CN1663403A - A dehydration method for keeping the color, shape and taste of fruits and vegetables - Google Patents
A dehydration method for keeping the color, shape and taste of fruits and vegetables Download PDFInfo
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- CN1663403A CN1663403A CN 200510049061 CN200510049061A CN1663403A CN 1663403 A CN1663403 A CN 1663403A CN 200510049061 CN200510049061 CN 200510049061 CN 200510049061 A CN200510049061 A CN 200510049061A CN 1663403 A CN1663403 A CN 1663403A
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Landscapes
- Preparation Of Fruits And Vegetables (AREA)
- Storage Of Fruits Or Vegetables (AREA)
Abstract
The present invention relates to a dewater method for fruit and vegetable. The process is that selecting fresh fruit and vegetable, dipping in water contained potassium permanganate 0.1~0.2% or salt 1.0~1.5% for 1~5 minutes; after cleaning with clear water at once and draining, first holding 1~2 hours at 2 deg.C~4 deg.C, then deep freezing to -18 deg.C~-16 deg.C within 30 minutes, continuing to cool down to -24 deg.C~-20 deg.C; dewatering slowly and drying for frozen fruit and vegetable, with rate of heat rise1~3.5 deg.C/h to water content 2~8%, taking vacuum tightness in packets. The entire process adds no antiseptic, and needs no scald, bleach, cooking, coronizing or non-pressure treatment, which makes all keeps color, appear and smell of fruit and vegetable after warehousing more than 10 months, fit to astronauts, army based on sea, special operation staff and as purified nutriments for tourism or leisure, and pioneers new way to make use, storage and deep processing for fruit and vegetable.
Description
Technical field
The present invention relates to the method for fruits and vegetables ' dehydration, especially keep look, shape, the various fruits and vegetables ' dehydration method of flavor.
Background technology
Water content such as tomato, strawberry and red bayberry are at the fruits and vegetables more than 80～90% (product), (strawberry is the highest to contain a large amount of vitamin Cs, content is apple, grape 7～10 times), can promote the formation of cytoplasm in the body tissue, keep the normal function of tooth, bone, blood vessel, muscle and promote wound healing, help the formation of antibody, thereby promote people's resistivity; Contain in addition carrotene, vitamin B1 vitamin B2, niacin, organic acid, fructose, glucose, protein, fat, iron, calcium, phosphorus etc.Above-mentioned fruits and vegetables (product) easily cause mechanical damage in harvesting, storage, transportation, be more conducive to the intrusion of microorganism, cause rotten.Under the normal temperature situation, place and just began variable color, spoiled in 1-3 days, be difficult to preservation and freshness (red bayberry pluck the same day will variable color).Because the weakness of preservation and freshness link seriously restricts its industrialized development, and bring immeasurable economic loss for the orchard worker.Therefore, this class fruits and vegetables (product) preservation and freshness and deep process technology research are seemed particularly important.Aspect storage: with the U.S., Canada, Australia and Japan for.Preservation method commonly used both at home and abroad has (selecting for use under the storage tolerance kind precondition): medicine fresh-keeping (0.05% sorb acidleach fruit, Peracetic acid be stifling handles, phytic acid soaks that fruit is fresh-keeping, sulfur dioxide treatment etc.), cold storing and fresh-keeping, air conditioned storage, plastic film packaging, reduced pressure treatment fresh-keeping method, low temperature and high relative humidity cold storing and fresh-keeping method and fruits and vegetables (product) coating-film fresh-keeping etc. are arranged.If various with the look, shape, the flavor that keep product is standard, the said method weak point is: the retention time is short, and its Chinese traditional medicine or coating-film fresh-keeping had only for one to three week, but is the edible the deuce to pay of cleaning that brings.And can keep for one to several months with deepfreeze, but present refrigerating equipment costliness, prolongation in time, standing charges also will be multiplied; Aspect processing: up to now, numerous food product processing industry both domestic and external, still utilize and produce the busy season, be processed into goods such as beverage, can, jam, fruit powder, jelly, fruit juice, vegetable juice and dehydrated vegetables, but in the process, be through broken, thermophilic digestion, even manufactured goods will add anticorrisive agent, not only heavy damage the original color and lusters of fruits and vegetables (product), shape and taste, what is more important makes that peculiar nutritional resource in the fruits and vegetables (product)---vitamin C is subjected to very big destruction.
Summary of the invention
The purpose of this invention is to provide a kind of any anticorrisive agent and do not need high temperature high pressure process of not adding, can keep fruits and vegetables look, shape, the various dewatering of flavor for a long time.
Maintenance fruits and vegetables look of the present invention, shape, the various dewatering of flavor, its step is as follows:
1) chooses fresh fruit of vegetables, soaked 1～5 minute with 0.1～0.2% potassium permanganate or 1.0～1.5% saline solutions, after clear water washes, drains away the water immediately, it is put in metal dish, add in the dish or not with protective agent, in 2～4 ℃ keep 1～2 hour after, carry out freezing, make fruits and vegetables temperature in 30 minutes reduce to-16～-18 ℃ rapidly, make temperature continue to reduce to-20～-24 ℃ again;
2) fruits and vegetables after will freezing are in slowly dehydration and dry of low-temperature freeze-drying machine, and dry heating rate is 1～3.5 ℃/hour, is dried to water content 2～8%, vacuum sealed package.
Above-mentioned said protective agent can be 50～70% fresh milk, or the Normal juice soya-bean milk, or 5～10% the solubility cornstarch aqueous solution or water.
The fruit and vegetable product color and luster is more bright-coloured, smell is stronger in order to make, and usually, in the process of dehydrating, can be chosen in following three temperature sections and be incubated: temperature rises to-10～-8 ℃, is incubated 3-5 hour; Temperature rises to-6～-5 ℃, is incubated 3～5 hours; Temperature rises to 15～20 ℃, is incubated 3～5 hours.
Beneficial effect of the present invention is:
1. whole process does not need blanching and thermophilic digestion, do not destroy the nutriment of fruits and vegetables (product), do not add any anticorrisive agent, look, shape, the flavor that can remain fruits and vegetables (product) are intact, be beneficial to the high standard processing of modern organic food, improve fruits and vegetables (product) crudy;
2. because the inventive method does not need blanching, boiling and high temperature high pressure process, therefore compare with the quick-frozen dewatering process of present employing, the present invention can keep the original nutriment of fruit to greatest extent; Dehydrate with routine and to compare, the present invention adopt quick freezing and slowly dehydration can make to dry that fruits and vegetables (product) combinations color and lustre is more bright-coloured, smell is stronger, and then significantly improved the exterior quality of look, shape, flavor.
3. fruits and vegetables (product) dehydration back weight almost is original 1/9, and light weight is convenient to transportation; Water content is low, packs storage tolerance; Can deposit under the normal temperature more than 10 months, can ensure the four seasons supply of product.
4. the inventive method goods can be eaten raw, also can be used as the fresh fruit powder that cake, beverage and instant nutrient fast-food are used, and have the strong appetite of fruits and vegetables (product) look, shape, flavor.Therefore, product of the present invention is suitable as the refining nutrient fruit and vegetable (product) of astronaut, army stationed on the island, job that requires special skills personnel and tourism and leisure, is convenient to carry.
5. the inventive method is fit to fruits and vegetables such as little tomato, red bayberry, strawberry, grape, Kiwi berry, not only for these class fruits and vegetables (product) eat, storage and deep working method have been opened up new approach, and then also can drive further developing of its plant husbandry.
The specific embodiment
Embodiment 1
1. material: little tomato (Japanese red cherry, market is on sale); Red bayberry (market is on sale for blue or green field red bayberry, Qingtian county, Zhejiang province native breed); Strawberry (Feng Xiang, the margin township works as real estate under the Jiande of Zhejiang).
2. low-temperature freeze-drying machine adopts U.S. VirTis---the full-automatic low temperature vacuum drier of 12SL type.
3. the present invention adopts the condition factor of low temperature dewatering as follows, and wherein different types of fruit (factors A) three levels are: Japanese little tomato (A
1), red bayberry (A
2) and strawberry (A
3); Protective agent (factor B) three levels are: not with protective agent (B
1), clear water (B
2) and 50% plain chocolate (B
3); Heating rate (factor C) three levels are: 1.5 ℃ of/hour (C
1), 2.5 ℃ of/hour (C
2) and 3.5 ℃ of/hour (C
3); Temperature retention time (factor D) three levels are: 1 hour (D
1), 2 hours (D
2) and 3 hours (D
3).More than each factor obtain nine combined treatment test L
9(3
4), every processing repeats 3 times.
4. procedure of processing: select a shape complete, do not have go mouldy, AT fresh fruit 1200g, soaked 1～5 minute with 0.1～0.2% potassium permanganate or 1.0～1.5% saline solutions earlier, clean repeatedly with clear water immediately, after draining the water, be put in the stainless steel disc, respectively with protective agent 1500ml, kept 1～2 hour prior to 2～4 ℃, place refrigerator then, in 30 minutes, make sample temperature reach-16～-18 ℃ rapidly, make temperature continue to reduce to-20 ℃ again; Freezing fruits and vegetables dish is placed on the dividing plate of VirTis---12SL type low temperature vacuum drier, dehydrate.The freeze drying program is by the heating rate (factor C) of experimental design, and when temperature rose to-10 ℃ ,-5 ℃ and 15 ℃ of three temperature sections by-20 ℃, each temperature section all had temperature retention time (factor D).This experiment is a comprehensive distinguishing with total score value of fruit look, fruit shape, water content aggregate result: what the fruit color and luster was normal, shape is complete is more than 6 minutes, and fruit deformation is little and what fade is below 6 minutes; Water content deducts the poor of measured result gained with 10, its result such as table 1.
Table 1. different condition dehydrates the influence to fruit look shape flavor
| Multifactor processing | Fruit shape | The fruit look | Water content | Total score value |
| ????A 1B 1C 1D 1 | ????5 | ????9 | ????6 | ????20 |
| ????A 1B 2C 2D 2 | ????7 | ????8 | ????3 | ????18 |
| ????A 1B 3C 3D 3 | ????7 | ????7 | ????4 | ????18 |
| ????A 2B 1C 2D 3 | ????7 | ????9 | ????7 | ????23 |
| ????A 2B 2C 3D 1 | ????9 | ????8 | ????2 | ????19 |
| ????A 2B 3C 1D 2 | ????9 | ????8 | ????4 | ????21 |
| ????A 3B 1C 3D 2 | ????8 | ????10 | ????6 | ????24 |
| ????A 3B 2C 1D 3 | ????10 | ????9 | ????8 | ????27 |
| ????A 3B 3C 2D 1 | ????10 | ????9 | ????5 | ????24 |
Experimental result shows, influences goods look, shape, the various condition that the dehydrates factor of flavor, is followed successively by: fruit kind＞heating rate＞temperature retention time＞protective agent; The fruit kind is best with the strawberry effect, mainly is that strawberry self contains a large amount of fibers, secondly is red bayberry, and relatively poor with tomato; Heating rate and temperature retention time, slow with speed, temperature retention time length is best to the sample drying effect; Protective agent influence factor minimum.Experimental result is thought, the strawberry drying is more not favourable to making a concentrated effort to finish goods on the contrary with protective agent.Under this experiment condition, advantage is combined as: get strawberry fruit, be 3 hours, do not add (or interpolation) protective agent with 1.5 ℃/hour of heating rates, stage insulation, all can obtain to keep fruit look, shape, the various dehydrated products of flavor.
Embodiment 2
Select firm harvesting, AT fresh strawberry fruit 4800kg, in 1.5% saline solution, soaked 5 minutes, clean repeatedly with clear water immediately, after draining away the water, divide equally four parts, put in four stainless steel discs (every dish 1200kg) and place 2～4 ℃ of refrigerators to keep 1～2 hour, under-20～-24 ℃, be refrigerated to the fruit central temperature more rapidly and reach-16～-18 ℃, (every plate one dish) dehydrates on the dividing plate of VirTis---12SL type low temperature vacuum drier.Making heating rate is 1.5 hours/1 ℃, and when being warming up to-10 ℃ ,-5 ℃ and 15 ℃ of three temperature sections, every section temperature retention time is no less than 3 hours, and temperature retention time is beneficial to that article are in is interim dry, avoids the too fast fruit appearance that causes of dewatering speed to change.Article water content when making dry the end is 5%.Take out sample immediately vacuum preservation in closed container.This processing method is not added any anticorrisive agent, and normal temperature keeps down being no less than ten months.
Embodiment 3
Choose new arbutus 4000kg; in 0.1% liquor potassic permanganate, soaked 2～3 minutes; clean repeatedly with clear water immediately; after draining away the water; divide equally four parts; put by in four stainless steel discs (1000kg/ dish); after interpolation water is made protective agent (800ml/ dish) in the dish; place in 2～4 ℃ of refrigerators and kept 1～2 hour; under-20～-24 ℃, be refrigerated to the fruit central temperature more rapidly and reach-16～-18 ℃; on the dividing plate of VirTis---12SL type low temperature vacuum drier (every plate one dish); dehydrate, establishing heating rate is 1.6 hours/1 ℃, is warming up to-10 ℃; when-5 ℃ and 15 ℃ of three temperature sections; every section temperature retention time is no less than 3.5 hours, and the article water content when making dry the end is 5%.Take out sample immediately vacuum preservation in closed container.This processing method is not added any anticorrisive agent, and normal temperature keeps down being no less than eight months.
Embodiment 4
Choose fresh little tomato 6000kg; in 0.1% liquor potassic permanganate, soaked 2～3 minutes; clean repeatedly with clear water immediately; divide equally four parts after draining away the water; put by in four stainless steel discs (1500kg/ dish); after adding 50% milk protective agent (1200ml/ dish) in the dish; place in 2～4 ℃ of refrigerators and kept 2～3 hours; again in the foamed plastics incubator with liquid nitrogen spraying (every dish adds liquid nitrogen 500ml); sample quick freezing to fruit central temperature is reached below-16～-18 ℃; take out the pre-freeze dish and place on the dividing plate of VirTis---12SL type low temperature vacuum drier (every plate one dish), dehydrate.If heating rate is 1.6 hours/1 ℃, when being warming up to-10 ℃ ,-5 ℃ and 15 ℃ of three temperature sections, every section temperature retention time is no less than 3.5 hours, and the article water content when making dry the end is 7%.Take out sample immediately vacuum preservation in closed container.This processing method is not added any anticorrisive agent, and normal temperature keeps down being no less than six months.
Claims (8)
1. one kind keeps fruits and vegetables look, shape, the various dewatering of flavor, and its step is as follows:
1) chooses fresh fruit of vegetables, soaked 1～5 minute with 0.1～0.2% potassium permanganate or 1.0～1.5% saline solutions, after clear water washes, drains away the water immediately, it is put in metal dish, add in the dish or not with protective agent, in 2～4 ℃ keep 1～2 hour after, carry out freezing, make fruits and vegetables temperature in 30 minutes reduce to-16～-18 ℃ rapidly, make temperature continue to reduce to-20～-24 ℃ again;
2) fruits and vegetables after will freezing are in slowly dehydration and dry of low-temperature freeze-drying machine, and dry heating rate is 1～3.5 ℃/hour, is dried to water content 2～8%, vacuum sealed package.
2. maintenance fruits and vegetables look according to claim 1, shape, the various dewatering of flavor is characterized in that said protective agent is 50～70% fresh milk, or the Normal juice soya-bean milk, or 5～10% the solubility cornstarch aqueous solution or water.
3. maintenance fruits and vegetables look according to claim 1, shape, the various dewatering of flavor is characterized in that step 1) is said freezing for adopting refrigerator or freezer to freeze, or freeze with liquid nitrogen spraying.
4. maintenance fruits and vegetables look according to claim 1, shape, the various dewatering of flavor is characterized in that being warming up to-10～-8 ℃ when drying, are incubated 3-5 hour.
5. fresh fruit, vegetable ice tea preparation method according to claim 1 is characterized in that being warming up to-6～-5 ℃ when drying, is incubated 3-5 hour.
6. fresh fruit, vegetable ice tea preparation method according to claim 1 is characterized in that being warming up to 15～20 ℃ when drying, is incubated 3-5 hour.
7. maintenance fruits and vegetables look according to claim 1, shape, the various dewatering of flavor is characterized in that low-temperature freeze-drying machine is full-automatic low temperature vacuum drier.
8. maintenance fruits and vegetables look according to claim 1, shape, the various dewatering of flavor is characterized in that said fruits and vegetables are little tomato, red bayberry, strawberry, grape or Kiwi berry.
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| CN 200510049061 CN1286384C (en) | 2005-02-05 | 2005-02-05 | Dehydrating method with color, shape and taste keeping functions for fruit and vegetable |
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| CN 200510049061 CN1286384C (en) | 2005-02-05 | 2005-02-05 | Dehydrating method with color, shape and taste keeping functions for fruit and vegetable |
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| CN1663403A true CN1663403A (en) | 2005-09-07 |
| CN1286384C CN1286384C (en) | 2006-11-29 |
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| CN102405959A (en) * | 2011-12-02 | 2012-04-11 | 祥云县龙云经贸有限公司 | Method for making hot-air dried quick-frozen tomatoes |
| CN103284084A (en) * | 2012-02-24 | 2013-09-11 | 中科云健康科技(天津)有限公司 | Dried strawberry product with high SOD enzyme activity and its preparation method |
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| CN103549312A (en) * | 2013-10-31 | 2014-02-05 | 福建省农业科学院果树研究所 | Freeze-dried waxberry flesh and processing technology thereof |
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| CN105831382A (en) * | 2016-05-30 | 2016-08-10 | 胥洪 | Deep-frozen dried strawberry and production process thereof |
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| CN107581334A (en) * | 2017-09-08 | 2018-01-16 | 青岛鼎康颐食品有限公司 | Strawberry chocolate cream and preparation method thereof |
| CN107996782A (en) * | 2017-12-26 | 2018-05-08 | 临泉县坤达食品有限公司 | A kind of dehydrated vegetables tea bag and preparation method thereof |
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| CN108991097A (en) * | 2018-07-11 | 2018-12-14 | 兴佳实业(河源)有限公司 | A kind of Dehydrated Vegetable Processing technique |
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| CN103284084A (en) * | 2012-02-24 | 2013-09-11 | 中科云健康科技(天津)有限公司 | Dried strawberry product with high SOD enzyme activity and its preparation method |
| CN103461905A (en) * | 2013-09-10 | 2013-12-25 | 兴化市绿禾食品有限公司 | Processing method of dehydrated carrots |
| CN103461905B (en) * | 2013-09-10 | 2014-11-26 | 兴化市绿禾食品有限公司 | Processing method of dehydrated carrots |
| CN103549312A (en) * | 2013-10-31 | 2014-02-05 | 福建省农业科学院果树研究所 | Freeze-dried waxberry flesh and processing technology thereof |
| CN103548987A (en) * | 2013-10-31 | 2014-02-05 | 福建省农业科学院果树研究所 | Processing method for preventing freeze-dried waxberry flesh from falling off |
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| CN105831382A (en) * | 2016-05-30 | 2016-08-10 | 胥洪 | Deep-frozen dried strawberry and production process thereof |
| CN106901267A (en) * | 2017-02-08 | 2017-06-30 | 徐州工程学院 | A kind of dry processing technology of fruits and vegetables ' dehydration |
| US10820603B2 (en) | 2017-06-19 | 2020-11-03 | Marija Djekic-Ivankovic | Prune-based nutrient-rich materials and related processes |
| CN107581334A (en) * | 2017-09-08 | 2018-01-16 | 青岛鼎康颐食品有限公司 | Strawberry chocolate cream and preparation method thereof |
| CN107996782A (en) * | 2017-12-26 | 2018-05-08 | 临泉县坤达食品有限公司 | A kind of dehydrated vegetables tea bag and preparation method thereof |
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