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CN1412232A - Preparation method of novel impact modifier acrylate resin (ACR-II) of polyvinyl chloride (PVC) - Google Patents

Preparation method of novel impact modifier acrylate resin (ACR-II) of polyvinyl chloride (PVC) Download PDF

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Publication number
CN1412232A
CN1412232A CN 01136255 CN01136255A CN1412232A CN 1412232 A CN1412232 A CN 1412232A CN 01136255 CN01136255 CN 01136255 CN 01136255 A CN01136255 A CN 01136255A CN 1412232 A CN1412232 A CN 1412232A
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China
Prior art keywords
acr
preparation
pvc
polyvinyl chloride
acrylic resin
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CN 01136255
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Chinese (zh)
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林润雄
王基伟
潘榕伟
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Petrochina Co Ltd
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Petrochina Co Ltd
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Priority to CN 01136255 priority Critical patent/CN1412232A/en
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Abstract

The invention relates to a preparation method of acrylic resin (ACR-II) used as a novel impact modifier for polyvinyl chloride (PVC), which adopts a core/shell combined grafting agent, a rubber-plastic compatilizer and a composite inorganic salt modified seed emulsion to realize a spray drying technology.

Description

The preparation method of polyvinyl chloride (PVC) novel anti impact modifying agent acrylic resin (ACR-II)
2. affiliated technical field:
Anti-impact modifier ACR-II is the toughner of polyvinyl chloride (PVC) profiled material.The traditional method for toughening of profile extrustion die of polyvinyl chloride mainly adopts and adds chlorinatedpolyethylene (CPE).Because after the CPE modified PVC, the shock strength of PVC profiled material, tensile strength, modulus, heat-drawn wire and weathering resistance are far away from ACR modified PVC profiled material.The proportioning of adding during with ACR-II is less, and when adding 5~6phr, the shock strength of PVC profiled material is higher than the performance of adding 8~10phr CPE, and the processing temperature scope is wideer than CPE.The PVC profiled material weathering resistance of particularly adding ACR is better than adding CPE greatly.In a word, ACR modified PVC profiled material is celebrated with its excellent combination property.
3. technical background:
Before the present invention, U.S. Rohm and Haas company once delivered anti-impact modifier ACR-II technology of preparing patent, and the patent No. is US5, and 312,575, the day for announcing is 19940517.This patent has been introduced the technology of preparing of core/shell structure anti-impact modifier, prepares low particle size emulsion by the letex polymerization the first step; Second step was carried out microcoacervation; The 3rd step formed microcapsule and adopted spray drying technology or condensation technique technology to realize product separation.Emulsion particle diameter d=60~the 70nm of the art of this patent preparation, less than normal, be unfavorable for the raising of anti-impact modifier ACR shock resistance, combine closely in conjunction with the chemical bond formation of having no backing between the nuclear/shell in addition.
4. Fa Ming purpose:
The objective of the invention is to overcome the shortcoming of above-mentioned patent, prepare big particle diameter ACR-II emulsion, improve the combination between the nuclear/shell, form self-patented technology.(1) increases nuclear/capsomere footpath, can reach 300nm; To improve the ACR-II impact resistance; (2) introduce grafting agent, by chemical graft between the nuclear/shell, the realization nucleocapsid is combined closely; (3) introduce the phase compatilizer, realize that nuclear/shell out-phase is compatible, raising rubber and plastic interface is compatible.5. summary of the invention:
Adopt the seeded emulsion polymerization technology, between control karyosome footpath d=70~300nm, fully improve anti-impact modifier ACR-II shock resistance.Nuclear monomer is selected second-order transition temperature T for use g≤-20 ℃ of monomers are as butyl acrylate, ethyl propenoate, isobutyl acrylate etc.; Nuclear monomer accounts for total nuclear amount 90-100%.For the polymerization of modification seed emulsion, need to add inorganic salt, as Ca 2Cl, NaCl, HCl, Na 2CO 3, NaHCO 3, NH 3H 2O, the PH=6.5 of emulsion system~7.5.Adopt second-order transition temperature T g〉=80 ℃ shell monomer, shell polymerization temperature are controlled at 70~90 ℃, and nuclear/shell ratio of components is 80~50: 20~50.Compound that employing contains the two keys of a plurality of different bond energys is as 1,4-butyleneglycol double methacrylate, methacrylic acid glycol ester, and 1,6-hexylene glycol double methacrylate etc. participates in polyreaction as grafting agent, grafting agent accounts for nuclear total amount 0-5%.Active high two keys have at first participated in the nuclear polyreaction, and active low two keys have a part and have neither part nor lot in polyreaction, when waiting until the formation shell, play graft reaction as the MMA of active site and shell, and nuclear/shell is combined closely; Also there is the compatible problem in interface in the stratum nucleare rubber phase mutually with the shell plastics, in the hud polymerization process, adds the molecular weight M that accounts for nuclear total amount 0-5% W=2000~5000 polymethylmethacrylate (PMMA) helps between the compatible realization nucleocapsid in interface Chemical bond being arranged not only, and also has physical compatibility, finishes perfect adaptation between nuclear/shell.The nuclear polymerization temperature is controlled at 70~90 ℃.6. invention effect:
Adopt the seeded emulsion polymerization technology, between control karyosome footpath d=70~300nm, than patent US5,312,575 karyosomes footpath d=60~70nm enlarges markedly; Introduce grafting agent and compatilizer mutually, both realized chemical graft between nuclear/shell, realized the physical compatibility of nuclear/shell out-phase again, than microcoacervation, microcapsule shell/nuclear coats, and the combination of nuclear/shell is tight.
7. embodiment: (1) embodiment 1
Butyl polyacrylate (PBA) is 70: 30 (wt) with the ratio of polymethylmethacrylate (PMMA).
Adopt the Multi-stage seed emulsion polymerization method, realize the control of karyosome footpath size.Be dissolved in the 179.32g butyl acrylate (BA) 1.944g1,4-butyleneglycol double methacrylate standby.In the 1000ml reactor, add 600g deionized water, 2.2g sodium laurylsulfonate (SLS), 1.0gNaOH, 0.8g Potassium Persulphate (kps) and 80.64gBA mixed solution, under 75 ℃ of conditions, react 30min, drip remaining BA mixed solution then, 1.0hr in drip off, the reaction 30min.The seed emulsion preparation finishes.
Adding 0.3g isopropyl benzene hydroperoxide, 1.56g1,4-butyleneglycol double methacrylate, 1.05g toxilic acid allyl ester, 0.26g wood sugar and 1.2gSLS, 19.85gPMMA and 100g water mix and make pre-emulsion in 179.32gBA.
In the 1000ml reactor, add 400g water, 1.86gSLS and 19.65g seed emulsion and 0.21g trimeric cyanamide.Under 75 ℃, drip above-mentioned pre-emulsion, 1.5hr dropwises, reaction 1.0hr.Reaction system is carried out under nitrogen protection, and oxygen level is no more than 60ppm.The preparation of butyl polyacrylate (PBA) nuclear particle is finished.
The PBA seed emulsion is warming up to 85 ℃, drips 21.86g methyl methacrylate (MMA) and 0.06g isopropyl benzene hydroperoxide, 0.5hr adds, reaction 0.5hr.The acrylic ester emulsion that reaction finishes is warming up to 90 ℃, adds 10%HCL30g, 10%NaHCO 325g stirs 30min.
Acrylic ester emulsion is cooled to 85 ℃, and 43.73gMMA drips 1.0hr, drips the 0.03g lauryl mercaptan simultaneously, 0.12g isopropyl benzene hydroperoxide, 0.12g trimeric cyanamide and 0.16g wood sugar, reaction 1.0hr.Adopt spray drying technology can realize product separation.Table 1 seed emulsion and PBA karyosome directly concern numbering seed emulsion amount, the ml size, and d/nm1 400 a702 200 903 100 1,204 50 1,605 20 2,006 10 260a all adopt seed emulsion to examine
PBA karyosome footpath increases with the minimizing of seed emulsion consumption as seen from Table 1.Both meet following relation substantially: (D/d) 3=n/N, the karyosome footpath when D is whole seed emulsion direct polymerization in the formula; D carries out seeded emulsion polymerization gained karyosome footpath during for n for the seed consumption; N is the seed emulsion total amount; N is the seed emulsion consumption when carrying out seeded emulsion polymerization.This presentation of results adopts seeded emulsion polymerization may command PBA karyosome footpath size.Table 2 oxygen to polyreaction to influence the normal 60 0.4 90 emulsion tart flavours of normal 50 0.36 99.6 reactions of normal 40 0.35 99.8 reactions of oxygen level oxygen level transformation efficiency % gas phase ppm liquid phase mg/l20 0.3 99.9 reaction as a result big, sticking
Wall 70 0.42 85 emulsion tart flavours are big, and are sticking
Wall (2) embodiment 2
Butyl polyacrylate (PBA) is 80: 20 (wt) with the ratio of polymethylmethacrylate (PMMA).
Adopt the Multi-stage seed emulsion polymerization method, realize the control of karyosome footpath size.Be dissolved in the 179.32g butyl acrylate (BA) 1.944g1,4-butyleneglycol double methacrylate standby.In the 1000ml reactor, add 600g deionized water, 2.2g sodium laurylsulfonate (SLS), 1.0gNaOH, 0.8g Potassium Persulphate (kps) and 80.64gBA mixed solution, under 75 ℃ of conditions, react 30min, drip remaining BA mixed solution then, 1.0hr in drip off, the reaction 30min.The seed emulsion preparation finishes.
Add 0.3g isopropyl benzene hydroperoxide, 1.56g1,4-butyleneglycol double methacrylate in 179.32gBA, 1.05g toxilic acid allyl ester, 0.27g wood sugar and 1.2gSLS, 10.01gPMMA and 100g water mix makes pre-emulsion.
In the 1000ml reactor, add 400g water, 1.84gSLS and 19.65g seed emulsion and 0.23g trimeric cyanamide.Under 75 ℃, drip above-mentioned pre-emulsion, 1.5hr dropwises, reaction 1.0hr.Reaction system is carried out under nitrogen protection, and oxygen level is no more than 60ppm.The preparation of butyl polyacrylate (PBA) nuclear particle is finished.
The PBA seed emulsion is warming up to 85 ℃, drips 21.85g methyl methacrylate (MMA) and 0.06g isopropyl benzene hydroperoxide, 0.5hr adds, reaction 0.5hr.The acrylic ester emulsion that reaction finishes is warming up to 90 ℃, adds 10%HCL30g, 10%NaHCO 325g stirs 30min.
Acrylic ester emulsion is cooled to 85 ℃, and 18gMMA drips 0.5hr, drips the 0.02g lauryl mercaptan simultaneously, 0.08g isopropyl benzene hydroperoxide, 0.09g trimeric cyanamide and 0.14g wood sugar, reaction 1.0hr.Adopt spray drying technology can realize product separation.Table 3 seed emulsion and PBA karyosome directly concern numbering seed emulsion amount, the ml size, and d/nm1 400 a702 200 903 100 1,204 50 1,655 20 2,106 10 270a all adopt seed emulsion do nuclear table 4 oxygen to polymerisation to affect the normal 60 0.42 89.5 emulsion tart flavours of normal 50 0.40 99.7 reactions of normal 40 0.38 99.8 reactions of as a result gas phase ppm liquid phase mg/l20 0.32 99.8 reaction of oxygen content oxygen content conversion ratio % big, sticking
Wall 70 0.42 82 emulsion tart flavours are big, and are sticking
Wall

Claims (8)

1, the preparation method of polyvinyl chloride (PVC) novel anti impact modifying agent acrylic resin (ACR-II) is characterized in that adopting the method for Multi-stage seed emulsion polymerization, adopts second-order transition temperature T g≤ 20 ℃ nuclear monomer adds grafting agent, adds deionized water, emulsifying agent, water-soluble and/or oil-soluble initiator then, reacts under 70~90 ℃ of temperature, makes seed emulsion, adds linking agent again and makes pre-emulsion, adopts second-order transition temperature T g〉=80 ℃ shell monomer, shell polymerization temperature are controlled at 70~90 ℃, and nuclear/shell ratio of components is 80~50: 20~50; Employing contains a plurality of double bond compounds and participates in polyreaction as grafting agent, and grafting agent adds the molecular weight M that accounts for nuclear total amount 0-5% W=2000~5000 polymethylmethacrylate (PMMA) is as phase solvent, and the nuclear polymerization temperature is controlled at 70~90 ℃.
2, according to the preparation method of the described polyvinyl chloride of claim 1 (PVC) novel anti impact modifying agent acrylic resin (ACR-II), it is characterized in that second-order transition temperature T g≤ 20 ℃ nuclear monomer adopts butyl acrylate, ethyl propenoate, isobutyl acrylate.
3, according to the preparation method of the described polyvinyl chloride of claim 1 (PVC) novel anti impact modifying agent acrylic resin (ACR-II), it is characterized in that T g〉=80 ℃ shell monomer is to adopt vinylbenzene, methyl methacrylate.
4,, it is characterized in that adopting 1,4 butyleneglycol double methacrylates, methacrylic acid glycol ester, 1,6-hexylene glycol double methacrylate, toxilic acid allyl ester according to the preparation method of the described polyvinyl chloride of claim 1 (PVC) novel anti impact modifying agent acrylic resin (ACR-II).
5, according to the preparation method of the described polyvinyl chloride of claim 1 (PVC) novel anti impact modifying agent acrylic resin (ACR-II), it is characterized in that sodium laurylsulfonate, sodium lauryl sulphate, Sodium dodecylbenzene sulfonate.
6,, it is characterized in that the oil-soluble initiator that is adopted among acrylic resin (ACR-II) preparation method adopts Potassium Persulphate according to the preparation method of the described polyvinyl chloride of claim 1 (PVC) novel anti impact modifying agent acrylic resin (ACR-II).
7,, it is characterized in that the complex inorganic salt catalyst of modification seed emulsion comprises CaCl according to the preparation method of the described polyvinyl chloride of claim 1 (PVC) novel anti impact modifying agent acrylic resin (ACR-II) 2, NaCl, HCL, Na 2CO 3, NaHCO 3, NH 3H 2O.
8,, it is characterized in that the oil-soluble initiator that is adopted among acrylic resin (ACR-II) preparation method can adopt isopropyl benzene hydroperoxide and trimeric cyanamide according to the preparation method of the described polyvinyl chloride of claim 1 (PVC) novel anti impact modifying agent acrylic resin (ACR-II).
CN 01136255 2001-10-12 2001-10-12 Preparation method of novel impact modifier acrylate resin (ACR-II) of polyvinyl chloride (PVC) Pending CN1412232A (en)

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Cited By (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN100348657C (en) * 2003-07-24 2007-11-14 赵东日 Polyvingyl chloride mixture with weather resistance, shock resistance and excellent workability
CN100398574C (en) * 2005-08-19 2008-07-02 沂源瑞丰高分子材料有限公司 Separating agent in acr in use for impact modifier, and method of use
CN100547027C (en) * 2006-11-18 2009-10-07 沂源瑞丰高分子材料有限公司 PVC ultra-large particle diameter high-fluidity acrylic ester impact modifier
CN101870751A (en) * 2010-07-08 2010-10-27 河北工业大学 A kind of preparation method of nylon 6 toughening acrylate functionalized copolymer
CN101434678B (en) * 2007-11-16 2011-01-12 山东瑞丰高分子材料股份有限公司 Hard PVC resin additive for special-shaped section bar
CN101328241B (en) * 2007-06-18 2011-07-20 山东瑞丰高分子材料股份有限公司 Processing modifying agent for polychloroethylene foaming moulding products
CN102225979A (en) * 2011-04-28 2011-10-26 内江市运通塑料助剂有限公司 Preparation method and product of vinyl chloride, acrylate multi-copolymerized resin by mass polymerization process
CN103073670A (en) * 2012-12-24 2013-05-01 席文峰 Impact modifier ACR resin and preparation method thereof
CN103467664A (en) * 2013-09-13 2013-12-25 四川凯本新材料科技有限公司 Preparation method of flame-retardant, impact-resistant and high-fluidity chloroethylene-based special resin
CN101421344B (en) * 2006-02-14 2014-12-17 阿克马法国公司 Hybrid impact modifiers and method for preparing the same
CN104327210A (en) * 2013-07-22 2015-02-04 南通艾德旺化工有限公司 Preparation of high-viscosity foaming-type modifier ACR (acrylate resin)
CN108948263A (en) * 2018-07-05 2018-12-07 江西岳峰集团高分子材料有限公司 A kind of modifier A CR of resistant to thermal aging

Cited By (14)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN100348657C (en) * 2003-07-24 2007-11-14 赵东日 Polyvingyl chloride mixture with weather resistance, shock resistance and excellent workability
CN100398574C (en) * 2005-08-19 2008-07-02 沂源瑞丰高分子材料有限公司 Separating agent in acr in use for impact modifier, and method of use
CN101421344B (en) * 2006-02-14 2014-12-17 阿克马法国公司 Hybrid impact modifiers and method for preparing the same
CN100547027C (en) * 2006-11-18 2009-10-07 沂源瑞丰高分子材料有限公司 PVC ultra-large particle diameter high-fluidity acrylic ester impact modifier
CN101328241B (en) * 2007-06-18 2011-07-20 山东瑞丰高分子材料股份有限公司 Processing modifying agent for polychloroethylene foaming moulding products
CN101434678B (en) * 2007-11-16 2011-01-12 山东瑞丰高分子材料股份有限公司 Hard PVC resin additive for special-shaped section bar
CN101870751A (en) * 2010-07-08 2010-10-27 河北工业大学 A kind of preparation method of nylon 6 toughening acrylate functionalized copolymer
CN101870751B (en) * 2010-07-08 2012-05-02 河北工业大学 A kind of preparation method of nylon 6 toughening acrylate functionalized copolymer
CN102225979A (en) * 2011-04-28 2011-10-26 内江市运通塑料助剂有限公司 Preparation method and product of vinyl chloride, acrylate multi-copolymerized resin by mass polymerization process
CN103073670A (en) * 2012-12-24 2013-05-01 席文峰 Impact modifier ACR resin and preparation method thereof
CN103073670B (en) * 2012-12-24 2015-10-07 席文峰 impact modifier ACR resin and preparation method thereof
CN104327210A (en) * 2013-07-22 2015-02-04 南通艾德旺化工有限公司 Preparation of high-viscosity foaming-type modifier ACR (acrylate resin)
CN103467664A (en) * 2013-09-13 2013-12-25 四川凯本新材料科技有限公司 Preparation method of flame-retardant, impact-resistant and high-fluidity chloroethylene-based special resin
CN108948263A (en) * 2018-07-05 2018-12-07 江西岳峰集团高分子材料有限公司 A kind of modifier A CR of resistant to thermal aging

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