Two, technical background
Y-type zeolite is connected mutually along three crystalline axis direction by twelve-ring by octahedral zeolite cage and forms, and is a kind of good catalyzer, and not only cracking activity height, and selectivity is good.Utilizing REY to substitute the amorphous silicon aluminium microballoon rises gasoline output as catalyzer significantly.The production of USY zeolite has been satisfied and is carried out white gasoline in the world and keep high-octane requirement.Therefore the invention of y-type zeolite has epoch making significance in the catalytic cracking field.
The β zeolite is synthetic first in 1967 by Mobil company, owing to fail to solve its structure determination problem for a long time, the ZSM series zeolite synthesizes and successful Application in addition, therefore fail to cause enough attention of people, disclosed its distinctive Three Dimensions Structure until 1988, the β zeolite causes people's interest heavily again, it has good heat and hydrothermal stability, acidity and the acid acceptance and the hydrophobicity of appropriateness, and be unique macropore supersiliceous zeolite with intersection twelve-ring channel system, its catalytic applications shows the characteristics that hydrocarbon reaction is difficult for coking and long service life, at hydrocarbons hydrogenation cracking, hydroisomerization, alkane aromatization, aspect such as alkylation and transalkylation reaction shows excellent catalytic performance, is crucial catalytic material.H β zeolite is the catalyzer that a kind of good alternative Amberlyst-15 prepares MTBE.In the gas phase system, the activity that not only makes the H beta-zeolite catalyst has improved three times, and the while has also effectively reduced the loss of active ingredient, suppressed SO42-to the corrosion of equipment with to pollution (the F.Collingnon and G.Poncelet of environment, Stud.Surf.Sci.Catal., 135 (2001)) environment friendly that, has shown H β zeolite.In addition, H β zeolite shows very high activity in the reaction of dimethylbenzene isopropylation generation dimethyl cumene, selectivity and stability (C.R Patra, S.Kartikeyan and R.Kumar, Stud.Surf.Sci.Catal., 135 (2001)), the wherein active 80-90% that reaches theoretical value, selectivity reaches 90-99%.Particularly people such as Davis has synthesized chirality β zeolite (M.E.Davis, Chem.Mater., 4 (1992) 756.) by adding structure chirality directed agents, and this is unique zeolite molecular sieve with chiral structure of finding at present.Find that by the optical activity experiment institute's synthetic β zeolite can make 5% R, R-phenylbenzene glycol, this just shows that this zeolite has great potential using value.
Above-mentioned y-type zeolite and the β zeolite of showing all has important purposes at petrochemical industry.If can successfully prepare the matrix material of y-type zeolite and β zeolite, organically combine the characteristics of the two, will great application prospect be arranged in petrochemical complex and field of fine chemical.This is because prepared matrix material not only has the performance of y-type zeolite, also has simultaneously the performance of β zeolite, thereby polystep reaction is carried out simultaneously in a reactor, not only can reduce cost greatly, and because the existence of double-pore structure, acidity, hydrothermal stability and to water absorption can mediation, can improve catalytic performance.
Three, summary of the invention
Double-micropore zeolites molecular sieve of the present invention and preparation method's purpose is the advantage that organically combines y-type zeolite and β zeolite, and two micropore composite zeolite molecular sieves of a kind of Y/ of having β and preparation method are provided.The two micro porous molecular sieves that make all increase at aspects such as acidity, heat and hydrothermal stabilities, will the potential application prospect be arranged at aspects such as fine chemistry industry, petrochemical compleies.
Two micropore composite zeolite molecular sieves of the Y/ β that double-micropore zeolites molecular sieve of the present invention and preparation method provide and preparation method, mainly be to adopt orderly synthesis method, utilize water glass earlier, sodium metaaluminate, distilled water, sodium hydroxide, the vitriol oil are raw material, tentatively synthesize y-type zeolite by certain material proportion under certain temperature and time; After an amount of tetraethyl-amine bromide be dissolved in use distilled water, and add certain ammoniacal liquor, first synthetic sample leached mix with it behind the supernatant liquid and stir, adding a certain amount of silicon sol at last more fully stirs and makes it even, formed behind the white jelly in 130-140 ℃ of following crystallization 4-7 days, take out the after scouring oven dry and remove template at 550 ℃ of roasting certain hours again, obtain having the composite zeolite molecular sieve of the two microvoid structures of Y/ β at last.
According to preparation method provided by the present invention, it is characterized in that preparation process carries out in the following order:
I uses water glass, sodium metaaluminate, the vitriol oil, water, sodium hydroxide to be raw material, in molar ratio (2-4) Na
2O: (3-8) SiO
2: Al
2O
3: (220-280) H
2The system proportioning of O, and add the directed agents of 3-4% (volume ratio) amount evenly is loaded on each mixing of materials in the stainless steel cauldron behind 80-90 ℃ of crystallization 20-30h, tentatively synthesizes Y zeolite;
II is dissolved in an amount of tetraethyl-amine bromide and uses a certain amount of distilled water, and adds a spot of ammoniacal liquor, mixes;
The y-type zeolite that III tentatively synthesizes I mixes with II solution after leaching supernatant liquid, and continues to stir;
IV adds a certain amount of silicon sol in III, if the higher available sulfuric acid of basicity regulates, be mixed into white jelly after, be loaded in the stainless steel cauldron in 130-140 ℃ of crystallization 4-7 days, take out after scouring to neutrality and dry again, obtain sample;
Sample after the V oven dry obtains the finished product in 550 ℃ of roasting 4-5h.
Five, embodiment
Embodiment 1
First with 70ml distilled water, the 2ml vitriol oil, 25ml sodium silicate solution ([SiO
2]=4.85mol/L, [OH]=2.75mol/L), 11.5ml sodium aluminate solution ([Al
2O
3]=2.09mol/L, [OH]=8.25mol/L), (its constitutive molar ratio is the 3ml directed agents: 16Na
2O: 15SiO
2: Al
2O
3: 320H
2O), after adding was mixed into jelly successively, in the 100ml stainless steel cauldron of packing into, 90 ℃ of following crystallization 27h took out, and it is stand-by tentatively to obtain y-type zeolite;
Then with 35ml distilled water, 15gTEABr (tetraethyl-amine bromide), 5mlNH
3.H
2O (strong aqua), the y-type zeolite that synthesizes earlier leaches supernatant liquid, 45ml silicon sol ([SiO
2]=6.05mol/L), adding divides in 3 the 50ml stainless steel cauldrons of packing into after being mixed into even white thing successively, takes out in 5 days in 140 ℃ of following crystallization, washs to dry after solution is neutrality, again with sample in 550 ℃ of roasting 5h, obtain Y/ β double-micropore zeolites sieve sample through XRD analysis.Spectrogram as shown in Figure 1.
Embodiment 2
First with 70ml distilled water, the 2ml vitriol oil, 25ml sodium silicate solution ([SiO
2]=4.85mol/L, [OH]=2.75mol/L), 11.5ml sodium aluminate solution ([Al
2O
3]=2.09mol/L, [OH]=8.25mol/L), (its constitutive molar ratio is the 3ml directed agents: 16Na
2O: 15SiO
2: Al
2O
3: 320H
2O), after adding was mixed into jelly successively, in the 100ml stainless steel cauldron of packing into, 90 ℃ of following crystallization 27h took out, and it is stand-by tentatively to obtain y-type zeolite;
Then with 35ml distilled water, 15gTEABr (tetraethyl-amine bromide), 5mlNH
3.H
2O (strong aqua), the y-type zeolite that synthesizes earlier leaches supernatant liquid, 45ml silicon sol ([SiO
2]=6.05mol/L), adding divides in 3 the 50ml stainless steel cauldrons of packing into after being mixed into even white thing successively, takes out in 6 days in 140 ℃ of following crystallization, washs to dry after solution is neutrality, again with sample in 550 ℃ of roasting 5h, obtain Y/ β double-micropore zeolites sieve sample through XRD analysis.
Embodiment 3
First with 70ml distilled water, the 2ml vitriol oil, 25ml sodium silicate solution ([SiO
2]=4.85mol/L, [OH]=2.75mol/L), 11.5ml sodium aluminate solution ([Al
2O
3]=2.09mol/L, [OH]=8.25mol/L), (its constitutive molar ratio is the 3ml directed agents: 16Na
2O: 15SiO
2: Al
2O
3: 320H
2O), after adding was mixed into jelly successively, in the 100ml stainless steel cauldron of packing into, 90 ℃ of following crystallization 27h took out, and it is stand-by tentatively to obtain y-type zeolite;
Then with 35ml distilled water, 15gTEABr (tetraethyl-amine bromide), 5mlNH
3.H
2O (strong aqua), the y-type zeolite that synthesizes earlier leaches supernatant liquid, 45ml silicon sol ([SiO
2]=6.05mol/L), adding divides in 3 the 50ml stainless steel cauldrons of packing into after being mixed into even white thing successively, takes out in 7 days in 140 ℃ of following crystallization, washs to dry after solution is neutrality, again with sample in 550 ℃ of roasting 5h, obtain the mixture of y-type zeolite and sodalite through XRD analysis.
Embodiment 4
First with 70ml distilled water, the 1.5ml vitriol oil, 25ml sodium silicate solution ([SiO
2]=4.85mol/L, [OH]=2.75mol/L), 1.5ml sodium aluminate solution ([Al
2O
3]=2.28mol/L, [OH]=8.96mol/L), (its constitutive molar ratio is the 3ml directed agents: 16Na
2O: 15SiO
2: Al
2O
3: 320H
2O), after adding was mixed into jelly successively, in the 100ml stainless steel cauldron of packing into, 90 ℃ of following crystallization 24h took out, and it is stand-by tentatively to obtain y-type zeolite;
Then with 30ml distilled water, 12gTEABr (tetraethyl-amine bromide), 5.5mlNH
3.H
2O (strong aqua), the y-type zeolite that synthesizes earlier leaches supernatant liquid, 42ml silicon sol ([SiO
2]=6.05mol/L), adding divides in 3 the 50ml stainless steel cauldrons of packing into after being mixed into even white thing successively, takes out in 3 days in 140 ℃ of following crystallization, washs to dry after solution is neutrality, again with sample in 550 ℃ of roasting 5h, obtain having only the sample of y-type zeolite molecular sieve through XRD analysis.
Embodiment 5
First with 70ml distilled water, the 1.5ml vitriol oil, 25ml sodium silicate solution ([SiO
2]=4.85mol/L, [OH]=2.75mol/L), 1.5ml sodium aluminate solution ([Al
2O
3]=2.28mol/L, [OH]=8.96mol/L), (its constitutive molar ratio is the 3ml directed agents: 16Na
2O: 15SiO
2: Al
2O
3: 320H
2O), after adding was mixed into jelly successively, in the 100ml stainless steel cauldron of packing into, 90 ℃ of following crystallization 24h took out, and it is stand-by tentatively to obtain y-type zeolite;
Then with 30ml distilled water, 12gTEABr (tetraethyl-amine bromide), 5.5mlNH
3.H
2O (strong aqua), the y-type zeolite that synthesizes earlier leaches supernatant liquid, 42ml silicon sol ([SiO
2]=6.05mol/L), adding divides in 3 the 50ml stainless steel cauldrons of packing into after being mixed into even white thing successively, takes out in 4 days in 140 ℃ of following crystallization, washs to dry after solution is neutrality, again with sample in 550 ℃ of roasting 5h, obtain Y/ β double-micropore zeolites sieve sample through XRD analysis.
Embodiment 6
First with 70ml distilled water, the 1.5ml vitriol oil, 25ml sodium silicate solution ([SiO
2]=4.85mol/L, [OH]=2.75mol/L), 10.5ml sodium aluminate solution ([Al
2O
3]=2.28mol/L, [OH]=8.96mol/L), (its constitutive molar ratio is the 3ml directed agents: 16Na
2O: 15SiO
2: Al
2O
3: 320H
2O), after adding was mixed into jelly successively, in the 100ml stainless steel cauldron of packing into, 90 ℃ of following crystallization 24h took out, and it is stand-by tentatively to obtain y-type zeolite;
Then with 30ml distilled water, 18gTEABr (tetraethyl-amine bromide), 5.5mlNH
3.H
2O (strong aqua), the y-type zeolite that synthesizes earlier leaches supernatant liquid, 45ml silicon sol ([SiO
2]=6.05mol/L), adding divides in 3 the 50ml stainless steel cauldrons of packing into after being mixed into even white thing successively, took out in 6 days in 140 ℃ of following crystallization, wash solution and be the oven dry of neutral back, again with sample in 550 ℃ of roasting 5h, obtain being mixed with the Y/ β double-micropore zeolites sieve sample of stray crystal through XRD analysis.
Embodiment 7
First with 280ml distilled water, the 5ml vitriol oil, 100ml sodium silicate solution ([SiO
2]=4.85mol/L, [OH]=2.75mol/L), 37.5ml sodium aluminate solution ([Al
2O
3]=2.56mol/L, [OH]=9.98mol/L), (its constitutive molar ratio is the 12ml directed agents: 16Na
2O: 15SiO
2: Al
2O
3: 320H
2O), after adding was mixed into jelly successively, in the 500ml stainless steel cauldron of packing into, 90 ℃ of following crystallization 25h took out, and it is stand-by tentatively to obtain y-type zeolite;
Then with 100ml distilled water, 45gTEABr (tetraethyl-amine bromide), 15mlNH
3H
2O (strong aqua), the y-type zeolite that synthesizes earlier leaches supernatant liquid, 70ml silicon sol ([SiO
2]=6.05mol/L), adding divides in the 500ml stainless steel cauldron of packing into after being mixed into even white thing successively, takes out in 5 days in 140 ℃ of following crystallization, washs to dry after solution is neutrality, again with sample in 550 ℃ of roasting 5h, obtain β+P type zeolite molecular sieve sample through XRD analysis.
Embodiment 8
First with 70ml distilled water, the 2ml vitriol oil, 25ml sodium silicate solution ([SiO
2]=4.85mol/L, [OH]=2.75mol/L), 11.5ml sodium aluminate solution ([Al
2O
3]=2.09mol/L, [OH]=8.25mol/L), (its constitutive molar ratio is the 3ml directed agents: 16Na
2O: 15SiO
2: Al
2O
3: 320H
2O), after adding was mixed into jelly successively, in the 100ml stainless steel cauldron of packing into, 90 ℃ of following crystallization 27h took out, and it is stand-by tentatively to obtain y-type zeolite;
Then with 30ml distilled water, 18gTEABr (tetraethyl-amine bromide), 5mlNH
3.H
2O (strong aqua), the y-type zeolite that synthesizes earlier leaches supernatant liquid, 45ml silicon sol ([SiO
2]=6.05mol/L), adding divides in 3 the 50ml stainless steel cauldrons of packing into after being mixed into even white thing successively, takes out in 8 days in 140 ℃ of following crystallization, washs to dry after solution is neutrality, again with sample in 550 ℃ of roasting 5h, obtain having only the zeolite molecular sieve sample of beta structure through XRD analysis.