CN1412580A - Method for mfg. polaroid and liquid crystal display device - Google Patents
Method for mfg. polaroid and liquid crystal display device Download PDFInfo
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- CN1412580A CN1412580A CN 01130368 CN01130368A CN1412580A CN 1412580 A CN1412580 A CN 1412580A CN 01130368 CN01130368 CN 01130368 CN 01130368 A CN01130368 A CN 01130368A CN 1412580 A CN1412580 A CN 1412580A
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Abstract
The present invention relates to a production method of polaroid with high transmissivity and high polarity and its liquid crystal display device. Said method includes the following steps: using iodine or dye with dichroism to dye polyvinyl alcohol (PVA) film, using cross-linking agent to make crosslinking reaction and using rolling process ot make extension, and its total elongation rate from PVA raw film to final product is less than 8 times.
Description
Technical field
The present invention relates to the manufacture method of the polaroid that uses in the liquid crystal indicator (below, be called for short LCD sometimes) and have the liquid crystal indicator of the polaroid that obtains thus.In more detail, the manufacture method and the liquid crystal indicator that relate to polaroid with high-transmission rate and high polarizing coefficient.
Background technology
LCD uses in personal computer etc., and the trend of rapid increase is arranged in recent years.The purposes of LCD is more and more wider, also uses LCD in recent years in the monitor.
With having dichromatic iodine or dyestuff, produce polaroid with boric acid or borax etc. after crosslinked again to after the PVA film dyeing.Have again, carry out uniaxial extension at dyeing process and crosslinked operation, but this extension can in operation, carry out, also can carry out in the front and back of this operation.After dyeing process and crosslinked operation, usually, use dryer etc. carries out drying, and uses protective seams such as bonding agent and triacetyl cellulose (TAC) film to paste, and produces polaroid like this.
The polaroid that uses in the liquid crystal indicator all requires to improve to transmissivity and degree of polarization (rate).That is, though the polaroid that uses in the display device such as LCD uprises as if the low degree of polarization of transmissivity, transmission light quantity reduces, and shows deepening.On the contrary, if the then degree of polarization reduction of transmissivity height, poor contrast, so, require polaroid to have high-transmission rate and high degree of polarization.
But though descending the very big time aspect transmissivity that improves polaroid and the degree of polarization (rate), this is not an easy thing.
Summary of the invention
The present invention proposes in order to address the above problem, and its purpose is to provide a kind of manufacture method and liquid crystal indicator of taking into account the polaroid of high-transmission rate and high polarizing coefficient.
In order to achieve the above object, the manufacture method of polaroid of the present invention dyes with iodine or dyestuff with 2 look characteristics to polyvinyl alcohol (PVA) (PVA) film, carry out crosslinked with crosslinking chemical, and in above-mentioned any one operation, use rolling to extend and make polaroid, it is characterized in that: in the iodine more than comprising 0.02Wt% or the dye bath of dyestuff above-mentioned film is dyeed with 2 look characteristics, then, in the bath that comprises crosslinking chemical, carry out crosslinked, at this moment, become pleurodiaphragmatic in terspace film (former anti-) to putting into extension ratio before the crosslinked bath from PVA in 1～5 times scope (the crosslinking chemical action of putting into dye bath be included in crosslinked before), comprise in crosslinked after bathing of thereafter crosslinking Treatment extension ratio after crosslinked in the scope below 4 times more than 1.01 times, and the overall elongation multiplying power from PVA one-tenth pleurodiaphragmatic in terspace film to end article is in the scope below 8 times.
The dye bath temperature is preferably in 20～45 ℃ the scope in said method.
In addition, in said method, the temperature of crosslinked bath is preferably in 50～70 ℃ the scope.
In addition, in said method, crosslinking chemical is boric acid or borax preferably.
In the present invention, also reflecting plate or semi-penetration flaggy can be stacked on the polaroid of being made by said method, form reflection type polarizer or semi-penetration template polaroid.
In addition, also polarizer or λ flaggy can be stacked on the polaroid of being made by said method, form ellipsoidal polarizing plate or circular polarizing disk.
In addition, also can with the viewing angle compensation pellicular cascade on the polaroid of making by said method, form polaroid.
In addition, also can briliancy be promoted pellicular cascade on the polaroid of being made by said method, form polaroid by cement or bonding agent.
Secondly, liquid crystal indicator of the present invention is characterised in that: at least one side at liquid crystal cells has the polaroid of being made by said method.
Embodiment
In the manufacturing process of polaroid of the present invention; obtain having the polariscope of polarization function by the raw-material PVA film as polaroid being carried out operations such as swelling, dyeing, extension, crosslinked, drying; then; use cement or bonding agent that TAC or poly terephthalic acid ethylene glycol films such as (PTE) are sticked on this polariscope as protective seam, obtain polaroid.
In polariscopic manufacturing process, swelling, dyeing, extension, crosslinked these 4 operations do not have special provision to the order of operation, in addition, can make fully 4 operations respectively or combination carry out.That is, ' extension process ' is more with the situation that ' dyeing process ' and ' crosslinked operation ' carries out simultaneously usually, also can carry out in other operation.In addition, dyeing process and crosslinked operation also can be carried out simultaneously.Polaroid carries out drying after above-mentioned 3 operations; again will as protective seam be that resin or polycarbonate-based resin, polynorbornene are that the transparent membrane that the film of resin or propylene base system resin forms sticks on its one or both sides with film, polystyrene such as triacetyl cellulose (TAC) film or polyethylene-based resin or poly terephthalic acid ethylene glycol (PET) films, thereby produce polaroid.
The present invention is after dyeing to above-mentioned film with the dye bath that comprises iodine with 2 look characteristics more than the 0.02Wt% or dyestuff, the bath of having put into crosslinking chemical more than 1 time is set, becomes the pleurodiaphragmatic in terspace film to entering crosslinked bath extension ratio (to call ' preceding extension ratio ' in the following text) before in 1～5 times scope from PVA.Also be included in ' preceding extension ' and clean before the dye bath or the extension during processing such as swelling, damping, calendering.Thereafter the later extension ratio of crosslinking Treatment (' to call ' back extension ratio ' in the following text) in the scope below 4 times more than 1.01 times, above-mentioned before the overall elongation multiplying power of extension ratio and back extension ratio sum in the scope below 8 times.
Here, if the reason of preceding extension ratio in 1～5 times of scope be for prevent because of dyeing handle the lax or wrinkling of the film cause and prevent extend irregular, less than 1 times the time, film is lax, this will form uneven dyeing during dyeing, if greater than 5 times, in face, extend inhomogeneously, can form the not even uneven dyeing of extension.Before extension ratio be preferably in 1.01～4.5 times the scope, in order stably to obtain the polaroid of high-transmission rate, high degree of polarization, it would be desirable more than 2.0 times below 4.0 times.
In addition, but establish the back reason of extension ratio in 1.01～4 times of scopes be for the orientation of the iodine that obtains PVA well uniformly extension, extend in film be difficult to rupture, the polaroid of high-transmission rate and high degree of polarization.When back extension ratio during, can not satisfy the characteristic of the high degree of polarization of high-transmission rate less than 1.01 times.In addition, when surpassing 4 times as if the back extension ratio, film is easy to generate fracture in the extension.Back extension ratio is preferably in 1.01～3 times scope.
The polaroid that obtains like this has high-transmission rate and high degree of polarization two specific characters.Have again, when crosslinking chemical is put into dye bath, handle and do not handle as crosslinked bath as dye bath.That is, be included in ' preceding extension '.
Here the later extension ratio (' back extension ratio ') of said crosslinking Treatment is not only the extension ratio in the crosslinked bath, for example, when the washing bath is set after crosslinked bath, also comprise the extension ratio in this washing bath, and then, when having polariscopic dried, also comprise the extension ratio in this dried.That is, be defined as the extension ratio of producing before the later polariscope of crosslinked bath.
In addition, overall elongation multiplying power is that former film during from the PVA film forming is to producing polariscopic overall elongation multiplying power.If the overall elongation multiplying power surpasses 8 times, because of the fracture of PVA film takes place in extending easily, so not so good from the production stability aspect.From obtaining the viewpoint of high-transmission rate, high degree of polarization, the overall elongation multiplying power is preferably in more than 4.5 times below 8 times, it is desirable to more than 5 times below 7 times.
In manufacture method of the present invention, establish concentration in the dye bath more than 0.02Wt% with dichromatic iodine or dyestuff.Usually use the bath of 0.02～1.0Wt%.
The temperature of dye bath is not particularly limited, but in order to prevent uneven dyeing, is preferably in 20～45 ℃ the scope.When the temperature of dye bath during less than 20 ℃, make the swelling of PVA insufficient easily, thereby it is irregular that swelling takes place in face, forms uneven dyeing easily, on the other hand, if above 45 ℃, then the swelling of PVA is excessive, thereby it is irregular that swelling takes place in face, or is partly dissolved because of PVA, so, form uneven dyeing easily.
In addition, the common working concentration of crosslinked bath is the bath of crosslinking chemicals such as the boric acid of 0.1～15Wt% or borax.
The temperature of crosslinked bath is not particularly limited, but is preferably in 50～70 ℃ the scope.This is because if in this scope, then can carry out crosslinkedly fully, simultaneously, also is difficult to produce the fracture of the PVA film that causes because of extension.
In addition, in manufacture method of the present invention, in the one bathing at least after dye bath or crosslinking Treatment bath, also can add the iodide of 0.05～50Wt% scope, as iodide, can enumerate lithium iodide, sodium iodide, zinc iodide, silver iodide, lead iodide, cupric iodide, barium iodide, calcium iodide, stannic iodide, titanium iodide etc.By in dyeing liquor, adding iodide, has the effect that can improve dyeing efficient.Wherein, preferably from potassium iodide, hydrogen iodide, lithium iodide, sodium iodide and zinc iodide, select at least a compound.Particularly, preferably use potassium iodide.These iodide can be used alone or in combination.
Material as the diaphragm that becomes protective clear layer of the one or both sides that are located at polariscope (polarizing coating) can use suitable transparent membrane.As the example of this polymkeric substance, generally can use the acetate resemble the triacetyl cellulose is resin, but is not limited to this.
From aspects such as polarization characteristic and permanance, the transparent protective film that can be particularly suitable is that the triacetylcellulose film that saponification was handled has been carried out with alkali etc. in the surface.Have again, when the both sides at polarizing coating are provided with transparent protective film, also can use the transparent protective film that forms by different polymkeric substance in the table etc.
The transparent protective film that uses in the protective seam as long as do not hinder purpose of the present invention, also can be to have carried out dura mater processing, antireflection processing and in case the transparent protective film that adhesion and diffusion and even anti-dazzle etc. are handled for purpose.Dura mater is handled and to be carried out in order to prevent the polaroid surface tear, for example, can utilize the hardness of the uv-hardening resin that silicon system etc. is suitable and smooth property etc. all well cured film be attached to the formation such as mode on the surface of transparent protective film.
On the other hand, the antireflection processing is carried out in the polaroid surface reflection in order to prevent ambient light, can wait by the antireflection film that formation was used in the past and realize.In addition; anti-adhere to that to handle be in order to prevent bonding with adjacent layer; it is processing in order to prevent that thereby ambient light from carrying out the identification of the light that sees through polaroid etc. in the surface reflection influence of polaroid that anti-dazzle is handled; for example; can utilize suitable modes such as surface coarsening modes such as for example sandblast mode or embossing processing mode or the atomic mode of mixed transparent; form fine concaveconvex structure on the surface of transparent protective film, form polaroid thus.
For example can enumerate silicon dioxide and aluminium oxide, titania and zirconia, tin oxide and indium oxide, cadmium oxide and antimony oxide etc. that mean grain size is 0.5～20 μ m in the above-mentioned transparent particulate, can use inorganic fine particles, also can use organic system particulate that forms by crosslinked or uncrosslinked granular thing of polymkeric substance etc. etc. with electric conductivity.The transparent resin of general per 100 unit of weights of transparent atomic use amount is 2～70 unit of weights, preferably 5～50 unit of weights.
The anti-dazzle photosphere of mixed transparent particle can be used as protective clear layer itself or as to the coating setting of transparency protected laminar surface.Thereby anti-dazzle photosphere also can be used for spreading the diffusion layer (viewing angle compensation function etc.) that enlarges the visual angle through the light of polaroid by double as.Have, conducts such as above-mentioned anti-reflection layer and anti-adhesion layer, diffusion layer and anti-dazzle photosphere also can be used as the layer that is independent of protective clear layer and is provided with by the optical layers that thin slice that is provided with these layers etc. forms again.
In the present invention; have no particular limits to polariscope (polarizing coating) with as the bonding processing of the transparent protective film of protective seam, but can be undertaken by the bonding agent that for example forms by vinyl alcohol system polymer or the bonding agent that forms by the water-soluble cross-linker of the rare pure based polymers of second such as boric acid and borax, glutaraldehyde and melamine, bromic acid at least etc.Particularly, from polyvinyl alcohol be the best this point of cementability of film, preferably using the rare alcohol of second is the bonding agent agent.This adhesive linkage can be used as the formation such as coating drying layer of aqueous solution, but when this aqueous solution of modulation, in case of necessity, also can mix catalyzer such as other adjuvant or acid.
Polaroid of the present invention can be used as the optics that forms with the stacked back of other optical layers and uses when practical application.This optical layers is not particularly limited, for example, can use reflecting plate or semi-transparent reflecting plate, polarizer (comprising λ plates such as 1/2 wavelength plate, 1/4 wavelength plate), viewing angle compensation film or briliancy to promote the optical layers more than 1 layer or 2 layers such as film, this optical layers is applicable to the formation of liquid crystal indicator etc.Especially; be layered on the polaroid that polariscope and protective seam by the invention described above form preferably and then with reflecting plate or semi-transparent reflecting plate and form reflection type polarizer or semi-transparent reflection type polarizer; and then polarizer is layered on the polaroid that polariscope and protective seam by the invention described above form forms ellipse or circular polarizing disk; and then the viewing angle compensation pellicular cascade formed polaroid on the polaroid that polariscope and protective seam by the invention described above form, perhaps and then briliancy is promoted pellicular cascade on the polaroid that polariscope and protective seam by the invention described above form, form polaroid.
Said reflection plate is described, reflecting plate is that it is located at the parts that are used for forming reflection type polarizer on the polaroid, reflection type polarizer is located at the inboard of liquid crystal cells usually, can form and make the liquid crystal indicator that shows this type after the incident light reflection of watching side (demonstration side) etc., have the light sources such as bias light of dress in can omitting, realize the advantages such as slimming of liquid crystal indicator easily.
The formation of reflection type polarizer can be undertaken by the suitable modes such as mode of setting up the reflection horizon that is formed by metal etc. on faces at polaroid such as above-mentioned transparent protective film in case of necessity.Subsidiary making a point as object lesson, can be enumerated in case of necessity and set up the example that the paper tinsel that formed by reflective metal such as aluminium or vapor-deposited film form the reflection horizon on a face of the transparent protective film that hair side was handled.
In addition, can also enumerate the example that contains particulate on the surface and be the reflection type polarizer etc. in the reflection horizon that has this micro concavo-convex structure of reflection on the above-mentioned transparent protective film of surperficial micro concavo-convex structure.Thereby the reflection horizon with surperficial micro concavo-convex structure has and can prevent to make incident light diffusion make directive property variation and dazzling appearance and suppress advantages such as light and shade is irregular because of irregular reference.The formation in the micro concavo-convex structure reflection horizon of the surperficial micro concavo-convex structure of reflection transparent protective film; for example can be by suitable modes such as evaporation mode such as vacuum evaporation mode, ion plating mode, sputter mode or plating modes, utilize the methods such as surface that metal directly is attached to transparent protective film to carry out.
In addition, reflecting plate also can not adopt the mode on the transparent protective film that directly is attached to above-mentioned polaroid, and as on the suitable film that with this transparent protective film is standard, the uses such as reflector plate that the reflection horizon forms being set.Because of the reflection horizon of reflecting plate is formed by metal usually; thereby so keep the initial reflectance this point for a long time and, preferably to adopt the use form that this reflecting surface is covered with film or polaroid etc. because of oxidation reduces reflectivity from preventing from avoiding setting up the protective seam this point in addition.
Have again, semi-transparent type polaroid can by in these cases with the reflection horizon as not only making the light reflection but also the reflection horizon of semi-transparent type of the half-reflecting mirror etc. of light transmission being obtained.Semi-transparent type polaroid is located at the inboard of liquid crystal cells usually, can form the liquid crystal indicator of following type etc., when liquid crystal indicator etc. uses under brighter environment, can make after the incident light reflection of watching side (demonstration side) and carry out the image demonstration, under darker environment, the built-in light sources such as bias light that are contained in the rear side of semi-transparent type polaroid in the use come display image.That is, semi-transparent type polaroid can be saved the energy that light source such as bias light uses under bright light environments, and, be of great use for the formation of the liquid crystal indicator of this type that under darker environment, can also use built-in light source etc.
Secondly, illustrate on the polaroid that forms by aforesaid polariscope of the present invention and protective seam and then laminated phase-difference plate and the ellipse or the circular polarizing disk that obtain.
When linearly polarized light being become ellipse or circularly polarized light, ellipse or circularly polarized light are become linearly polarized light, or when changing the polarization direction of linearly polarized light, use polarizer etc., especially, as making linearly polarized light become ellipse or circularly polarized light, making ellipse or circularly polarized light become the polarizer of linearly polarized light, use so-called 1/4 wavelength plate (being also referred to as λ/4 plates).1/2 wavelength plate (being also referred to as λ/2 plates) uses under the polarization situation that changes the linear polarization direction of light usually.
Ellipsoidal polarizing plate compensates painted (blue or yellow) that the birefringence by the liquid crystal layer of STN type liquid crystal indicator produces, and can be used to not to be with the situation of above-mentioned painted white and black displays effectively.And then control 3 dimension refractive indexes preferably also can compensate painted that (preventing) produces when tilted direction is seen the liquid crystal indicator picture.Adjust the situations such as tone of the image of reflection-type liquid-crystal display device when circular polarizing disk for example can be used for color display effectively, in addition, also have the function of reflecting of preventing.
By the way, object lesson as above-mentioned polarizer, can enumerate the film that is formed by the suitable polymkeric substance as polycarbonate and polyvinyl alcohol (PVA), polystyrene and polymerthyl acrylate, polypropylene and other polyolefin, polyaryl and polyamide is extended the complex index of refraction film handling and forms or the oriented film of liquid crystal polymer, perhaps by the oriented layer of film support liquid crystal polymer etc.In addition, film as tilted alignment, for example can enumerate heat-schrinkable film and thin polymer film are bonded together, by heating, the film that under the effect of its convergent force thin polymer film is extended processing and/or shrink process and form perhaps makes the tiltedly film etc. of orientation of liquid crystal polymer.
Secondly, illustrate on the polaroid that forms by aforesaid polariscope of the present invention and protective seam and then stacked viewing angle compensation film and the polaroid that obtains.
Even the viewing angle compensation film is to be used to widen the visual angle not from perpendicular to the direction of the picture of liquid crystal indicator and also can see the film of the image of comparison distinctness when tilted direction is seen picture.
As such viewing angle compensation film, can use the film that on triacetyl cellulose etc., has applied テ ィ ス コ テ ィ Star Network liquid crystal and formed, or polarizer.Common polarizer uses the thin polymer film with many refractions of extending on an axle of its in-plane, in contrast, the polarizer that uses as the viewing angle compensation film then uses the thin polymer film with many refractions of extending on two axles of in-plane, or uses the 2 direction extension films that resemble the tilted alignment thin polymer film with refractive index that extend on an axle of in-plane and also extend at thickness direction, the control thickness direction.As the tilted alignment film, as previously mentioned, for example can enumerate heat-schrinkable film and thin polymer film are bonded together, by heating, the film that under the effect of its convergent force thin polymer film is extended processing and/or shrink process and form perhaps makes the tiltedly film etc. of orientation of liquid crystal polymer.The starting material polymkeric substance of polarizer can use and the polymkeric substance identical materials that had illustrated in polarizer just now.
The polaroid of pasting briliancy lifting film and obtain on the polaroid that is formed by aforesaid polariscope of the present invention and protective seam is located at the inboard of liquid crystal display usually and uses.Briliancy promotes film and demonstrates: when natural light incident; thereby the linearly polarized light of the reflection regulation polarization axles such as reflection that utilize the bias light of liquid crystal indicator etc. or come from the inboard or the circularly polarized light of prescribed direction make the characteristic of other light transmission; briliancy is promoted the polaroid of pellicular cascade on the polaroid that is formed by above-mentioned polariscope and protective seam enters and the transmitted light of the polarization state that obtains stipulating the light incident that comes from light sources such as bias lights; simultaneously, light beyond the polarization state of afore mentioned rules is not seen through and be reflected.Promoting the light that reflects on pellicular front and then the reflection horizon by being located at its rear side etc. in this briliancy reenters after anti-phase and is mapped on the briliancy riser, make the light transmission of the polarization state of its partly or entirely conduct regulation, thereby seek to increase the light quantity that promotes film through briliancy, simultaneously, provide the polarized light that is difficult to absorb to seek to increase available light quantities such as liquid crystal image demonstration to polariscope, can improve briliancy thus.That is, when do not use briliancy promote film, with bias light etc. from the inboard of liquid crystal cells and during incident light by polariscope, have light with the inconsistent direction of polarized light of polariscopic polarizing axis and almost all be polarized mirror and absorb, thereby do not see through polariscope.That is,, absorb, correspondingly reduced available light quantities such as liquid crystal image, make the image deepening but there is about 50% light to be polarized mirror although different because of the difference of the polariscopic characteristic used.Briliancy promotes film makes the light with the absorbent polarization direction of polariscope not incide on the polariscope, make its reflection and promote film by briliancy, after the reflection horizon that is located at rear side is anti-phase, reenter and be mapped on the briliancy riser, repeat said process, briliancy promotes film and direction of polarized light is become resemble and promote reflection between the film and anti-phase polarisation of light direction in polariscope and briliancy and can the polarized light by polariscope see through and resupply polariscope, show so can effectively light such as bias light be used for the image of liquid crystal indicator, can make picture become bright.
Promote film as above-mentioned briliancy, for example can use multi-layer laminate as the dielectric multilayer film film different with the refractive index anisotropy, linearly polarized light with polarization axle of the regulation of making sees through and makes the film (' D-BEF ' of 3M company etc.) of the characteristic of other light reflection, or resemble on the film matrix material and lay cholesteric, the particularly oriented film of cholesteryl liquid crystal polymkeric substance or oriented layer and the film that forms (day eastern electrician's corporate system ' PCF350 ', Merck corporate system ' Transmax ') such, have the suitable films such as film that make left-handed or right-circularly polarized light reflection and make the characteristic of other light transmission.
Therefore, promote in the film, be directly incident on the polaroid, can suppress the absorption loss that polaroid causes and improve light transmission efficiency by this transmitted light is alignd with polarization axle in the briliancy of the above-mentioned type that the linearly polarized light of the polarization axle that makes regulation sees through.On the other hand, the briliancy that sees through the circularly polarized light type resembling the cholesteryl liquid crystal layer promotes in the film, though also can be directly incident on the polariscope, but be mapped on the polaroid from reentering the circularly polarized light that suppresses the absorption loss this point, preferably make to see through becomes linearly polarized light through polarizer after.As this polarizer, circularly polarized light can be transformed into linearly polarized light by using 1/4 wavelength plate.
The polarizer that plays 1/4 wavelength plate effect in the wide wavelength coverage of visible light can be by will being the monochromatic light such as light of the 550nm phase separation layer that plays 1/4 wavelength plate effect and have the phase separation layer of other phase difference characteristics, for example play the overlapping mode of the phase separation layer of 1/2 wavelength plate effect and obtain to for example wavelength.Therefore, the polarizer that is configured between polaroid and the briliancy lifting film can be the polarizer that is formed by the phase separation layer more than 1 layer or 2 layers.
Have again, for the cholesteryl liquid crystal layer, the layers different by combined reflected wavelength form configuration structure overlapping more than 2 layers or 3 layers, can obtain the polaroid at the wide wavelength coverage internal reflection of visible light circularly polarized light, thus, can obtain the circularly polarized light that sees through of wide wavelength coverage.
Have, polaroid of the present invention also can form polaroid and the stacked back of the optical layers more than 2 layers or 3 layers as the polaroid of above-mentioned polarized light divergence type again.Therefore, also can be reflection-type ellipsoidal polarizing plate that polarizer and above-mentioned reflection type polarizer or the combination of semi-transmission type polaroid are formed or semi-transmission type ellipsoidal polarizing plate etc.Optical component with the optical layers more than 2 layers or 3 layers after stacked is to form in indivedual stacked modes in turn in the manufacture process of liquid crystal indicator etc., but carries out stacked advantage with steady quality, easy to assembly, the manufacturing efficient that can improve liquid crystal indicator etc. in advance as optical component.Have again, when stacked, can use suitable adhesion means such as adhesive linkage.
In polaroid of the present invention or optical component, also can be provided with and the bonding adhesive linkages of other member such as liquid crystal cells.This adhesive linkage can be formed by the suitable bonding agent that used of propylene base system in the past.Wherein, from the foamed phenomenon that prevents to cause with peel off phenomenon, prevent because of optical characteristics that thermal expansion difference etc. causes reduces and the bending of liquid crystal cells thereby from the liquid crystal indicator this point of the high-quality good endurance of easy formation because of moisture absorption, the adhesive linkage of low, the good heat resistance of hydroscopicity preferably.In addition, also can be to contain particulate and have adhesive linkage of light diffusion property etc.In case of necessity, adhesive linkage can be located on the necessary face, for example, for the protective seam of the polaroid that is formed by polariscope of the present invention and protective seam, in case of necessity, can adhesive linkage be set on the face or the two sides of protective seam.
When the adhesive linkage that is provided with on polaroid or the optical component when expose on the surface, in order to prevent that adhesive linkage from taking place to pollute etc. before using, the most handy spacer is made interim outer cover.Spacer can be by the stripping film that is formed by suitable removers such as silicon system or chain alkyl system, fluorine system and molybdenum sulfides be set on the suitable thin slice that with above-mentioned transparent protective film is sample in case of necessity mode etc. form.
Have again, form the polarizing coating of above-mentioned polaroid or optical component and each layers such as transparent protective film, optical layers and adhesive linkage and also can make it have the UVA energy by for example using ultraviolet light absorber such as salicyl acid esters based compound and benzophenone based compound, benzotriazole based compound and alpha-cyanoacrylate salt compound, nickel complex salt based compound suitable mode such as to handle.
Polaroid of the present invention can be preferably used for the formation of various devices such as liquid crystal indicator.Liquid crystal indicator can have polaroid of the present invention is configured in infiltration type, the reflection-type that the one or both sides of liquid crystal cells form or see through, the suitable structure to be as the criterion in the past such as reflection dual-purpose type.Therefore, the liquid crystal cells that forms liquid crystal indicator is arbitrarily, also can be to use for example be with the film transistor type representative active matrix drive-type liquid crystal cells or be the driving suitable liquid crystal cells such as liquid crystal cells of simple matrix of representative with twisted nematic or super-twist nematic.
In addition, when the both sides at liquid crystal cells were provided with polaroid or optical component, they can be identical parts, also can be different parts.And then, when liquid crystal indicator forms, for example, can go up prism array sheet or the suitable members such as lens array plate, light diffusing sheet or background light source of configuration more than 1 layer or 2 layers in position.
Use following examples and comparative example now and then specify the present invention.
(embodiment 1)
Use the PVA (9X 75RS) of Network ラ レ system, (iodine concentration is that 0.04Wt% and potassium iodide concentration are the aqueous solution of 1.2Wt% to dye bath the 1st, 30 ℃) in, after carrying out extension ratio and be 3.5 times preceding extension, (boric acid concentration is that 6.0Wt% and potassium iodide concentration are the aqueous solution of 8.2Wt% in crosslinked bath the 2nd, 55 ℃) in carry out 1.72 times back extension, the overall elongation multiplying power is 6 times.Then, use dryer to carry out 50 ℃ drying, produce polariscope.Then, using PVA is bonding agent and TAC (triacetyl cellulose) film applying, thereby produces polaroid.At this moment transmissivity/degree of polarization=44.1%/99.92%.
(embodiment 2)
Use the PVA (9X75RS) of Network ラ レ system, (iodine concentration is that 0.04Wt% and potassium iodide concentration are the aqueous solution of 1.2Wt% to dye bath the 1st, 30 ℃) in, after carrying out extension ratio and be 2.5 times preceding extension, (boric acid concentration is that 6.2Wt% and potassium iodide concentration are the aqueous solution of 8.2Wt% in crosslinked bath the 2nd, 55 ℃) in carry out 2.4 times back extension, the overall elongation multiplying power is 6 times.Then, use dryer to carry out 50 ℃ drying, produce polariscope.Then, using PVA is bonding agent and TAC (triacetyl cellulose) film applying, thereby produces polaroid.At this moment transmissivity/degree of polarization=44.0%/99.95%.
(comparative example 1)
Use the PVA (9X 75RS) of Network ラ レ system, (iodine concentration is that 0.04Wt% and potassium iodide concentration are the aqueous solution of 1.2Wt% to dye bath the 1st, 30 ℃) in, after carrying out extension ratio and be 5.5 times preceding extension, (boric acid concentration is that 6.0Wt% and potassium iodide concentration are the aqueous solution of 8.2Wt% in crosslinked bath the 2nd, 55 ℃) in carry out 1.1 times back extension, the overall elongation multiplying power is 6 times.Then, use dryer to carry out 50 ℃ drying, produce polariscope.Then, using PVA is bonding agent and TAC (triacetyl cellulose) film applying, thereby produces polaroid.At this moment transmissivity/degree of polarization=43.8%/99.82%.
(comparative example 2)
Use the PVA of Network ラ レ system, (iodine concentration is that 0.04Wt% and potassium iodide concentration are the aqueous solution of 1.2Wt% to dye bath the 1st, 30 ℃) in, after carrying out extension ratio and be 3.5 times preceding extension, (boric acid concentration is that 6.0Wt% and potassium iodide concentration are the aqueous solution of 8.2Wt% in crosslinked bath the 2nd, 55 ℃) in handle, carried out the overall elongation multiplying power and be 3.5 times extension.Then, use dryer to carry out 50 ℃ drying, produce polariscope.Then, using PVA is bonding agent and TAC (triacetyl cellulose) film applying, thereby produces polaroid.At this moment transmissivity/degree of polarization=43.6%/98.80%.
(comparative example 3)
Use the PVA (9X 75RS) of Network ラ レ system, (iodine concentration is that 0.04Wt% and potassium iodide concentration are the aqueous solution of 1.2Wt% to dye bath the 1st, 30 ℃) in, after carrying out extension ratio and be 2.5 times preceding extension, carry out 3.5 times back extension in the crosslinked bath the 2nd (boric acid concentration is that 6.2Wt% and potassium iodide concentration are the aqueous solution of 8.2Wt%, 55 ℃), at this moment, the fracture of PVA film does not obtain polaroid.
Table 1 illustrates above result.
Table 1
| Preceding extension ratio (doubly) | Back extension ratio (doubly) | Overall elongation multiplying power (doubly) | Monomer transmissivity (%) | Degree of polarization (%) | Parallel transmissivity/quadrature transmissivity | |
| Embodiment 1 | ????3.5 | ????1.72 | ????6.0 | ????44.1 | ????99.92 | ????1307 |
| Embodiment 2 | ????2.5 | ????2.4 | ????6.0 | ????44.0 | ????99.95 | ????1945 |
| Comparative example 1 | ????5.5 | ????1.1 | ????6.0 | ????43.8 | ????99.82 | ????559 |
| Comparative example 2 | ????3.5 | ????1.0 | ????3.5 | ???? 43.6 | ???? 98.80 | ???? 82 |
| Comparative example 3 | ????2.5 | ????3.5 | ????8.8 | Fracture does not obtain polariscope | ||
As shown in Table 1, (comparative example 1～3) can not obtain the polaroid that transmissivity and degree of polarization can both satisfy when extension ratio is outside scope of the present invention.Though the monomer transmissivity of comparative example 1～2 and embodiment 1～2 and the difference of degree of polarization only below radix point, are somebody's turn to do poor bigger.As the numerical value that can confirm this difference, then as shown in table 1 such if get the ratio of " the parallel transmissivity " and " quadrature transmissivity " used when calculating degree of polarization, can be used as bigger difference and confirm.The ratio of " parallel transmissivity " and " quadrature transmissivity " can be regarded the contrast of polaroid as.
As described above, if according to the present invention, a kind of polaroid manufacture method and liquid crystal indicator can be provided, this method is that polyvinyl alcohol (PVA) (PVA) film is dyeed with iodine or dyestuff with 2 look characteristics, carry out crosslinked with crosslinking chemical, and produce the method for polaroid after in above-mentioned any one operation, using rolling to extend, after above-mentioned film being dyeed with the dye bath that comprises iodine more than the 0.02Wt% or dyestuff with 2 look characteristics, carry out crosslinked with the bath that comprises crosslinking chemical, at this moment, become the pleurodiaphragmatic in terspace film to putting into the scope of crosslinked bath extension ratio before from PVA at 1～5 times, extension ratio in thereafter crosslinked that comprises that thereafter crosslinking Treatment bathes after crosslinked is in the scope below 4 times more than 1.01 times, and, overall elongation multiplying power from PVA one-tenth pleurodiaphragmatic in terspace film to end article is in the scope below 8 times, thus, can take into account high light transmission and high degree of polarization.
Claims (9)
1, a kind of manufacture method of polaroid dyes with iodine or dyestuff with 2 look characteristics to polyvinyl alcohol (PVA) (PVA) film, carries out crosslinkedly with crosslinking chemical, and uses rolling to extend in above-mentioned any one operation and makes polaroid, it is characterized in that:
In the iodine more than comprising 0.02Wt% or the dye bath of dyestuff above-mentioned film is dyeed with 2 look characteristics, then, in the bath that comprises crosslinking chemical, carry out crosslinked, at this moment,
Become the pleurodiaphragmatic in terspace film to putting into extension ratio before the crosslinked bath from PVA in 1～5 times scope (the crosslinking chemical action of putting into dye bath be included in crosslinked before),
Comprise in crosslinked after bathing of thereafter crosslinking Treatment extension ratio after crosslinked in the scope more than 1.01 times, below 4 times,
And the overall elongation multiplying power from PVA one-tenth pleurodiaphragmatic in terspace film to end article is in the scope below 8 times.
2, the manufacture method of the polaroid of claim 1 record, it is characterized in that: the dye bath temperature is in 20～45 ℃ scope.
3, the manufacture method of the polaroid of claim 1 record, it is characterized in that: the temperature of crosslinked bath is in 50～70 ℃ scope.
4, the manufacture method of the polaroid of claim 1 record, it is characterized in that: crosslinking chemical is boric acid or borax.
5, a kind of manufacture method of polaroid is characterized in that: reflecting plate or semi-penetration flaggy are stacked on the polaroid of being made by the method for any one record of claim 1～4, form reflection type polarizer or semi-penetration template polaroid.
6, a kind of manufacture method of polaroid is characterized in that: polarizer or λ flaggy are stacked on the polaroid of being made by the method for any one record of claim 1～4, form ellipse or circular polarizing disk.
7, a kind of manufacture method of polaroid is characterized in that: the viewing angle compensation pellicular cascade on the polaroid of being made by the method for any one record of claim 1～4, is formed polaroid.
8, a kind of manufacture method of polaroid is characterized in that: by cement or bonding agent briliancy is promoted pellicular cascade on the polaroid of being made by the method for any one record of claim 1～4, form polaroid.
9, a kind of liquid crystal indicator is characterized in that: at least one side at liquid crystal cells has the polaroid of being made by the method for any one record of claim 1～8.
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| CN 01130368 CN1412580A (en) | 2001-10-16 | 2001-10-16 | Method for mfg. polaroid and liquid crystal display device |
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| CN 01130368 CN1412580A (en) | 2001-10-16 | 2001-10-16 | Method for mfg. polaroid and liquid crystal display device |
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| CN100388023C (en) * | 2003-09-10 | 2008-05-14 | 住友化学工业株式会社 | Polarizing film, manufacturing method thereof, polarizing plate, and optical laminate |
| CN100399074C (en) * | 2006-01-17 | 2008-07-02 | 达信科技股份有限公司 | Polarizing film, polarizing plate and method for producing same |
| CN101501538B (en) * | 2006-12-28 | 2011-07-20 | 日东电工株式会社 | Process for producing polarizer, polarizer, polarizing plate, optical film, process for producing composite polarizing plate, composite polarizing plate, and image display device |
| CN102947734A (en) * | 2010-06-17 | 2013-02-27 | 日东电工株式会社 | Process for producing polarizing film |
| CN103348271A (en) * | 2012-01-30 | 2013-10-09 | 住友化学株式会社 | Production method for polarizing plate |
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| CN110133903A (en) * | 2018-10-26 | 2019-08-16 | 友达光电股份有限公司 | Polarizing substrate and display panel |
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- 2001-10-16 CN CN 01130368 patent/CN1412580A/en active Pending
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN100388023C (en) * | 2003-09-10 | 2008-05-14 | 住友化学工业株式会社 | Polarizing film, manufacturing method thereof, polarizing plate, and optical laminate |
| CN100399074C (en) * | 2006-01-17 | 2008-07-02 | 达信科技股份有限公司 | Polarizing film, polarizing plate and method for producing same |
| CN101501538B (en) * | 2006-12-28 | 2011-07-20 | 日东电工株式会社 | Process for producing polarizer, polarizer, polarizing plate, optical film, process for producing composite polarizing plate, composite polarizing plate, and image display device |
| US8305547B2 (en) | 2006-12-28 | 2012-11-06 | Nitto Denko Corporation | Method of manufacturing polarizer, polarizer, polarizing plate, optical film, method of manufacturing composite polarizing plate, composite polarizing plate and image display |
| CN102947734A (en) * | 2010-06-17 | 2013-02-27 | 日东电工株式会社 | Process for producing polarizing film |
| CN102947734B (en) * | 2010-06-17 | 2015-11-25 | 日东电工株式会社 | The manufacture method of polarizing film |
| US9272460B2 (en) | 2010-06-17 | 2016-03-01 | Nitto Denko Corporation | Method of producing polarizing film |
| CN103348271A (en) * | 2012-01-30 | 2013-10-09 | 住友化学株式会社 | Production method for polarizing plate |
| CN103348271B (en) * | 2012-01-30 | 2016-03-09 | 住友化学株式会社 | The manufacture method of polarization plates |
| CN109917507A (en) * | 2012-10-26 | 2019-06-21 | 住友化学株式会社 | Manufacturing method of polarizing laminated film and manufacturing method of polarizing plate |
| CN110133903A (en) * | 2018-10-26 | 2019-08-16 | 友达光电股份有限公司 | Polarizing substrate and display panel |
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