Methyl iso-butyl ketone (MIBK) (MIBK) is the broad-spectrum meticulous organic chemical industry's product of a kind of excellent property, and it not only is used for organic solvents such as manufacture of ink, paint, Resins, epoxy, and is also a large amount of as organic synthesis intermediates such as oxidation inhibitor and different fluorine acetone.Along with the continuous expansion of Application Areas, demand constantly increases both at home and abroad in recent years, therefore researchs and develops new synthesis route tool and has very important significance.
Present industrial production MIBK still adopts traditional three-step approach, be that acetone condensation under base catalysis obtains the dipropyl alcohol ketone, dipropyl alcohol ketone dehydration generates mesityl oxide under the acid catalysis effect then, again nickel or the effect of copper system and in depress hydrogenation and obtain MIBK at last.This technical process complexity, the production cycle is long, and cost height and energy consumption are lacked competitiveness greatly.
The research of carrying out the synthetic MIBK of acetone single stage method in recent years more and more comes into one's own.This method collects condensation of acetone, dehydration and hydrogenation three-step reaction to be finished in a reactor, has advantages such as technical process weak point, less investment and production cost are low, has represented the developing direction of MIBK production technique, has broad application prospects.
But also there is its weak point in the technology of the synthetic MIBK of single stage method, shows that mainly acetone per pass conversion and MIBK selectivity hang down two aspects, and the emerging grade of Ru Wuhui has been delivered the method that a kind of single stage method is synthesized MIBK in " molecular sieve communication " (1993 (2) 5).This method adopts and carries Ni basic zeolite, year Pd Y zeolite transition or Pd ZSM-5 is catalyzer, under T=180~260 ℃, P=2.0~4.0Mpa condition, acetone is through condensation, dehydration, hydrogenation one-step synthesis MIBK, and its acetone per pass conversion is 41.8%, and the MIBK selectivity is 82.4%.
The purpose of this invention is to provide a kind of highly selective and high conversion synthesize methyl-isobutyl ketone catalyst and preparation method thereof.
Catalyst weight per-cent of the present invention consists of:
Pd 0.051~0.750%
ZSM-5 molecular sieve 99.250~99.949%
Aforesaid ZSM-5 molecular sieve is that the Si/Al mol ratio is the Hydrogen ZSM-5 molecular sieve of 28-70.
Preparation of catalysts method of the present invention comprises the steps:
(1) at first be with Si/Al (mol) 28~70 Hydrogen ZSM-5 molecular sieve at 520~540 ℃ of following roasting 3-5 hours to remove the impurity of its physical adsorption;
(2) molecular sieve after (1) step is handled and auxiliary agent are 72~63: 28~37 mixed by weight, evenly grinding;
(3) nitric acid is mixed with 2~4% drips of solution and adds in the ground material of (2) step, mix and pinch suitable back extrusion molding, 100~120 ℃ of oven dry down;
(4) material after the oven dry of (3) step is crushed to 10~40 orders, then 500~520 ℃ of roastings 3~5 hours, to take off nitric acid and moisture;
(5) PdCl
2Adopt deionized water to be made into the solution of 0.01~0.08 volumetric molar concentration, and need add solvent, stir, make steeping fluid, consist of Pd:0.051~0.750% by catalyst weight per-cent with the amount that every mol sieve is not less than 1.5ml; The ZSM-5 molecular sieve: 99.250~99.949%, (4) the ZSM-5 molecular sieve that makes of step is immersed in the steeping fluid 3-6 hour, and stirred once every 1-2 hour;
(6) the ZSM-5 molecular sieve after will flooding at 200~250 ℃ of roasting 3-4 hours, makes catalyzer then 100~120 ℃ of oven dry 10-12 hour.
Aforesaid auxiliary agent is to intend thin water aluminum oxide or γ-Al
2O
3
Aforesaid solvent is an acetone or alcohol.
Advantage of the present invention is:
(1) integrates condensation of acetone, dehydration, three kinds of catalysiss of hydrogenation, simplify existing reaction process flow process greatly, promptly reduce production costs, increase operability again.
(2) catalyst selectivity height can improve more than 15% than the result of document, therefore can simplify the product separating step.
Embodiments of the invention are as follows:
Embodiment 1
(1) at first be 28 Hydrogen ZSM-5 molecular sieve 540 ℃ of following roastings 3 hours to remove the impurity of its absorption with 20 gram Si/Al (mol);
(2) 13 mol sieve is restrained γ-Al with 7
2O
3Put into mortar simultaneously and mix, evenly grind;
(3) 3% salpeter solution is dripped in the good material of mill, mix and pinch suitably, be pressed into the bar column type of Φ 2, insert in the baking oven and dry down in 120 ℃ with manual spiral banded extruder;
(4) again the strip molecular sieve is crushed to the 10-40 order and puts into retort furnace and be warming up to 520 ℃ of roastings 5 hours,, treat that temperature is reduced to below 60 ℃ can take out to take off nitric acid and moisture;
(5) with PdCl
2Adopt deionized water to be mixed with 0.01mol PdCl
2Solution shakes up stand-by;
(6) the Pd content that makes is 0.08% o'clock, with 1.58ml PdCl
2Solution is put into beaker and is stirred adding 18.43ml acetone, stirs once again with 10 mol sieve dipping wherein 5 hours, and every 1 hour;
(7) again it is inserted keep 10~12 hours in 120 ℃ the baking oven after, put into retort furnace and made catalyzer in 3 hours in 200 ℃ of roastings.
Embodiment 2
(1) at first be 35.3 Hydrogen ZSM-5 molecular sieve 540 ℃ of following roastings 3 hours to remove the impurity of its absorption with 20 gram Si/Al (mol);
(2) 14 mol sieve is restrained γ-Al with 6
2O
3Put into mortar simultaneously and mix, evenly grind;
(3) 3% salpeter solution is dripped in the good material of mill, mix and pinch suitably, be pressed into the bar column type of Φ 2, insert in the baking oven and dry down in 105 ℃ with manual spiral banded extruder;
(4) again the strip molecular sieve is crushed to the 10-40 order and puts into retort furnace and be warming up to 510 ℃ of roastings 3 hours,, treat that temperature is reduced to below 60 ℃ can take out to take off nitric acid and moisture;
(5) with PdCl
2Adopt deionized water to be mixed with 0.05mol PdCl
2Solution shakes up stand-by;
(6) the Pd content that makes is 0.25% o'clock, with 0.98ml PdCl
2Solution is put into beaker and is stirred adding 19.02ml acetone, stirs once again with 10 mol sieve dipping wherein 3 hours, and every 1 hour;
(7) again it is inserted keep 10 hours in 120 ℃ the baking oven after, put into retort furnace and made catalyzer in 3 hours in 200 ℃ of roastings.
Embodiment 3
(1) at first be 35.3 Hydrogen ZSM-5 molecular sieve 540 ℃ of following roastings 3 hours to remove the impurity of its absorption with 20 gram Si/Al (mol);
(2) 14.4 mol sieve is put into mortar simultaneously with the thin water aluminum oxide of 5.6 gram plans and mix, evenly grind;
(3) 2% salpeter solution is dripped in the good material of mill, mix and pinch suitably, be pressed into the bar column type of Φ 2, insert in the baking oven and dry down in 115 ℃ with manual spiral banded extruder;
(4) again the strip molecular sieve is crushed to the 10-40 order and puts into retort furnace and be warming up to 520 ℃ of roastings 3 hours,, treat that temperature is reduced to below 60 ℃ can take out to take off nitric acid and moisture;
(5) with PdCl
2Adopt deionized water to be mixed with 0.10mol PdCl
2Solution shakes up stand-by;
(6) the Pd content that makes is 0.45% o'clock, with 0.90ml PdCl
2Solution is put into beaker and is stirred adding 19.11ml acetone, stirs once again with 10 mol sieve dipping wherein 8 hours, and every 2 hours;
(7) again it is inserted keep 10 hours in 120 ℃ the baking oven after, put into retort furnace and made catalyzer in 3 hours in 230 ℃ of roastings.
Embodiment 4
(1) at first be 67.8 Hydrogen ZSM-5 molecular sieve 540 ℃ of following roastings 3 hours to remove the impurity of its absorption with 20 gram Si/Al (mol);
(2) 12.8 mol sieve is restrained γ-Al with 7.2
2O
3Put into mortar simultaneously and mix, evenly grind;
(3) 3% salpeter solution is dripped in the good material of mill, mix and pinch suitably, be pressed into the bar column type of Φ 2, insert in the baking oven and dry down in 120 ℃ with manual spiral banded extruder;
(4) again the strip molecular sieve is crushed to the 10-40 order and puts into retort furnace and be warming up to 520 ℃ of roastings 3 hours,, treat that temperature is reduced to below 60 ℃ can take out to take off nitric acid and moisture;
(5) with PdCl
2Adopt deionized water to be mixed with 0.10mol PdCl
2Solution shakes up stand-by;
(6) the Pd content that makes is 0.65% o'clock, with 1.29ml PdCl
2Solution is put into beaker and is stirred adding 18.72ml ethanol, stirs once again with 10 mol sieve dipping wherein 4 hours, and every 1 hour;
(7) again it is inserted keep 10~12 hours in 120 ℃ the baking oven after, put into retort furnace and made catalyzer in 3 hours in 200 ℃ of roastings.
Embodiment 5
(1) at first be 52.5 Hydrogen ZSM-5 molecular sieve 540 ℃ of following roastings 3 hours to remove the impurity of its absorption with 20 gram Si/Al (mol);
(2) 12.8 mol sieve is restrained γ-Al with 7.2
2O
3Put into mortar simultaneously and mix, evenly grind;
(3) 3% salpeter solution is dripped in the good material of mill, mix and pinch suitably, be pressed into the bar column type of Φ 2, insert in the baking oven and dry down in 120 ℃ with manual spiral banded extruder;
(4) again the strip molecular sieve is crushed to the 10-40 order and puts into retort furnace and be warming up to 520 ℃ of roastings 3 hours,, treat that temperature is reduced to below 60 ℃ can take out to take off nitric acid and moisture;
(5) with PdCl
2Adopt deionized water to be mixed with 0.05mol PdCl
2Solution shakes up stand-by;
(6) the Pd content that makes is 0.65% o'clock, with 2.96ml PdCl
2Solution adds 17.05ml acetone again to be put into beaker and stirs, and stirs once again with 10 mol sieve dipping wherein 6 hours, and every 1 hour;
(7) again it is inserted keep 8 hours in 110 ℃ the baking oven after, put into retort furnace and made catalyzer in 3 hours in 240 ℃ of roastings.
Catalyst performance characterizes with reactive behavior and measures: adopt NH3-TPD to measure the strong faintly acid Changing Pattern of differing molecular sieve, see Table 1.Table 1
The evaluation of catalyzer: on 2ml pressurization fixation reaction device different content PdZSM-5 is reacted, its condition is as follows: T=220 ℃, and P=2.5Mpa, LHSV=1.5hr
-1, product collection is taken out by sampling jug after the condensation in ice condenser, by day island proper Tianjin GC-7A hydrogen flame identifier analyze, chromatographic column is the capillary column of 30 meters of polyoxyethylene glycol.Its reaction result sees Table 2.Table 2