CN1409017A - Wear-resistant centrifugal pump and forming method and lining mold - Google Patents
Wear-resistant centrifugal pump and forming method and lining mold Download PDFInfo
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- CN1409017A CN1409017A CN 02138209 CN02138209A CN1409017A CN 1409017 A CN1409017 A CN 1409017A CN 02138209 CN02138209 CN 02138209 CN 02138209 A CN02138209 A CN 02138209A CN 1409017 A CN1409017 A CN 1409017A
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Abstract
The present invention relates to wear resistant centrifugal pump with cast polyurethane rubber lining. The centrifugal pump is one combined structure of pump cover and integral volute and has one cast polyurethane elastomer lining in the fluid passing part. During the casting, polyurethane elastomer is cast into the casting cavity comprising the volute as outer mold and a combined inner mold and heated to cure and sulfurized to form the lining layer. The lining is easy to form, high in production efficiency, no damage to volute, and high in wear resistance. The pump has replaceable front and back pump cover for lowering maintenance cost. The present invention is especially suitable for slurry conveyance.
Description
Technical field
The present invention relates to a kind of improved wear-resistant centrifugal pump and forming method and lining mold, especially about lining pouring polyurethane rubber wear-resistant centrifugal pump and forming method and lining shaping die.
Prior art
For improving the wear resistance of carrying solid content high liquid centrifugal pump, increase the service life, a kind of mode is at pump housing overcurrent position lining wearing layer such as elastic polyurethane rubber.Yet because pump case flow channel shape complexity, a kind of lining method merges assembling then with cutting away half sheet mold pressing lining respectively in the pump case.Chinese patent 99254050 discloses a kind of thermoplastic polyurethane elastomer is molded into and has split semi-fluid road gum cover, is fixed on the pump chamber inboard then.Cut open the formula lining in above-mentioned, because of the pump case midship section is an irregular cycle, section processed complex not only, the processing cost height, the installing and locating difficulty, and also mold joint is in spiral case maximum diameter and hydrodynamic pressure highest point again, causes the leakage of sealing surface easily.In addition, centrifugal pump position the most easy to wear suction port before the front pump cover impeller, cuing open structure in the pump case needs to change half pump housing after wearing and tearing, causes user cost to increase.
Chinese patent 86100758 discloses a kind of overall thermal fusible pattern and has pressed lining fluoroplastic method and mould, to be made external mold by the centrifugal pump of lining teflon spiral case, forms internal mold by decomposition and combination spiral case internal mold and support plug, then by the uniaxial hot pressing moulding.Yet this molding mode can only be suitable for some small flow centrifugal pumps of lining and good plastics of melt fluidity such as fluoroplastic.For being fit to lining some melt-flow moment plastics such as ultra high molecular polyethylenes, Chinese patent 96117172 discloses by bidirectional extrusion forming method.Yet the former lining fluoroplastic generally can only solve the corrosion resistant problem, and wear-resisting property is relatively poor; Latter's lining ultra-high molecular weight polyethylene, though than fluoroplastic wear resistance is preferably arranged, but still can not satisfy high abrasion requirement occasion and use, for carrying for example particle diameter higher ore pulp of solid content in 100 orders, generally have only working life about one month, still can not satisfy the high abrasion requirement.Secondly, this hot moulding lining, relatively poor because of the lining material flowability, need to adopt elevated pressures, not only core need adopt real core plug, it is many that also will feed in raw material outward chamber, briquetting, mould benzene are reused material, and (fluoroplastic are about 380 ℃ because of lining need be heated, ultra-high molecular weight polyethylene is about 280 ℃), energy consumption is big, and the intensification cooling cycle is long, and productive labor efficient is low; Higher molding pressure in the mold pressing lining process besides also causes the pump case cracking easily, cause and scrap, and special-shaped position molding pressure is not enough, and it is not enough tissue looseness's density also can to occur, or produces deficiency such as bubble, influences lining pump quality, and manufacturing efficiency is low.
Summary of the invention
The objective of the invention is to overcome the deficiency of above-mentioned prior art, provide a kind of lining simple, wear resistance is good, the wear-resistant centrifugal pump that user cost is low.
Another object of the present invention is to provide a kind of lining method of above-mentioned wear-resistant centrifugal pump.
A further object of the present invention is to provide a kind of above-mentioned wear-resistant centrifugal pump, especially pump spiral case lining mold.
The present invention's first purpose realizes, the main improvement resolves into the metal centrifugal pump spiral casing by front pump cover and whole spiral case composite structure, respectively at overcurrent position lining one deck casting type polyurethane elastomer, thereby obtain having complete pump spiral case runner, the removable urethane rubber lining of front pump cover wear-resistant centrifugal pump.Specifically, wear-resistant centrifugal pump of the present invention, comprise front pump cover, the band rear pump cover the integral pump spiral case, it is characterized in that said front pump cover and the band rear pump cover integral pump spiral case overcurrent position lining one deck casting type polyurethane elastomer.Centrifugal pump position easy to wear, secondly rear pump cover except that front pump cover, the present invention one is easy lining construction, two is further to reduce to change user cost, rear pump cover can also be separated from the whole spiral case of pump, centrifugal pump is become by front pump cover, whole spiral case, rear pump cover composite structure, adopt pouring type lining one deck casting type polyurethane elastomer respectively, again with its combination.
Pump overcurrent position lining embarrasses spiral case most, so the realization of the present invention's second purpose, by pass through moulding by casting mode lining one deck polyurethane elastomer, especially EU in the integral pump spiral case.Specifically, the lining method of wear-resistant centrifugal pump of the present invention, be included in overcurrent position lining one deck polyurethane elastomer of pump, it is characterized by lining is that the casting type polyurethane performed polymer that will form polyurethane elastomer respectively is heated to 70-100 ℃, chain extender is heated to fusion, has the pump cover of lining internal mold and whole spiral case and is heated to and expects that temperature is roughly approaching; Two groups of material that will heat then fully mix, cast and full heating die cavity, heating cure, sulfuration.The proportions of ingredients of base polyurethane prepolymer for use as of the present invention and chain extender is pressed in the base polyurethane prepolymer for use as NCO% free acid cyanogen ammonia content and is calculated and determine, has no special requirements.Cast of the present invention can be normal pressure cast, vacuum pouring, rotary casting.
The present invention's the 3rd purpose realizes, the whole spiral case of lining is made external mold, and the spiral case inner chamber is provided with side face smaller decomposition and combination type piece and central tube is formed internal mold, is inserted with the plug internal mold in the pump discharge.Combined, look the spiral case size and form by some, for saving heating energy source, shorten heating, cooling cycle, type piece and pump discharge plug can adopt hollow structure.
The present invention is owing to two assemblies or the three assemblying structures that centrifugal pump are resolved into by pump cover and the combination of whole runner spiral case, and the casting type polyurethane elastomer wearing layer is arranged by the pouring procedure lining, make the lining spiral case not only have complete runner, cut open the deficiency of lining structure in having overcome, and lining is also convenient, and can make front and back pump cover the most easy to wear realize changing separately, reduced user's maintenance cost.The polyurethane elastomer wear resistance lining that centrifugal pump lining casting type wear-resisting property is good, not only labor productivity is high more than 5 times than the lining plastics, and having improved the wear resistance at pump overcurrent position greatly, the 3-4 that be ultra-high molecular weight polyethylene its wear-resisting working life is 8-10 a times of fluoroplastic doubly; Defectives such as lining material good fluidity can evenly arrive around the die cavity, and the smooth smooth pore-free inorganization of liner surface is loose, lining yield rate height; The cast polyurethane moulding is heated and required lowly, only is that mould hollow does not have the material chamber, and is in light weight about 100 ℃, and the volume occupy-place is little, saves the moulding energy, reduces the work production intensity, and is simple to operate, can the multimode continuous pouring, and the labor productivity height; Secondly, moulding by casting does not need to need great tonnage press as mold pressing lining plastics, and is not only low to the process equipment requirement, and owing to need not exert pressure, the pump case external mold is not fragile.
Below in conjunction with two embodiments of the present invention, further specify the present invention.
Description of drawings
Fig. 1 is not with the whole spiral case lining of rear pump cover shaping structure schematic representation for first embodiment of the invention.
Fig. 2 is that Figure 1A-A is to structural representation.
Fig. 3 is that first embodiment of the invention is by front and back pump cover and whole spiral case combination centrifugal pump structure schematic representation.
Fig. 4 is the whole spiral case lining of a second embodiment of the invention band rear pump cover shaping structure schematic representation.
Fig. 5 second embodiment of the invention front pump cover and the whole spiral case combination of band rear pump cover centrifugal pump structure schematic representation.
Embodiment 1: referring to Fig. 3, wear-resistant centrifugal pump of the present invention is combined by fastening screw trip bolt 23,24 by metal front pump cover 20, whole spiral case 13 and rear pump cover 25, and there is casting type polyurethane elastomer 21,12,26 at its overcurrent position lining respectively.
Polyurethane elastomer lining (is example with whole spiral case), referring to Fig. 1,2, to make up the decomposition and combination type piece 5 of more whole spiral case 13 inner chambers of back side face smaller (being liner thickness) and a hollow end band flange internal mold supporting drum 7 less than part, be fixed on spiral case 13 inner chambers by positioning ring 3 and 14 up and down, form spiral case lining internal mold, supporting drum and spiral case inner model piece are fixing by holding down bolt 6, are inserted with hollow core rod 1 in the spiral case outlet, locate with spiral case, internal mold respectively by bolt 19 and locating stud 18.Following positioning ring 14 is for there being the ladder-type structure of positioning spigot 15,16,17, and last positioning ring 3 is the ladder-type structure of band positioning spigot 8,10,11, and both make internal mold be positioned the spiral case center portion jointly, and play the moulding positioning action.Thereby form whole fully lining mold, and be provided with some sprue gates 9 on the mould and on pump discharge and mould, be provided with plurality of rows gas port 2 and 4.
Respectively polyether-type PTMG casting type polyurethane performed polymer is heated to 100 ℃; MOCA chain extender (3,3 '-two chloro-4,4 '-diaminodiphenylmethane) is heated to 120 ℃ and is made its fusion; Will be at spiral case inner chamber brushing Kai Muluoke (trade mark CF218) Bond, the lining mold assembly of lining internal mold appearance brushing releasing agent such as silane releasing agent is heated to about 100 ℃.Base polyurethane prepolymer for use as after will heating then and chain extender (consumption press in the base polyurethane prepolymer for use as NCO% free acid cyanogen ammonia content calculate determine) mix, the band temperature inject by the sprue gate and full heating backsight in mould cavity; Cast finishes and is with mould to heat 100 ℃ through 1-2 hour sulfidization molding, after the cooling and demolding, vulcanizes 20-30 hour through about 80 ℃ again, obtains having the lining polyurethane elastomer of complete spiral case runner.
In the same manner with front and back pump cover lining one deck polyurethane.
The present invention can also select different casting type polyurethane and corresponding curing agent, or add suitable catalyzer according to usage requirement, and in room temperature vulcanization, these are that the unsubstantiality equivalence changes with respect to the present invention, all belong to protection domain of the present invention.
Claims (11)
1, a kind of wear-resistant centrifugal pump, comprise the metal front pump cover, the band rear pump cover the integral pump spiral case, it is characterized in that said front pump cover and the band rear pump cover integral pump spiral case overcurrent position lining one deck casting type polyurethane elastomer.
2,, it is characterized in that the integral pump spiral case of said band rear pump cover is combined by rear pump cover, integral pump spiral case according to the described wear-resistant centrifugal pump of claim 1.
3, according to the forming method of claim 1 or 2 described wear-resistant centrifugal pumps, be included in overcurrent position lining one deck polyurethane elastomer of pump, it is characterized by lining is that the casting type polyurethane performed polymer that will form polyurethane elastomer respectively is heated to 70-100 ℃, chain extender is heated to fusion, has the pump cover of lining internal mold and whole spiral case and is heated to and expects that temperature is roughly approaching; Two groups of material that will heat then fully mix, cast and full heating die cavity, heating cure, sulfuration.
4,, it is characterized in that said polyurethane elastomer is the PTMG casting type polyurethane according to the forming method of the described wear-resistant centrifugal pump of claim 3.
5, according to the forming method of the described wear-resistant centrifugal pump of claim 3, it is characterized in that said chain extender be 3,3 '-two chloro-4,4 '-diaminodiphenylmethane.
6,, it is characterized in that said metal spiral case and pump cover lining face are coated with to be brushed with Bond that the mould appearance is coated with and is brushed with releasing agent according to the forming method of claim 3,4 or 5 described wear-resistant centrifugal pumps.
7, according to the forming method of the described wear-resistant centrifugal pump of claim 6, it is characterized in that said Bond is Kai Muluoke, said releasing agent is the silane releasing agent.
8, according to the described shaping die of claim 3, it is characterized in that making external mold with whole spiral case, the spiral case inner chamber is provided with the smaller internal mold of being made up of decomposition and combination type piece and central tube of side face, is inserted with the plug internal mold in the pump discharge.
9, described according to Claim 8 shaping die is characterized in that said type piece and pump discharge plug are hollow structure.
10, described according to Claim 8 shaping die is characterized in that there is ladder-type moulding positioning ring said spiral case both sides.
11, described according to Claim 8 shaping die is characterized in that having on the said mould cast and exhaust port more than two.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 02138209 CN1225352C (en) | 2002-08-31 | 2002-08-31 | Wear-resistant centrifugal pump and forming method and lining mold |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 02138209 CN1225352C (en) | 2002-08-31 | 2002-08-31 | Wear-resistant centrifugal pump and forming method and lining mold |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN1409017A true CN1409017A (en) | 2003-04-09 |
| CN1225352C CN1225352C (en) | 2005-11-02 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 02138209 Expired - Fee Related CN1225352C (en) | 2002-08-31 | 2002-08-31 | Wear-resistant centrifugal pump and forming method and lining mold |
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| CN (1) | CN1225352C (en) |
Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| RU2449175C1 (en) * | 2010-12-22 | 2012-04-27 | Закрытое акционерное общество "СОМЭКС" | Centrifugal pump with prestressed elastomer elements of flow part (versions) |
| CN102937100A (en) * | 2012-10-14 | 2013-02-20 | 浙江大江山泵阀制造有限公司 | Fluorine-lined alloy liquid ring vacuum pump and manufacturing method thereof |
| RU2484303C2 (en) * | 2011-04-12 | 2013-06-10 | Закрытое акционерное общество "СОМЭКС" | Pulp rotary pump (versions) |
| GB2518242A (en) * | 2013-09-17 | 2015-03-18 | Owen Wilcox | V93 High Pressure Abrasive Slurry Pump |
| CN106122094A (en) * | 2016-06-17 | 2016-11-16 | 马鞍山力诺机械设备制造有限公司 | A kind of mono-hull centrifugal type slurry pump pump head and manufacture method thereof |
| CN107762977A (en) * | 2017-11-21 | 2018-03-06 | 广州市拓道新材料科技有限公司 | A kind of wear-resisting pump housing and preparation method thereof |
| CN112696360A (en) * | 2021-01-11 | 2021-04-23 | 南京花落雪贸易有限公司 | Multistage biological centrifugal pump based on high-speed rotation buffering and re-pressurization |
| CN114087203A (en) * | 2021-11-29 | 2022-02-25 | 汉江弘源襄阳碳化硅特种陶瓷有限责任公司 | Integrated slurry pump and mold for manufacturing same |
| CN114109847A (en) * | 2021-11-29 | 2022-03-01 | 汉江弘源襄阳碳化硅特种陶瓷有限责任公司 | Composite material slurry pump body and manufacturing method thereof |
| CN115570781A (en) * | 2022-10-04 | 2023-01-06 | 罗浮阀门集团有限公司 | Valve body lining process of safety valve |
-
2002
- 2002-08-31 CN CN 02138209 patent/CN1225352C/en not_active Expired - Fee Related
Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| RU2449175C1 (en) * | 2010-12-22 | 2012-04-27 | Закрытое акционерное общество "СОМЭКС" | Centrifugal pump with prestressed elastomer elements of flow part (versions) |
| RU2484303C2 (en) * | 2011-04-12 | 2013-06-10 | Закрытое акционерное общество "СОМЭКС" | Pulp rotary pump (versions) |
| CN102937100A (en) * | 2012-10-14 | 2013-02-20 | 浙江大江山泵阀制造有限公司 | Fluorine-lined alloy liquid ring vacuum pump and manufacturing method thereof |
| GB2518242A (en) * | 2013-09-17 | 2015-03-18 | Owen Wilcox | V93 High Pressure Abrasive Slurry Pump |
| CN106122094A (en) * | 2016-06-17 | 2016-11-16 | 马鞍山力诺机械设备制造有限公司 | A kind of mono-hull centrifugal type slurry pump pump head and manufacture method thereof |
| CN107762977A (en) * | 2017-11-21 | 2018-03-06 | 广州市拓道新材料科技有限公司 | A kind of wear-resisting pump housing and preparation method thereof |
| CN112696360A (en) * | 2021-01-11 | 2021-04-23 | 南京花落雪贸易有限公司 | Multistage biological centrifugal pump based on high-speed rotation buffering and re-pressurization |
| CN114087203A (en) * | 2021-11-29 | 2022-02-25 | 汉江弘源襄阳碳化硅特种陶瓷有限责任公司 | Integrated slurry pump and mold for manufacturing same |
| CN114109847A (en) * | 2021-11-29 | 2022-03-01 | 汉江弘源襄阳碳化硅特种陶瓷有限责任公司 | Composite material slurry pump body and manufacturing method thereof |
| CN114109847B (en) * | 2021-11-29 | 2024-03-19 | 汉江弘源襄阳碳化硅特种陶瓷有限责任公司 | Composite slurry pump body and manufacturing method thereof |
| CN115570781A (en) * | 2022-10-04 | 2023-01-06 | 罗浮阀门集团有限公司 | Valve body lining process of safety valve |
Also Published As
| Publication number | Publication date |
|---|---|
| CN1225352C (en) | 2005-11-02 |
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