CN1372330A - Light-emitting diodes for light conversion with scattered light medium - Google Patents
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Abstract
Description
发明领域Field of Invention
本发明涉及一种发光二极管(LED),特别是有关于一种利用散射光媒介(scattering optical media)作光波长变换的发光二极管的制造。The present invention relates to a light-emitting diode (LED), in particular to the manufacture of a light-emitting diode that utilizes scattering optical media for light wavelength conversion.
相关技术说明Related Technical Notes
发光二极管(LED)为熟知的固态发光装置,已广泛应用于指示器、显示器及光源。如同半导体元件,LED的特征在于具有良好的烧毁率(burn-outrate)、耐振性及持久的反覆开关(ON/OFF)操作。Light emitting diodes (LEDs) are well known solid state light emitting devices that have been widely used in indicators, displays and light sources. Like semiconductor elements, LEDs are characterized by good burn-out rate, vibration resistance, and durable ON/OFF operation.
传统的LED一般发出光谱中的红光部分。就光波长变换来说,例如使用不同的杂质掺杂于LED以改变所放射出红光的波长。然而,上述利用杂质掺杂于LED的公知技术无法有效地放射出所有可见光谱范围的光。Conventional LEDs generally emit light in the red portion of the spectrum. For light wavelength conversion, for example, different impurities are used to dope the LED to change the wavelength of the emitted red light. However, the above-mentioned known technology of doping the LED with impurities cannot effectively emit light in all visible spectrum ranges.
相对于红光,蓝光属于可见光谱的短波长部分。目前已开发出的技术,从LED产生较大范围的放射光以开发光谱中的蓝光部分。波长较短的蓝光,其容许从蓝色LED的放射光改变成光谱中其他颜色的放射光,包含白光。此可通过荧光或光波长变换来完成,其为吸收波长较短的光并重新放射波长较长的光的过程。Compared to red light, blue light belongs to the short-wavelength part of the visible spectrum. Technologies have been developed to generate a wider range of emitted light from LEDs to exploit the blue part of the spectrum. Blue light with a shorter wavelength, which allows the emission from a blue LED to change to that of other colors in the spectrum, including white light. This can be accomplished by fluorescence or optical wavelength conversion, which is the process of absorbing light of shorter wavelength and re-emitting light of longer wavelength.
图1a是熟知的利用光波长变换的LED。此LED包含半导体晶粒1、接线2及3、引线架4及5、波长变换物质6以及环氧树脂封胶7。当电流经由电性连接至引线架4及5的接线2及3而施加至作为LED的发光构件的半导体晶粒1时,产生一次光(primary light)。含有特定磷光质的波长变换物质6,覆盖发光构件(即半导体晶粒1)并模制于树脂中。半导体晶粒1的n电极及p电极通过接线2及3分别连接至引线架4及5。Figure 1a is a well-known LED utilizing light wavelength conversion. The LED includes a
对于光波长变换而言,LED的有效元件为光波长变换物质6,其从半导体晶粒1部分吸收初始光并产生二次光(secondary light)。从半导体晶粒1产生光的部分(以下称作LED光)激发内含于光变换物质6的磷光质以产生与LED光不同波长的荧光。由磷光质所放射出的荧光与LED光(其输出没有磷光质的激发)混合并放射输出。因此,LED输出具有与通过发光构件(即半导体晶粒1)放射的LED光不同波长的光。For light wavelength conversion, the active element of the LED is the light
包含于波长变换物质6中的磷光质可以是公知的荧光材料或是公知中有用的石榴石荧光材料的微晶体。就紫外线(UV)一次光放射而言,波长转换物质6包含稠密的磷光粉。图1b是配合图1a中使用稠密磷光粉的熟知具有光波长变换的LED。磷光粉埋置于环氧树脂9中并稠密地沉积成薄的覆盖层于发光构件(即半导体晶粒1)的表面。就蓝色的一次光放射而言,波长转换物质6包含稀释的磷光粉。图1c是配合图1a中使用稀释磷光粉的熟知具有光波长变换的LED。磷光粉埋置于环氧树脂9中并以稀释比例沉积于发光构件表面,如同厚的敷层、模糊球面或平面层,或如同镜片模制于半导体晶粒1。The phosphor contained in the
就光波长变换而言,熟知的LEDs(例如公开于图1a、图1b及图1c的LED)在放射光色彩均匀性的控制上有问题。半导体晶粒1所产生的一次光会由于晶粒1的电极而被局部阻隔,使得光的每个方向或角度的放射不均匀而造成特别的放射图案。然而,光波长变换物质6中所含的磷光粉则导致光均匀的放射。在放射均匀性中的两冲突现象造成经由放射角度或方向控制光色彩均匀性的困难度,其导致无法控制光放射的色彩差异。As far as light wavelength conversion is concerned, known LEDs, such as those disclosed in Figures 1a, 1b and 1c, have problems in controlling the color uniformity of emitted light. The primary light generated by the
因此,在此技术中需要一种改善熟知具有光波长变换的改良式LED,特别是可以克服公知问题的LED。Therefore, there is a need in the art for an improved LED with light wavelength conversion, which is known to overcome the known problems.
发明概述Summary of Invention
本发明提供一种发光二极管(LED)或其他发光装置,例如镭射二极管(laser diode,LD),包括:发光构件及散光媒介,例如介质磷光粉(dielectricphospher powder,DPP),此DPP吸收一部分由发光构件所放射的光并放射出波长不同于吸收光的光。在LED中光散射媒介或散布媒介的运用,例如介质颗粒(或任何具有能隙大于3eV的颗粒,其不会吸收光谱中的蓝光),改善了LED放射光的光均匀性。The present invention provides a light-emitting diode (LED) or other light-emitting devices, such as a laser diode (laser diode, LD), including: a light-emitting member and a light-scattering medium, such as a dielectric phosphor powder (dielectricphospher powder, DPP). The light emitted by the member emits light having a wavelength different from that of the absorbed light. The use of light scattering or spreading media in LEDs, such as dielectric particles (or any particle with an energy gap greater than 3eV, which does not absorb blue light in the spectrum), improves the light uniformity of the emitted light from the LED.
在本发明的优选实施例中,LED包含晶质的半导体晶粒,作为发光构件。介质磷光粉是由近似球型的微介质颗粒及磷光颗粒混合物所制成。此球型介质微颗粒也可以由宽能隙半导体或透明介质所制成。此DPP形成散射光媒介,其折射指数、散射特性及光变换特性是由折射指数及介质颗粒半径所控制。与没有DPP作光变换的传统LED相比,在LED中使用DPP容许LED发光构件(例如,晶质半导体晶粒)的有效的光引出、有效的光波长变换以及全部放射角的大体均匀的色彩分布和通过具有DPP的LED所产生的较宽的光放射角。In a preferred embodiment of the invention, the LED comprises crystalline semiconductor dies as light emitting means. Dielectric phosphor powder is made of a mixture of approximately spherical micro-media particles and phosphorescent particles. The spherical dielectric particles can also be made of wide-gap semiconductors or transparent media. The DPP forms a light-scattering medium, and its refractive index, scattering properties, and light conversion properties are controlled by the refractive index and the radius of the medium particles. The use of DPP in LEDs allows for efficient light extraction of LED light-emitting components (e.g., crystalline semiconductor dies), efficient light wavelength conversion, and generally uniform color over all radiation angles compared to conventional LEDs without DPP for light conversion Distribution and wider light emission angles produced by LEDs with DPP.
此散射光媒介,例如DPP,也可以包含磷光颗粒及气泡(或孔隙)以替代介质颗粒。此DPP的气泡能隙大于3eV,其不吸收光谱中的蓝光。此气泡可为空气气泡、氮气气泡及惰性气体气泡。再者,此DPP也可以为气泡、介质颗粒及磷光颗粒的混合物。The light-scattering medium, such as DPP, may also contain phosphorescent particles and air bubbles (or pores) instead of medium particles. The bubble energy gap of this DPP is greater than 3eV, which does not absorb blue light in the spectrum. The bubbles can be air bubbles, nitrogen bubbles and inert gas bubbles. Furthermore, the DPP can also be a mixture of air bubbles, dielectric particles and phosphorescent particles.
根据另一实施例,本发明提供一种发光二极管(LED),包括:发光构件(例如,晶质半导体晶粒),以及散射光媒介,例如介质磷光粉(DPP),此散射光媒介由晶质磷光颗粒及近似球型的微介质颗粒的混合物所制成。According to another embodiment, the present invention provides a light-emitting diode (LED), comprising: a light-emitting member (for example, a crystalline semiconductor grain), and a light-scattering medium, such as a dielectric phosphor powder (DPP), and the light-scattering medium is composed of a crystal It is made of a mixture of high-quality phosphorescent particles and approximately spherical micro-media particles.
又根据另一实施例,本发明提供一种发光二极管(LED),包括:发光构件(例如,一氮化铝铟镓(AlInGaN)晶质半导体晶粒),封胶于散射光媒介,例如介质磷光粉(DPP)。此DPP由微晶质氮化铝(AlN)的近似球型的微介质颗粒的混合物所制成。根据此特定实施例的LED也可以是白色的LED。According to another embodiment, the present invention provides a light-emitting diode (LED), comprising: a light-emitting member (for example, an aluminum indium gallium nitride (AlInGaN) crystalline semiconductor grain), encapsulated in a light-scattering medium, such as a medium phosphorescent powder (DPP). The DPP is made of a mixture of approximately spherical micro-media particles of microcrystalline aluminum nitride (AlN). The LEDs according to this particular embodiment may also be white LEDs.
又根据一实施例,本发明提供一种发光二极管(LED),包括:发光构件,例如氮化铟镓(InGaN)半导体晶粒,封胶于散射光媒介,例如介质磷光粉(DPP)。此DPP由半径在50到5000nm之间的非晶质氮化硅(Si3N4)的近似球型的微介质颗粒及半径在1000到10000nm之间的石榴石荧光材料的微晶体的混合物所制成。根据此特定实施例的LED也可以是白色的LED。According to another embodiment, the present invention provides a light-emitting diode (LED), comprising: a light-emitting component, such as an InGaN semiconductor die, encapsulated in a light-scattering medium, such as a dielectric phosphor (DPP). This DPP is a mixture of nearly spherical micro-media particles of amorphous silicon nitride (Si 3 N 4 ) with a radius of 50 to 5000 nm and microcrystals of garnet fluorescent materials with a radius of 1000 to 10000 nm. made by. The LEDs according to this particular embodiment may also be white LEDs.
根据一另外实施例,本发明提供一种发光二极管(LED),包括:发光构件,例如氮化铝铟镓(AlInGaN)半导体晶粒,封胶于散射光媒介,例如介质磷光粉(DPP)。此DPP由半径在50到5000nm之间的非晶质二氧化硅(SiO2)的近似球型的微介质颗粒及半径在1000到10000nm之间的石榴石荧光材料的微晶体的混合物所制成。根据此特定实施例的LED也可以是白色的LED。According to another embodiment, the present invention provides a light-emitting diode (LED), comprising: a light-emitting component, such as aluminum indium gallium nitride (AlInGaN) semiconductor die, encapsulated in a light-scattering medium, such as dielectric phosphor (DPP). This DPP is made of a mixture of nearly spherical micro-media particles of amorphous silicon dioxide (SiO 2 ) with a radius between 50 and 5000 nm and microcrystals of garnet fluorescent materials with a radius between 1000 and 10000 nm. become. The LEDs according to this particular embodiment may also be white LEDs.
又根据一另外实施例,本发明提供一种发光二极管(LED),包括:发光构件,例如氮化铟镓(InGaN)半导体晶粒,封胶于散射光媒介,例如介质磷光粉(DPP)。此DPP由半径在50到5000nm之间的非晶质氮化镓(GaN)的近似球型的微介质颗粒及半径在1000到10000nm之间的石榴石荧光材料的微晶体的混合物所制成。根据此特定实施例的LED也可以是白色的LED。According to yet another embodiment, the present invention provides a light-emitting diode (LED), comprising: a light-emitting component, such as an InGaN semiconductor die, encapsulated in a light-scattering medium, such as a dielectric phosphor (DPP). This DPP is made of a mixture of nearly spherical micro-media particles of amorphous gallium nitride (GaN) with a radius between 50 and 5000 nm and microcrystals of garnet fluorescent materials with a radius between 1000 and 10000 nm. . The LEDs according to this particular embodiment may also be white LEDs.
根据本发明优选实施例所示范的LED结构包括:晶质半导体晶粒,封胶于环氧树脂;接线,连接至半导体晶片;金属引线架,连接至接线;以及环氧树脂封胶,覆盖散射光媒介,例如介质磷光粉(DPP)。此DPP由近似球型的介质颗粒及晶质磷光颗粒混合物嵌埋于环氧树脂所制成。The exemplary LED structure according to the preferred embodiment of the present invention includes: crystalline semiconductor die, encapsulated in epoxy resin; wiring, connected to the semiconductor chip; metal lead frame, connected to the wiring; and epoxy resin encapsulant, covering the scattering Optical media such as Dielectric Phosphor Powder (DPP). The DPP is made of a mixture of approximately spherical dielectric particles and crystalline phosphorescent particles embedded in epoxy resin.
附图简述Brief description of attached drawings
为使上述及本发明其他优点与特征更明显易懂,以下特举优选实施例并结合附图作详细的说明。其中:In order to make the above and other advantages and features of the present invention more comprehensible, the preferred embodiments will be described in detail below with reference to the accompanying drawings. in:
图1a是公知的具有光波长变换的发光二极管的示意图;Figure 1a is a schematic diagram of a known light-emitting diode with light wavelength conversion;
图1b是配合图1使用稠密磷光粉的熟知的具有光波长变换的发光二极管的示意图;Figure 1b is a schematic diagram of a well-known light-emitting diode with light wavelength conversion using dense phosphor powder in conjunction with Figure 1;
图1c是配合图1使用稀释磷光粉的熟知的具有光波长变换的发光二极管的示意图。Figure 1c is a schematic diagram of a known light-emitting diode with light wavelength conversion using dilute phosphors in conjunction with Figure 1 .
图1d是根据本发明的使用散射光媒介,例如介质磷光粉(DPP)的光波长变换的示意图;Figure 1d is a schematic diagram of light wavelength conversion using a light-scattering medium such as dielectric phosphor powder (DPP) according to the present invention;
图2a及图2b是根据本发明另一实施例的使用散射光媒介,例如介质磷光粉(DPP)的具有光波长变换的发光二极管的示意图;以及2a and 2b are schematic diagrams of light-emitting diodes with light wavelength conversion using a light-scattering medium, such as dielectric phosphor powder (DPP), according to another embodiment of the present invention; and
图3a及图3b是根据本发明再一实施例的使用散射光媒介,例如介质磷光粉(DPP)的具有光波长变换的发光二极管或其他发光装置,例如镭射二极管(LD)的示意图。3a and 3b are schematic diagrams of light-emitting diodes or other light-emitting devices such as laser diodes (LDs) with light wavelength conversion using a light-scattering medium such as dielectric phosphor powder (DPP) according to yet another embodiment of the present invention.
符号说明 Symbol Description
1、10、31~半导体晶粒;1, 10, 31 ~ semiconductor grains;
2、3、20、30、32、33~接线;2, 3, 20, 30, 32, 33 ~ wiring;
4、5、34、35、40、50~金属引线架;4, 5, 34, 35, 40, 50 ~ metal lead frame;
6、36、60~波长变换物质;6, 36, 60 ~ wavelength conversion substances;
7、37、70~封胶;7, 37, 70 ~ sealing glue;
8d、120、312~石榴石荧光材料微晶体;8d, 120, 312~Garnet fluorescent material microcrystals;
9、39、90~环氧树脂;9, 39, 90 ~ epoxy resin;
10d、110、311~介质颗粒。10d, 110, 311 ~ medium particles.
优选实施例的详细说明Detailed Description of Preferred Embodiments
图1d是根据本发明的使用散射光媒介,例如介质磷光粉(DPP)的光波长变换的示意图,以应用于图1a的LED。图1a的波长变换物质6被介质磷光粉或DPP所取代。根据本发明的DPP是由近似球型的微介质颗粒与晶质的磷光颗粒混合物嵌埋于环氧树脂9d所制成。在LED中光散射媒介或散布媒介的运用,例如介质颗粒(任何具有能隙大于3eV的颗粒),改善了LED放射光的光均匀性。嵌埋于环氧树脂9d的晶质磷光颗粒重量或体积浓度取决于环氧树脂层的厚度及磷光颗粒的尺寸及分布。磷光颗粒的浓度一般为介质磷光粉(DPP)总体积的2%到25%。根据本发明的磷光颗粒包含钆(Gd)、钇(Y)、铈(Ce)及钕(Nd)基磷光质。FIG. 1d is a schematic diagram of light wavelength conversion using a light-scattering medium, such as dielectric phosphor powder (DPP), for application to the LED of FIG. 1a according to the present invention. The
介质磷光粉(DPP)是由近似球型的微介质颗粒及磷光颗粒混合物所制成。球形介质微颗粒可由宽能隙半导体或透明介质所制成。此DPP形成散射光媒介,其折射指数、散射特性及光变换特性是由折射指数及介质颗粒半径所控制。与没有DPP作光变换的传统LED相比,在LED中使用DPP容许LED发光构件(例如,晶质半导体晶粒)的有效的光引出、有效的光波长变换以及全部放射角的大体均匀的色彩分布和通过具有DPP的LED所产生的较宽的光放射角。Dielectric phosphorescent powder (DPP) is made of a mixture of approximately spherical micro-media particles and phosphorescent particles. Spherical dielectric microparticles can be made of wide-gap semiconductors or transparent dielectrics. The DPP forms a light-scattering medium, and its refractive index, scattering properties, and light conversion properties are controlled by the refractive index and the radius of the medium particles. The use of DPP in LEDs allows for efficient light extraction of LED light-emitting components (e.g., crystalline semiconductor dies), efficient light wavelength conversion, and generally uniform color over all radiation angles compared to conventional LEDs without DPP for light conversion Distribution and wider light emission angles produced by LEDs with DPP.
此散射光媒介,例如DPP也可以包含磷光颗粒,及气泡(或孔隙)以替代介质颗粒。此DPP的气泡能隙大于3eV。气泡因其表面张力而自然地成球型,其作用是用作本发明光波长变换的光散射媒介。此气泡可为空气气泡、氮气(N2)气泡及惰性气体气泡。此气泡通过在环氧树脂9d模制期间注入对应气泡的气体而设置于环氧树脂9d上。再者,此DPP也可以为气泡、介质颗粒及磷光颗粒的混合物。The light-scattering medium, such as DPP, may also contain phosphorescent particles, and bubbles (or pores) instead of medium particles. The bubble energy gap of this DPP is greater than 3eV. The bubbles are naturally spherical due to their surface tension and function as light scattering media for the light wavelength conversion of the present invention. The bubbles may be air bubbles, nitrogen (N 2 ) bubbles or inert gas bubbles. This air bubble is set on the
根据本发明特定实施例的LED结构,包含:晶质半导体晶粒、由近似球型的微介质颗粒及晶质磷光颗粒的混合物嵌埋于环氧树脂9d所制成介质磷光粉(DPP)、接线,连接至半导体晶粒、金属引线架,连接至接线以传输电流至半导体晶粒以及环氧树脂封胶,覆盖介质磷光粉或DPP。The LED structure according to a specific embodiment of the present invention includes: crystalline semiconductor grains, a dielectric phosphorescent powder (DPP) made of a mixture of approximately spherical micro-media particles and crystalline phosphorescent particles embedded in
根据本发明另一实施例中,此散射光媒介,例如DPP是由近似球型的微晶质氮化铝(AlN)的微介质颗粒所制成。又根据本发明另一实施例,此DPP是由半径在50到5000nm之间的非晶质氮化硅(Si3N4)的近似球型的微介质颗粒及半径在1000到10000nm之间的石榴石荧光材料的微晶体的混合物所制成。在一另外实施例中,此DPP是由半径在50到5000nm之间的非晶质二氧化硅(SiO2)的近似球型的微介质颗粒10d及半径在1000到10000nm之间的石榴石荧光材料的微晶体8d的混合物嵌埋于环氧树脂9d所制成。又根据一另外实施例中,此DPP是由半径在50到5000nm之间的非晶质氮化镓(GaN)的近似球型的微介质颗粒10d及半径在1000到10000nm之间的石榴石荧光材料的微晶体8d的混合物嵌埋于环氧树脂9d所制成。According to another embodiment of the present invention, the light-scattering medium, such as DPP, is made of approximately spherical microcrystalline aluminum nitride (AlN) micromedia particles. According to another embodiment of the present invention, the DPP is composed of nearly spherical micro-media particles of amorphous silicon nitride (Si 3 N 4 ) with a radius between 50 and 5000 nm and a particle with a radius between 1000 and 10000 nm. Made of a mixture of microcrystals of the garnet fluorescent material. In another embodiment, the DPP is composed of approximately spherical
图2a及图2b是绘示出根据本发明另一实施例的使用散射光媒介,例如介质磷光粉(DPP)的具有光波长变换的发光二极管的示意图。本发明提供一种LED,包括:发光构件及散射光媒介,例如介质磷光粉(DPP),此DPP吸收一部分由发光构件所放射的光并放射出波长不同于吸收光的光。在根据本发明优选实施例中,此LED包含晶质半导体晶粒(氮化铟镓(InGaN)晶质半导体晶粒10),作为发光构件。此DPP是由近似球型的介质颗粒及晶质磷光颗粒混合物嵌埋于环氧树脂70所制成。嵌埋于环氧树脂封胶90的晶质磷光颗粒重量或体积浓度取决于环氧树脂层的厚度及磷光颗粒的尺寸及分布。磷光颗粒的浓度可为体积的2%到25%。根据本发明的磷光颗粒的使用,包含钆(Gd)、钇(Y)、铈(Ce)及钕(Nd)基磷光质。特别地,此DPP波长变换物质60是由半径在50到5000nm之间的非晶质氮化硅(Si3N4)的近似球型的微介质颗粒110及半径在1000到10000nm之间的石榴石荧光材料的微晶体120的混合物嵌埋于环氧树脂90所制成。半导体晶粒10,作为LED中的发光构件,当电流经由电性连接至金属引线架40及50的接线20及30而施加于晶粒10时,产生一次光。含有DPP的波长变换物质60,覆盖发光构件(即半导体晶粒10)并模制于树脂中。半导体晶粒10的n电极及p电极通过接线20及30分别电性连接至金属引线架40及50。2a and 2b are schematic diagrams illustrating a light-emitting diode with light wavelength conversion using a light-scattering medium, such as dielectric phosphor powder (DPP), according to another embodiment of the present invention. The present invention provides an LED, comprising: a light-emitting member and a light-scattering medium, such as dielectric phosphor powder (DPP). The DPP absorbs part of the light emitted by the light-emitting member and emits light with a wavelength different from the absorbed light. In a preferred embodiment according to the present invention, the LED comprises a crystalline semiconductor die (indium gallium nitride (InGaN) crystalline semiconductor die 10 ) as a light emitting member. The DPP is made of a mixture of approximately spherical dielectric particles and crystalline phosphorescent particles embedded in epoxy resin 70 . The weight or volume concentration of the crystalline phosphorescent particles embedded in the
此散射光媒介,例如DPP也可以包含磷光颗粒、且以气泡(或孔隙)替代介质颗粒,此DPP的气泡能隙大于3eV。气泡因其表面张力而自然地成球型,其作用是用作本发明光波长变换的光散射媒介。此气泡可为空气气泡、氮气(N2)气泡及惰性气体气泡。此气泡通过在环氧树脂90模制期间注入对应气泡的气体而设置于环氧树脂90上。再者,此DPP也可以为气泡、介质颗粒及磷光颗粒的混合物。The light-scattering medium, such as DPP, can also contain phosphorescent particles, and the medium particles are replaced by bubbles (or pores). The energy gap of the bubbles in the DPP is larger than 3eV. The bubbles are naturally spherical due to their surface tension and function as light scattering media for the light wavelength conversion of the present invention. The bubbles may be air bubbles, nitrogen (N 2 ) bubbles or inert gas bubbles. The air bubbles are set on the epoxy 90 by injecting gas corresponding to the air bubbles during the molding of the epoxy 90 . Furthermore, the DPP can also be a mixture of air bubbles, dielectric particles and phosphorescent particles.
根据本发明特定实施例的LED结构,包含:晶质半导体晶粒10,封胶于散射光媒介,例如介质磷光粉(DPP),其由近似球型的微介质颗粒及晶质磷光颗粒的混合物嵌埋于环氧树脂90所制成,接线20及30,连接至半导体晶粒10、金属引线架40及50,连接至接线以传输电流至半导体晶粒以及环氧树脂封胶90,覆盖散射光媒介,例如介质磷光粉或DPP。The LED structure according to a specific embodiment of the present invention includes: crystalline
用于LED中的发光构件是一氮化镓化合物半导体,能够有效激发DPP中的石榴石荧光材料。LED中的发光构件是由在半导体制备过程中的基底上形成氮化铟镓(InGaN)光放射层所制成。发光构件的结构可为同质结构(homostructure)、异质结构(heterostructure)或双异质结构(doubleheterostructure)。The light-emitting component used in the LED is a gallium nitride compound semiconductor, which can effectively excite the garnet fluorescent material in the DPP. The light-emitting member in the LED is made by forming an indium gallium nitride (InGaN) light-emitting layer on a substrate during the semiconductor manufacturing process. The structure of the light emitting member may be a homostructure, a heterostructure or a double heterostructure.
在根据本发明的特定实施例中,当电流施加于晶质半导体晶粒10时,产生波长λp在400到500nm之间的一次蓝绿光。此DPP波长变换物质60吸收此一次蓝绿光并产生波长λs在550到660nm之间的二次黄橘光。结果具有DPP的LED所出现的光是蓝绿光波长λp与黄橘光波长λs的总和,其出现人类肉眼的白光。In a specific embodiment according to the invention, when an electric current is applied to the crystalline semiconductor die 10, primary blue-green light with a wavelength λp between 400 and 500 nm is generated. The DPP
白光的色彩品质取决于一次蓝绿光及二次黄橘光强度比率的全部放射角的分布,并由DPP波长变换物质60来控制。DPP波长变换物质60是由半径Rs在Rs=50到1000nm之间的非晶质氮化硅(Si3N4)的近似球型的微介质颗粒110及半径Rm在Rm=1000到10000nm之间的石榴石荧光材料的微晶体120的混合物嵌埋于环氧树脂90所制成。Si3N4的近似球型的微介质颗粒的光散射特性强烈地取决于Rs,其中Rs=λp/2λne,且ne=1.3到1.5,其为环氧树脂封胶70的折射指数。这容许一次蓝绿光及二次黄橘光强度比率的角度分布及由控制非晶质Si3N4的近似球型的微介质颗粒半径Rs的LED所放射的白光品质的控制。The color quality of the white light depends on the distribution of all radiation angles of the intensity ratio of the primary blue-green light and the secondary yellow-orange light, and is controlled by the DPP
由于Si3N4球型颗粒的折射指数ns=2.05接近InGaN晶质半导体晶粒10折射指数(其中nc=2.3到2.8)与环氧树脂封胶70(其中ne=1.3到1.5)相乘的平方根,所以根据本发明在LED中使用DPP有效地改善半导体晶粒10的一次光引出。Since the refractive index n s =2.05 of the Si 3 N 4 spherical particles is close to the refractive index of the InGaN crystalline semiconductor grain 10 (where n c =2.3 to 2.8) and the epoxy resin sealant 70 (where n e =1.3 to 1.5) The square root of multiplication, so the use of DPP in the LED according to the present invention effectively improves the primary light extraction of the semiconductor die 10 .
根据另一实施例,本发明提供一种发光二极管(LED),包括:发光构件(例如一氮化铝铟镓(AlInGaN)晶质半导体晶粒10),封胶于散射光媒介,例如介质磷光粉(DPP)。此散射光媒介,例如DPP波长变换物质60由微晶质氮化铝(AlN)的近似球型的微介质颗粒的混合物嵌埋于环氧树脂90所制成。又根据另一实施例,本发明提供一种发光二极管(LED),包括:发光构件,例如一氮化铝铟镓(AlInGaN)晶质半导体晶粒10,封胶于介质磷光粉(DPP)。此DPP波长变换物质60由半径在50到5000nm之间的非晶质氮化镓(GaN)及半径在1000到10000nm之间的石榴石荧光材料的微晶体的混合物嵌埋于环氧树脂90所制成。According to another embodiment, the present invention provides a light-emitting diode (LED), comprising: a light-emitting member (such as an aluminum indium gallium nitride (AlInGaN) crystalline semiconductor grain 10), encapsulated in a light-scattering medium, such as dielectric phosphorescence powder (DPP). The light-scattering medium, such as the DPP
图3a及图3b是根据本发明另一实施例的使用散射光媒介,例如介质磷光粉(DPP)的具有光波长变换的发光二极管或其他发光装置,例如镭射二极管(LD)的示意图。本发明提供一种LED(或其他发光装置,例如LD),包括;发光构件,例如透明封胶,及散射光媒介,例如孔隙或介质磷光粉(DPP),此散射光媒介吸收一部分由发光构件所放射的光并放射出波长不同于吸收光的光。在散射光媒介直接加入至LED的透明封胶37,此封胶37选自:半球型镜片、环氧树脂、双凸透镜片(lenticular lens)、薄片玻璃、聚甲基丙烯酸甲酯(polymethyl methacylate,PMMA)的薄片塑胶及聚碳酸酯(polycarbonate)的薄片塑胶。3a and 3b are schematic diagrams of light-emitting diodes or other light-emitting devices such as laser diodes (LDs) with light wavelength conversion using a light-scattering medium such as dielectric phosphor powder (DPP) according to another embodiment of the present invention. The present invention provides an LED (or other light-emitting devices, such as LD), including: a light-emitting member, such as a transparent sealant, and a light-scattering medium, such as pores or dielectric phosphor powder (DPP), and the light-scattering medium absorbs a part of the light emitted by the light-emitting member The emitted light emits light of a wavelength different from that of the absorbed light. Add directly to the
在根据本发明另一优选实施例中,此LED包含晶质半导体晶粒(氮化铟镓(InGaN)晶质半导体晶粒31),作为发光构件。此DPP是由近似球型的介质颗粒及晶粒磷光颗粒混合物嵌埋于透明封胶37所制成。嵌埋于环氧树脂39的晶质磷光颗粒重量或体积浓度取决于环氧树脂层的厚度及磷光颗粒的尺寸及分布。磷光颗粒的浓度可为体积的2%到25%。根据本发明的磷光颗粒粒的使用,包含钆(Gd)、钇(Y)、铈(Ce)及钕(Nd)基磷光质。特别地,此DPP波长变换物质36是由半径在50到1000nm之间的非晶质二氧化硅(SiO2)的近似球型的微介质颗粒311及半径在1000到10000nm之间的石榴石荧光材料的微晶体312的混合物嵌埋于环氧树脂39所制成。半导体晶粒31,作为LED中的发光构件,当电流经由电性连接至金属引线架34及35的接线32及33而施加于晶粒31时,产生一次光。含有DPP的波长变换物质36,覆盖发光构件(即半导体晶粒31)并模制于树脂中。半导体晶粒31的n电极及p电极通过接线32及33分别电性连接至金属引线架34及35。In another preferred embodiment according to the present invention, the LED comprises a crystalline semiconductor die (indium gallium nitride (InGaN) crystalline semiconductor die 31 ) as a light emitting member. The DPP is made by embedding a mixture of approximately spherical dielectric particles and grain phosphorescent particles in the
此散射光媒介,例如DPP也可以包含磷光颗粒,且以气泡(或孔隙)以替代介质颗粒。此DPP的气泡能隙大于3eV。气泡因其表面张力而自然地成球型,其作用是用作本发明光波长变换的光散射媒介。此气泡可为空气气泡、氮气(N2)气泡及惰性气体气泡。此气泡通过在环氧树脂39模制期间注入对应气泡的气体而设置于环氧树脂39上。再者,此DPP也可以为气泡、介质颗粒及磷光颗粒的混合物。The light-scattering medium, such as DPP, can also contain phosphorescent particles, and the medium particles are replaced by air bubbles (or pores). The bubble energy gap of this DPP is greater than 3eV. The bubbles are naturally spherical due to their surface tension and function as light scattering media for the light wavelength conversion of the present invention. The bubbles may be air bubbles, nitrogen (N 2 ) bubbles or inert gas bubbles. This air bubble is provided on the
根据本发明特定实施例的LED结构,包含:晶质半导体晶粒31,封胶于透明封胶37、接线32及33,连接至半导体晶粒31、金属引线架34及35,连接至接线以传输电流至半导体晶粒31以及环氧树脂封胶39,覆盖散射光媒介,例如介质磷光粉(DPP),其由近似球型的微介质颗粒及晶质磷光颗粒混合物嵌埋于环氧树脂37所制成。此散射光媒介直接加入至LED的透明封胶37,此封胶37选自:半球型镜片、环氧树脂、双凸透镜片(lenticularlens)、薄片玻璃、聚甲基丙烯酸甲酯(polymethyl methacylate,PMMA)的薄片塑胶及聚碳酸酯(polycarbonate)的薄片塑胶。在本实施例中,示于图3a中的透明封胶37为半球型镜片。The LED structure according to a specific embodiment of the present invention includes: a crystalline semiconductor die 31, encapsulated in a
在根据本发明的特定实施例中,当电流施加于晶质半导体晶粒31时,产生波长λp在400到500nm之间的一次蓝绿光。此DPP波长变换物质36吸收此一次蓝绿光并产生波长λs在550到660nm之间的二次黄橘光。结果具有DPP的LED所出现的光是蓝绿光波长λp与黄橘光波长λs的总和,其出现人类肉眼的白光。In a specific embodiment according to the present invention, when an electric current is applied to the
白光的色彩品质取决于一次蓝绿光及二次黄橘光强度比率的全部放射角的分布,并由DPP波长变换物质36来控制。DPP波长变换物质36是由半径Rs在Rs=50到1000nm之间的非晶质二氧化硅(SiO2)的近似球型的微介质颗粒311及半径在Rm=1000到10000nm之间的石榴石荧光材料的微晶体312的混合物嵌埋于环氧树脂39所制成。SiO2的近似球型的微介质颗粒的光散射特性强烈地取决于Rs,其中Rs=λp/2λne,且ne=1.3到1.5,其为透明封胶37的折射指数。这容许一次蓝绿光及二次黄橘光强度比率的角度分布及由控制非晶质SiO2的近似球型的微介质颗粒半径Rs的LED所放射的白光品质的控制。The color quality of the white light depends on the distribution of all radiation angles of the intensity ratio of the primary blue-green light and the secondary yellow-orange light, and is controlled by the DPP
其他可使用于石榴石荧光材料的材料(例如图2b的120及图3b的312)包含被铈活化的石榴石荧光材料磷光质,其包含至少一种选自钇(Y)、镥(Lu)、钪(Sc)、镧(La)、钆(Gd)及钐(Sm)元素与至少一种选自铝(Al)、镓(Ga)及铟(In)元素。举例而言,例如钇铝石榴石荧光材料(YAG磷光质)被铈活化,可使用于根据本发明的DPP中。Other materials that can be used in garnet fluorescent materials (for example, 120 in FIG. 2b and 312 in FIG. 3b ) include phosphorescent garnet fluorescent materials activated by cerium, which include at least one selected from yttrium (Y), lutetium (Lu) , scandium (Sc), lanthanum (La), gadolinium (Gd) and samarium (Sm) elements and at least one element selected from aluminum (Al), gallium (Ga) and indium (In) elements. For example, phosphors such as yttrium aluminum garnet (YAG phosphor) activated by cerium can be used in the DPP according to the invention.
其他可使用于石榴石荧光材料的材料还包含选自:Ag:ZnS(蓝)、CuAuAl:ZnS(绿)、CuAl:ZnS(绿)、Mg4(F)GeO5:Mn(红)或Ce:YAG(黄绿)的磷光质。其他可使用于石榴石荧光材料的材料还包含选自:香豆素(Coumarin6)(优质绿,很有效率)、Fluorol 7GA(黄绿,很有效率)、DOCI(绿,衰减长度短)、玫瑰红(Rhodamine 110)(黄,很有效率)、DCM(橘,普通效率)、吡啶(Pyridine 1)(红,效率不佳)或吡啶(Pyridine 2)(深红,效率不佳)的磷光质。Other materials that can be used as garnet fluorescent materials include: Ag: ZnS (blue), CuAuAl: ZnS (green), CuAl: ZnS (green), Mg 4 (F)GeO 5 : Mn (red) or Ce : Phosphorescence of YAG (yellow-green). Other materials that can be used as garnet fluorescent materials include: Coumarin6 (high-quality green, very efficient), Fluorol 7GA (yellow-green, very efficient), DOCI (green, short decay length), Phosphorescence of Rhodamine 110 (yellow, very efficient), DCM (orange, moderate efficiency), Pyridine 1 (red, poor efficiency) or Pyridine 2 (deep red, poor efficiency) quality.
虽然此处所讨论的是关于LED,然而可了解到根据本发明的方法也有益于其他光源(例如平面光源,镭射二极管)。再者,虽然此处的一些讨论是关于白色LED,然而也可以了解到根据本发明的方法也有益于其他波长的发射体。根据本发明的具有DPP的LED的应用领域至少包含电子学、仪表安装、电子设备和户外型显示器,用于汽车、航空器的显示器,或任何其他照明设备。Although discussed here in relation to LEDs, it will be appreciated that the method according to the invention is also beneficial for other light sources (eg planar light sources, laser diodes). Again, while some of the discussion herein is in relation to white LEDs, it will also be appreciated that emitters of other wavelengths are also beneficial in the method according to the invention. Fields of application of the LED with DPP according to the invention include at least electronics, instrumentation, electronic equipment, and outdoor type displays, displays for automobiles, aircraft, or any other lighting equipment.
虽然本发明已以优选的实施例详细说明如上,然该实施例并非用以限定本发明于本文所公开的确切形式,任何本领域的技术人员,在不脱离本发明的精神和范围内,当可做出改变和修饰,同样地,本文所公开的任何制备步骤也可以通过其他达到实质相同结果的步骤来替代,因此所有包含于本发明范围内的更动,当以后面所附的权利要求所界定者为准。Although the present invention has been described above in detail with preferred embodiments, the embodiments are not intended to limit the exact form of the present invention disclosed herein, and any person skilled in the art, without departing from the spirit and scope of the present invention, when Changes and modifications can be made, and similarly, any preparation steps disclosed herein can also be replaced by other steps to achieve substantially the same results, so all changes included in the scope of the present invention should be treated with the appended claims Whichever is defined shall prevail.
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JP2002261328A (en) | 2002-09-13 |
TW516247B (en) | 2003-01-01 |
CN1215575C (en) | 2005-08-17 |
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