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CN1526780A - Water soluble two-component inorganic zinc paint and its making process - Google Patents

Water soluble two-component inorganic zinc paint and its making process Download PDF

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Publication number
CN1526780A
CN1526780A CNA031511163A CN03151116A CN1526780A CN 1526780 A CN1526780 A CN 1526780A CN A031511163 A CNA031511163 A CN A031511163A CN 03151116 A CN03151116 A CN 03151116A CN 1526780 A CN1526780 A CN 1526780A
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component
weight
inorganic
aqueous
water
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CNA031511163A
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CN100365087C (en
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汪国庆
汪庆锋
胡晶
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Shanghai Xuan Energy Engineering Material Co Ltd
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SHANGHAI XUANYANG NANO MATERIAL CO Ltd
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Abstract

The water soluble inorganic zinc paint consists of two components, component A and component B, in the weight ratio of 1 to 1.5-4. The component A is prepared through mixing alkali silicate, water soluble resin, nano colloid solution of inorganic oxide and silane as cross-liking agent under stirring for reaction to obtain sol; ageing the sol to obtain gel; adding pure water, inorganic pigment, alkali water solution and water soluble defoaming agent; and grinding. The component B is prepared with spherical zinc powder, chip metal powder, alkali-resisting inorganic pigment and stuffing, wetting carboxylate dispersant and through mixing. The paint has good early stage water resistance, high slipping resistance and high salt mist corrosion resistance, and the production process has no waste water, slag and waste gas produced and is environment friendly.

Description

A kind of aqueous dual-component inorganic zinc paint and manufacture method thereof
Technical field
The present invention relates to a kind of water-borne coatings and manufacture method thereof, particularly a kind of aqueous dual-component inorganic zinc paint and manufacture method thereof, this coating is particularly suitable for the protection of high-strength bolt joint face, also can be widely used in the anticorrosion of steel construction.
Background technology
Aqueous inorganic zinc-enriched coating is that minority can be protected steel construction, makes its corrosion fatigue life surpass one of the excellent coating in 10 years, and it is to be that anodize reaches anticorrosive purpose by electrochemical action.Its very hard wear resistant of filming, chemical resistance corrosive nature excellence in certain pH value scope can high temperature resistantly reach 400 ℃.It both can be used as single long-effective protection coating, also can be used as the priming paint of high-performance coating system.Since the seventies, the security application on its steel construction in ocean and industrial environment is more and more extensive, as is used for boats and ships steel deck, marine steel construction, storage tank, chemical plant, bridge, TV tower and freight container etc.But this class coating all can only satisfy the antirust requirement of outdoor steel construction, can not solve the high and early stage water-proof requirement of anti-slip coefficient when satisfying antirust requirement.
For the antiskid that solves bolt joint faces such as steel construction moves problem, developed multiple coating at present both at home and abroad, as Wei Yunxiang etc. at " steel construction " (1999, (3) introduced a kind of anti-skidding antirust zinc silicate coating 59-63), it adopts tetraethyl silicate is film forming matter, and anti-slip coefficient is greater than 0.45 behind the coating aging, and salt spray resistance (5%NaCl) 600 hours is non-foaming, non-corrosive can be used for the protection of high-strength bolt joint face; Japanese Patent JP10235286A2 has introduced a kind of alcoxyl cold coating, its main ingredient comprises: alcoxyl resin, zinc powder, silicon-dioxide, modified aliphatic polyamines, dimethylbenzene and mibk, the frictional coefficient of gained coating is 0.48, can be used for the protection of high-strength bolt joint face.
It all is the problems that solve the bolt joint face by the organic coating coating that but above-mentioned antiskid moves coating, it all has the volatilization of organic solvent in production and use, cause harm, and the aqueous inorganic zinc paint can thoroughly change this problem to environment and production and workmen.
Summary of the invention
In order to solve the problem that above-mentioned prior art exists, the object of the invention is, provides a kind of anti-slip coefficient height, early stage water tolerance is good and the aqueous dual-component inorganic zinc paint and the manufacture method thereof of good environmental protection.
The invention provides a kind of aqueous double-component inorganic zinc paint, comprise component A and B component, described component A comprises: 20-55 weight % bases silicate, 5-45 weight % water soluble resin, 20-55 weight % inorganic oxide nano-sized colloidal solution, 2-20 weight % silane coupling agent, 0-10 weight % mineral dye, 2-15 weight % alkaline aqueous solution, 0.05-1 weight % water-based defoamer and 10-35 weight % pure water; Described B component comprises: the spherical zinc powder of 40-90 weight %, 5-50 weight % flake metal powder, 4.5-25 weight % alkali resistance inorganic color stuffing and 0.05-1 weight % metal carboxylate Ricinate.
The above-mentioned aqueous double-component inorganic zinc paint of mentioning, wherein the water soluble resin among the component A can be polyoxyethylene glycol, the preferred 5-15 weight of content %; The inorganic oxide nano-sized colloidal solution can be in aluminium oxide nano colloidal solution, TiOx nano colloidal solution, ferric oxide nano colloidal solution, monox nanometer colloidal solution, the zirconium white nano-sized colloidal solution at least a, the preferred 20-35 weight of its content %; Bases silicate can be in potassium silicate, lithium silicate, ammonium silicate, the water glass at least a; Silane coupling agent can be in alkylalkoxy silane, vinyl alkoxy silane, aminoalkyl organoalkoxysilane, hexamethyldisilazane, the chlorine trimethyl silane at least a; Mineral dye can be silicon-dioxide or barium sulfate; Alkaline aqueous solution can be in aqueous sodium hydroxide solution, potassium hydroxide aqueous solution, the ammoniacal liquor at least a; Wherein the flake metal powder in the B component can be zinc flake, and content is preferably 10-20 weight %; The zinc content of spherical zinc powder greater than the granularity of 95%, 80% zinc powder less than 25 μ m; The alkali resistance inorganic color stuffing can be in mica powder, iron mica, ferrophosphorus breeze, the titanium-iron powder at least a.
The invention provides a kind of preparation method of aforesaid aqueous dual-component inorganic zinc paint, the weight ratio of its component A and B component is 1: 1.5-4, the preparation of described component A comprises the steps:
By under agitation being reacted, 20-55 weight % bases silicate, 5-45 weight % water soluble resin, 20-55 weight % inorganic oxide nano-sized colloidal solution and 2-20 weight % silane coupling agent obtain colloidal sol, and ageing obtains gel, add 10-35 weight % pure water, 0-10 weight % mineral dye, 2-15 weight % alkaline aqueous solution and 0.05-1 weight % water-based defoamer again, the mixture that obtains after the grinding is component A;
Described B component is to get by the spherical zinc powder of 40-90 weight %, 5-50 weight % flake metal powder, 4.5-25 weight % alkali resistance inorganic color stuffing and 0.05-1 weight % metal carboxylate Ricinate are mixed.
As mentioned above, because aqueous dual-component inorganic zinc paint of the present invention, with bases silicate, water soluble resin, silane coupling agent monomer, inorganic oxide sodium rice glue liquid solution, mineral dye, alkaline aqueous solution, water-based defoamer etc. be raw material make for containing the colloidal particle mixture of hydrophobic group, coating can be solidified at short notice, and the early stage water tolerance of coating is resolved.Zinc content height in the aqueous dual-component inorganic zinc paint of the present invention, the coating of formation has the galvanic protection effect to steel substrate; Because the adding of flake metal powder makes the coatingsurface of gained coating formation coarse,, satisfy anti-slip coefficient and be not less than 0.45 requirement in the coating of the present invention with the strong adhesion of ground; The adding of flake metal powder simultaneously makes corrosive medium increase by the path that coating arrives base material (steel surface), makes that the water tolerance of coating and Corrosion Protection are excellent more, salt spray resistance is good.And aqueous dual-component inorganic zinc paint of the present invention can obtain under lesser temps and even room temperature condition, prepares more conveniently, and equipment is simple, and heat energy consumption is few; It does not have waste water, waste residue and waste gas and produces compliance with environmental protection requirements in manufacturing processed.
Embodiment
Embodiment 1
The A component:
10 gram polyoxyethylene glycol, 49.5 gram sodium silicate solutions and 20 gram nanometer silicon oxide colloid solution, 2 gram ethyl trimethoxy silane inputs are equipped with in the four-hole boiling flask of agitator and prolong, high-speed stirring heats up, reacted 3.5 hours down at 95 ℃, after being cooled to room temperature, obtain gel, add 3 gram sodium hydroxide, 13 gram pure water, 0.1 gram water-based defoamer CF-16 (producing) and 2.4 gram silicon-dioxide by B1ackburn Chemica1s Ltd.Co., ground 1 hour, the mixture that obtains is the A component of coating.
The B component:
With 10 gram zinc flakes, 7 gram titanium-iron powders, 1 gram Ricinate DAP-C (being produced by the Beijing Tsinghua Yongchang Chemical Products Co., Ltd), the spherical zinc powder of 82 grams drops in the agitator, stirs 1 hour, mixes, and the mixture that obtains is the B component of coating.
During use A component and B component are mixed with weight ratio at 1: 2.
Embodiment 2
The A component:
25 gram polyoxyethylene glycol, 24.7 gram potassium silicate solutions and 20 gram nano aluminium oxide colloidal solution, 10 gram chlorine trimethyl silane inputs are equipped with in the four-hole boiling flask of agitator and prolong, high-speed stirring, at room temperature reacted 8 hours, ageing obtains gel, add 2 gram ammoniacal liquor, 15 gram pure water, 0.3 gram water-based defoamer CF-246 (producing) by Blackburn Chemicals Ltd.Co., 3 gram barium sulfate ground 1 hour, and the mixture that obtains is the A component of coating.
The B component:
With 14 gram zinc flakes, 5 gram ferrophosphorus powder, 0.1 gram Ricinate DAP-C (being produced by the Beijing Tsinghua Yongchang Chemical Products Co., Ltd), the spherical zinc powder of 80.9 grams drops in the agitator, stirs 1 hour, mixes, and the mixture that obtains is the B component of coating.
During use the A component is mixed with weight ratio with the B component at 1: 2.2.
Embodiment 3
The A component:
5 gram polyoxyethylene glycol, 38 gram potassium silicate solutions and 31 gram nanometer silicon oxide colloid solution, 10 gram methyltrimethoxy silane inputs are equipped with in the four-hole boiling flask of agitator and prolong, high-speed stirring heats up, reacted 5 hours down at 95 ℃, after being cooled to room temperature, obtain gel, add 5 gram potassium hydroxide, 10.7 gram pure water, 0.3 gram water-based defoamer CF-246 (being produced by Blackburn Chemicals Ltd.Co.) ground 1 hour, the mixture that obtains is the A component of coating.
The B component:
With 25 gram zinc flakes, 25 gram mica powders, 0.5 gram Ricinate DAP-C (being produced by the Beijing Tsinghua Yongchang Chemical Products Co., Ltd), the spherical zinc powder of 49.5 grams drops in the agitator, stirs 1 hour, mixes, and the mixture that obtains is the B component of coating.
During use the A component is mixed with weight ratio with the B component at 1: 1.5.
Embodiment 4
The A component:
5 gram polyoxyethylene glycol, 25 gram potassium silicate solutions and 35 gram nanometer silicon oxide colloid solution, 14.7 gram hexamethyldisilazane inputs are equipped with in the four-hole boiling flask of agitator and prolong, high-speed stirring heats up, reacted 8 hours down at 40 ℃, after being cooled to room temperature, obtain gel, add 3 gram NaOH, 7 gram KOH, 10 gram pure water, 0.3 gram water-based defoamer CF-246 (being produced by Blackburn Chemicals Ltd.Co.) ground 1 hour, the mixture that obtains is the A component of coating.
The B component:
With 5 gram flake aluminums, 5 gram ferrophosphorus powder, 0.1 gram Ricinate DAP-C (being produced by the Beijing Tsinghua Yongchang Chemical Products Co., Ltd), the spherical zinc powder of 89.9 grams drops in the agitator, stirs 1 hour, mixes, and the mixture that obtains is the B component of coating.
During use the A component is mixed with weight ratio with the B component at 1: 3.5.
Embodiment 5
The A component:
With 8 gram polyoxyethylene glycol, 25 gram ammonium silicate solution, 13 gram lithium silicate solution and 21 gram nano-sized iron oxide-oxidation titania-zirconia mixed colloidal solutions, 5 gram trimethylammonium methoxy silane, 5.3 gram hexamethyldisilazanes, input is equipped with in the four-hole boiling flask of agitator and prolong, high-speed stirring heats up, reacted 7 hours down at 40 ℃, after being cooled to room temperature, obtain gel, add 10 gram KOH, 12.5 gram pure water, 0.2 gram water-based defoamer CF-246 (producing) by Blackburn Chemicals Ltd.Co., ground 1 hour, the mixture that obtains is the A component of coating.
The B component:
With 5 gram zinc flakes, 5 gram iron micas, 0.2 gram Ricinate DAP-C (being produced by the Beijing Tsinghua Yongchang Chemical Products Co., Ltd), the spherical zinc powder of 89.8 grams drops in the agitator, stirs 1 hour, mixes, and the mixture that obtains is the B component of coating.
During use the A component is mixed with weight ratio with the B component at 1: 3.
The alkyl coupling agent that the present invention adopts can also adopt vinyl alkoxy silane, aminoalkyl organoalkoxysilane except that the above-mentioned alkylalkoxy silane of mentioning (as ethyl trimethoxy silane, methyltrimethoxy silane, trimethylammonium methoxy silane), chlorine trimethyl silane, hexamethyldisilazane.
The aqueous dual-component inorganic zinc paint of the present invention that makes has according to the method described above been carried out performance measurement, and its measurement result and BeiJing City Building coating Factory produce can be used for protecting the performance comparison such as the following table of the coating that can be used for the bolt joint face of the BTR-48 inorganic zinc rich paint of high strength bolt joint face and Japanese Patent JP10235286A2, JP11277356A2 report:
The BTR-48 inorganic zinc rich paint JP10235286A2 ?JP1?1277356A2 The present invention
Anti-slip coefficient 0.55 0.48 ?0.49 0.62
Neutral salt spray test By 500 hours / ?/ By 2500 hours
Curing mode After fixing / ?/ Self cure
Coating type Water-based Contain organic volatile matter Contain organic volatile matter Water-based
As can be seen from the table, aqueous dual-component inorganic zinc paint of the present invention not only has anti-slip coefficient height, characteristics that salt spray resistance is good; And belong to self-curing, early stage water-tolerant and do not contain in the mill organic volatile matter, good environmental protection.

Claims (14)

1. an aqueous dual-component inorganic zinc paint comprises component A and B component, it is characterized in that,
Described component A comprises: 20-55 weight % bases silicate, 5-45 weight % water soluble resin, 20-55 weight % inorganic oxide nano-sized colloidal solution, 2-20 weight % silane coupling agent, 0-10 weight % mineral dye, 2-15 weight % alkaline aqueous solution, 0.05-1 weight % water-based defoamer and 10-35 weight % pure water;
Described B component comprises: the spherical zinc powder of 40-90 weight %, 5-50 weight % flake metal powder, 4.5-25 weight % alkali resistance inorganic color stuffing and 0.05-1 weight % metal carboxylate Ricinate.
2. aqueous dual-component inorganic zinc paint according to claim 1, wherein the content of water soluble resin is 5-15 weight % among the component A.
3. aqueous dual-component inorganic zinc paint according to claim 1, wherein the content of inorganic oxide nano-sized colloidal solution is 20-35 weight % among the component A.
4. aqueous dual-component inorganic zinc paint according to claim 1, wherein the content of flake metal powder is 10-20 weight % in the B component.
5. aqueous dual-component inorganic zinc paint according to claim 1, what wherein bases silicate can be in potassium silicate, lithium silicate, ammonium silicate, the water glass among the component A is at least a.
6. aqueous dual-component inorganic zinc paint according to claim 1, wherein water soluble resin is a polyoxyethylene glycol among the component A.
7. aqueous dual-component inorganic zinc paint according to claim 1, what wherein the inorganic oxide nano-sized colloidal solution can be in aluminium oxide nano colloidal solution, TiOx nano colloidal solution, ferric oxide nano colloidal solution, monox nanometer colloidal solution, the zirconium white nano-sized colloidal solution among the component A is at least a.
8. aqueous dual-component inorganic zinc paint according to claim 1, what wherein silane coupling agent can be in alkylalkoxy silane, vinyl alkoxy silane, aminoalkyl organoalkoxysilane, hexamethyldisilazane, the chlorine trimethyl silane among the component A is at least a.
9. aqueous dual-component inorganic zinc paint according to claim 1, wherein mineral dye is silicon-dioxide or barium sulfate among the component A.
10. aqueous dual-component inorganic zinc paint according to claim 1, what wherein the component A neutral and alkali aqueous solution can be in aqueous sodium hydroxide solution, potassium hydroxide aqueous solution, the ammoniacal liquor is at least a.
11. aqueous dual-component inorganic zinc paint according to claim 1, wherein in the B component zinc content of spherical zinc powder greater than the granularity of 95%, 80% zinc powder less than 25 μ m.
12. aqueous dual-component inorganic zinc paint according to claim 1, wherein flake metal powder is a zinc flake in the B component.
13. aqueous dual-component inorganic zinc paint according to claim 1, what wherein the alkali resistance inorganic color stuffing can be in mica powder, iron mica, ferrophosphorus breeze, the titanium-iron powder in the B component is at least a.
14. the preparation method as any described aqueous dual-component inorganic zinc paint of claim 1-13, the weight ratio of its component A and B component is 1: 1.5-4, it is characterized in that,
The preparation of described component A comprises the steps:
By under agitation being reacted, 20-55 weight % bases silicate, 5-45 weight % water soluble resin, 20-55 weight % inorganic oxide nano-sized colloidal solution and 2-20 weight % silane coupling agent obtain colloidal sol, and ageing obtains gel, add 10-35 weight % pure water, 0-10 weight % mineral dye, 2-15 weight % alkaline aqueous solution and 0.05-1 weight % water-based defoamer again, the mixture that obtains after the grinding is component A;
Described B component is to get by the spherical zinc powder of 40-90 weight %, 5-50 weight % flake metal powder, 4.5-25 weight % alkali resistance inorganic color stuffing and 0.05-1 weight % metal carboxylate Ricinate are mixed.
CNB031511163A 2003-09-22 2003-09-22 Water soluble two-component inorganic zinc paint and its making process Expired - Fee Related CN100365087C (en)

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Cited By (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101250344B (en) * 2008-03-26 2011-03-02 中国印钞造币总公司 Antibiotic paint
CN103555017A (en) * 2013-11-04 2014-02-05 安庆菱湖涂料有限公司 Water-based organically-modified inorganic zinc-rich primer and preparation method thereof
CN103937302A (en) * 2014-03-28 2014-07-23 珠海哥拜耳涂料有限公司 Inorganic mineral coating and manufacturing method thereof
CN104130606A (en) * 2014-07-21 2014-11-05 关锦池 Preparation method of super-weatherable dual-component exterior wall inorganic coating
CN104497655A (en) * 2014-12-16 2015-04-08 衡水圣伯莱涂料有限公司 High-water-permeability weather-resistant exterior wall coating and preparation method thereof
CN104927513A (en) * 2015-05-24 2015-09-23 黄勇 Composite sodium silicate zinc-rich paint
CN105368102A (en) * 2014-08-13 2016-03-02 Kemp有限公司 Pigment separable type aqueous paint composition mixed with plate-like zinc powder
CN109777176A (en) * 2019-01-15 2019-05-21 湖南康瑞涂料科技有限公司 A kind of zinc-rich water-based industrial paint and preparation method thereof
CN110982312A (en) * 2019-11-26 2020-04-10 厦门双瑞船舶涂料有限公司 Water-based shop primer with excellent initial water resistance and preparation method thereof
CN114181616A (en) * 2021-12-21 2022-03-15 宝美施化工(上海)有限公司 Chromium-free low-temperature curing water-based zinc-aluminum coating and preparation method and application thereof
CN114316638A (en) * 2021-12-29 2022-04-12 马鞍山市金韩涂料制造有限公司 Anti-slip coating for high-strength bolt connecting surface of steel bridge

Family Cites Families (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1056637C (en) * 1995-01-14 2000-09-20 溧阳市冶建防腐材料厂 One-component zinc silicate anticorrosive-paint
CN1057314C (en) * 1996-03-22 2000-10-11 溧阳市冶建防腐材料厂 Double-component antirot zinc silicate paint and its use
CN1157840A (en) * 1996-11-18 1997-08-27 沈阳三生科技开发有限公司 Watery anti-corrosion paint and its production method

Cited By (14)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101250344B (en) * 2008-03-26 2011-03-02 中国印钞造币总公司 Antibiotic paint
CN103555017A (en) * 2013-11-04 2014-02-05 安庆菱湖涂料有限公司 Water-based organically-modified inorganic zinc-rich primer and preparation method thereof
CN103555017B (en) * 2013-11-04 2016-05-25 安徽菱湖漆股份有限公司 Organically-modified zinc-rich coating of a kind of water-based and preparation method thereof
CN103937302A (en) * 2014-03-28 2014-07-23 珠海哥拜耳涂料有限公司 Inorganic mineral coating and manufacturing method thereof
CN104130606A (en) * 2014-07-21 2014-11-05 关锦池 Preparation method of super-weatherable dual-component exterior wall inorganic coating
CN105368102A (en) * 2014-08-13 2016-03-02 Kemp有限公司 Pigment separable type aqueous paint composition mixed with plate-like zinc powder
CN104497655A (en) * 2014-12-16 2015-04-08 衡水圣伯莱涂料有限公司 High-water-permeability weather-resistant exterior wall coating and preparation method thereof
CN104927513A (en) * 2015-05-24 2015-09-23 黄勇 Composite sodium silicate zinc-rich paint
CN109777176A (en) * 2019-01-15 2019-05-21 湖南康瑞涂料科技有限公司 A kind of zinc-rich water-based industrial paint and preparation method thereof
CN110982312A (en) * 2019-11-26 2020-04-10 厦门双瑞船舶涂料有限公司 Water-based shop primer with excellent initial water resistance and preparation method thereof
CN110982312B (en) * 2019-11-26 2021-10-01 厦门双瑞船舶涂料有限公司 Water-based shop primer with excellent initial water resistance and preparation method thereof
CN114181616A (en) * 2021-12-21 2022-03-15 宝美施化工(上海)有限公司 Chromium-free low-temperature curing water-based zinc-aluminum coating and preparation method and application thereof
CN114181616B (en) * 2021-12-21 2023-03-21 宝美施化工(上海)有限公司 Chromium-free low-temperature curing water-based zinc-aluminum coating and preparation method and application thereof
CN114316638A (en) * 2021-12-29 2022-04-12 马鞍山市金韩涂料制造有限公司 Anti-slip coating for high-strength bolt connecting surface of steel bridge

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