CN1662133A - Electronic component mounting device - Google Patents
Electronic component mounting device Download PDFInfo
- Publication number
- CN1662133A CN1662133A CN 200510051027 CN200510051027A CN1662133A CN 1662133 A CN1662133 A CN 1662133A CN 200510051027 CN200510051027 CN 200510051027 CN 200510051027 A CN200510051027 A CN 200510051027A CN 1662133 A CN1662133 A CN 1662133A
- Authority
- CN
- China
- Prior art keywords
- substrate
- unit
- electronic component
- head
- head unit
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 239000000758 substrate Substances 0.000 claims abstract description 218
- 230000007246 mechanism Effects 0.000 claims abstract description 58
- 238000009434 installation Methods 0.000 claims description 12
- 230000009471 action Effects 0.000 claims description 10
- 230000032258 transport Effects 0.000 description 13
- 238000011144 upstream manufacturing Methods 0.000 description 11
- 238000000034 method Methods 0.000 description 7
- 230000007723 transport mechanism Effects 0.000 description 7
- 230000008569 process Effects 0.000 description 6
- 238000010586 diagram Methods 0.000 description 2
- 239000003990 capacitor Substances 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
Images
Landscapes
- Supply And Installment Of Electrical Components (AREA)
Abstract
Description
技术领域technical field
本发明涉及一种相对基板将电子部件定位在规定位置并进行安装的电子部件安装装置。The present invention relates to an electronic component mounting device for positioning and mounting electronic components at predetermined positions with respect to a substrate.
背景技术Background technique
[专利文献1]特开2003-243894号公报[Patent Document 1] JP-A-2003-243894
在以往的电子部件安装装置中,具有:基板搬送单元,其沿规定方向进行基板搬送;基板保持部,其设置在基板搬送路径的途中;2个导向架,其跨越基板搬送路径沿其正交方向设置。并且,还具有:用于吸附沿各导向架搬送的基板的头单元;使导向架沿基板搬送方向移动的导向移动机构;和隔着基板搬送路径分别配置在基板搬送路径两侧的供给各种电子部件的电子部件供给单元(例如,参照专利文献1)。In the conventional electronic component mounting apparatus, there are: a substrate conveying unit that conveys the substrate in a predetermined direction; a substrate holding unit that is installed in the middle of the substrate conveying path; Orientation settings. In addition, it also has: a head unit for sucking the substrate conveyed along each guide frame; a guide moving mechanism for moving the guide frame along the substrate conveying direction; An electronic component supply unit of an electronic component (for example, refer to Patent Document 1).
而且,上述各电子部件供给单元由沿基板搬送方向排列配设的多个电子部件进料装置构成,两侧的电子部件供给单元都划分为向一个导向架的头单元交接电子部件的区域、和向另一个头单元交接电子部件的区域。Moreover, each of the above-mentioned electronic component supply units is composed of a plurality of electronic component feeding devices arranged in a row along the substrate conveying direction, and the electronic component supply units on both sides are divided into areas for delivering electronic components to the head unit of one guide frame, and The area where electronic components are handed over to another head unit.
并且,在电子部件的安装作业中,首先,利用基板搬送单元进行基板搬送,并保持在基板保持部上。然后,通过各导向架的移动和沿着导向架的头单元的移动,各头单元在规定的各电子部件进料装置和基板间进行往复运动,从而进行电子部件的安装。In addition, in the mounting operation of the electronic component, first, the substrate is conveyed by the substrate conveying unit, and held on the substrate holding portion. Then, through the movement of each guide frame and the movement of the head unit along the guide frame, each head unit reciprocates between each predetermined electronic component feeding device and the substrate, thereby mounting the electronic component.
上述以往的电子部件安装装置通过在各导向架的相互相对面侧配置头单元,实现搬送方向上的头单元的移动行程的缩小化,并通过安装作业的迅速化实现作业的高效率化。In the above-mentioned conventional electronic component mounting apparatus, head units are disposed on opposite sides of the respective guide frames, thereby reducing the movement stroke of the head unit in the conveyance direction and improving work efficiency by speeding up mounting work.
而且,在一个头单元对基板进行安装期间,另一个头单元利用电子部件供给单元进行电子部件的接收,通过交替进行安装动作的控制实现作业效率的进一步提高。Furthermore, while one head unit is mounting the substrate, the other head unit receives the electronic components by the electronic component supply unit, and the control of the mounting operation is alternately performed to further improve work efficiency.
但是,在上述动作控制中,当一个头单元的安装时间比另一个头单元的电子部件接收时间长时,另一个头单元产生等待时间,存在其安装作业的高效率化不充分的问题。However, in the operation control described above, if the mounting time of one head unit is longer than the electronic component receiving time of the other head unit, the other head unit generates a waiting time, and there is a problem that the efficiency of the mounting work is insufficient.
发明内容Contents of the invention
本发明的目的在于提高安装作业的效率。The object of the present invention is to improve the efficiency of installation work.
发明1具有:搬送单元,其沿规定方向搬送被进行电子部件安装的基板;基板保持单元,其设在搬送单元的搬送路径的途中,用于进行电子部件的安装作业;头单元,其可以保持和释放电子部件;头单元用的导向架,其跨越搬送路径沿相对基板搬送方向交叉的方向设置。并且,还具有:进行沿该导向架的头单元的移动定位的第一定位机构;使导向架移动进行沿搬送方向的头单元的移动定位的第二定位机构;对头单元供给各种电子部件的电子部件供给单元;进行电子部件相对基板的安装动作控制的动作控制单元。而且,采用如下结构:基板保持单元和第一定位机构都沿搬送路径各设置两个,并且在各定位机构的导向架的相互相对面侧配置各自的头单元,动作控制单元进行如下的控制:由一个导向架支撑的头单元和由另一个导向架支撑的头单元只对由相互不同的基板保持单元保持的基板进行安装动作。Invention 1 includes: a transport unit that transports a substrate on which electronic components are mounted in a predetermined direction; a substrate holding unit that is provided in the middle of a transport path of the transport unit for mounting electronic components; and a head unit that can hold and release electronic components; a guide frame for the head unit, which is provided across the conveyance path in a direction intersecting with the substrate conveyance direction. In addition, it also has: a first positioning mechanism for moving and positioning the head unit along the guide frame; a second positioning mechanism for moving the guide frame to move and position the head unit in the conveying direction; and a mechanism for supplying various electronic components to the head unit. An electronic component supply unit; an operation control unit that controls the mounting operation of the electronic component on the substrate. Moreover, the following structure is adopted: two substrate holding units and two first positioning mechanisms are respectively provided along the conveying path, and respective head units are arranged on the sides of the guide frames of each positioning mechanism facing each other, and the motion control unit performs the following control: The head unit supported by one guide frame and the head unit supported by the other guide frame only perform mounting operations on substrates held by mutually different substrate holding units.
在上述结构中,通过搬送单元将两块基板分别搬送到基板保持部进行保持。并且,通过第一和第二定位机构的协作,各头单元从电子部件供给单元进行电子部件的接收,并且只对保持在预先决定的任意一个基板保持部上的基板进行电子部件的安装作业。In the above configuration, the two substrates are respectively conveyed to and held by the substrate holding portion by the conveying unit. In addition, each head unit receives electronic components from the electronic component supply unit through the cooperation of the first and second positioning mechanisms, and mounts the electronic components only on the substrate held on any one of the predetermined substrate holding parts.
像这样由于各头单元按导向架决定了对哪个基板保持部的基板进行安装作业,所以不会像对一个基板用两个头单元进行安装时那样为了避免干扰而产生等待时间。另一方面,虽然对每块基板的单位时间的电子部件安装数,在两个头单元交替进行安装的情况下可能会更多,但是在本发明的结构中,由于对两块基板同时进行安装作业,所以对每两块基板的每单位时间内的电子部件安装数超出利用两个头单元交替进行安装的情况。In this way, since each head unit determines which board of the board holding part to mount the board according to the guide frame, there is no waiting time for avoiding interference as when two head units are used to mount one board. On the other hand, although the number of electronic components per unit time per substrate may be more when two head units are alternately mounted, in the structure of the present invention, since the mounting work is performed on two substrates at the same time , so the number of electronic components mounted per unit time per two substrates exceeds the case where two head units are alternately mounted.
发明2具有与发明1所述的发明相同的结构,并且采用如下结构:动作控制单元进行如下的动作控制:将用一个基板保持单元进行了安装作业的基板搬出而不由另一个基板保持单元再次保持。Invention 2 has the same structure as the invention described in Invention 1, and adopts a structure in which an operation control unit performs operation control of carrying out a substrate on which a mounting operation has been performed by one substrate holding unit without being held again by another substrate holding unit. .
在上述结构中,搬入两块基板,分别在各基板保持部进行安装作业后,一起搬出。In the above configuration, two boards are carried in, mounted on the respective board holding parts, and then carried out together.
发明3具有与发明1所述的发明相同的结构,并且采用如下结构:动作控制单元进行如下的动作控制:在对一个基板用两个基板保持部进行安装动作后,搬出该基板。Invention 3 has the same structure as the invention described in Invention 1, and adopts a structure in which the operation control unit performs operation control of carrying out the substrate after performing the mounting operation on the two substrate holding parts for one substrate.
在上述结构中,当对一个基板,用一个基板保持部进行安装作业后,将其搬送至另一个基板保持部,再进行安装作业。另外,在先行基板移至下一个基板保持部的阶段,对下一个基板用近前的基板保持部进行安装作业,由此可以按顺序连续进行由两个工序组成的安装作业。In the above configuration, after one substrate is mounted on one substrate holding portion, it is transferred to the other substrate holding portion, and then mounted on. In addition, when the preceding substrate is moved to the next substrate holding section, the mounting operation for the next substrate is carried out in the preceding substrate holding section, whereby the mounting operation consisting of two steps can be sequentially and continuously performed.
发明4具有和发明1、2或者3所述的任意一项发明相同的结构,并且采用如下结构:在各导向架上设有多个头单元。Invention 4 has the same structure as any one of Inventions 1, 2, or 3, and adopts a structure in which a plurality of head units are provided on each guide frame.
在上述结构中,每个基板都由多个头单元进行部件安装。In the above structure, each substrate is component-mounted by a plurality of head units.
发明5具有和发明4所述的发明相同的结构,并且采用如下结构:对每个基板保持单元设有使该基板保持单元沿搬送方向移动的基板移动单元。Invention 5 has the same structure as the invention described in Invention 4, and adopts a structure in which a substrate moving unit for moving the substrate holding unit in the transfer direction is provided for each substrate holding unit.
例如,当假定不存在基板移动单元的情况时,在各导向架的多个头单元对一个基板进行部件安装时,当一个头单元为了相对基板进行安装而将导向架在搬送方向上进行定位时,其它的头单元也在搬送方向上被定位于相同位置。因此在这期间,不能去进行电子部件的接收,产生等待时间。For example, when assuming that there is no substrate moving unit, when a plurality of head units of each guide frame mount components on one substrate, when one head unit positions the guide frame in the transport direction for mounting on the substrate, The other head units are also positioned at the same position in the conveyance direction. Therefore, during this period, electronic components cannot be received, resulting in a waiting time.
因此,在上述结构中,为了使任意一个的头单元接收电子部件而将导向架在搬送方向上定位时,利用基板移动单元使基板保持部沿搬送方向移动到规定的位置上,以使其它的头单元能够对基板进行安装作业。这样可以不设等待时间而并行地进行电子部件的接收和安装。Therefore, in the above configuration, when positioning the guide frame in the conveying direction so that any one of the head units receives the electronic component, the substrate moving unit moves the substrate holding portion to a predetermined position in the conveying direction so that the other The head unit can perform mounting work on the substrate. In this way, receiving and mounting of electronic components can be performed in parallel without waiting time.
在发明1中所述的发明中,由于决定了两个头单元对保持在哪个基板保持部上的基板进行安装作业,所以不需要象对一个基板用两个头单元进行安装的情况下那样设置避免干扰的等待时间,并且同时对两块基板进行安装作业。因此,通过提高对两块基板的安装作业效率,结果可以提高连续的基板的安装作业效率。In the invention described in Invention 1, since the two head units are determined on which substrate holding part to mount the substrate, it is not necessary to set up an interference avoidance as in the case of mounting one substrate with two head units. The waiting time, and the installation work on two substrates at the same time. Therefore, by improving the efficiency of mounting work for two substrates, the efficiency of mounting work for consecutive substrates can be improved as a result.
并且,由于共用一个搬送路径设有两个基板保持部,相比于以往的设置两个电子部件安装装置的情况,可以大幅度节省空间。Furthermore, since the two substrate holding parts are provided in common with one conveyance path, compared with the conventional case where two electronic component mounting devices are provided, space can be greatly saved.
另外,由于在两个导向架的相对面相对配置两个头单元,所以与在两个导向架的相同侧面设置头单元的情况相比,由于各头单元间不隔着导向架,相应地可以使头单元间距离相互靠近。并且,与此同时,可以将两个基板保持部靠近配置。因此,可以实现装置整体的小型化。In addition, since the two head units are arranged opposite to each other on the opposite sides of the two guide frames, compared with the case where the head units are provided on the same side of the two guide frames, since the head units are not separated by the guide frames, correspondingly, the head units can be used. The distance between the head units is close to each other. In addition, at the same time, the two substrate holding parts can be arranged close to each other. Therefore, miniaturization of the entire device can be realized.
发明2所述的发明由于将用一个基板保持单元进行了安装作业的基板搬出而无需将其再次保持在另一个基板保持单元上,所以通过该控制可以并行进行独立的两种基板的安装作业。另外,独立的两种基板的安装作业不是指例如将应安装在基板上的电子部件的一部分和其它部分分别进行安装时的具有相互关联的安装作业,而是表示在不同的两种基板上的安装作业。In the invention described in claim 2, since the substrate mounted on one substrate holding unit is carried out without being held again on another substrate holding unit, independent mounting operations of two types of substrates can be performed in parallel by this control. In addition, the mounting work of two independent boards does not mean, for example, the mounting work that is related to each other when a part of the electronic components to be mounted on the board and other parts are separately mounted, but refers to the work on two different boards. Installation work.
发明3所述的发明,由于一个基板被移送到两个基板保持部并由其分别进行安装作业,所以可以按顺序连续执行由两个工序组成的安装作业。因此,可以高效率地进行对多个基板的安装作业。In the invention according to claim 3, since one substrate is transferred to two substrate holding parts and the mounting work is performed therein, the mounting work consisting of two processes can be sequentially and continuously performed. Therefore, mounting work on a plurality of substrates can be efficiently performed.
发明4所述的发明由于对每个基板由多个头单元进行部件安装,所以可以实现作业的进一步高效率化。In the invention described in claim 4, since components are mounted with a plurality of head units per substrate, further efficiency of work can be achieved.
发明5所述的发明利用基板移动单元在定位了导向架的状态下,可以并行进行任意一个头单元的电子部件接收和其它头单元的电子部件安装,可以实现安装作业的进一步高效率化。In the invention described in claim 5, while the guide frame is positioned by the board moving unit, electronic component reception by any one head unit and electronic component mounting by other head units can be performed in parallel, and further efficiency of the mounting work can be realized.
附图说明Description of drawings
图1是本发明的实施方式的电子部件安装装置的立体图。FIG. 1 is a perspective view of an electronic component mounting device according to an embodiment of the present invention.
图2是电子部件安装装置的俯视图。Fig. 2 is a plan view of the electronic component mounting device.
图3是图1所示的头单元的放大立体图。Fig. 3 is an enlarged perspective view of the head unit shown in Fig. 1 .
图4是表示电子部件安装装置的控制系统的方框图。Fig. 4 is a block diagram showing a control system of the electronic component mounting apparatus.
图5是图1所示的基板移动单元的动作说明图。FIG. 5 is an explanatory view showing the operation of the substrate moving unit shown in FIG. 1 .
符号说明Symbol Description
10:电子部件安装装置;21、22:带搬送机构(搬送单元);31、32:基板载物台;40:头单元;51、52:导向架;70:电子部件供给单元;80:动作控制单元;K:基板。10: Electronic component mounting device; 21, 22: Belt transport mechanism (transport unit); 31, 32: Board stage; 40: Head unit; 51, 52: Guide frame; 70: Electronic component supply unit; 80: Action Control unit; K: base plate.
具体实施方式Detailed ways
--实施方式的整体结构----Overall structure of the embodiment--
下面,根据图1至图5对本发明的实施方式的电子部件安装装置10进行说明。图1是电子部件安装装置10的立体图,图2表示俯视图。Next, an electronic
另外,电子部件安装装置10是沿搬送方向搬送基板K、将其固定在基板搬送路径的规定位置上并在该基板K上安装电子部件的装置。In addition, the electronic
在下面的说明中,将基板K的搬送方向定为X轴方向,将与基板K的搬送方向搬送方向大致正交的方向定为Y轴方向(参照图1~图5)。In the following description, the conveyance direction of the substrate K is defined as the X-axis direction, and the direction substantially perpendicular to the conveyance direction of the substrate K is defined as the Y-axis direction (see FIGS. 1 to 5 ).
电子部件安装装置10如图1和图2所示,具有:矩形框状的底座2;沿X轴方向搬送基板K的搬送单元21、22(在图2从右向左的方向进行搬送);设置在搬送单元21、22的搬送路径的途中的、作为用于进行电子部件的安装作业的两个基板保持单元的基板载物台31、32。并且还具有:对各基板载物台31、32沿X轴方向进行移动定位的基板移动单元33、34;可以保持和释放电子部件的多个头单元40;作为对各头单元40进行Y轴方向的移动定位的第一定位机构的两个Y轴定位机构;作为对各头单元40进行X轴方向的移动定位的第二定位机构的X轴定位机构。并且还具备对各头单元40供给各种电子部件的电子部件供给单元70、和对基板K进行电子部件安装的动作控制的动作控制单元80(参照图4)。As shown in FIGS. 1 and 2, the electronic
--底座和搬送单元----Base and transport unit--
底座2的上表面沿X-Y平面平坦地形成,在其中央部形成有凹部。在该凹部的内侧,容纳配置有各基板载物台31、32和基板移动单元33、34。The upper surface of the base 2 is formed flat along the X-Y plane, and a recess is formed in the center thereof. Inside the concave portion, the substrate stages 31 and 32 and the
搬送单元在底座2的上表面上,由在Y轴方向的中间位置的X轴方向的两端部分别设置的两个带搬送机构21、22构成。各带搬送机构21、22均沿着沿X轴方向的同一条线配置,配置有该搬送机构21、22的线成为搬送路径。The conveying unit is constituted by two
--基板载物台和基板移动单元----Substrate stage and substrate moving unit--
二个基板载物台31、32在底座2的中央部沿搬送路径排列配置在上游侧和下游侧(基板载物台31为上游侧,基板载物台32为下游侧)。The two
并且,各基板移动单元33、34具备可以引导各基板载物台31、32沿X轴方向移动的导轨和沿该导轨赋予往复移动力的未图示的致动器(例如直线电动机)。Furthermore, each
利用该基板移动单元33,基板载物台31在相对上述带搬送机构21的最接近位置和靠近底座2的中央的安装作业位置(图2所示的位置)间进行往复移动。The
另外,利用基板移动单元34,基板载物台32在靠近底座2的中央的安装作业位置(图2所示的位置)和相对上述带搬送机构22的最接近位置间进行往复移动。In addition, the
在各基板载物台31、32的上表面上,设有沿X轴方向搬送基板的未图示的带机构、和在规定的位置上夹紧保持基板K的未图示的夹紧机构。On the upper surface of each
并且,各基板载物台31、32的带机构和所述的带搬送机构21、22的高度都被设定成一致的。这样,基板载物台31从最接近的带搬送机构21交接基板K。In addition, the heights of the belt mechanisms of the respective substrate stages 31 and 32 and the aforementioned
另外,在基板载物台31-32之间,基板载物台31、32相互向安装作业位置移动,在相互最接近的状态下,通过相互的带机构的驱动进行基板的交接。In addition, among the substrate stages 31-32, the substrate stages 31, 32 are mutually moved to the mounting operation position, and the substrates are exchanged by driving the mutual belt mechanism in the state of being closest to each other.
并且,基板载物台32一带搬送机构22之间,在基板载物台32与带搬送机构22最接近的状态下,进行基板K的交接。Furthermore, between the
另外,在各基板载物台31、32上保持基板K的情况下,利用各基板载物台31、32上设置的未图示的基板传感器,检测出基板K的前端部已经到达了基板载物台31、32上的规定位置,由此起动夹紧机构。这样,在各基板载物台31、32上,总是在将前端部定位在规定位置的状态下进行基板K的保持。In addition, when the substrate K is held on each
--电子部件供给单元----Electronic component supply unit--
电子部件供给单元70分别设在隔着基板搬送路径的、Y轴方向的两侧即底座2的Y轴方向两端部。The electronic
该各电子部件供给单元70由在X轴方向排列配置的多个带式(tape)进料装置71(进料装置)、和载置各带式进料装置71的进料装置台(バンク)72构成。各带式进料装置71是如下的装置:在卷绕在卷线轴上的带上,例如以大致相等的间隔容纳有呈长方体形状的电容器等电子部件,通过将该带送出使电子部件暴露在所希望的位置,交接给各头单元。另外,如图1和图2所示,各电子部件供给单元70的多个带式进料装置71被分为多个(在图1、2中为3个)进料装置组而配置。Each electronic
--Y轴定位机构----Y-axis positioning mechanism--
两个Y轴定位机构在底座2的上表面上分别配置在基板搬送方向(X轴方向)的上游侧和下游侧。并且,基板搬送方向上游侧的Y轴定位机构具有支撑两个头单元40使之可以沿Y轴方向移动的导向架51、和赋予各头单元40移动量的直线电动机53(参照图4)。并且,基板搬送方向下游侧的Y轴定位机构具有支撑两个头单元40使之可以沿Y轴方向移动的导向架52、和赋予各头单元40移动量的直线电动机54(参照图4)。The two Y-axis positioning mechanisms are respectively arranged on the upper surface of the base 2 at the upstream side and the downstream side in the substrate conveyance direction (X-axis direction). Furthermore, the Y-axis positioning mechanism on the upstream side in the substrate conveyance direction has a
上述各导向架51、52均为在跨越搬送路径的状态下且在其长度方向为沿Y轴方向的状态下配置的具有大致门形形状的构件。并且,各导向架51、52都是在相互相对面侧支撑着头单元40。Each of the above-mentioned guide frames 51 and 52 is a substantially gate-shaped member arranged in a state of straddling the conveyance path and in a state in which its longitudinal direction is along the Y-axis direction. In addition, each
另外,各Y轴定位机构的直线电动机在各导向架51、52内沿其长度方向配置定子,按头单元40上配置动子。并且,可以根据其分辨率对各头单元40沿Y轴方向进行定位。In addition, the linear motor of each Y-axis positioning mechanism arrange|positions the stator along the longitudinal direction in each
--X轴定位机构----X-axis positioning mechanism--
上述的两个导向架51、52分别在各自的两端部附近的下部设有脚部。另一方面,X轴定位机构在底座2的上表面的Y轴方向的两端部,具有通过该脚部支撑各导向架51、52使之可以沿X轴方向移动的导轨61、62;和赋予各导向架51、52沿X轴方向的移动量的直线电动机63、64(参照图4)。The above-mentioned two guide frames 51 and 52 are respectively provided with leg portions on the lower portions in the vicinity of both end portions. On the other hand, the X-axis positioning mechanism has guide rails 61, 62 that support the guide frames 51, 52 so that they can move along the X-axis direction at both ends of the upper surface of the base 2 in the Y-axis direction; and The
一个直线电动机63进行导向架51的驱动,另一个直线电动机64进行导向架52的驱动。这样,通过各导向架51、52可以根据其分辨率将各头单元40沿X轴方向进行定位。One
利用该X轴定位机构和上述的上游侧的Y轴定位机构,由导向架51支撑的两个头单元40可在Y轴方向和X轴方向自由移动,可以移动到安装作业位置的基板载物台31的基板K的大致全部区域和两个电子部件供给单元70的搬送方向上游侧的一部分区域的各带式进料装置的接收口。Using this X-axis positioning mechanism and the above-mentioned Y-axis positioning mechanism on the upstream side, the two
另外,利用X轴定位机构和上述的下游侧的Y轴定位机构,由导向架52支撑的两个头单元40可在Y轴方向和X轴方向自由移动,可以移动到安装作业位置的基板载物台32的基板K的大致全部区域和两个电子部件供给单元70的搬送方向下游侧剩余的一部分区域的各带式进料装置的接收口。In addition, using the X-axis positioning mechanism and the above-mentioned Y-axis positioning mechanism on the downstream side, the two
在此,导向架51的两个头单元40的合计可移动区域和导向架52的两个头单元40的合计可移动区域,相对于两个电子部件供给单元70的全部带式进料装置71,最好能够既无遗漏也无重复地进行分配,但是对安装频率高的一部分的电子部件也可以进行使其产生部分重复的设定。另外,即使在该情况下,安装作业位置的基板载物台31的基板K的大致全部区域也设定为使其仅被包含在导向架51的两个头单元40的合计可移动区域内。并且,安装作业位置的基板载物台32的基板K的大致全部区域也设定为使其仅被包含在导向架52的两个头单元40的合计可移动区域内。Here, the total movable area of the two
另外,在此,X轴定位机构和各Y轴定位机构也可以代替使用直线电动机53、54、63、64的移动机构,而采用组合了电动机和带的移动机构,另外,也可以是组合了电动机和滚珠丝杠的移动机构。In addition, here, instead of the moving mechanism using the
--头单元----head unit--
图3表示头单元40的立体图。各头单元40具有由各自的导向架51、52支撑的主体部41、和在主体部41的Y轴方向两端部上沿X轴方向各并列三个合计安装了六个的吸嘴42。该吸嘴42通过利用未图示的吸气装置在其下端进行吸取来保持电子部件,另外,通过停止吸取可以释放电子部件。另外,各吸嘴42被可在上下方向上移动地支撑,在进行电子部件的接收和安装时,可以在上下方向进行移动定位。FIG. 3 shows a perspective view of the
--电子部件安装装置的控制系统----Control system of electronic component installation device--
图4是表示电子部件安装装置10的控制系统的方框图。如图4所示,电子部件安装装置10的控制系统主要用于对Y轴定位机构的直线电动机53、54、X轴移动机构的直线电动机63、64以及基板移动单元33、34的直线电动机进行控制。并且,如图4所示,其至少具备按照规定的控制程序执行各种处理和控制的CPU81、和存储用于执行各种处理和控制的程序、各种处理和控制所需要的数据的系统ROM82。而且,构成为包含:存储各种数据的作为各种处理的工作区域的RAM83;实现CPU81和各种设备的连接的I/F(接口)84;用于进行各种设定输入、操作指示输入的操作面板85;对外部存储介质进行读取/写入的辅助存储装置87。另外,上述的各直线电动机通过未图示的电动机驱动器与I/F84连接。FIG. 4 is a block diagram showing a control system of the electronic
具有上述CPU81、ROM82、RAM83和外部存储介质86的辅助存储装置87发挥作为进行电子部件的安装动作控制的动作控制单元80的功能。The
并且,在上述外部存储介质86中存储有表示电子部件相对基板K的安装位置的X-Y坐标系的位置坐标数据、和表示应安装的电子部件的接收位置的X-Y坐标系的位置坐标数据以及其安装顺序等。And, the above-mentioned
上述CPU81根据存储在ROM82上的程序和记录在外部存储介质86上的表示电子部件安装位置和接收位置的位置坐标数据,限制由搬送方向上游侧(图2右侧)的导向架51支撑的两个头单元40的移动范围。并且,其移动范围在包含安装作业位置的基板载物台31上的基板K整个面和对电子部件供给单元70的搬送方向上游侧的一部分的带式进料装置71组的全部接收位置的范围(图2的R1)内。The above-mentioned
另外,CPU81根据存储在ROM82上的程序和记录在外部存储介质86上的表示电子部件安装位置和接收位置的位置坐标数据进行动作控制。并且,限制由搬送方向下游侧(图2左侧)的导向架52支撑的两个头单元40的移动范围。并且,其移动范围在包含安装作业位置的基板载物台32上的基板K整个面和对电子部件供给单元70的搬送方向下游侧的剩余一部分的带式进料装置71组的全部接收位置的范围(图2的R2)内。Moreover, CPU81 performs operation control based on the program memorize|stored in ROM82, and the position coordinate data which shows the mounting position of an electronic component, and the receiving position recorded in the
并且,进行设定使得由导向架51支撑的两个头单元40的移动区域R1和由导向架52支撑的两个头单元40的移动区域R2都不产生重复,但是,合起来包含全部的带式进料装置71。In addition, it is set so that the moving regions R1 of the two
另外,CPU81根据存储在ROM82上的程序,通过设在基板载物台31上的带机构、设在基板载物台32上的带机构、基板移动单元34、和带搬送机构22的协作,进行将在基板载物台31上进行电子部件的安装的基板K向装置外部搬出的动作控制。In addition, the
另外,CPU81根据存储在ROM82上的程序,通过设在基板载物台32上的带机构、基板移动单元34、和带搬送机构22的协作,进行将在基板载物台32上进行电子部件的安装的基板K向装置外部搬出的动作控制。In addition, the
即,通过上述两个动作控制,对于在基板载物台31、32上进行了安装的基板K,不在另一个基板载物台上进行下一安装就搬出到装置外部。That is, through the above-mentioned two operation controls, the substrate K mounted on the
另外,如图5所示,CPU81根据存储在ROM82上的程序,关于由同一导向架51(52)支撑的两个头单元40,当一个头单元40为了从其中一个带式进料装置71接收电子部件而被定位在接收位置上时,在Y轴方向上利用直线电动机53(54)将另一个头单元40定位在规定的安装位置。并且,与此同时,在X轴方向上利用基板移动单元33(34)对头单元40和基板K进行相对定位使其达到规定的安装位置上。In addition, as shown in FIG. 5, the
即,当将一个头单元40(图5的上侧的头单元)定位在电子部件供给单元70的任意一个带式进料装置71的接收位置上时,由同一导向架51(52)支撑的另一个头单元40在X轴方向上也被固定于相同位置。因此,该另一个头单元40向基板K的安装位置的定位只能在Y轴方向进行。所以,该情况下进行如下动作控制:利用基板移动单元33(34)使基板载物台31(32)从安装作业位置在X轴方向移动,并在X轴方向上将头单元40(图5下侧的头单元)相对地定位到基板K的安装位置。That is, when one head unit 40 (head unit on the upper side in FIG. 5 ) is positioned at the receiving position of any one of the
这样,在由同一导向架51(52)支撑的两个头单元40中的一个进行电子部件的接收的期间,另一可以进行向基板的安装。In this way, while one of the two
--电子部件安装装置的动作说明----Description of the operation of the electronic component mounting device--
在由上述结构构成的电子部件安装装置10中,首先利用带搬送机构搬入第一块基板K,交给基板载物台31。然后,通过利用基板移动单元33使第一块基板K向基板载物台31的搬送方向下游侧移动,再交给基板载物台32,并将其夹紧。另外,利用带搬送机构21搬入第二块基板K,交给基板载物台31,并夹紧,然后,利用基板移动单元33与基板载物台31一起搬送到安装作业位置。In the electronic
并且,当各基板载物台31、32被搬送到基板安装位置上时,开始电子部件供给单元的安装作业。但是,在此,关于第一块基板K,在与基板载物台32一起被搬送至安装作业位置上的时刻,第二块基板K也可以不等待与基板载物台31一起被搬送至安装作业位置就开始安装作业。Then, when the substrate stages 31 and 32 are transported to the substrate mounting position, the mounting operation of the electronic component supply unit starts. However, here, as for the first substrate K, the second substrate K does not have to wait for the second substrate K to be conveyed to the mounting work position together with the
安装在各导向架51、52上的各头单元40分别在上述的区域R1、R2的范围内被移动定位,反复进行规定的电子部件的接收和安装动作。Each
此时,安装在同一导向架51(52)的两个头单元40,在一个头单元通过X轴定位机构和Y轴定位机构的协作移动到电子部件的接收位置状态下,另一个头单元通过Y轴定位机构和基板移动单元33(34)的协作被定位在基板K的安装位置。即,由同一导向架51(52)支撑的两个头单元40可以并行进行一个头单元的接收作业和另一个头单元的安装作业。At this time, the two
而且,当对基板载物台32上的基板K安装完成时,通过基板移动单元34的驱动将基板载物台32移动到下游侧,解除基板夹紧状态,通过带机构的驱动将基板K交接给带搬送机构22。利用该带搬送机构22,基板K被搬出至装置外部。Moreover, when the substrate K on the
另一方面,在对基板载物台31上的基板K进行的安装完成的时刻,在基板载物台32的基板搬出未完成的情况下等待其完成。另外,在基板载物台32上的基板搬出完成的情况下,解除基板夹紧状态,通过带机构的驱动将基板从基板载物台31交接给基板载物台32。而且,通过基板移动单元34的驱动将基板载物台32移动到下游侧,通过带机构的驱动将基板K交接给带搬送机构22。利用该带搬送机构22,基板K被搬出至装置外部。On the other hand, when the mounting of the substrate K on the
--实施方式的效果----Effect of the embodiment--
由上述结构构成的电子部件安装装置10按各导向架51、52决定了头单元40对保持在哪个基板载物台31、32上的基板K进行安装作业。并且,按各导向架51、52决定了头单元40从各电子部件供给单元70的带式进料装置71的基板搬送方向上游侧的一组和下游侧的一组中的哪一部分进行部件接收。In the electronic
因此,各导向架51、52的的头单元在进行安装和接收时不会产生干扰。因此,不需要设回避干扰的等待时间,并且,由于对两块基板同时进行安装作业,因此通过提高对两块基板的安装作业效率,结果可以提高连续的基板的安装作业效率。Therefore, the head units of the respective guide frames 51, 52 will not interfere when being installed and received. Therefore, there is no need to provide a waiting time for interference avoidance, and since the mounting work is performed on two boards at the same time, the mounting work efficiency of the two boards can be improved, resulting in the improvement of the mounting work efficiency of consecutive boards.
另外,因为在一个搬送路径上设有两个基板载物台31、32,所以与设置两个单一载物台的电子部件安装装置的情况相比可以大幅度地节省空间。In addition, since the two
并且,由于两个导向架51、52在相互相对面侧相对设置有各头单元40,所以可以使一个导向架51的头单元40和另一个导向架52的头单元40在X轴方向上不产生干扰的范围内最大程度地靠近。与此同时,各基板载物台31、32也可以在进行安装作业时,靠近配置,所以可以实现在X轴方向电子部件安装装置10的小型化。And, since the two guide frames 51, 52 are oppositely provided with each
并且,在每个导向架51、52上安装两个头单元40、并将导向架51、52定位在其中一个头单元40的电子部件接收位置的状态下,可以利用基板移动单元33、34将另一个头单元40定位到基板K的安装位置。因此,可以同时进行电子部件的接收和安装,可以进一步实现安装作业的高效率化。Also, in a state where two
--其它----other--
在上述的结构中,利用动作控制单元80在各基板载物台31、32上进行电子部件的安装时,执行了将基板载物台31、32上的基板都直接搬出的动作控制,但是也可以进行其他的动作控制。例如,CPU81按照存储在ROM82上的控制程序,将在上游侧的基板载物台31上进行了安装的基板K移动到下游侧的基板载物台32上并保持。还可以构成为执行如下的动作控制:向上游侧的基板载物台31供给新的基板K,顺次搬入的基板在各基板载物台31、32上进行两个工序的安装作业。In the above-mentioned structure, when the electronic components are mounted on the respective substrate stages 31, 32 by the
这样,由于一个基板K经过两个基板载物台31、32分别进行安装作业,所以可以顺次连续执行由两个工序组成的安装作业,可以更有效率地进行对多个基板的安装作业。In this way, since one substrate K is mounted separately via the two
Claims (4)
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2004049367 | 2004-02-25 | ||
JP2004049367A JP4354845B2 (en) | 2004-02-25 | 2004-02-25 | Electronic component mounting device |
Publications (2)
Publication Number | Publication Date |
---|---|
CN1662133A true CN1662133A (en) | 2005-08-31 |
CN100508723C CN100508723C (en) | 2009-07-01 |
Family
ID=35011135
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CNB2005100510274A Expired - Fee Related CN100508723C (en) | 2004-02-25 | 2005-02-25 | Electronic component mounting device |
Country Status (2)
Country | Link |
---|---|
JP (1) | JP4354845B2 (en) |
CN (1) | CN100508723C (en) |
Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102026538A (en) * | 2009-09-16 | 2011-04-20 | Juki株式会社 | Electronic component mounting device |
CN102548384A (en) * | 2010-12-13 | 2012-07-04 | Juki株式会社 | Electronic component installing device |
CN103781341A (en) * | 2012-10-17 | 2014-05-07 | 松下电器产业株式会社 | Element installation device and element installation method |
CN104137666A (en) * | 2012-02-21 | 2014-11-05 | 富士机械制造株式会社 | Substrate conveying device |
CN104206050A (en) * | 2012-04-12 | 2014-12-10 | 富士机械制造株式会社 | Component mounting machine |
CN102197243B (en) * | 2008-11-19 | 2014-12-10 | 本田技研工业株式会社 | Structure for attachment of electronic component to control unit |
CN104509235A (en) * | 2012-08-01 | 2015-04-08 | 富士机械制造株式会社 | Component mounting apparatus |
Families Citing this family (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP4865336B2 (en) * | 2006-01-17 | 2012-02-01 | Juki株式会社 | Component mounting control method for surface mount equipment |
JP4969977B2 (en) * | 2006-09-29 | 2012-07-04 | 株式会社日立ハイテクインスツルメンツ | Component mounting equipment |
JP4784995B2 (en) * | 2006-11-22 | 2011-10-05 | 富士機械製造株式会社 | Electronic component mounting machine |
JP2011124461A (en) * | 2009-12-14 | 2011-06-23 | Juki Corp | Electronic component mounting apparatus |
-
2004
- 2004-02-25 JP JP2004049367A patent/JP4354845B2/en not_active Expired - Fee Related
-
2005
- 2005-02-25 CN CNB2005100510274A patent/CN100508723C/en not_active Expired - Fee Related
Cited By (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102197243B (en) * | 2008-11-19 | 2014-12-10 | 本田技研工业株式会社 | Structure for attachment of electronic component to control unit |
CN102026538A (en) * | 2009-09-16 | 2011-04-20 | Juki株式会社 | Electronic component mounting device |
CN102026538B (en) * | 2009-09-16 | 2015-03-25 | Juki株式会社 | Electronic component mounting device |
CN102548384A (en) * | 2010-12-13 | 2012-07-04 | Juki株式会社 | Electronic component installing device |
CN104137666A (en) * | 2012-02-21 | 2014-11-05 | 富士机械制造株式会社 | Substrate conveying device |
CN104137666B (en) * | 2012-02-21 | 2017-06-20 | 富士机械制造株式会社 | Substrate transfer apparatus |
CN104206050A (en) * | 2012-04-12 | 2014-12-10 | 富士机械制造株式会社 | Component mounting machine |
CN104509235A (en) * | 2012-08-01 | 2015-04-08 | 富士机械制造株式会社 | Component mounting apparatus |
CN103781341A (en) * | 2012-10-17 | 2014-05-07 | 松下电器产业株式会社 | Element installation device and element installation method |
CN103781341B (en) * | 2012-10-17 | 2017-11-03 | 松下知识产权经营株式会社 | Element fixing apparatus and component mounting method |
Also Published As
Publication number | Publication date |
---|---|
JP2005243774A (en) | 2005-09-08 |
JP4354845B2 (en) | 2009-10-28 |
CN100508723C (en) | 2009-07-01 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
CN1258312C (en) | Device and method for transporting and holding plate-shaped member | |
CN1191749C (en) | Device and method for mounting parts | |
CN108780762B (en) | Electronic component mounting apparatus | |
KR100444562B1 (en) | Parts mounting method and device for shortening mounting tact time | |
CN1204801C (en) | Component mounting machine and method | |
CN1269121A (en) | Method and device for mounting parts | |
WO2017119216A1 (en) | Electronic component handling unit | |
CN1662133A (en) | Electronic component mounting device | |
CN1903502A (en) | Clamp, machined object manufacturing method and sartorius head manufacturing method | |
CN1262162C (en) | Electronic-component mounting apparatus | |
CN1717970A (en) | Substrate conveying device, parts assembling device, and substrate conveying method for parts assembling | |
JP2008251771A (en) | Component mounting equipment | |
CN1242664C (en) | Parts installation device | |
JP5030843B2 (en) | Electronic component mounting apparatus and mounting method | |
CN104254237B (en) | Electronic component mounting method and electronic component mounting apparatus | |
JP4585496B2 (en) | Semiconductor chip mounting equipment | |
JP4784995B2 (en) | Electronic component mounting machine | |
JP4635852B2 (en) | Electronic component mounting apparatus and electronic component mounting method | |
JP2007324623A (en) | Method of mounting electronic component | |
JP2009105351A (en) | Component mounting equipment | |
JP2004288745A (en) | Surface-mounting machine | |
JP2006310647A (en) | Surface-mounting device and component mounting method | |
JP4222179B2 (en) | Electronic component mounting apparatus and electronic component mounting method | |
JP7100501B2 (en) | Work equipment and work method | |
JP4339141B2 (en) | Surface mount machine |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
C06 | Publication | ||
PB01 | Publication | ||
C10 | Entry into substantive examination | ||
SE01 | Entry into force of request for substantive examination | ||
C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
CF01 | Termination of patent right due to non-payment of annual fee | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20090701 |