CN1552647A - Special-process glass bottle and producing method thereof - Google Patents
Special-process glass bottle and producing method thereof Download PDFInfo
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- CN1552647A CN1552647A CNA031288340A CN03128834A CN1552647A CN 1552647 A CN1552647 A CN 1552647A CN A031288340 A CNA031288340 A CN A031288340A CN 03128834 A CN03128834 A CN 03128834A CN 1552647 A CN1552647 A CN 1552647A
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Abstract
A technology for preparing a special artistic glass bottle with automatic bottle maker includes such steps as introducing the molten raw glass to a mould, punching, and positive-pressure blowing.
Description
Technical field
The present invention relates to use the IS automatic bottlemaking machine to manufacture the method for special process vial.The raindrop shape bubble that relates in particular to vial bottom can automatic moulding, and the decorative effect of vial can fully obtain the special process vial and the manufacture method thereof that embody.
Background technology
The automatic production of vial generally all is to use IS (determinant) automatic bottlemaking machine.When adopting pressuring-blowing to produce vial on the IS bottle-making machine, earlier gob is imported in the mould, drift rising punching press gob forms material base, and through just blowing, final molding is a bottle again.
Compare with the IS automatic bottlemaking machine, the method for making by hand of vial can adopt various special process, produces various flawless finish bottles.Particularly the flawless finish art bottle of raindrop shape bubble is arranged at the bottle bottom, up to the present, can only make by hand, still can not produce on the IS automatic bottlemaking machine.
Summary of the invention
Along with the development of society, people are also more and more higher to the requirement of vial, and manual production efficient is low, so people just expect to produce the flawless finish art bottle on automatic bottlemaking machine.The present invention is directed to up to the present can only manual production, can, there be the flawless finish art bottle of raindrop shape bubble at the bottle end, produce on automaton and study, and the result of research shows, be sure of on the IS automatic bottlemaking machine, to adopt pressuring-blowing production, possibility of success maximum.
Research and development have run into repeatedly and have studied, Shi Bai a difficult problem repeatedly, and perhaps raindrop shape bubble can not moulding, and perhaps moulding is very little can not play decoration function.
By continuous effort, invented the manufacture method of on automatic bottlemaking machine, producing the special process vial finally, can on automatic bottlemaking machine, produce the flawless finish art bottle that there is raindrop shape bubble at the bottle end by present method.
The first step that manufacture method of the present invention solves an above-mentioned difficult problem is that in gob G importing mould K, drift J rising punching press gob G forms material base P, and the vial I of raindrop shape bubble is arranged for the bottle end through the blowing moulding of just blowing again.Drift J rising punching press gob G, the top of drift J is 3 ~ 5mm to the distance setting of bottle I bottom IB, when just blowing, the extension volume settings of material base P is all volumetrical 10 ~ 15%, and extends the volumetrical shoulder IA place that is arranged on bottle I over half.
Second step was to adopt special process to produce, and there is the vial I of raindrop shape bubble at the bottle end.Gob G is imported in the mould K, and drift J rising punching press gob G forms material base P, is vial I through the blowing moulding of just blowing again, IB place, the bottom raindrop shape bubble 2 of bottle I.
The 3rd step was that raindrop shape bubble 2 is on the extended position below the bottle I inner chamber IC central authorities.
By above three the step can solve an above-mentioned difficult problem.
The present invention adopts pressure-blown bottle method on automatic bottlemaking machine, according to the stamping position of drift J, the extended position of material base P, can produce the vial that there is raindrop shape bubble at the bottle end on automaton.
The bottle of producing by manufacture method of the present invention has the vial I of raindrop shape bubble the end, and the shape of bubble 2 is clear, bright and clear, has sight, ornamental.
Description of drawings
The a certain example bottle that Fig. 1 is produced for use manufacture method of the present invention.
The explanatory view that Fig. 2 imposes a condition for the present invention.
Fig. 3 is the process picture sheet of example 1.
Fig. 4 is the process picture sheet of example 2.
Fig. 5 is the process picture sheet of example 3.
Embodiment
Below elaborate with regard to system bottle method of the present invention by example.
Manufacture method of the present invention is the production method that adopts pressure-blown bottle method to produce vial on the IS automatic bottlemaking machine.Basic working procedure is that gob G is imported in the mould K, and drift J rising punching press gob G forms material base P (referring to Fig. 2).Afterwards, again through just blow blowing moulding for bottle (referring to Fig. 3 ~ Fig. 5).
In process of production, drift J rising punching press gob G, the top JI of drift J is 3 ~ 5mm to the distance setting of bottle bottom IB.When generally adopting pressure-blown bottle method on the IS automatic bottlemaking machine, the top JI of drift J is set at more than the 6mm usually to the distance of bottle bottom IB.And this distance setting is 3 ~ 5mm in the present invention, like this could be at the inner bubble 2 that forms the raindrop shape in bottle bottom.
Then when just blowing, the extension volume settings of material base P is all volumetrical 10 ~ 15% of mould K.Usually by regulating the extension volume of material base P, can produce the vial I of different shape.What but the present invention will produce is the vial that raindrop shape bubble is arranged at the bottom, must be set at all volumetrical 10 ~ 15% (experiment finds that optimum value is 13% ± 0.5) so extend volume.And extend the volumetrical shoulder IA place that will be arranged on bottle I over half.
[example 1]
Imposing a condition of example 1 shown in Figure 2 is as follows:
Weight 227.0g
Mold volumes 113.6cc=(glass volume+drift volume+extension volume)
Glass volume 90.8cc
Drift volume 7.26cc
Extend volume 15.1cc
Extend ratio 13.3%=(extending volume ÷ mold volumes)
Drift top JI is 4mm to the distance setting of bottle bottom IB.
This imposes a condition down, and the forming process of raindrop shape bubble 2 as shown in Figure 3.(A) expression drift J rising punching press gob G forms material base P among Fig. 3.(B) expression material base P inside among Fig. 3, the state after blow back is blown.The extension volumetrical of the material base P shoulder IA place that is arranged on bottle I over half, when just blowing, when the inner capacities at shoulder IA place increased, the glass flows at shoulder IA place was drawn close to the central part of bottom IB gradually to the bottom of material base P.Material base P is bottle I through the blowing moulding of just blowing, after bottle I takes out from mould K, the glass at bottle I intracavity bottom IB place, still uncolled, also flowing, along with the increase of cooling time, cooling and shaping gradually is shown in (C) among Fig. 3, the glass of bottom IB is drawn close to central authorities gradually, the sealing of the spill that stays behind the drift J rising punching press gob G, form one just like the bubble 2 of raindrop shape, and cooling and shaping gradually.In the production, gob temperature will be set in 1190 (being set at 1150 ~ 1160 usually), and when so just blowing, the temperature of material base P has 630 ~ 750, and the material base P temperature than common 600 ~ 700 is high, and the cooling time of bottle I is also long than common cooling time.The design temperature of gob G exceeds 20 ~ 40 than usually, just can make the formation of raindrop shape bubble more stable, and the distortion of bottle is also less.
[example 2]
As shown in Figure 4 example 2 impose a condition as follows, fully moulding of bubble 2 in this example.
Weight 195.0g
Mold volumes 113.26cc=(glass volume+drift volume+extension volume)
Glass volume 80.0cc
Drift volume 7.26cc
Extend volume 26.0cc
Extend ratio 22.9%=(extending volume ÷ mold volumes)
Drift top JI is 5mm to the distance setting of bottle bottom IB.
This imposes a condition and compares with example 1, and it is high many that the extension ratio of material base P is wanted, and drift top JI arrives the distance of bottle bottom IB also than example 1 long 1mm in addition.Shown in (B) among Fig. 4, behind the J1 drift gob G of drift J top, the drift headspace that stays is obvious little than example 1 also.Shown in (C) among Fig. 4, the back of just blowing forms bottle I, and after bottle I cooled off gradually, the bubble 2 of bottle inside, the end was minimum, fails to form the raindrop shape.
[example 3]
As shown in Figure 5 example 3 impose a condition as followsly, fail to form bubble in this example.
Weight 196.8g
Mold volumes 113.22cc=(glass volume+drift volume+extension volume)
Glass volume 80.7cc
Drift volume 6.52cc
Extend volume 26.0cc
Extend ratio 22.9%=(extending volume ÷ mold volumes)
Drift top J1 is 6mm to the distance setting of bottle bottom IB.
This imposes a condition and compares with example 1, and it is high many that the extension ratio of material base P is wanted, and drift top JI arrives the distance of bottle bottom IB also than example 1 long 2mm in addition.Shown in (B) among Fig. 5, behind the drift J top JI punching press gob G, the drift headspace that stays is compared with example 1, significantly reduces.Shown in (C) among Fig. 5, the back of just blowing forms bottle I, and after bottle I cooled off gradually, bubble 2 was failed to form in bottle inside, the end.
The result that various tests are carried out repeatedly, when adopting pressure-blown bottle method on the IS automatic bottlemaking machine, initial imposes a condition and the result, clear finally.There is the bottle I of raindrop shape bubble 2 inside at the bottom of also can producing on the automatic bottlemaking machine bottle.
Use manufacture method of the present invention, the special process vial of producing on automatic bottlemaking machine is seen Fig. 1, and the bubble 2 of raindrop shape is on the extended position below the inner chamber central authorities of bottle I.(A) is the vertical view of bottle I among Fig. 1, (B) is the front view of bottle I, (C) is the fish-eye view of bottle I.Among this figure, the profile of bottle I slightly is spherical, and other shapes in addition as vials such as cylindric, prism-shaped, are used manufacture method of the present invention, also all can be at the bottom of bottle the inner raindrop shape bubble 2 that forms.Also have, the bottom IB of bottle I and the shape of oral area ID also can be set arbitrarily.
[invention effect]
The present invention has solved problem by said method, has realized goal of the invention. Specifically be that gob G is imported mould In the tool K, drift J rising punching press gob G forms material base P, is bottle I through the blowing moulding of just blowing again. Drift J Rising punching press gob G, drift J top JI is set at 3 ~ 5mm to the distance of bottle I bottom IB, when just blowing, The extension volume settings of material base P is 10 ~ 15% of all volumes, and extension the over half of volume is arranged on bottle I's Shoulder IA place. By above method, solved problem, special-process glass bottle that can only manual production before making, Also can produce at automatic bottlemaking machine.
Bottle I bottom IB has raindrop shape bubble 2, and bubble 2 is on the extended position below the inner chamber central authorities of bottle I.
Bottle sight like this is splendid, original, is applicable to perfume, toner, automobile perfume etc., and is all right The vial of the demanding various uses of sight, special-process glass bottle of the present invention is nearly all suitable.
Up to the present, can only rely on home built bottle bottom that the vial of raindrop shape bubble is arranged, by the present invention Manufacture method can produce at automatic bottlemaking machine, and the quality of the vial of producing is obviously than craft That produces will get well.
Can produce special-process glass bottle at automatic bottlemaking machine by manufacture method of the present invention, fully show glass The decorative art of glass bottle.
Claims (2)
1, a kind of special process vial manufacture method, it is characterized in that, gob is imported in the mould, drift rising punching press gob forms material base, again through the blowing moulding of just blowing, and described drift rising punching press gob, drift top to the distance setting of gob bottom is 3 ~ 5mm, when just blowing, the extension volume settings of material base is all volumetrical 10 ~ 15%, and extends the volumetrical shoulder portion that is arranged on over half.。
2, the method for claim 1 is characterized in that, gob is imported in the mould, the drift punching press gob that rises is formed material base, and again through just blowing, final molding be bottle, the bubble of raindrop shape is arranged at the bottle bottom, is on the extended position below the bottle inner chamber central authorities.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNA031288340A CN1552647A (en) | 2003-05-26 | 2003-05-26 | Special-process glass bottle and producing method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNA031288340A CN1552647A (en) | 2003-05-26 | 2003-05-26 | Special-process glass bottle and producing method thereof |
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| Publication Number | Publication Date |
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| CN1552647A true CN1552647A (en) | 2004-12-08 |
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| CNA031288340A Pending CN1552647A (en) | 2003-05-26 | 2003-05-26 | Special-process glass bottle and producing method thereof |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102010117A (en) * | 2010-11-15 | 2011-04-13 | 熊杰 | Method and system for producing glass bottle by adopting blow process |
| CN108513571A (en) * | 2016-12-28 | 2018-09-07 | 兴亚硝子株式会社 | The manufacturing method of glass container |
| CN108698875A (en) * | 2016-03-25 | 2018-10-23 | 兴亚硝子株式会社 | The manufacturing method of glass container |
| USD845132S1 (en) | 2016-09-29 | 2019-04-09 | Elc Management Llc | Cosmetic bottle |
| CN112537900A (en) * | 2020-11-19 | 2021-03-23 | 四川天马玻璃有限公司 | Forming process for effectively reducing bulge of mold hole of glass bottle body |
-
2003
- 2003-05-26 CN CNA031288340A patent/CN1552647A/en active Pending
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102010117A (en) * | 2010-11-15 | 2011-04-13 | 熊杰 | Method and system for producing glass bottle by adopting blow process |
| CN102010117B (en) * | 2010-11-15 | 2012-06-13 | 熊杰 | Method and system for producing glass bottle by adopting blow process |
| CN108698875A (en) * | 2016-03-25 | 2018-10-23 | 兴亚硝子株式会社 | The manufacturing method of glass container |
| USD845132S1 (en) | 2016-09-29 | 2019-04-09 | Elc Management Llc | Cosmetic bottle |
| CN108513571A (en) * | 2016-12-28 | 2018-09-07 | 兴亚硝子株式会社 | The manufacturing method of glass container |
| CN108513571B (en) * | 2016-12-28 | 2021-01-19 | 兴亚硝子株式会社 | Method for manufacturing glass container |
| CN112537900A (en) * | 2020-11-19 | 2021-03-23 | 四川天马玻璃有限公司 | Forming process for effectively reducing bulge of mold hole of glass bottle body |
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