CN1532125A

CN1532125A - Automatic storage integration operation mode

Info

Publication number: CN1532125A
Application number: CNA031083501A
Authority: CN
Inventors: 莒郑; 郑莒
Original assignee: Individual
Current assignee: Individual
Priority date: 2003-03-25
Filing date: 2003-03-25
Publication date: 2004-09-29

Abstract

The invention is an automatic storage integration operation mode, which comprises the steps of providing a first and a second row of storage racks, (b) providing an overhead crane, which is positioned between the first and the second row of storage racks, (c) providing a plurality of storage units, which are stored on the first and the second row of storage racks, and each of the plurality of storage units stores a cargo to be distributed, (d) providing a plurality of distribution devices, (e) providing a first and a second distribution areas, which are respectively positioned below the first and the second row of storage racks, and the overhead crane moves each of the plurality of storage units to the first and the second distribution areas, and (f) providing a plurality of operators, which operate on the first and the second distribution areas, and take out the cargo to be distributed from the storage units, and place the cargo to be distributed into the plurality of distribution devices.

Description

Automatic stored integration work pattern

(1) technical field

The present invention is a kind of automatic stored integration work pattern.

(2) background technology

General logistics centre all utilizes one automatic stored (AS/RS) system, and it is quite big that it advances shipment amount, and has and save stock space and material requirements planning characteristic easily, and is provided with a goods-distributing area and distributes goods, and then the goods of distributing is delivered to each hypermarket.See also Fig. 1 and Fig. 2, row's storage space frame 10 of visible one automatic stored (AS/RS) system, its length L can reach 100M, and height H then has 20,30 or the difference of 40M, and width W can be two kinds of situations such as single lattice 1.3M or two drawing (Double Reach) 2.6M.The normal task program of this system is: 1. goods is sent the keeping district of AS/RS system to, 2. preserves a period of time, 3. gets the logical processing of a plate current, 4. remaining goods is sent back to the AS/RS system, and 5. carries out putting up working.

Wherein program 3. is to utilize a gantry crane of AS/RS system (promptly to get truck, not shown), can be by the goods of the arbitrary position on the storage space frame 10 of AS/RS (for example one of the farthest high case 11), move and put into arbitrary position (for example front the most subaerial one low case 12), be transported to goods-distributing area 21 by being positioned at the Pallet Truck (fork truck) of sending district 20 outside again, be beneficial to carry out circulation and process, its processing operational method is included in the sowing type picking operation (seeing Fig. 3 for details) of goods-distributing area, and wins two kinds of formula picking operations.

Can find out that by Fig. 3 a single product batch picking total amount SS is synthesized by two section picking total amount PS again, when a worker is pushing away one when joining goods cage car AC and advancing, just according to the shown picking quantity/order number of an electronic tag ET goods 31 to be allocated in the one Packaging Box PB is chosen in regular turn simultaneously and joined in the goods cage car AC.When the worker distribution of goods is finished, just the picking unit 30 that will join on the goods cage car AC places section picking total amount PS place, converge again and be made into single product batch picking total amount SS, then must be transported to shipping area 22 again as non-instant shipment, waiting cargo truck is transported to the hypermarket and goes to peddle, and the kenel of shipment unit is divided haply 1. pallets, three kinds of patterns such as 2. case, and 3. Dan Pin.

Owing to fork truck is to get truck to have time limitation (1cyc/1min), it is sending 21 actions back and forth constantly of district 20 and goods-distributing area outside, when shipment amount is big, be easy to just form the bottleneck of operation, not only congested even have whole moving-wire and block and the situation of the operation of can't moving, so that the turnover rate in warehouse is caused very negative influence.In addition, when kinds of goods have assigned and when failing shipment immediately, must temporarily be placed in earlier the shipping area 22 of harbour, can be subjected to the restriction of shipping area space size unavoidably again.Hence one can see that: the subject matter point of prior art is: 1. order must be instant, use in order to avoid the temporarily providing room of shipping area does not apply, and 2. can't be scheduled to production scheduling, and to cooperate the demand of a large amount of orders, so the work pattern all too is undesirable.

(3) summary of the invention

How to improve the problems referred to above, make the operation of goods-distributing area and shipping area convenient, and do not need Pallet Truck often to travel to and fro between between automated storage and retrieval system and the goods-distributing area, the purpose of this invention is to provide a kind of automatic stored integration work pattern, can significantly promote its distribution of goods efficient with disappearance that effectively overcomes previous work pattern and the operation that makes goods-distributing area, thereby a large amount of the saving distributed the required time of goods.

The present invention is a kind of automatic stored integration work pattern, its step comprises that (a) provides first and second row's storage space frame, (b) provide a gantry crane, it is to arrange between the storage space frame this first and second, (c) provide a plurality of units of depositing, be to be stored on this first and second row's storage space frame respectively, and respectively a goods to be allocated has all been deposited by these a plurality of units of depositing, (d) provide a plurality of goods devices of joining, (e) first and second goods-distributing area is set, it lays respectively at this first and second row's storage space frame below, and this gantry crane is about to respectively that these a plurality of units of depositing move to this first and second goods-distributing area, and (f) provides a plurality of workers, is that operation is in this first and second goods-distributing area, and should take out from this unit of depositing by goods to be allocated, and should insert this a plurality of joining in the goods device by goods to be allocated.

The better one, first and second row's storage space frame of this pattern is to belong to one automatic stored (AS/RS) system, and this first and second row's storage space frame is equiped with a plurality of storage spaces, and respectively this first and second row's storage space frame is for a pair of draws (Double Reach) formula storage space frame, and has the storage space degree of depth of a 2.6M.

Better one, the unit of depositing of this pattern are a pallet, big case, case or Dan Pin, and this to join the goods device be to join goods cage car for one.

Certainly, the goods to be allocated of this pattern is to be one first or second commodity, respectively these a plurality of goods devices of joining have a picking unit, respectively this first and second goods-distributing area has a working area and is beneficial to temporarily depositing of these first and second commodity, and this goods-distributing area also has a working space, be beneficial to respectively these a plurality of workers and these first and second commodity are moved to respectively this a plurality ofly join the goods device from this working area, and finish this picking unit.

Certainly, the storage space frame of this pattern is to have a whole plate shipment warehouse compartment, and this picking unit is promptly moved on this whole plate shipment warehouse compartment by this gantry crane, in order to do making this whole plate shipment warehouse compartment be become a shipping area.

The better one, this pattern more comprises the one the 3rd and the 4th row's storage space frame, and is arranged with the one the 3rd and the 4th goods-distributing area, and this first and second goods-distributing area is to be connected with the 3rd and the 4th goods-distributing area respectively, to form first and second associating goods-distributing area.

The better one, first and second associating goods-distributing area of this of this pattern is to have the height of a 2.83M and the width of 2.6M, and this first and the 3rd and second and the 4th row storage space frame respectively is equiped with one " I " section steel beam, with a reinforcement structural strength of this storage space frame respectively.

Again according to the viewpoint of a major technique, the present invention is a kind of structure of automatic stored integration work pattern, it comprises first and second row's storage space frame, one gantry crane, it is to arrange between the storage space frame this first and second, a plurality of units of depositing, be to be stored on this first and second row's storage space frame respectively, and respectively a goods to be allocated has all been deposited by these a plurality of units of depositing, a plurality of goods devices of joining, and first and second goods-distributing area, it lays respectively at this first and second row's storage space frame below, these a plurality of units of depositing move to this first and second goods-distributing area and this gantry crane is about to respectively.

Certainly, this first and second goods-distributing area is the operation via a plurality of workers in the above-mentioned structure, and should take out from this unit of depositing by goods to be allocated, and should insert this a plurality of joining in the goods device by goods to be allocated.

The automatic stored integration work pattern of the present invention utilizes a goods-distributing area of storage space frame below can be beneficial to the direct required distribution of goods operation of carrying out below this storage space frame; Because this storage space frame of utilization is useed a whole plate shipment warehouse compartment as, makes that the required harbour parking space of shipping area is reduced; And because use can be carried out the goods-distributing area of distribution of goods operation immediately, thereby can significantly reduce and distribute the required time of goods.

For clearer understanding purpose of the present invention, characteristics and advantage, preferred embodiment of the present invention is elaborated below in conjunction with accompanying drawing.

(4) description of drawings

Fig. 1 is one automatic stored (AS/RS) system schematic perspective view of prior art;

Fig. 2 is the plan sketch of the distribution of goods work flow of prior art;

Fig. 3 is the schematic perspective view of known chassis sowing type picking operation;

Fig. 4 is the front-view schematic diagram of the preferred embodiment of automatic stored integration work pattern of the present invention;

Fig. 5 is the forward sight combination scheme drawing that is positioned at being seen a plurality of storage spaces between first and second row's storage space frame;

Fig. 6 is the schematic perspective view of the second and the 4th row's storage space frame of Fig. 4;

Fig. 7 is the work pattern scheme drawing that the present invention allocates into the commodity on the storage space frame in advance picking unit; And

Fig. 8 is that the storage space frame of Fig. 6 utilizes one " I " girder steel to strengthen the schematic perspective view of overall construction intensity.

(5) specific embodiment

See also Fig. 4, demonstrate a kind of automatic stored integration work pattern, its step comprises that (a) provides first and second row's

storage space frame

40,41, (b) provide a gantry crane 42, it is to be positioned at first and second row's storage space frame 40, between 41, (c) providing a plurality of units of depositing (as the Packaging Box PB of Fig. 3), is to be stored at each on first and second row's

storage space frame

40,41, and each a plurality of PB of the unit of depositing has all deposited a goods 31 to be allocated, and a plurality of goods devices (as joining goods cage car AC) of joining (d) are provided, and (e) first and second goods-distributing area 43 is set, 44, it lays respectively at first and second row's

storage space frame

40,41 belows, and gantry crane 42 is about to each a plurality of PB of the unit of depositing and moves to first and second goods-distributing area 43,44, and (f) provide a plurality of workers, be that operation is in first and second goods-distributing area 43,44, and goods 31 to be allocated is taken out from the PB of the unit of depositing, and goods 31 to be allocated is inserted a plurality of joining in the goods device AC.

First and second row's storage space frame 40 of this pattern, the 41st, belong to one automatic stored (AS/RS) system, and first and second row's

storage space frame

40,41 are equiped with a plurality of

storage spaces

45,46, and each first and second row's storage space frame 40, the 41st, for a pair of draws (Double Reach) formula storage space frame, and having the storage space degree of depth of a 2.6M, this first and second goods-distributing area 43,44 is equipped with electronic tag to become a kind of electronic tag sowing type picking district EA again.

Please consult Fig. 5 again, be to stand on first and second row's storage space frame 40 for two workers, watch its a plurality of storage spaces 45 between 41 respectively, 46 forward sight combination scheme drawing, one first and second moving-wire M1 of this two worker, M2 promptly with the midway location place as an elasticity operation segmentation FP, again respectively by a

last storage space

50 and 51 beginnings of middle storage space of the below of second series storage space frame 41, a last storage space 52 and a middle storage space 53 of the below of pile warp first row storage space 40 more on the way, and first storage space row 40 below a distribution of goods hotel owner AS can be arranged and treat operation books WO etc. on the storage space, and then get back to adjacent the second from left storage space 54 and in two storage spaces 55.On second series storage space frame 41, can be provided with one again and stock up and whole plate shipment warehouse compartment I/O, for the front/rear placement of distribution of goods.

The PB of the unit of depositing of this pattern is a pallet, big case, case or Dan Pin again, and to join the goods device be to join goods cage car AC for one.Again as shown in Figure 7, goods 31 to be allocated is to be one first, the second or the 3rd commodity (for example are gram peaceful (KLIM), (Apple Sida) or paper (Paper) are played in the apple west) and A, B... commodity or the like, and as shown in Figure 7 each be a plurality of joins goods device AC and all has picking unit 30 among a Fig. 3, each first and second goods-distributing area 43,44 have a working area 47 is beneficial to temporarily depositing of first and second commodity, and goods-distributing area 43,44 also have a working space 48, be beneficial to each a plurality of worker first and second commodity 47 are moved to each and a plurality ofly join goods device AC from the working area, and finish each picking unit 30.And work as the shipment date then, the picking unit 30 that can will distribute is rapidly by

storage space frame

40,41 press the sequencing of road distance, as grand and 7-Eleven is near than ten thousand visitors to Carrefour by a logistics centre (not shown), then should slow being transferred to be beneficial on the truck unload goods earlier, if and area, the Taibei is arrived at last, then its goods should be sent off at first.

As shown in Figure 5, first and second storage space frame 40,41st of this pattern can have a whole plate shipment warehouse compartment I/O, and picking unit 30 is moved on the whole plate shipment warehouse compartment I/O by gantry crane 42 promptly, so that whole plate shipment warehouse compartment I/O is become a shipping area.This pattern also comprises the one the 3rd and the 4th row's storage space frame 49,491 (seeing Fig. 4 for details), and be arranged with the one the 3rd and the 4th goods-distributing area 492,493, and first and second goods-distributing area 43,44th is connected with the 3rd and the 4th goods-distributing area 492,493 respectively, to form first and second associating goods-distributing area 494,495.This first and second associating goods-distributing area 494,495th has the height H E of a 2.83M and the width W I of 2.6M, the schematic perspective view of the second and the 4th row's storage space frame 41,49, and the position of the second associating goods-distributing area 495 as seen from Figure 6.And for example shown in Figure 8, and the second and the 4th row's storage space frame 41,491 respectively is equiped with one " I " section steel beam 80 (the first and the 3rd row's storage space frame 40,49 also can be installed girder steel 80), to strengthen a structural strength of each storage space frame 41,491.

Again according to the viewpoint of a major technique, the system of the relevant a kind of automatic stored integration work pattern of the present invention, it comprises first and second row's

storage space frame

40,41, one gantry crane 42, it is between first and second row's storage space frame, a plurality of units of depositing, be to be stored first and second row's storage space frame 40 at each, on 41, and each a plurality of PB of the unit of depositing has all deposited a goods 31 to be allocated, a plurality of goods device AC that join, and first and second goods-distributing area 43,44, it lays respectively at first and second row's

storage space frame

40,41 belows, and gantry crane 42 is about to each a plurality of PB of the unit of depositing and moves to first and second goods-distributing area 43,44.Certainly, first and second goods-distributing area 43,44th in the above-mentioned system via the operation of a plurality of workers, and takes out goods 31 to be allocated, and goods 31 to be allocated is inserted a plurality of joining in the goods dress AC from the PB of the unit of depositing.

In sum, the present invention really can obtain a kind of framework that can directly carry out the distribution of goods operation below the storage space frame by the design of the goods-distributing area below the storage space frame, does not need utilizing Pallet Truck to be transplanted on the convenience of goods-distributing area to reach.And the storage space of being used below goods-distributing area can provide an efficient distribution of goods space, is enough to significantly reduce and distributes the required time of goods, and extremely be fit to the sales applications on the industry.

Claims

1. An automatic warehousing integration operation mode, characterized in that, comprising the following steps:

(a) provide a first and second row of storage racks;

(b) providing an overhead crane located between the first and second rows of storage racks;

(c) Provide a plurality of storage units, which are stored on each of the first and second row storage racks, and each of the plurality of storage units stores a product to be distributed;

(d) provide multiple distribution devices;

(e) setting up a first and second sorting area, which are respectively located under the first and second rows of storage racks, and the overhead crane is about to move each of the plurality of storage units to the first and second sorting areas District; and

(f) Provide a plurality of operators who work in the first and second distribution areas, take out the goods to be distributed from the storage unit, and put the goods to be distributed into the multiple distribution devices.

2. The mode according to claim 1, wherein the first and second rows of storage racks belong to an automatic storage system, and the first and second row of storage racks are equipped with a plurality of storage positions , and each of the first and second rows of storage racks is a double-pull storage rack with a storage depth of 2.6M.

3. The mode according to claim 1, wherein the storage unit is a pallet, a large case, a box or a single product, and the distribution device is a distribution cage.

4. The mode according to claim 1, wherein the goods to be distributed are a first or second product, each of the plurality of distribution devices has a picking unit, and each of the first and second distribution The cargo area has a temporary storage area to facilitate the temporary storage of the first and second commodities, and the cargo distribution area also has a working space to facilitate the first and second commodities from the temporary storage area for each of the plurality of operators. The storage area is moved to each of the plurality of distribution devices, and the picking unit is completed.

5. The mode according to claim 4, wherein the storage rack has a full-board shipping location, and the picking unit is moved to the full-board shipping location by the overhead crane, So that the entire board shipping warehouse can become a collection area.

6. The mode according to claim 1, further comprising a third and a fourth row of storage racks, and a third and a fourth cargo distribution area, and the first and second cargo distribution area It is respectively connected with the third and fourth distribution area to form a first and second joint distribution area.

7. The pattern as claimed in claim 6, wherein each of the first and second joint distribution areas has a height of 2.83M and a width of 2.6M, and the first and third and second and The storage racks in the fourth row are each equipped with an "I"-shaped steel beam to strengthen the structural strength of each storage rack.

8. A system for completing the automatic storage integration operation mode, characterized in that it includes:

- the first and second row storage racks;

an overhead crane located between the first and second rows of storage racks;

A plurality of storage units are stored on each of the first and second rows of storage racks, and each of the plurality of storage units stores a cargo to be distributed;

Multiple distribution units; and

A first and second cargo distribution area, which are respectively located under the first and second rows of storage racks, and the overhead crane is about to move each of the plurality of storage units to the first and second cargo distribution area.

9. The system according to claim 8, wherein the first and second sorting areas are operated by a plurality of operators, and the goods to be distributed are taken out from the storage unit, and the goods to be distributed are Goods are placed in the plurality of distribution devices.