CN1431477A - Point diffraction interferometer for detecting surface shape - Google Patents
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Abstract
一种检测表面形状的点衍射干涉仪,包括光学部分和数据采集、处理和控制部分。光学部分包含激光器,沿激光束前进方向的光轴上,依次设有会聚透镜,镀有超分辨掩膜的固体浸润透镜,在光轴的上方放置待测器件,下方设有成像透镜;数据采集、处理和控制部分包含CCD摄像机,计算机和位移控制器。本发明的关键是通过采用固体浸润透镜和超分辨掩膜的技术,获得了一个更小的小孔作为点衍射干涉仪的理想球面波的光源,该小孔不仅位置和大小均可调,而且光透过率高,对入射光束的质量要求较低,因而本发明是一种测量精度高、易于装配和调整的检测器件表面形状的装置。
A point diffraction interferometer for detecting surface shape includes an optical part and a data acquisition, processing and control part. The optical part includes a laser. On the optical axis along the direction of laser beam advance, a converging lens and a solid immersion lens coated with a super-resolution mask are arranged in sequence. The device to be tested is placed above the optical axis, and an imaging lens is arranged below; the data acquisition, processing and control part includes a CCD camera, a computer and a displacement controller. The key to the present invention is that by adopting the technology of solid immersion lens and super-resolution mask, a smaller small hole is obtained as the light source of the ideal spherical wave of the point diffraction interferometer. The small hole is not only adjustable in position and size, but also has high light transmittance and low requirements on the quality of the incident light beam. Therefore, the present invention is a device for detecting the surface shape of a device with high measurement accuracy and easy assembly and adjustment.
Description
技术领域:Technical field:
本发明与光学表面检测有关是一种高精度地检测器件表面形状的装置。特别是一种采用固体浸润透镜和超分辨掩膜的点衍射干涉仪。The invention relates to optical surface detection and is a device for detecting the surface shape of a device with high precision. In particular, a point-diffraction interferometer employing a solid immersion lens and a super-resolution mask.
背景技术:Background technique:
检测光学表面(如球面)质量的传统方法是使用斐索干涉仪或泰曼-格林干涉仪。这些方法需要一个实际的参考表面,也就是说传统方法评价一个待测器件的表面形状的质量是将其与一个实际的视为理想的参考表面进行比较。对于大的光学器件,如天文望远镜的反射镜,其直径可达1米以上,要制造出这么大的参考表面几乎是不可能的。而且传统方法的测量精度不可能超过该参考表面的精度,对于要求具有高精度的透镜,如光刻机用的透镜,精度要求达几百分之一波长,要制造出这么高精度的理想参考表面,也是不可能的。The traditional method of inspecting the quality of optical surfaces such as spheres is to use Fizeau interferometer or Tyman-Green interferometer. These methods require an actual reference surface, which means that the traditional method of evaluating the quality of the surface shape of a device under test is to compare it with an actual reference surface that is regarded as ideal. For large optical devices, such as the mirrors of astronomical telescopes, which can be more than 1 meter in diameter, it is almost impossible to manufacture such a large reference surface. Moreover, the measurement accuracy of traditional methods cannot exceed the accuracy of the reference surface. For lenses that require high precision, such as lenses used in lithography machines, the accuracy is required to reach a few hundredths of a wavelength. To manufacture such a high-precision ideal reference On the surface, it is also impossible.
点衍射干涉仪则提供了一种可行的解决办法(参见Interferometricapparatus and methods for measuring surface topography of a test surface,Gemma,et al.United States Patent:6,344,898)。点光源衍射的球面波前提供了检测过程中使用的参考表面,从而避免使用实际参考表面。这种方法的关键是要制造出足够小的小孔,以使通过小孔的光可以视为理想球面波,并且要求小孔具有较高的光透过率,以便得到一定强度的球面波。在先技术中,采用蚀刻等方法制作小孔,这种方法很难做出理想的小孔,因而其衍射的光波也就不再是理想的球面波。这样将会严重影响测量结果的准确性,而且照射光斑不够小,小孔光透过率较低,同样影响检测精度。同时要使光斑入射到具有波长量级的小孔上也存在很大困难,这增加了仪器装配的难度,可重复性差,检测成本高。The point diffraction interferometer provides a feasible solution (see Interferometric apparatus and methods for measuring surface topography of a test surface, Gemma, et al.United States Patent: 6,344,898). The spherical wavefront diffracted by the point source provides the reference surface used in the inspection process, thereby avoiding the use of the actual reference surface. The key to this method is to manufacture small enough holes so that the light passing through the holes can be regarded as an ideal spherical wave, and the small holes are required to have a high light transmittance in order to obtain a certain intensity of spherical waves. In the prior art, methods such as etching are used to make small holes, which are difficult to make ideal small holes, so the diffracted light waves are no longer ideal spherical waves. This will seriously affect the accuracy of the measurement results, and the irradiation spot is not small enough, and the light transmittance of the small hole is low, which also affects the detection accuracy. At the same time, it is very difficult to make the light spot incident on the small hole with wavelength order, which increases the difficulty of instrument assembly, poor repeatability and high detection cost.
发明内容:Invention content:
本发明要解决的技术问题在于克服上述在先技术的缺陷,提供一种检测表面形状的点衍射干涉仪,该干涉仪具有测量精度高、易于装配和调整的优点。The technical problem to be solved by the present invention is to overcome the defects of the above-mentioned prior art and provide a point diffraction interferometer for detecting surface shape, which has the advantages of high measurement accuracy and easy assembly and adjustment.
本发明解决技术问题的基本构思是:采用固体浸润透镜和超分辨掩膜可以产生一种更小的小孔作为点衍射干涉仪的理想的球面波光源。The basic idea of the present invention to solve the technical problem is that a smaller aperture can be used as an ideal spherical wave light source for a point diffraction interferometer by using a solid immersion lens and a super-resolution mask.
本发明具体的技术解决方案如下:Concrete technical solution of the present invention is as follows:
一种检测表面形状的点衍射干涉仪,包括光学部分和数据采集、处理和控制部分,其特征在于:A point diffraction interferometer for detecting surface shape, comprising an optical part and a data acquisition, processing and control part, characterized in that:
所述的光学部分包含激光器,沿激光束前进方向的光轴上,依次设有会聚透镜、镀有超分辨掩膜的固体浸润透镜、在光轴的上方放置待测器件、下方设有成像透镜;The optical part includes a laser, along the optical axis of the laser beam advancing direction, a converging lens, a solid immersion lens coated with a super-resolution mask are arranged in sequence, the device to be tested is placed above the optical axis, and an imaging lens is arranged below ;
数据采集、处理和控制部分包含CCD摄像机、计算机和位移控制器;The data acquisition, processing and control part includes CCD camera, computer and displacement controller;
其位置关系如下:该固体浸润透镜固定在该位移控制装置上,计算机连接并控制CCD摄像机和位移控制器的工作,激光器发出的激光束经会聚透镜后,其焦点落在固体浸润透镜一侧的超分辨掩膜中间,形成小孔并经过该小孔照射待测器件,该待测器件的表面TS反射的测量光束聚焦到该超分辨掩膜的表面,经该超分辨掩膜的反射后,该测量光束和从小孔发出的参考光束一起经成像透镜进入CCD摄像机。Its position relationship is as follows: the solid immersion lens is fixed on the displacement control device, the computer is connected and controls the work of the CCD camera and the displacement controller, and the laser beam emitted by the laser passes through the converging lens, and its focus falls on the side of the solid immersion lens. In the middle of the super-resolution mask, a small hole is formed and the device under test is irradiated through the small hole. The measurement beam reflected by the surface TS of the device under test is focused on the surface of the super-resolution mask, and after being reflected by the super-resolution mask, The measurement beam and the reference beam from the aperture enter the CCD camera through the imaging lens.
所述的固体浸润透镜是由高折射率玻璃制成的,所述的超分辨掩膜是锑膜。The solid immersion lens is made of high refractive index glass, and the super-resolution mask is an antimony film.
所述的位移控制装置是高精度电机,接受计算机的指令而运动。The displacement control device is a high-precision motor, which moves under instructions from a computer.
所述的小孔和待测器件之间还设置有补偿器。A compensator is also arranged between the small hole and the device under test.
所述的补偿器可以为球面透射光学器件、球面反射光学器件、非球面透射光学器件或非球面反射光学器件。The compensator can be a spherical transmissive optical device, a spherical reflective optical device, an aspheric transmissive optical device or an aspheric reflective optical device.
所述的激光器和会聚透镜之间还设有分束器、可移动反射镜和固定反射镜,激光器发射出的激光束首先被分束器分为测量光束和参考光束,该测量光束被分束器反射后遇到固定反射镜的反射后再被分束器反射到反射镜;而参考光束通过分束器到达可移动反射镜,通过可移动反射镜)的反射后再次通过分束器入射到反射镜。该反射镜将上述入射的参考光束和测量光束反射到会聚透镜。A beam splitter, a movable reflector and a fixed reflector are also arranged between the laser and the converging lens. The laser beam emitted by the laser is first divided into a measurement beam and a reference beam by the beam splitter, and the measurement beam is split into After being reflected by the fixed mirror, the reference beam is reflected by the beam splitter to the mirror after being reflected by the fixed mirror; while the reference beam reaches the movable mirror through the beam splitter, and then enters the Reflector. The mirror reflects the aforementioned incident reference and measurement beams to the converging lens.
本发明的具体技术效果是:本发明的点衍射干涉仪采用固体浸润透镜和超分辨掩膜相结合的技术,固体浸润透镜对光束具有很好的聚焦作用,数值孔径大,聚焦光斑小。当衍射极限的光斑照射到超分辨掩膜时,由于掩膜的非线性效应将在光斑照射处产生一个临时的小于入射光斑的小孔(或散射中心),并且产生的小孔大小和入射光斑强度有关。将固体浸润透镜与超分辨掩膜相结合,即在固体浸润透镜上镀上一层超分辨掩膜可产生一种更小的小孔。固体浸润透镜具有一定的视场,对一定角度范围的光束都能很好的聚焦,对于入射光束的要求将比较低,并且产生的光斑位置可以通过入射光束调节,使仪器装配较为简单。所产生的小孔还具有位置可调、大小可调、光透过率高等优点。因而可以克服在先技术的不足,提供了一种测量精度高、易于装配和调整的检测器件表面形状的装置。The specific technical effects of the present invention are: the point diffraction interferometer of the present invention adopts the technology of combining a solid immersion lens and a super-resolution mask. The solid immersion lens has a good focusing effect on light beams, has a large numerical aperture and a small focus spot. When the diffraction-limited spot irradiates the super-resolution mask, due to the nonlinear effect of the mask, a temporary small hole (or scattering center) smaller than the incident spot will be generated at the irradiation spot, and the size of the small hole and the incident spot Intensity related. Combining a solid immersion lens with a super-resolution mask, that is, coating a layer of super-resolution mask on a solid immersion lens can produce a smaller pinhole. The solid immersion lens has a certain field of view, and can focus well on the beam of a certain angle range. The requirements for the incident beam will be relatively low, and the position of the generated spot can be adjusted by the incident beam, which makes the instrument assembly easier. The generated small hole also has the advantages of adjustable position, adjustable size and high light transmittance. Therefore, the disadvantages of the prior art can be overcome, and a device for detecting the surface shape of the device with high measurement accuracy and easy assembly and adjustment is provided.
附图说明:Description of drawings:
图1是本发明检测表面形状的点衍射干涉仪示意图。Fig. 1 is a schematic diagram of a point diffraction interferometer for detecting surface shape in the present invention.
图2是镀有超分辨掩膜的固体浸润透镜示意图。Fig. 2 is a schematic diagram of a solid immersion lens coated with a super-resolution mask.
图3是检测非球面表面形状的点衍射干涉仪示意图。Fig. 3 is a schematic diagram of a point diffraction interferometer for detecting the shape of an aspheric surface.
图4是可调光程差的检测表面形状的点衍射干涉仪示意图Figure 4 is a schematic diagram of a point diffraction interferometer for detecting surface shape with adjustable optical path difference
具体实施方式:Detailed ways:
下面结合附图对本发明作进一步的说明。The present invention will be further described below in conjunction with the accompanying drawings.
先请参阅图1,由图可见,本发明检测表面形状的点衍射干涉仪,包括光学部分和数据采集、处理和控制部分。光学部分包含激光器1、沿着激光器1发射光束前进方向,在光轴oo上,依次有会聚透镜2,镀有超分辨掩膜的固体浸润透镜3,光轴oo上方,有待测器件4,下方有成像透镜6;Please refer to Fig. 1 first, it can be seen from the figure that the point diffraction interferometer for detecting surface shape of the present invention includes an optical part and a data acquisition, processing and control part. The optical part includes a
数据采集、处理和控制部分包含CCD摄像机5、计算机7和位移控制装置8。The data acquisition, processing and control part includes a
本发明点衍射干涉仪的结构如图1所示。所述的光学部分有激光器1,沿着激光器1发射光束前进的方向光轴oo上,有会聚透镜2,有镀有超分辨掩膜的固体浸润透镜3,会聚透镜2的方位应使其焦点落在固体浸润透镜3a一侧的超分辨掩膜3b中间,以便形成小孔3c。经过小孔3c出射的球面波前进方向上,在光轴oo的上方,放有待测器件4,该待测器件4的方位应使被其表面TS反射的测量光束聚焦到超分辨掩膜3b的表面,经超分辨掩膜3b表面的反射,测量光束和从小孔3c发出的参考光一起,经光轴oo下方成像透镜6进入CCD摄像机5。成像透镜6的像的方位应使其物面落在待测器件4的表面TS上。The structure of the point diffraction interferometer of the present invention is shown in FIG. 1 . The optical part includes a
所述的数据采集、处理和控制部分包含CCD摄像机5,计算机7和位移控制装置8。计算机7连接到CCD摄像机5和控制固体浸润透镜3位置的位移控制装置8上,固体浸润透镜3固定在位移控制装置8的上面。The data acquisition, processing and control part includes a
所述的激光器1,可以是单波长或多波长激光器。当激光器1是多波长激光器时,需要加入滤波器,每次输出一个波长,进行一次检测,如果需要,再用另一个波长检测,将得到的两个干涉条纹比较,就可以得到被测器件的表面形状更多的信息。Said
所述的会聚透镜2具有大的数值孔径。The said converging
所述的镀有超分辨掩膜的固体浸润透镜3(见图2),是由固体浸润透镜3a和超分辨掩膜3b组成的。固体浸润透镜由高折射率的玻璃制成。超分辨掩膜3b采用锑掩膜,利用锑的晶态与非晶态之间转变导致的激光透过率发生突变而实现小孔3c。其表面镀有反射作用的保护膜。超分辨掩膜3b,也可以是其他具有进一步减小光斑尺寸的非线性膜层。当光束经固体浸润透镜3a聚焦于超分辨掩膜3b中,会形成比没有膜层产生的光斑更小的“小孔”3c。The
所述的透镜6具有尽可能大的矫正失真和像差的能力。The
所述的位移控制装置8可以是高精度电机。The
本发明具有如上所述的结构,从激光器1发出的光束经透镜2汇聚到固体浸润透镜3a,再经固体浸润透镜3a到达其后面的超分辨掩膜3b。光束能量呈高斯分布,光斑的中央区域的超分辨掩膜3b温度高于其熔点使其从晶态到熔化态转变,由于熔化态的超分辨掩膜3b对入射光透过率高于其晶态的透过率,这样在入射光斑照射处会形成一个小于原光斑直径的小孔3c。被小孔3c衍射的光波视为理想发散球面波SW。理想球面波SW一部分波前作为测量光束,直接入射到待测器件4的表面TS。测量光束被待测器件4的表面TS的反射,而聚焦到超分辨掩膜3b的表面。待测器件4起到对测量光束的聚焦作用。所以待测器件4表面TS的焦点应该在超分辨掩膜3b的表面上。测量光束经超分辨掩膜3b表面的反射,经成像透镜6到达CCD摄像机5。The present invention has the above-mentioned structure, the beam emitted from the
理想球面波SW一部分波前作为参考光束,经成像透镜6到达CCD摄像机5,和测量光束在CCD摄像机5的接收面上形成干涉条纹。CCD摄像机5的输出被送入计算机7中进行分析。待测器件4的表面TS与理想球面波前SW的曲率半径一致的地方,干涉条纹稀疏,曲率半径相差越大,条纹越密。从而由这些干涉条纹样式可以得到待测器件4的表面形状TS。Part of the wavefront of the ideal spherical wave SW is used as a reference beam, and reaches the
下面再给出三个具体实施例。Three specific examples are provided below.
实施例1Example 1
其装置结构示意图如图1所示,光源1采用半导体激光器,波长λ=650nm。会聚透镜2,其数值孔径为0.9,工作距离3mm。固体浸润透镜3a半径0.764mm,使用514.5nm处折射率为1.8198的的玻璃制成,数值孔径为1.5。通过调节位移控制装置8使聚焦光斑落在超分辨掩膜中3b。将待测器件置于压电陶瓷基座上,调节待测器件4和固体浸润透镜3之间的距离,直到在CCD摄像机5上得到清晰的条纹。将数据采集到计算机7,完成一次测量。The structure schematic diagram of the device is shown in Fig. 1, the
实施例2Example 2
其装置结构示意图如图3所示,与实施例1中标号相同的器件这里不再作详细说明。将补偿器(NULL元件)9置于小孔3c和待测器件4之间,来产生接近于在整个待测器件4表面TS的波前,以解决待测器件4表面TS与理想球面相差很大时的情形,即非球面的情形,整个测量一次就可完成。其精度取决于补偿器9的质量。A schematic diagram of the device structure is shown in FIG. 3 , and devices with the same numbers as those in
所述的补偿器9可以为球面透射光学器件、球面反射光学器件、非球面透射光学器件或非球面反射光学器件。The
实施例3Example 3
其装置结构如图4所示,与实施例1中标号相同的器件这里不再作详细说明。从光源1发出的光被分束器12分为测量光束和参考光束。参考光束通过分束器12到达可移动的反射镜10。通过移动反射镜10可以调整参考光束和测量光束之间的光程差。参考光束再次经过分束器12,被反射镜13反射到会聚透镜2,然后被会聚透镜2聚焦到固体浸润透镜3。同时测量光束被分束器12反射后遇到固定的反射镜11。测量光束被重新反射回分束器12。接着反射到反射镜13,反射镜13将测量光束反射到会聚透镜2,被会聚透镜2聚焦到固体浸润透镜3,和参考光束一起在超分辨掩膜3b中形成小孔3c。测量光束经过小孔3c照射到待测器件4表面TS。测量光束被待测器件4表面TS反射后聚焦到超分辨掩膜3b的表面。被超分辨掩膜3b表面反射后,经过成像透镜6到达CCD摄像机5。参考光束经过小孔3c直接到达成像透镜6,经过成像透镜6到达CCD摄像机5。参考光束和测量光束在CCD摄像机5接收面上形成干涉条纹。The structure of the device is shown in Figure 4, and the devices with the same numbers as those in
本实施例的优点在于:可以通过移动反射镜11调整两光束的光程差,进而调整干涉条纹的对比度,提高测量精度。The advantage of this embodiment is that the optical path difference between the two light beams can be adjusted by moving the
该实施方式同样可以使用实施例2即图3中的方法,即使用补偿器9解决非球面的检测问题。This implementation manner can also use the method in
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