-polyacrylate (PUA complex emulsions), polyurethane etc. solidify one or more in the soft resilient colloid in back; The weight ratio 1～3: 1 of coating particle and adhesive, coating layer thickness is 0.1～0.3mm.
The technical solution adopted in the present invention two is: a kind of manufacture method of anti-stabbing lining as claimed in claim 1 comprises the steps:
A. the ultrahigh molecular weight polyethylene yarn that adopts fineness 200～600D is a raw material, weave after adding 80～200 twists for every meter, when warping, taked to strengthen yarn tension on the bobbin cradle, reduced speed of beaming, the measures such as uniformity of initial yarn tension when little warped length and strict be controlled to spool, taked high warp tension, slow opening time and spray measures such as antistatic agent at shed open place, back in weaving process, obtaining thread count is the low twist high density woven fabric of 140 * 140/10cm～300 * 300/10cm.
B. the low twist high density woven fabric that step a is obtained carries out coating to be handled.Coating particle is Mohs' hardness such as the aluminium oxide, carborundum, ceramic powder, diamond dust of particle diameter 25 μ m～150 μ m more than or equal in 8 the hard polishing particles one or more; Adhesive is that polyolefin glue, polyurethane-polyacrylate (PUA), polyurethane etc. solidify one or more in the soft resilient colloid in back; The weight ratio 1～3: 1 of coating particle and adhesive, coating layer thickness is 0.1～0.3mm.
C. the coating machine fabric, coating machine fabric and nonwoven, no latitude cloth are not compound.Be 1,2～6 layers of woven fabric of 1～3 layer of coating machine fabric from outside to inside according to this through 2 and 2～6 layers of woven fabric latitude warp-wises shop of layer, broadwise shop layer 2 ' spread layers 2 ' compound with 4～12 layers of nonwoven layer 3 through 2 and 2～6 layers of woven fabric latitude warp-wise of broadwise shop layer with compound, 4,2～6 layers of woven fabric of 0～4 layer of no latitude layer of cloth of 4～12 layers of nonwoven layer 3, do not have bonding between each layer, interlayer can relatively move.
As optimized technical scheme: freely stack between described each layer or sparse quilting.
Beneficial effect of the present invention is: the highly dense woven fabric of low twist has at utmost kept the intensity of UHMWPE yarn.Coating layer thickness is less and the adhesive resilient flexible is better, guarantees pliable and tough lightweight of anti-stabbing lining of the present invention and flexibility.The pliability of nonwoven greatly reduces the degree of blunt wound.Anti-stab performance not only meets GA68-2003 " stab-resistance body armor " standard, and can reach NIJ0115.00 high-energy level degree of protection one-level.
Description of drawings
Fig. 1 is a flexible light weight anti-stabbing lining cross section structure schematic diagram of the present invention
Fig. 2 is the structural representation of woven fabric of the present invention through broadwise shop layer
Fig. 3 is the structural representation of woven fabric latitude warp-wise of the present invention shop layer
Wherein 1-coating machine fabric 2-woven fabric through broadwise shop layer 2 '-a woven fabric latitude warp-wise shop layer 3-nonwoven 4-do not have latitude cloth
The specific embodiment
Below in conjunction with specific embodiment the present invention is further elaborated.
Embodiment 1
With reference to accompanying drawing 1～3, anti-stabbing lining comprises 4 parts, the employing ultrahigh molecular weight polyethylene yarn is a raw material, be according to this from outside to inside 1,3 layers of woven fabric 2 of 1 layer of coating machine fabric and 2 layers of woven fabric 2 ' with 5 layers of nonwoven 3 crossing stack, 4,2 layers of woven fabric 2 of 1 layer of no latitude cloth and 3 layers of woven fabric 2 ' with 5 layers of nonwoven 3 crossing stack.Freely stack in described all parts and between the part.This anti-stabbing lining weight per square meter is 4.1kg/m
2, thickness is 14.7mm.According to mensuration, anti-stab performance meets GA68-2003 " stab-resistance body armor " standard, and can reach NIJ0115.00 high-energy level degree of protection one-level.
The manufacture method of described anti-stabbing lining comprises the steps: that it is that the ultrahigh molecular weight polyethylene yarn of 400D is a raw material that a. adopts fineness, weaves after adding 100 twists for every meter, and obtaining weaving density is the low twist high density woven fabric of 190 * 190/10cm.B. the woven fabric that step a is obtained carries out the coating processing, and coating particle is the aluminium oxide of particle diameter 23 μ m, mixes by weight 3: 1 with polyurethane-polyacrylate (PUA) complex emulsions, and coating layer thickness is 0.3mm.C. the coating machine fabric, coating machine fabric and nonwoven, no latitude cloth are not compound, freely stack successively from outside to inside.
Embodiment 2
With reference to accompanying drawing 1～3, anti-stabbing lining comprises 4 parts, adopting the various fiber assemblies of ultra-high molecular weight polyethylene is raw material, be according to this from outside to inside 1,2 layers of woven fabric 2 of 3 layers of coating machine fabric and 2 layers of woven fabric 2 ' with 4 layers of nonwoven 3 crossing stack, 4,2 layers of woven fabric 2 of 4 layers of no latitude cloth and 2 layers of woven fabric 2 ' with 4 layers of nonwoven 3 crossing stack.Described each interior layer by layer and sparse quilting of interlayer.This anti-stabbing lining weight per square meter is 4.0kg/m
2, thickness is 13.6mm.According to mensuration, anti-stab performance meets GA68-2003 " stab-resistance body armor " standard, and can reach NIJ0115.00 high-energy level degree of protection one-level.
The manufacture method of described anti-stabbing lining comprises the steps: that it is that the ultrahigh molecular weight polyethylene yarn of 200D is a raw material that a. adopts fineness, weaves after adding 180 twists for every meter, and obtaining weaving density is the low twist high density woven fabric of 300 * 300/10cm.B. the woven fabric that step a is obtained carries out the coating processing, and coating particle is the aluminium oxide of particle diameter 48 μ m, mixes by weight 2: 1 with the PUA complex emulsions, and coating layer thickness is 0.1mm.C. the coating machine fabric, coating machine fabric and nonwoven, no latitude cloth are not compound, each several part inner sparse quilting, sparse quilting between each several part from outside to inside.
Embodiment 3
With reference to accompanying drawing 1～3, anti-stabbing lining comprises 4 parts, adopting the various fiber assemblies of ultra-high molecular weight polyethylene is raw material, be according to this from outside to inside 1,2 layers of woven fabric 2 of 2 layers of coating machine fabric and 2 layers of woven fabric 2 ' with 4 layers of nonwoven 3 crossing stack, 4,2 layers of woven fabric 2 of 4 layers of no latitude cloth and 2 layers of woven fabric 2 ' with 4 layers of nonwoven 3 crossing stack.The inner sparse quilting of each several part freely stacks between part in each.This anti-stabbing lining weight per square meter is 4.3kg/m
2, thickness is 14.0mm.According to mensuration, anti-stab performance meets GA68-2003 " stab-resistance body armor " standard, and can reach NIJ0115.00 high-energy level degree of protection one-level.
The manufacture method of described anti-stabbing lining comprises the steps: that it is that the ultrahigh molecular weight polyethylene yarn of 600D is a raw material that a. adopts fineness, weaves after adding 80 twists for every meter, and obtaining weaving density is the low twist high density woven fabric of 140 * 140/10cm.B. the woven fabric that step a is obtained carries out the coating processing, and coating particle is the aluminium oxide of particle diameter 61 μ m, mixes by weight 2: 1 with the PUA complex emulsions, and coating layer thickness is 0.2mm.C. the coating machine fabric, coating machine fabric and nonwoven, no latitude cloth are not compound, the inner sparse quilting of each several part freely stacks between each several part.
The composite anti stinging face fabric in flexible light weight of embodiment 1-3,22～23 layers of total numbers of plies, weight 4～4.2kg/m
2, thickness is at 13.2～14.7mm.The anti-stabbing lining of prior art will reach same anti-stab performance, and the UHMWPE yarn of 1000D, the woven fabric of weaving density 80 * 80/10cm need 19 layers, and weight is 12kg/m
2, thickness is 21mm; Low twist high density woven fabric of the present invention needs 33 layers, and weight is 5.4kg/m
2, thickness is 12.5mm.Show that the present invention has significantly reduced the weight of anti-stabbing lining.
Claims (5)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB2005100269076A CN1305667C (en) | 2005-06-20 | 2005-06-20 | Composite anti stinging face fabric in flexible light weight, and fabricating method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB2005100269076A CN1305667C (en) | 2005-06-20 | 2005-06-20 | Composite anti stinging face fabric in flexible light weight, and fabricating method |
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| Publication Number | Publication Date |
|---|---|
| CN1727178A true CN1727178A (en) | 2006-02-01 |
| CN1305667C CN1305667C (en) | 2007-03-21 |
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| Application Number | Title | Priority Date | Filing Date |
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| CNB2005100269076A Expired - Fee Related CN1305667C (en) | 2005-06-20 | 2005-06-20 | Composite anti stinging face fabric in flexible light weight, and fabricating method |
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Cited By (13)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101082182B (en) * | 2007-06-29 | 2010-05-19 | 东华大学 | Preparation of shell micropowder reinforced ultra-high molecular weight polyethylene fiber composite non-weft fabric |
| CN101871748A (en) * | 2010-04-20 | 2010-10-27 | 深圳航天科技创新研究院 | Soft stab-proof/bulletproof material |
| CN101936684A (en) * | 2010-07-13 | 2011-01-05 | 北京同益中特种纤维技术开发有限公司 | Thorn-proof composite material and preparation method thereof |
| CN101953518A (en) * | 2010-08-19 | 2011-01-26 | 东华大学 | Method for manufacturing knitted soft composite stabproof vest fabric |
| CN102090741A (en) * | 2010-11-30 | 2011-06-15 | 吴江市凌志纺织有限公司 | Flexible puncture-proof composite plus material |
| CN102220688A (en) * | 2011-05-13 | 2011-10-19 | 东华大学 | Three dimensional orthogonal woven fabric stab-resistant material and preparation method thereof |
| CN102788531A (en) * | 2011-05-18 | 2012-11-21 | 上海斯瑞聚合体科技有限公司 | Bulletproof stab-proof protective clothing |
| CN102963078A (en) * | 2010-09-03 | 2013-03-13 | 刘利钊 | Multifunctional fabric with multiple fiber layers arranged and combined according to rule and manufacturing method |
| CN105411048A (en) * | 2015-12-30 | 2016-03-23 | 复旦大学附属上海市第五人民医院 | Anti-stab medical working overcoat |
| CN109099769A (en) * | 2017-06-20 | 2018-12-28 | 南京新莱尔材料科技有限公司 | A kind of anti-stab ballistic protective clothing of high-strength light and its manufacturing method |
| CN110537745A (en) * | 2018-05-28 | 2019-12-06 | 中国科学院宁波材料技术与工程研究所 | A kind of anti-stab clothing and preparation method thereof |
| CN110588094A (en) * | 2019-09-27 | 2019-12-20 | 东华大学 | Waste fiber and fabric and inorganic particle four-layer fusion-casting composite stab-proof sheet and its preparation method and application |
| CN110771968A (en) * | 2019-10-23 | 2020-02-11 | 湖北智盾卫士科技股份有限公司 | Prevent stinging, prevent cutting wearing equipment |
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| US8853105B2 (en) | 2007-12-20 | 2014-10-07 | Honeywell International Inc. | Helmets for protection against rifle bullets |
| CN101397715B (en) * | 2008-10-30 | 2012-07-11 | 宁波大成新材料股份有限公司 | Technology for producing ultra-high strong fiber anti-cutting gloves |
| CN101845758B (en) * | 2010-04-16 | 2013-05-15 | 江苏安格特新材料科技有限公司 | Processing technique for longitude and latitude overlapped non-weaving compound material |
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| CN2078976U (en) * | 1990-12-14 | 1991-06-19 | 北京四通集团公司 | High-strength light composite anti-murder garment |
| CN2092736U (en) * | 1991-05-03 | 1992-01-08 | 王越 | Safeguard cloths |
| CN2110847U (en) * | 1991-10-22 | 1992-07-22 | 张克勤 | Stab-proof clothes |
| CN2204506Y (en) * | 1994-11-07 | 1995-08-09 | 星河机器人技术开发公司 | High-strength lightweight composite safety clothing |
| GB2319988A (en) * | 1996-12-04 | 1998-06-10 | Tba Industrial Products Ltd | Industrial Fabrics |
| CN1133539C (en) * | 1999-09-10 | 2004-01-07 | 陈植芝 | Three layered structure type textile fabric |
| CN2394778Y (en) * | 1999-09-29 | 2000-09-06 | 韩雪龙 | Structure improved material |
| CN2637163Y (en) * | 2003-03-25 | 2004-09-01 | 谢嘉怡 | quilting laminated fabric |
| CN2633790Y (en) * | 2003-07-09 | 2004-08-18 | 刘广云 | Layered composite fabric |
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2005
- 2005-06-20 CN CNB2005100269076A patent/CN1305667C/en not_active Expired - Fee Related
Cited By (15)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101082182B (en) * | 2007-06-29 | 2010-05-19 | 东华大学 | Preparation of shell micropowder reinforced ultra-high molecular weight polyethylene fiber composite non-weft fabric |
| CN101871748A (en) * | 2010-04-20 | 2010-10-27 | 深圳航天科技创新研究院 | Soft stab-proof/bulletproof material |
| CN101936684B (en) * | 2010-07-13 | 2013-05-01 | 北京同益中特种纤维技术开发有限公司 | Thorn-proof composite material and preparation method thereof |
| CN101936684A (en) * | 2010-07-13 | 2011-01-05 | 北京同益中特种纤维技术开发有限公司 | Thorn-proof composite material and preparation method thereof |
| CN101953518A (en) * | 2010-08-19 | 2011-01-26 | 东华大学 | Method for manufacturing knitted soft composite stabproof vest fabric |
| CN102963078A (en) * | 2010-09-03 | 2013-03-13 | 刘利钊 | Multifunctional fabric with multiple fiber layers arranged and combined according to rule and manufacturing method |
| CN102090741A (en) * | 2010-11-30 | 2011-06-15 | 吴江市凌志纺织有限公司 | Flexible puncture-proof composite plus material |
| CN102220688A (en) * | 2011-05-13 | 2011-10-19 | 东华大学 | Three dimensional orthogonal woven fabric stab-resistant material and preparation method thereof |
| CN102788531A (en) * | 2011-05-18 | 2012-11-21 | 上海斯瑞聚合体科技有限公司 | Bulletproof stab-proof protective clothing |
| CN105411048A (en) * | 2015-12-30 | 2016-03-23 | 复旦大学附属上海市第五人民医院 | Anti-stab medical working overcoat |
| CN109099769A (en) * | 2017-06-20 | 2018-12-28 | 南京新莱尔材料科技有限公司 | A kind of anti-stab ballistic protective clothing of high-strength light and its manufacturing method |
| CN110537745A (en) * | 2018-05-28 | 2019-12-06 | 中国科学院宁波材料技术与工程研究所 | A kind of anti-stab clothing and preparation method thereof |
| CN110588094A (en) * | 2019-09-27 | 2019-12-20 | 东华大学 | Waste fiber and fabric and inorganic particle four-layer fusion-casting composite stab-proof sheet and its preparation method and application |
| CN110588094B (en) * | 2019-09-27 | 2021-09-07 | 东华大学 | Four-layer fusion-casting composite stab-proof sheet of waste fibers, fabrics and inorganic particles, and preparation method and use thereof |
| CN110771968A (en) * | 2019-10-23 | 2020-02-11 | 湖北智盾卫士科技股份有限公司 | Prevent stinging, prevent cutting wearing equipment |
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Assignee: Jiangsu Hongye Machinery Co., Ltd. Assignor: Donghua University Contract fulfillment period: 2008.5.6 to 2013.5.5 contract change Contract record no.: 2008990000488 Denomination of invention: Composite anti stinging face fabric in flexible light weight, and fabricating method Granted publication date: 20070321 License type: Exclusive license Record date: 2008.9.24 |
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Assignee: Shanghai Jiale Co., Ltd. Assignor: Donghua University Contract fulfillment period: 2009.11.18 to 2014.11.17 contract change Contract record no.: 2009310000301 Denomination of invention: Composite anti stinging face fabric in flexible light weight, and fabricating method Granted publication date: 20070321 License type: Exclusive license Record date: 20091123 |
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