Low-separation extreme-hydrophilic mixing ultrafilter membrane and preparation method thereof
The present invention relates to a kind of low-separation extreme-hydrophilic mixing ultrafilter membrane and preparation method thereof, exactly, it is to belong to a kind of organic polymer thin-film material that possesses the isolated by filtration function, the pore size scope of film can the isolated molecule amount be material of 100-2000 and preparation method thereof from liquid at 5-50nm.
" grant of national natural science foundation guide " pointed out, functional high molecule material is one of three main directions of high-molecular organic material subject.Diffusion barrier is a big class important function macromolecular material, and milipore filter is a big class diffusion barrier that is used for liquid-phase system, and membrane separation technique is a green and energy-conservation high-tech industry technology of 21 century.The common advantage of its process is that efficient height, cost are low, normal-temperature operation, saving energy, pollution-free and recyclable utility.Membrane technology is applied more and more widely in fields such as petrochemical industry, environmental protection, food and drink, medical and health, electronics, electric power, metallurgy, industry light industry textile industry, desalinizations.Sales volume nineteen ninety of whole world polymeric membrane for separation is 2,200,000,000 dollars, reaches 8,800,000,000 dollars in 2000, and average annual growth rate is 14.9% over 10 years.Estimate that the annual growth of five to ten years whole world diffusion barriers is approximately 20% from now on.
Milipore filter separates has become one of the widest membrane technology of application, accounts for 1/5th of various application of membrane total amounts.The demand of milipore filter is mainly in fields such as food, medicine, wastewater treatment, pure water preparation, biotechnology, oil recoveries.In food industry, milipore filter is used for technologies such as mineral water, pure water, space water, and this class producer of the whole nation has surpassed 6000 families at present; The clarification filtration degerming removal of impurities of drinks, there are several thousand families in the producer that the whole nation produces wine; The clarification degerming of fruit juice, tea beverage and other food and drinks.The whey processing is a big market of milipore filter in the processing of farm products.Milipore filter is used to filter alcohol, acid, extract, concentrate, supplementing water, ammoniacal liquor etc. in a large number in antibiotic and other medical industries; Along with the issue of the new pharmacopeia of China, the depyrogenation of injection soup and infusion solutions water etc. will use milipore filter more.The example that milipore filter is used for waste water and liquid waste processing aspect has: the coating of electrophoretic coating process reclaims and the water reuse, realizes cleaner production; The processing of metal processing oily waste water; The processing of oil recovery re-injection water; The recovery of PVA in the textile industry sizing liquor; The concentrated recovery of waste liquid in the adhesives industries; The processing of paper industry plain boiled water; The water circulation of residential building; Or the like.In biotechnology, milipore filter is used for separating and concentrated component from zymotic fluid, and purifying concentrates various enzymes, hormone, albumen, collecting cell, and filter medium and culture medium, or the like.In power industry, milipore filter and other diffusion barriers are used for the processing of heat power equipment feedwater and recirculated water.In petroleum industry, milipore filter can become the key technology of handling oil-containing re-injection water, and the re-injection water in the several elephant of China every year has several hundred million tons.
The separation extreme of various milipore filters (claiming molecular cut off MWCO again) differs greatly, scope from 1000 to hundreds of thousands.The domestic producer that is engaged in milipore filter production mainly produces the milipore filter of MWCO at 1-10 ten thousand, and the main dependence on import of low-separation extreme milipore filter (MWCO=1000-10000), along with the application of milipore filter isolation technics enlarges day by day, increasing to the demand of high flux low-separation extreme milipore filter.It is raw material that present domestic and international commercial low-separation extreme milipore filter adopts polysulfones, cellulose acetate and derivative thereof more, these membrane materials all exist the bad shortcoming of chemical stability, particularly easy swelling and cause the rapid decline of water flux in organic solvents such as ethanol.And present low-separation extreme milipore filter ubiquity the higher shortcoming of operating pressure.Therefore press for the good low-separation extreme-hydrophilic milipore filter of a kind of chemical stability.
By retrieval as can be known, Yu Sanchuan that " water technology " 1999 the 2nd phases deliver and the Gao paper " development of small-bore PVDF milipore filter " from exhausting has proposed the scheme of hydrophilic ultrafiltration membrane.This scheme has many advantages, but shortcoming is also arranged: to use inorganic salts in (1) preparation liquid, and complicated; (2) use heat treated post-processing approach, rejection is descended, promptly separation extreme is low inadequately.
The present invention seeks to invent the prescription of the good low-separation extreme-hydrophilic milipore filter of a kind of new preparation chemical stability, the milipore filter that adopts phase inversion to prepare carries out post processing with the raising hydrophily with certain Weak solvent again.That is to say, be a kind of low-separation extreme-hydrophilic mixing ultrafilter membrane of invention and preparation method thereof
Task of the present invention is: Kynoar is a kind of fluoropolymer, and chemical stability is fine, but hydrophobicity is strong.The present invention adopt the hydrophilic polymer polyvinyl acetate with it blend improve the hydrophily of polyvinylidene fluoride (PVDF) ultrafiltration membrane.Low-separation extreme-hydrophilic mixing ultrafilter membrane, its preparation liquid is formed preparation liquid by Kynoar, hydrophilic polymer, pore former and intensive polar solvent, and wherein, the percentage by weight of each component is as follows: 11-20% Kynoar (PVDF); 0.2-1.2% polyvinyl acetate (PVAc); The 2-7% pore former; 76-83% is by N, dinethylformamide (DMF) and N, and N-dimethylacetylamide (DMAc) is by the strong polarized mixed solvent that mixes at 1: 1.
Another task of the present invention is: prepare the post-processing approach of polymeric membrane by the step of phase inversion, make the milipore filter that comes 30 minutes to improve hydrophily with the Weak solvent immersion treatment of 60-80%, the steps include:
(1) earlier Kynoar (PVDF) and polyvinyl acetate (PVAc) are processed into powder, then add mixed solvent and pore former, about 60 ℃, stir according to proportioning.After polymer dissolves fully, continue to keep temperature to stir again 10 minutes, form the homogeneous phase preparation liquid;
(2) with preparation liquid under 60 ℃, left standstill 24 hours;
(3) with acetone glass plate is cleaned up earlier.Preparation liquid adopts the hydrostomia method scraping the nascent state film of making about 100 μ m on the clean glass plate, immerses gel solidification film forming in the water-bath then;
(4) made next milipore filter 30 minutes with a kind of Weak solvent immersion treatment, the concentration range of Weak solvent is 60-80%;
(5) water with 0.2MPa carries out promptly obtaining finished film after precompressed is handled to milipore filter in ultrafilter.
The characteristics that the present invention had are:
(1) the preparation liquid system is simpler, and inorganic salts of no use also can reach than water flux---under 0.1MPa, flux is 80-100L/M greatly
2h
(2) post-processing approach of polymeric membrane.The film of making is immersed in a kind of Weak solvent 30 minutes, and water flux can increase 8-10 doubly.
What the present invention relates to is a kind of polymer ultrafiltration membrane, uses in hydrophilic system.This milipore filter is specially adapted to the material of food and drink, medical and health and biological technical field isolated molecule amount 100-2000.The milipore filter that the present invention prepares has following characteristics:
(1) separation extreme is low---to Cobastab
12The rejection of (molecular weight is 1350) is greater than 90%.
(2) hydrophily is strong, and water flux is big under low operating pressure---and under 0.1MPa, flux is 80-100L/M
2H.
(3) chemical stability is good---and acidproof, alkaline-resisting, strong oxidizers such as anti-ozone, organic solvent-resistant.
Below the present invention is described in further detail by instantiation.
The phase inversion that the present invention relates to prepares the processing step of milipore filter and sees Figure of description.
Hydrophilic polymer is a polyvinyl acetate, and Weak solvent is glycerine-aqueous solution or ethanol-water solution.
(1) earlier Kynoar (PVDF) and polyvinyl acetate (PVAc) are processed into powder, then add mixed solvent and pore former, about 60 ℃, stir according to proportioning.After polymer dissolves fully, continue to keep temperature to stir again 10 minutes, form the homogeneous phase preparation liquid.
(2) with preparation liquid under 60 ℃, left standstill 24 hours.
(3) with acetone glass plate is cleaned up earlier.Preparation liquid adopts the hydrostomia method scraping the nascent state film of making about 100 μ m on the clean glass plate, immerses gel solidification film forming in the water-bath then.
(4) made next milipore filter 30 minutes with a kind of Weak solvent immersion treatment, the concentration range of Weak solvent is 60-80%.
(5) water with 0.2MPa carries out promptly obtaining finished film after precompressed is handled to milipore filter in ultrafilter.
Embodiment one:
The preparation preparation liquid.Kynoar (PVDF) and polyvinyl acetate (PVAc) are processed into powder, add mixed solvent and pore former: PVDF15%, PVAc0.5%, pore former (ethyl acetate) 4.5%, DMF and DMAc mixed solvent 80% according to following percentage by weight.About 60 ℃, stir.After polymer dissolves fully, continue to keep temperature to stir again 10 minutes, form transparent homogeneous phase preparation liquid.Preparation liquid under 60 ℃, was left standstill 24 hours.
System film: with acetone base plate is cleaned up earlier.Preparation liquid adopts the hydrostomia method to scrape on clean glass plate and makes the nascent state film, immerses gel solidification film forming in the water-bath then.
Post processing: made next milipore filter 30 minutes with 75% ethanol-water solution immersion treatment.Water with 0.2MPa in ultrafilter carries out promptly obtaining finished film after precompressed is handled to milipore filter.
Measure performance: the water flux J (L/M that under 0.1MPa, measures finished film with ultrafilter
2H) with to Cobastab
12Rejection R (%).
Embodiment two:
Preparation preparation liquid: Kynoar (PVDF) and polyvinyl acetate (PVAc) are processed into powder, add mixed solvent and pore former: PVDF13.5% according to following percentage by weight, PVAc0.7%, pore former (phosphoric acid) 4.8%, DMF and DMAc mixed solvent 81%.About 60 ℃, stir.After polymer dissolves fully, continue to keep temperature to stir again 10 minutes, form transparent homogeneous phase preparation liquid.Preparation liquid under 60 ℃, was left standstill 24 hours.
System film: with acetone base plate is cleaned up earlier.Preparation liquid adopts the hydrostomia method to scrape on clean glass plate and makes the nascent state film, immerses gel solidification film forming in the water-bath then.
Post processing: the glycerine with 60%-aqueous solution soaking is handled and was made next milipore filter 30 minutes.Water with 0.2MPa in ultrafilter carries out promptly obtaining finished film after precompressed is handled to milipore filter.
Measure performance: the water flux J (L/M that under 0.1MPa, measures finished film with ultrafilter
2H) with to Cobastab
12Rejection R (%).
Embodiment three:
Preparation preparation liquid: Kynoar (PVDF) and polyvinyl acetate (PVAc) are processed into powder, add mixed solvent and pore former: PVDF17.5% according to following percentage by weight, PVAc1%, pore former (acetone) 4%, DMF and DMAc mixed solvent 77.5%.About 60 ℃, stir.After polymer dissolves fully, continue to keep temperature to stir again 10 minutes, form transparent homogeneous phase preparation liquid.Preparation liquid under 60 ℃, was left standstill 24 hours.
System film: with acetone base plate is cleaned up earlier.Preparation liquid adopts the hydrostomia method to scrape on clean glass plate and makes the nascent state film, immerses gel solidification film forming in the water-bath then.
Post processing: made next milipore filter 30 minutes with 80% ethanol-water solution immersion treatment.Water with 0.2MPa in ultrafilter carries out promptly obtaining finished film after precompressed is handled to milipore filter.
Measure performance: the water flux J (L/M that under 0.1MPa, measures finished film with ultrafilter
2H) with to Cobastab
12Rejection R (%).
Milipore filter performance measurement result
Water flux J
Rejection R (%)
(L/M
2H) embodiment one 92.5 91.3 embodiment 2 88.2 92.6 embodiment 3 83.6 93.0