CN1421175A - Hard bamboo fiber mattress and its production process - Google Patents
Hard bamboo fiber mattress and its production process Download PDFInfo
- Publication number
- CN1421175A CN1421175A CN 02128072 CN02128072A CN1421175A CN 1421175 A CN1421175 A CN 1421175A CN 02128072 CN02128072 CN 02128072 CN 02128072 A CN02128072 A CN 02128072A CN 1421175 A CN1421175 A CN 1421175A
- Authority
- CN
- China
- Prior art keywords
- bamboo
- glue
- wet
- caustic soda
- hot
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 235000017166 Bambusa arundinacea Nutrition 0.000 title claims abstract description 72
- 235000017491 Bambusa tulda Nutrition 0.000 title claims abstract description 72
- 241001330002 Bambuseae Species 0.000 title claims abstract description 72
- 235000015334 Phyllostachys viridis Nutrition 0.000 title claims abstract description 72
- 239000011425 bamboo Substances 0.000 title claims abstract description 72
- 239000000835 fiber Substances 0.000 title claims abstract description 34
- 238000004519 manufacturing process Methods 0.000 title claims description 8
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 claims abstract description 54
- 239000003292 glue Substances 0.000 claims abstract description 22
- 235000011121 sodium hydroxide Nutrition 0.000 claims abstract description 18
- 238000007731 hot pressing Methods 0.000 claims abstract description 17
- 239000000463 material Substances 0.000 claims abstract description 5
- 244000043261 Hevea brasiliensis Species 0.000 claims abstract description 3
- 229920003052 natural elastomer Polymers 0.000 claims abstract description 3
- 229920001194 natural rubber Polymers 0.000 claims abstract description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 14
- 239000002994 raw material Substances 0.000 claims description 9
- 229920000742 Cotton Polymers 0.000 claims description 8
- 125000002485 formyl group Chemical class [H]C(*)=O 0.000 claims description 6
- 210000002700 urine Anatomy 0.000 claims description 6
- 238000001816 cooling Methods 0.000 claims description 4
- 239000000839 emulsion Substances 0.000 claims description 4
- 238000004513 sizing Methods 0.000 claims description 4
- 239000007921 spray Substances 0.000 claims description 4
- 239000000203 mixture Substances 0.000 claims 1
- 238000003756 stirring Methods 0.000 claims 1
- 229920001807 Urea-formaldehyde Polymers 0.000 abstract 1
- 238000009960 carding Methods 0.000 abstract 1
- 239000012530 fluid Substances 0.000 abstract 1
- ODGAOXROABLFNM-UHFFFAOYSA-N polynoxylin Chemical compound O=C.NC(N)=O ODGAOXROABLFNM-UHFFFAOYSA-N 0.000 abstract 1
- 238000005507 spraying Methods 0.000 abstract 1
- 238000010586 diagram Methods 0.000 description 2
- 229920001971 elastomer Polymers 0.000 description 2
- 238000012856 packing Methods 0.000 description 2
- 240000000111 Saccharum officinarum Species 0.000 description 1
- 235000007201 Saccharum officinarum Nutrition 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000004061 bleaching Methods 0.000 description 1
- 239000011265 semifinished product Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000009827 uniform distribution Methods 0.000 description 1
Landscapes
- Mattresses And Other Support Structures For Chairs And Beds (AREA)
- Chemical And Physical Treatments For Wood And The Like (AREA)
Abstract
The hard bamboo fiber mattress is produced with wet bamboo as material and through softening, carding, spraying glue, hot pressing and curing. Wet bamboo is sprayed with caustic soda solution, fumigated and carded to obtain flocculent bamboo fiber; the bamboo fiber is sprayed with natural rubber fluid or urea formaldehyde glue in a mold and hot pressed; and after being cooled naturally, the hard bamboo fiber mattress is made.
Description
Technical field
The present invention relates to a kind of is raw material, hard bamboo fiber mattress of Xing Chenging and production technology thereof after treatment with the bamboo.
Background technology
Existing mattress mostly is cotton-wool, monofilament, chemical fibre raw material formation.The mattress that has is for adapting to the needs in summer, and one face is a bamboo mat, or the bamboo chip sugarcane.
Summary of the invention
The purpose of this invention is to provide a kind of is the mattress and the production technology thereof of raw material with the bamboo.This hard bamboo fiber mattress is is evenly mixed and stirred like the bamboo fibre and the sizing material of cotton-wool by shape, hot pressing, is cured as one.Mattress size, thickness determine the consumption of bamboo fibre and glue as required.Can also it can be combined on other mattress body as semi-finished product with its direct place mat in bed.
The production technology feature of above-mentioned hard bamboo fiber mattress is as follows:
This hard bamboo fiber mattress is is evenly mixed and stirred like the bamboo fibre and the sizing material of cotton-wool by shape, hot pressing, is cured as one.
The production craft step of hard bamboo fiber mattress is as follows:
One, adopting wet bamboo is raw material, softens processing:
Get the raw materials ready: wet bamboo, caustic soda, water
The ratio of wet bamboo and caustic soda is wet bamboo: caustic soda=100: 26-30,
Caustic soda: water=1: 5-6,
To wet the bamboo frame on pot or pond, and caustic soda will be changed into buck in proportion, drench on wet bamboo, feed steam then, stifling 3-4 hour;
Two, the comb flower is handled:
Wet bamboo after softening is combed as byssaceous bamboo fibre with comb flower machine;
Three, spray glue is handled:
Adopt natural rubber or urine aldehyde glue that bamboo fibre is sprayed glue for different glue, bamboo is different with the weight ratio of glue,
Natural emulsion: bamboo=1: 6
Urine aldehyde glue: bamboo=1: 3
Adopting natural emulsion also to need dilute with water glue weight ratio is 5-6: 1
Four, hot-pressing processing:
With hot press the bamboo wadding threading mould that sprays after glue is handled is carried out hot-pressing processing, hot pressing temperature is 100-120 ℃, and hot pressing pressure is the 2-3 kilogram.
Five, solidify processing
After cooling off naturally, the pad tire after the hot-pressing processing promptly forms hard bamboo fiber mattress of the present invention.
Mattress of the present invention, because it is raw material with the bamboo, therefore, abundant raw material, cost are low, the mattress good springiness of making, Li Shui, attractive in appearance.
Description of drawings
Fig. 1 hard bamboo fiber mattress schematic diagram
Fig. 1 is the hard bamboo fiber mattress schematic diagram, by watching, as seen is uniform-distribution with fine bamboo fibre in it outward.The bamboo fibre of handling through bleaching is not Natural color, seems very attractive in appearance.Become one good springiness, Li Shui, attractive in appearance with the sizing material hot-press solidifying.
The specific embodiment
Embodiment 1
To wet 600 kilograms in bamboo, 180 kilograms in caustic soda, 1080 kg of water, 100 kilograms of rubber got ready.Water is with the caustic soda off-bottom.To wet the bamboo frame on pot, and the caustic soda water that will dissolve drenches on wet bamboo.Fumigated 4 hours with steam then, the bamboo that will wet is softening.After softening, spend machine to softening wet bamboo comb flower, up to combing the bamboo fibre as cotton-wool to wad a quilt with cotton with comb.100 kilograms of rubber evenly are sprayed on the bamboo fibre wadding, and uniform mixing is carried out hot pressing in the mattress mould of the selected size of packing into.Hot pressing temperature is controlled at 120 ℃, and pressure is controlled at 3 kg/cm.The demoulding, naturally the cooling after promptly get required hard bamboo fiber mattress.
Embodiment 2
To wet 100 kilograms in bamboo, 26 kilograms in caustic soda, 130 kg of water, 33 kilograms of urine aldehyde glue are got ready.Water is with the caustic soda off-bottom.To wet the bamboo frame on pot, and the caustic soda water that will dissolve drenches on wet bamboo.Fumigated 3 hours with steam then, the bamboo that will wet is softening.After softening, spend machine to softening wet bamboo comb flower, up to combing the bamboo fibre as cotton-wool to wad a quilt with cotton with comb.33 kilograms of urine aldehyde glue evenly are sprayed on the bamboo fibre wadding, and uniform mixing is carried out hot pressing in the mattress mould of the selected size of packing into.Hot pressing temperature is controlled at 110 ℃, and pressure is controlled at 2 kg/cm.The demoulding, naturally the cooling after promptly get required hard bamboo fiber mattress.
Claims (2)
1, a kind of hard bamboo fiber mattress is characterized in that seemingly the bamboo fibre and the sizing material of cotton-wool evenly mix and stir this mattress, hot-press solidifying is one by softening the shape that forms after comb is spent.
2, the production technology of hard bamboo fiber mattress as claimed in claim 1, its production stage is as follows:
One, adopting wet bamboo is raw material, softens processing:
Get the raw materials ready: wet bamboo, caustic soda, water
Wet bamboo is the bamboo that wets with the ratio of caustic soda: caustic soda=100 kilogram: the 26-30 kilogram
The ratio of caustic soda and water is a caustic soda: water=1 kilogram: the 5-6 kilogram
To wet the bamboo frame on pot or pond, and caustic soda will be changed into buck in proportion, drench on wet bamboo, feed steam then, stifling 3-4 hour;
Two, the comb flower is handled:
Wet bamboo after softening is combed as byssaceous bamboo fibre with comb flower machine;
Three, spray glue is handled:
Adopt natural rubber or urine aldehyde glue that bamboo fibre is sprayed glue for different glue, bamboo is different with the weight ratio of glue,
Natural emulsion: bamboo=1: 6
Urine aldehyde glue: bamboo=1: 3
Adopt natural emulsion also to need dilute with water, the glue weight ratio is
Water: glue=5-6: 1
Four, hot-pressing processing:
With hot press the bamboo wadding threading mould that sprays after glue is handled is carried out hot-pressing processing, hot pressing temperature is 100-120 ℃, and hot pressing pressure is the 2-3 kg/cm;
Five, solidify
After cooling off naturally, the pad tire after the hot-pressing processing promptly forms the hard bamboo fiber mattress of indication of the present invention.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB02128072XA CN1169476C (en) | 2002-12-23 | 2002-12-23 | Hard Bamboo fiber mattress and its production process |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB02128072XA CN1169476C (en) | 2002-12-23 | 2002-12-23 | Hard Bamboo fiber mattress and its production process |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN1421175A true CN1421175A (en) | 2003-06-04 |
| CN1169476C CN1169476C (en) | 2004-10-06 |
Family
ID=4745916
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNB02128072XA Expired - Fee Related CN1169476C (en) | 2002-12-23 | 2002-12-23 | Hard Bamboo fiber mattress and its production process |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN1169476C (en) |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102514067A (en) * | 2011-12-08 | 2012-06-27 | 覃健林 | Processing method for bamboo wadding lunch boxes, dinnerware and products |
| CN105011625A (en) * | 2015-06-12 | 2015-11-04 | 浙江农林大学暨阳学院 | Bamboo fiber mattress and production process thereof |
| CN106985232A (en) * | 2017-04-28 | 2017-07-28 | 凯里经济开发区大溪鸟笼工艺品农民专业合作社 | A kind of birdcage and its manufacture craft |
| CN107280328A (en) * | 2017-08-03 | 2017-10-24 | 安吉圆磨机械科技有限公司 | The production method of the bamboo fibre mattress of low cost |
| CN107296426A (en) * | 2017-08-03 | 2017-10-27 | 安吉圆磨机械科技有限公司 | durable bamboo fibre mattress production method |
| CN107379204A (en) * | 2017-08-03 | 2017-11-24 | 安吉圆磨机械科技有限公司 | The bamboo matrress production method being not easily broken |
-
2002
- 2002-12-23 CN CNB02128072XA patent/CN1169476C/en not_active Expired - Fee Related
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102514067A (en) * | 2011-12-08 | 2012-06-27 | 覃健林 | Processing method for bamboo wadding lunch boxes, dinnerware and products |
| CN102514067B (en) * | 2011-12-08 | 2014-09-24 | 覃健林 | Processing method for bamboo wadding lunch boxes, dinnerware and products |
| CN105011625A (en) * | 2015-06-12 | 2015-11-04 | 浙江农林大学暨阳学院 | Bamboo fiber mattress and production process thereof |
| CN106985232A (en) * | 2017-04-28 | 2017-07-28 | 凯里经济开发区大溪鸟笼工艺品农民专业合作社 | A kind of birdcage and its manufacture craft |
| CN107280328A (en) * | 2017-08-03 | 2017-10-24 | 安吉圆磨机械科技有限公司 | The production method of the bamboo fibre mattress of low cost |
| CN107296426A (en) * | 2017-08-03 | 2017-10-27 | 安吉圆磨机械科技有限公司 | durable bamboo fibre mattress production method |
| CN107379204A (en) * | 2017-08-03 | 2017-11-24 | 安吉圆磨机械科技有限公司 | The bamboo matrress production method being not easily broken |
Also Published As
| Publication number | Publication date |
|---|---|
| CN1169476C (en) | 2004-10-06 |
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| SE01 | Entry into force of request for substantive examination | ||
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C19 | Lapse of patent right due to non-payment of the annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |