CN1360171A - Pyrolytic incinerator for medical garbage - Google Patents
Pyrolytic incinerator for medical garbage Download PDFInfo
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- 239000010813 municipal solid waste Substances 0.000 title description 3
- 238000000197 pyrolysis Methods 0.000 claims abstract description 42
- 238000002485 combustion reaction Methods 0.000 claims abstract description 32
- 239000002906 medical waste Substances 0.000 claims abstract description 17
- 239000007921 spray Substances 0.000 claims abstract description 8
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 14
- 238000001179 sorption measurement Methods 0.000 claims description 4
- 238000002347 injection Methods 0.000 claims 1
- 239000007924 injection Substances 0.000 claims 1
- 239000007789 gas Substances 0.000 abstract description 20
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 abstract description 6
- 239000003546 flue gas Substances 0.000 abstract description 6
- 239000010849 combustible waste Substances 0.000 abstract description 2
- 239000007787 solid Substances 0.000 abstract description 2
- 239000000463 material Substances 0.000 description 12
- 238000010586 diagram Methods 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 239000002699 waste material Substances 0.000 description 3
- 235000008733 Citrus aurantifolia Nutrition 0.000 description 2
- 235000011941 Tilia x europaea Nutrition 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000000446 fuel Substances 0.000 description 2
- 239000004571 lime Substances 0.000 description 2
- 238000002156 mixing Methods 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 239000002245 particle Substances 0.000 description 2
- 238000011084 recovery Methods 0.000 description 2
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- 241000894006 Bacteria Species 0.000 description 1
- 241000700605 Viruses Species 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 239000003463 adsorbent Substances 0.000 description 1
- 238000000889 atomisation Methods 0.000 description 1
- 238000009841 combustion method Methods 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
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- 238000011038 discontinuous diafiltration by volume reduction Methods 0.000 description 1
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- 238000003912 environmental pollution Methods 0.000 description 1
- 239000010419 fine particle Substances 0.000 description 1
- 229910001385 heavy metal Inorganic materials 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 239000013618 particulate matter Substances 0.000 description 1
- 231100000719 pollutant Toxicity 0.000 description 1
- 238000000746 purification Methods 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 239000000779 smoke Substances 0.000 description 1
- 239000002910 solid waste Substances 0.000 description 1
- 230000001954 sterilising effect Effects 0.000 description 1
- 238000004659 sterilization and disinfection Methods 0.000 description 1
- 239000002912 waste gas Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
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Abstract
一种处理固体可燃垃圾废物、特别是医疗垃圾的热解焚烧炉,其结构包括热解室、气相燃烧室、灰室、烟囱、进料筒、燃烧器等,在热解室与气相燃烧室之间具有一锥形缩颈和环形气室,环形气室通过多排喷风管向缩颈内腔喷入切向风,与热解室产生的可燃热解气扰动混合,被设置于缩颈口的轴向内置旋风燃烧器的火焰点燃形成旋风燃烧,再进入气相燃烧室继续燃烧。本发明在焚烧炉结构、燃烧方式和烟气处理等方面提出了新的解决方案,使医疗垃圾得以高效洁净焚烧处理。
A pyrolysis incinerator for treating solid combustible waste, especially medical waste, its structure includes a pyrolysis chamber, a gas phase combustion chamber, an ash chamber, a chimney, a feeding cylinder, a burner, etc. There is a conical constriction and an annular air chamber between them. The annular air chamber sprays tangential wind into the inner cavity of the constriction through multiple rows of air spray pipes, and mixes with the combustible pyrolysis gas generated by the pyrolysis chamber. The flame of the axial built-in cyclone burner in the neck is ignited to form cyclone combustion, and then enters the gas phase combustion chamber to continue combustion. The invention proposes a new solution in terms of the structure of the incinerator, the way of burning, and the treatment of flue gas, so that the medical waste can be efficiently and cleanly incinerated.
Description
本发明涉及一种处理固体可燃垃圾废物、特别是医疗垃圾的焚烧炉。The invention relates to an incinerator for treating solid combustible waste, especially medical waste.
医疗垃圾是一种危险的固体废物,含有大量细菌、病毒等,若处理不当,容易造成严重的环境污染,危害人体健康与生存环境。焚烧技术因具有减容、减量程度高,同时可进行高温杀菌消毒等与热能回收利用等特点,在医疗垃圾处理方面应用较多,现有的多数医疗垃圾焚烧炉一般具有两个燃烧室或三个燃烧室,以直接燃烧为主,由于医疗垃圾组成复杂,含水量较高,直接燃烧无法有效控制燃烧条件,易产生燃烧不完全状况,同时过量空气的存在容易带出大量粉尘造成热回收困难与废气处理成本增加,且维持二次高温燃烧需要消耗大量助燃剂,能源效率低,操作成本较高。也有一些采用热解焚烧技术,但其焚烧炉的二次燃烧室结构简单,布风方式单一,造成燃烧室气流湍动强度弱,烟气流速快,滞留时间短,存在温度场和燃烧不均匀以及燃烧不完全等问题。Medical waste is a dangerous solid waste that contains a large number of bacteria and viruses. If it is not handled properly, it will easily cause serious environmental pollution and endanger human health and the living environment. Incineration technology is widely used in medical waste treatment because of its capacity reduction, high degree of volume reduction, high-temperature sterilization and heat recovery and utilization. Most of the existing medical waste incinerators generally have two combustion chambers or Three combustion chambers, mainly direct combustion. Due to the complex composition of medical waste and high water content, direct combustion cannot effectively control the combustion conditions, and it is easy to cause incomplete combustion. At the same time, the existence of excess air is likely to bring out a large amount of dust to cause heat recovery. Difficulties and waste gas treatment costs increase, and maintaining secondary high-temperature combustion requires a large amount of combustion aids, low energy efficiency, and high operating costs. There are also some that use pyrolysis incineration technology, but the structure of the secondary combustion chamber of the incinerator is simple, and the air distribution method is single, resulting in weak air turbulence in the combustion chamber, fast flue gas flow, short residence time, temperature field and uneven combustion And problems such as incomplete combustion.
本发明的目的是设计一种新型的医疗垃圾热解焚烧炉,从焚烧炉结构、燃烧方式以及烟气处理等方面克服上述问题,使医疗垃圾得到高效洁净焚烧处理。The purpose of the present invention is to design a new type of pyrolysis incinerator for medical waste, which can overcome the above-mentioned problems in terms of the structure of the incinerator, the way of burning, and the treatment of flue gas, so that the medical waste can be incinerated efficiently and cleanly.
本发明的热解焚烧炉的结构,其炉体自下而上设置有灰室、炉排、热解室、气相燃烧室、烟囱,炉排之下设有燃烧器,热解室的侧壁设有进料筒,在所说的热解室与气相燃烧室之间设有一锥形缩颈,在该锥形缩颈的下部设有一助燃燃烧器,而锥形缩颈的外周围是一环形风室,在锥形缩颈的下侧壁上设有若干排位置相互交叉的喷风管将环形风室的风引入锥形缩颈的内腔。The structure of pyrolysis incinerator of the present invention, its furnace body is provided with ash chamber, fire grate, pyrolysis chamber, gas phase combustion chamber, chimney from bottom to top, is provided with burner under fire grate, the side wall of pyrolysis chamber A feeding barrel is provided, a conical constriction is arranged between the said pyrolysis chamber and the gas phase combustion chamber, a combustion-supporting burner is arranged at the lower part of the conical constriction, and the outer periphery of the conical constriction is a The annular air chamber is provided with a plurality of rows of intersecting air spray pipes on the lower side wall of the conical constriction to guide the air in the annular air chamber into the inner cavity of the conical constriction.
在本热解焚烧炉中,当物料由进料筒加入热解室时,热解室下部的高温区的物料在贫氧条件下进行部分燃烧来加热上部物料,上部物料热解后的炭化物不断下移并燃烧,而热解产生的可燃气体由热解室与气相燃烧室连接处的锥形缩颈下部流入锥形缩颈的喉部,与从环形风室通过喷风管喷入的旋风混合,被设置在缩颈下部的助燃燃烧器为火焰点燃,形成旋风燃烧,再进入气相燃烧室继续燃烧,彻底分解其中的有害物质。In this pyrolysis incinerator, when the material is fed into the pyrolysis chamber from the feeding cylinder, the material in the high-temperature zone at the lower part of the pyrolysis chamber is partially burned to heat the upper material under oxygen-poor conditions, and the carbonized products after pyrolysis of the upper material continue to It moves down and burns, and the combustible gas produced by pyrolysis flows into the throat of the conical neck from the lower part of the conical constriction at the junction of the pyrolysis chamber and the gas phase combustion chamber, and the cyclone injected from the annular air chamber through the blower pipe Mixing, the combustion-supporting burner arranged at the lower part of the constriction is ignited by the flame to form a cyclone combustion, and then enters the gas phase combustion chamber to continue burning, completely decomposing harmful substances in it.
为使炉内燃烧更强烈,更完全,更利于实现高效洁净焚烧,本发明还可采用以下的进一步措施:In order to make the combustion in the furnace more intense, more complete, and more conducive to the realization of efficient and clean incineration, the present invention can also adopt the following further measures:
(1)使锥形缩颈的下侧壁所设的喷风管的喷嘴以切向方向进入炉腔,这样,当物料在热解室热解所产生的气体上升经过锥形缩颈口时,锥形缩颈侧壁上的多排喷风管向锥部缩口处喷入切向风与热解气体形成强烈扰动混合,由助燃燃烧器点燃而进行强烈的旋风燃烧。(1) Make the nozzle of the blast pipe set on the lower side wall of the tapered neck enter the furnace chamber in a tangential direction, so that when the gas generated by the pyrolysis of the material in the pyrolysis chamber rises through the tapered neck , Multiple rows of air jet tubes on the side wall of the conical constriction inject tangential wind into the conical constriction to form a strong turbulent mixture with the pyrolysis gas, which is ignited by the combustion-supporting burner to perform a strong cyclone combustion.
(2)所说的助燃燃烧器采用轴向内置旋风燃烧器。燃烧器的结构通常由壳体、进风管、气室、芯室、燃料输入管等组成,油燃料(如柴油)由输入管流入芯室内,受热蒸发,助燃空气由进风口进入壳体和芯室之间的气室,再由芯室四周的喷流孔流入芯室与油气混合燃烧。一般的燃烧器的助燃空气流是沿着径向直接喷入燃烧器的芯室的,本发明改进的轴向内置旋风燃烧器的结构则是使燃烧器芯室四周的喷流孔切向引入芯室,使燃烧器的助燃空气气流以切向喷入芯室,进入腔体内的气流形成强烈旋风,油的雾化效果增强,油和气流的混合更加充分,促使燃烧更强烈。(2) The combustion-supporting burner adopts an axial built-in cyclone burner. The structure of the burner is usually composed of a shell, an air inlet pipe, an air chamber, a core chamber, and a fuel input pipe. The air chamber between the core chambers flows into the core chamber from the spray holes around the core chamber to mix and burn with oil and gas. The combustion-supporting air flow of a general burner is directly injected into the core chamber of the burner along the radial direction. The core chamber makes the combustion-supporting air flow of the burner spray into the core chamber tangentially, and the air flow entering the cavity forms a strong cyclone, the atomization effect of the oil is enhanced, the mixing of the oil and the air flow is more complete, and the combustion is more intense.
(3)在热解室与灰室之间所安装的炉排是可拆卸的中空炉排,有上下两排,炉排中的空腔与进风联箱相连接,而在炉排上开有斜向下喷射的气孔。当垃圾物料在炉排上热解时,由于上层炉排的存在,垃圾物料在炉内不易堆积太实,进风管的空气经过进风联箱和炉排的预热,减少了热解室温度的波动,同时因炉排内空气的存在,降低了炉排表面温度,可减缓高温腐蚀,有效延长炉排的寿命。(3) The fire grate installed between the pyrolysis chamber and the ash chamber is a detachable hollow fire grate, with two rows of upper and lower rows. There are air holes jetting obliquely downward. When the waste material is pyrolyzed on the fire grate, due to the existence of the upper fire grate, the waste material is not easy to accumulate too much in the furnace, and the air in the air inlet pipe is preheated by the air inlet header and the fire grate, which reduces the number of pyrolysis chambers. The fluctuation of temperature and the existence of air in the grate reduce the surface temperature of the grate, which can slow down the high temperature corrosion and effectively prolong the life of the grate.
(4)所说的烟囱采用过滤器-烟囱一体化结构,在其烟囱的下部设置有一碱性过滤层和一活性炭过滤吸附层。即在烟囱的下部设置一过滤器,在过滤器的腔体内设置三层多孔板,形成上下两层,下层放置石灰碱性过滤材料形成碱性过滤层,上层放置活性炭吸附剂形成活性炭吸附过滤层。使烟囱具有烟气净化功能,焚烧烟气经过碱性过滤层脱除颗粒物和酸性气体,再经活性炭吸附脱除微细颗粒中的重金属污染物和有害化合物等,达到净化排烟的效果。(4) said chimney adopts filter-chimney integrated structure, and an alkaline filter layer and an activated carbon filter adsorption layer are arranged at the bottom of its chimney. That is, a filter is set at the lower part of the chimney, and three layers of porous plates are set in the cavity of the filter to form upper and lower layers. The lower layer is placed with lime alkaline filter material to form an alkaline filter layer, and the upper layer is placed with activated carbon adsorbent to form an activated carbon adsorption filter layer. . The chimney has the function of flue gas purification. The incineration flue gas passes through the alkaline filter layer to remove particulate matter and acid gas, and then adsorbs and removes heavy metal pollutants and harmful compounds in fine particles by activated carbon to achieve the effect of purifying and exhausting smoke.
(5)在焚烧炉的灰室内安装有撬把。这种撬把由松动料层的顶杆和连接框架以及撬杠组成,通过伸出炉外的撬杠上下摇动,可定期地使顶杆上下翻动料层,改善和加速垃圾物料的热解焚烧。(5) A pry handle is installed in the ash chamber of the incinerator. This kind of pry handle is composed of a ejector rod for loosening the material layer, a connecting frame and a crowbar. By shaking the crowbar extending out of the furnace up and down, the ejector rod can be periodically turned up and down the material layer to improve and accelerate the pyrolysis and incineration of waste materials.
本发明所的焚烧炉结构和燃烧方式,采用热解技术,热解产生的可燃气体由热解室通过锥形缩颈进入气相燃烧室,被设置在缩颈口下部的轴向内置旋风燃烧器的火焰点燃并形成旋风燃烧,再进入气相燃烧室继续燃烧。本结构可减缓热解气体上升速度,增加气体在高温火焰区的滞留时间,并增强空气与热解气的混合燃烧,从而彻底分解其中的有害物质。本发明能使医疗垃圾得到高效洁净焚烧处理,焚烧后排放的烟气不对环境造成二次污染,焚烧炉结构简单,操作方便,运行效率高,成本低。The incinerator structure and combustion method of the present invention adopt pyrolysis technology, and the combustible gas produced by pyrolysis enters the gas phase combustion chamber through the conical constriction from the pyrolysis chamber, and is arranged in the axial built-in cyclone burner at the lower part of the constriction. The flame is ignited and forms a cyclone to burn, and then enters the gas phase combustion chamber to continue burning. This structure can slow down the rising speed of the pyrolysis gas, increase the residence time of the gas in the high-temperature flame zone, and enhance the mixed combustion of air and pyrolysis gas, thereby completely decomposing harmful substances therein. The invention can incinerate medical wastes efficiently and cleanly, and the flue gas discharged after incineration does not cause secondary pollution to the environment. The incinerator has simple structure, convenient operation, high operating efficiency and low cost.
图1为本发明一种实施方式的结构图;Fig. 1 is a structural diagram of an embodiment of the present invention;
图2为图1的右视(带局部剖视)图;Fig. 2 is the right view (with partial cutaway) figure of Fig. 1;
图3为图1的B-B向剖视图;Fig. 3 is the B-B direction sectional view of Fig. 1;
图4为图1为A-A向剖视图;Fig. 4 is that Fig. 1 is A-A direction sectional view;
图5为轴向内置旋风燃烧器的结构图;Fig. 5 is a structural diagram of an axial built-in cyclone burner;
图6为图5的C-C向剖视图;Fig. 6 is a C-C cross-sectional view of Fig. 5;
图7为图1中烟囱部分的结构图。Fig. 7 is a structural diagram of the chimney part in Fig. 1 .
以下结合附图对本发明的实施方式作进一步的详细说明:Embodiments of the present invention are described in further detail below in conjunction with accompanying drawings:
图1~图3显示了本发明的医疗垃圾热解焚烧炉实施方式的基本结构。在本医疗垃圾热解焚炉的炉体1自下而上设置有灰室2、热解室5、气相燃烧室9、烟囱10,在灰室2与热解室5之间设置有上、下两排中空炉排4,均与进风联箱18连接;在炉排下部设有燃烧器3,在热解室5与气相燃烧室9之间设置有一锥形缩颈8,锥形缩颈8的外侧周围为环形气室7,锥形缩颈的下侧壁设置了3排由环形气室7向锥形缩颈内腔切向喷风的喷风管81(喷风管的布设基本如图4所示);在锥形缩颈8的缩口部设有一助燃燃烧器6,该助燃燃烧器为一种轴向内置旋风燃烧器,其结构如图5、图6所示,包括壳体63、气室64、芯室65、燃料输入管61和进风口62,其芯室腔体66四周的喷流孔67切向布置,使燃烧器的助燃空气气流以切向喷入芯室;在热解室5的侧壁设有进料筒11,待焚烧的物料由料斗12经进料筒投入热解室进行焚烧;焚烧炉顶部的烟囱10为过滤器-烟囱一体化结构,其结构如图7所示,在烟囱的下部设有一过滤室,该过滤室设有3层多孔板101,将过滤室分隔成上、下两层,其下层放置石灰颗粒形成碱性过滤层102,上层放置活性炭颗粒构成活性炭吸附过滤层103,在过滤器的侧壁设有换料孔104;在本焚烧炉的灰室内安装有松动垃圾物料层的撬把,该撬把由松动料层的顶杆16、连接框架17以及撬杠15组成,通过伸出炉外的撬杠15的上下摇动,使顶杆上下翻动料层,以改善和加速垃圾的热解焚烧。在图面中,13为排灰门,14为炉门,19为风机。Figures 1 to 3 show the basic structure of the embodiment of the medical waste pyrolysis incinerator of the present invention. The furnace body 1 of this medical waste pyrolysis incinerator is provided with an
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CN103423747A (en) * | 2013-08-21 | 2013-12-04 | 金凤 | Novel garbage incinerator |
CN103438458A (en) * | 2013-08-21 | 2013-12-11 | 陈开宇 | Novel garbage incinerator |
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