CN1339727A - Computerized digital control system of laser metal surface enhanced processor - Google Patents
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Abstract
一种激光金属表面强化处理计算机数控系统,激光金属表面强化处理机的两个驱动轴,各由一台步进电机驱动,计算机控制系统按照强化轨迹的要求,通过步进运动控制卡,发出电机步进脉冲,分别完成对两个方向的运动控制。控制系统采用屏幕控件替代大量的机械按钮和开关进行操作,不仅使得控制电路和操作面板大为简化,而且操作界面友好。控制程序在Windows98环境下运行,并向用户开放加工轨迹参数和部分机床结构参数,从而使得控制系统具有免编程能力和可重构能力,加上操作界面的可编程特性,使系统具有良好的开放性。
A computer numerical control system for laser metal surface strengthening treatment. The two drive shafts of the laser metal surface strengthening treatment machine are each driven by a stepping motor. Stepping pulse, complete the motion control of two directions respectively. The control system uses screen controls to replace a large number of mechanical buttons and switches for operation, which not only greatly simplifies the control circuit and operation panel, but also has a friendly operation interface. The control program runs under the Windows98 environment, and opens the processing trajectory parameters and some machine tool structure parameters to the user, so that the control system has the ability of free programming and reconfiguration, and the programmable characteristics of the operation interface make the system have a good openness. sex.
Description
技术领域:Technical field:
本发明与激光加工机有关,是一种激光金属表面强化处理机的计算机数控系统,特别是一种用于缸体(套)内壁激光表面强化处理机的计算机数控系统。The invention relates to a laser processing machine, and is a computer numerical control system for a laser metal surface strengthening treatment machine, in particular a computer numerical control system for a laser surface strengthening treatment machine for the inner wall of a cylinder body (sleeve).
背景技术:Background technique:
激光表面强化处理设备大多采用工件运动和激光束固定的方式进行激光表面强化处理,因而对千变万化的工件操控比较复杂;而控制系统大多采用专用的数控系统,这些系统基于数控程序的环境,用户需要使用系统提供的数控语言,对各种加工要求进行数控程序的编制、输入、编辑、保持、调试等一系列的操作。为了保证实时控制的需要,专用系统的控制程序常在汇编语言和DOS环境下开发,所以系统的再开发较困难。这些系统对激光强化处理的工艺试验也缺乏支持手段。此外,这些系统都依靠操作面板作为人机交互的界面,需采用大量的操作按钮、开关和指示灯,控制电路的连接复杂繁琐,操作使用和维护性能较差。Most of the laser surface strengthening treatment equipment adopts the method of workpiece movement and laser beam fixation for laser surface strengthening treatment, so it is more complicated to control the ever-changing workpiece; and the control system mostly uses a dedicated numerical control system, these systems are based on the environment of numerical control programs, and users need Use the NC language provided by the system to perform a series of operations such as NC program compilation, input, editing, maintenance, and debugging for various processing requirements. In order to ensure the needs of real-time control, the control program of the special system is often developed in assembly language and DOS environment, so the re-development of the system is more difficult. These systems also lack support for process testing of laser strengthening treatments. In addition, these systems all rely on the operation panel as the interface for human-computer interaction, requiring a large number of operation buttons, switches and indicator lights, the connection of the control circuit is complicated and cumbersome, and the operation and maintenance performance is poor.
发明内容:Invention content:
本发明要解决的技术问题为了克服上述已有技术的缺陷,提供一种激光表面强化处理机的计算机数控系统,它应具有下列特性:The technical problem to be solved in the present invention In order to overcome the defective of above-mentioned prior art, a kind of computer numerical control system of laser surface strengthening treatment machine is provided, and it should have the following characteristics:
1、控制电路简单;1. The control circuit is simple;
2、操作方便,每次加工免编程,采用屏幕操作;2. Easy to operate, free of programming for each processing, using screen operation;
3、对工艺试验支持性强;3. Strong support for process test;
4、再开发能力强。4. Strong redevelopment capability.
本发明的技术构思是:Technical idea of the present invention is:
对缸体内壁激光表面强化处理采用激光头运动而工件固定的方式进行,控制程序采用VB5.0编程,进行模块化设计,在Windows 98环境下运行,使用屏幕控件替代大量的机械按钮和开关进行操作,并充分利用数据库存储主要的加工程序和激光加工参数,供激光强化处理时调用。The laser surface strengthening treatment on the inner wall of the cylinder is carried out by moving the laser head while the workpiece is fixed. The control program is programmed with VB5.0, with a modular design, running in the Windows 98 environment, and using screen controls to replace a large number of mechanical buttons and switches. operation, and make full use of the database to store the main processing programs and laser processing parameters for calling during laser strengthening treatment.
本发明具体的技术解决方案如下:Concrete technical solution of the present invention is as follows:
一种激光金属表面强化处理机的计算机数控系统,其特点在于该系统包括:A computer numerical control system of a laser metal surface strengthening treatment machine is characterized in that the system includes:
①安装在机床上的Z轴步进电机通过传动齿轮、传动丝杆带动升降平台作升降运动;①The Z-axis stepping motor installed on the machine tool drives the lifting platform to move up and down through the transmission gear and the transmission screw;
②升降平台装有C轴步进电机、主轴和主轴传动部件——一对锥齿轮和一副蜗轮蜗杆,步进电机通过锥齿轮和蜗轮蜗杆驱动主轴作旋转运动;②The lifting platform is equipped with a C-axis stepping motor, a main shaft and a main shaft transmission part - a pair of bevel gears and a pair of worm gears, and the stepping motor drives the main shaft to rotate through the bevel gears and worm gears;
③计算机及步进运动控制卡,计算机按照激光强化处理要求,通过步进运动控制卡向驱动器分别发出步进脉冲,该驱动器驱动步进电机的运动并带动主轴完成正转、反转、下降、上升运动;③Computer and stepping motion control card. According to the requirements of laser strengthening processing, the computer sends stepping pulses to the driver through the stepping motion control card. upward movement;
④同时计算机还发出指令,控制光闸的运动,使激光束通过导光系统经主轴端部的出光口出光或不出光,在缸体内壁金属表面形成特定的激光强化轨迹。④At the same time, the computer also issues instructions to control the movement of the shutter, so that the laser beam passes through the light guide system through the light outlet at the end of the spindle or does not emit light, forming a specific laser strengthening track on the metal surface of the inner wall of the cylinder.
在一个控制柜上安装了计算机、操作面板和电气板:Computer, operator panel and electrical board installed in one control cabinet:
①计算机由CPU主板、彩色显示器、光盘驱动器、软盘驱动器、硬盘、键盘、鼠标、步进运动控制卡和电源组成;①Computer consists of CPU motherboard, color display, CD drive, floppy disk drive, hard disk, keyboard, mouse, stepping motion control card and power supply;
②操作面板,该操作面板上装有启动按钮、暂停按钮、急停按钮、电源开关以及运行指示灯、暂停指示灯、急停指示灯和电源指示灯;②Operation panel, which is equipped with start button, pause button, emergency stop button, power switch, running indicator light, pause indicator light, emergency stop indicator light and power indicator light;
③电气板,电气板上装有两组直流电源(每组含+24V和+5V两档独立输出),急停继电器,继电器驱动电路板,两台三相步进电机驱动器;③Electrical board, the electrical board is equipped with two sets of DC power supply (each set includes +24V and +5V independent output), emergency stop relay, relay drive circuit board, two three-phase stepper motor drivers;
④该电气板上端用一根多芯电缆,与计算机中的步进运动控制卡的D型插座相连;其下端通过四根带保护套的多芯电缆,分别与机床的两台三相混合式步进电机、电气板和电气元件相连。④The upper end of the electrical board is connected with the D-type socket of the stepping motion control card in the computer with a multi-core cable; the lower end is respectively connected with two three-phase hybrid The stepper motor, electrical board and electrical components are connected.
使用彩色显示器的屏幕界面作为操作界面。Use the on-screen interface of the color monitor as the operator interface.
所说的屏幕界面由一个主界面和参数编辑子界面、系统设置子界面和端口检查子界面组成。Said screen interface is composed of a main interface, parameter editing sub-interface, system setting sub-interface and port checking sub-interface.
所说的主界面中包含有文件存取,参数编辑,系统设置,手动调整,模拟运行,试运行,加工运行,端口检查,数据库访问,主轴正转,主轴反转,主轴上升,主轴下降,连续运行,单程运行,点动运行,旋转轴与升降轴联动选择,区段选择,区段运行,全程运行,旋转速度调节,升降速度调节,启动,暂停,急停,返回原点,退回零点,退出程序,零点测定,报警声屏蔽与设置,开/关氦—激光器,开/关保护气,出光/挡光等操作控件,以及和这些操作相关的指示与提示,主界面还包含运行指示灯,暂停指示灯,下限指示灯,上限指示灯,CO2激光器准备好按钮与指示,压缩空气准备好按钮与指示,断水报警与指示,急停报警与指示,当前加工文件的文件名与轨迹参数表显示,手动合成速度显示,加工速度显示,工件尺寸显示,加工原点和工作台位置显示,加工时间计数显示,光点坐标显示,运行提示信息显示窗,以及轨迹模拟跟踪作图区,光点游标,升降轴位置游标。The main interface includes file access, parameter editing, system setting, manual adjustment, simulation operation, trial operation, processing operation, port inspection, database access, spindle forward rotation, spindle reverse rotation, spindle up, spindle down, Continuous operation, one-way operation, inching operation, linkage selection of rotating axis and lifting axis, section selection, section operation, full operation, rotation speed adjustment, lifting speed adjustment, start, pause, emergency stop, return to origin, return to zero, Exit the program, determine the zero point, shield and set the alarm sound, turn on/off the helium-laser, turn on/off the shielding gas, light emitting/blocking and other operation controls, as well as instructions and prompts related to these operations, and the main interface also includes a running indicator light , Pause indicator light, lower limit indicator light, upper limit indicator light, CO 2 laser ready button and indication, compressed air ready button and indication, water cut-off alarm and indication, emergency stop alarm and indication, file name and trajectory parameters of the current processing file Table display, manual synthesis speed display, processing speed display, workpiece size display, processing origin and table position display, processing time count display, light point coordinate display, running prompt information display window, and trajectory simulation tracking drawing area, light point Cursor, the position cursor of the lifting axis.
所说的参数编辑子界面包含有当前加工文件的全部信息,包括工件名称、代号、型号、尺寸、材料、加工速度、光斑直径、原点位置等数据的输入与显示窗口,轨迹参数表,轨迹参数的编辑窗口,区段的选择、插入、删除、确认,参数存盘与编译,取消修改,退出参数编辑等操作控件,以及文件名与提示信息显示窗。The parameter editing sub-interface contains all the information of the current processing file, including the input and display window of the workpiece name, code, model, size, material, processing speed, spot diameter, origin position, etc., trajectory parameter table, trajectory parameter Edit window, operation controls such as section selection, insertion, deletion, confirmation, parameter saving and compilation, cancel modification, exit parameter editing, etc., as well as the file name and prompt information display window.
所说的系统设置子界面包含有机床的极限行程、最大行程、机械零点、加工原点、轴的传动比、电机分辨率(细分度)、电机启动频率、电机启停加速度、丝杆螺距、加工速度范围、工件尺寸范围、光斑直径范围等的设定与显示窗,参数确认存盘、取消修改、退出设置等操作控件,以及操作提示信息栏,该子界面通过授权密码进入;The system setting sub-interface includes the limit stroke of the machine tool, the maximum stroke, the mechanical zero point, the processing origin, the transmission ratio of the shaft, the motor resolution (subdivision), the motor starting frequency, the motor start-stop acceleration, the screw pitch, The setting and display window of processing speed range, workpiece size range, spot diameter range, etc., operation controls such as parameter confirmation and saving, cancellation of modification, and exit setting, as well as operation prompt information bar, this sub-interface can be accessed through an authorized password;
系统设置的选择范围如下:The selection range of system settings is as follows:
轴的传动比设置范围:1-64;Shaft transmission ratio setting range: 1-64;
电机分辨率(细分度)设置范围:500-10,000;Motor resolution (subdivision) setting range: 500-10,000;
电机最大启动频率5,000pps;The maximum starting frequency of the motor is 5,000pps;
电机运行频率设置范围:92-5,999,700pps;Motor operating frequency setting range: 92-5,999,700pps;
丝杆螺距设置范围:4-6mm,当丝杆螺距等于0或空缺时,该轴为旋转轴,否则为移动轴;Screw pitch setting range: 4-6mm, when the screw pitch is equal to 0 or blank, the axis is the rotation axis, otherwise it is the moving axis;
系统缺省设置是一个旋转轴,其传动比为64;一个升降轴,其传动比为2.5;The default setting of the system is a rotating shaft with a transmission ratio of 64; a lifting shaft with a transmission ratio of 2.5;
电机分辨率为1000,电机最高运行频率为20,000pps。The resolution of the motor is 1000, and the maximum operating frequency of the motor is 20,000pps.
所说的端口检查子界面包含有出光、挡光、开保护气、关保护气、开运行灯、关运行灯、开暂停灯、关暂停灯、开氦——氖激光器、关氦——氖激光器、启动信号输入、暂停信号输入、急停信号输入、上限位信号输入、下限位信号输入、断水信号输入等操作控件和指示灯。The port inspection sub-interface includes light output, light blocking, protective gas on, protective gas off, running light on, running light off, pause light on, pause light off, helium-neon laser on, helium-neon off Laser, start signal input, pause signal input, emergency stop signal input, upper limit signal input, lower limit signal input, water cutoff signal input and other operating controls and indicators.
所述的参数编辑子界面,以文件形式保存和调用工件加工的全部信息;划分区段并为每个区段编辑一种激光强化轨迹的形式,实现组合轨迹加工;以轨迹参数表的形式,描述强化轨迹的加工要求;封闭轨迹及轨迹参数的合理化处理,它包含环间距和环数的计算与调整,螺旋线螺距和升角的计算与检查,直网格的分度、网格高度、网格宽度和菱形角的计算与调整;用存盘编译操作控件触发编译程序,完成对加工文件的编译,形成相应的各种运行程序。The parameter editing sub-interface saves and calls all the information of workpiece processing in the form of files; divides sections and edits a form of laser-enhanced trajectory for each section to realize combined trajectory processing; in the form of a trajectory parameter table, Describe the processing requirements of enhanced trajectory; the rationalization of closed trajectory and trajectory parameters, which includes the calculation and adjustment of ring spacing and ring number, the calculation and inspection of helix pitch and lift angle, the division of straight grid, grid height, Calculation and adjustment of grid width and rhombus angle; use the save and compile operation control to trigger the compilation program, complete the compilation of processing files, and form various corresponding operating programs.
所述界面中与每个操作控件相对应的事件处理程序包括启动程序、暂停程序、零点测定程序、参数输入与编辑程序、区段编辑程序、各种手动操作程序、文件保存编译程序、轨迹加工程序和模拟跟踪作图程序,以及操作面板按钮事件处理程序,断水事件处理程序,急停事件处理程序,限位事件处理程序。The event processing program corresponding to each operation control in the interface includes a startup program, a pause program, a zero point measurement program, a parameter input and editing program, a section editing program, various manual operation programs, a file saving and compiling program, and track processing Program and simulation tracking drawing program, as well as operation panel button event processing program, water cut event processing program, emergency stop event processing program, limit event processing program.
本发明的优点是:The advantages of the present invention are:
1、由于采用激光头运动方式的激光表面强化处理机床,对不同的工件,可以不变应万变,导光主轴运动比较轻巧,因而易于驱动和控制;1. Due to the laser surface strengthening treatment machine tool adopting the laser head movement method, it can be used for different workpieces, and the movement of the light guide spindle is relatively light, so it is easy to drive and control;
2、该系统在Windows 98的环境下,可实现实时控制、实时作图及对事件的实时响应;2. Under the environment of Windows 98, the system can realize real-time control, real-time drawing and real-time response to events;
3、用户不需要编制加工程序,当加工要求改变时,也不需要修改加工程序,只需变更相应的加工参数;3. The user does not need to compile the processing program, and when the processing requirements change, the processing program does not need to be modified, only the corresponding processing parameters need to be changed;
4、该系统还向用户提供友好的操作界面和安全、可靠、简单、自助的使用环境;4. The system also provides users with a friendly operation interface and a safe, reliable, simple and self-service environment;
5、该系统具有较高的加工线速度和速度分辨率,以及一定的工艺试验支持手段,可获得最好的加工工艺参数,以提高生产效率和加工质量;5. The system has high processing line speed and speed resolution, as well as certain process test support means, which can obtain the best processing parameters to improve production efficiency and processing quality;
6、该系统具有一定的开放性,可满足同类设备制造企业不同机床结构的控制需求。6. The system has a certain degree of openness, which can meet the control requirements of different machine tool structures of similar equipment manufacturers.
附图说明:Description of drawings:
图1是本发明系统结构原理图。Fig. 1 is a schematic diagram of the system structure of the present invention.
图2是本发明系统控制柜示意图。Fig. 2 is a schematic diagram of the control cabinet of the system of the present invention.
图3是本发明操作界面……主界面示意图。Fig. 3 is a schematic diagram of the main interface of the operation interface ... of the present invention.
图4是本发明参数编辑子界面示意图。Fig. 4 is a schematic diagram of the parameter editing sub-interface of the present invention.
图5是本发明系统设置子界面示意图。Fig. 5 is a schematic diagram of the system setting sub-interface of the present invention.
图6是本发明端口检查子界面示意图。Fig. 6 is a schematic diagram of the port inspection sub-interface of the present invention.
具体实施方式:Detailed ways:
图1是本发明系统结构原理图。Fig. 1 is a schematic diagram of the system structure of the present invention.
安装在机床床身上的Z轴步进电机17,通过传动齿轮18,传动丝杆19,带动升降平台21作升降运动,升降平台上装有C轴步进电机16,主轴部件26和主轴传动部件……一对锥齿轮25和一副蜗轮蜗杆24,电机16通过锥齿轮25和蜗轮蜗杆24驱动主轴26作旋转运动。控制程序以走步命令的形式,向步进运动控制卡(以下简称步进卡)9提出走步控制要求,步进卡9则按需要分别发出步进脉冲信号PCWC、DCCWC和PCWZ、DCCWZ到步进电机驱动器14和15,驱动器则产生三相步进电机驱动所需要的三相驱动脉冲信号,分别驱动C轴步进电机16和Z轴步进电机17,从而带动主轴正转或反转,下降或上升,完成PCW信号的脉冲数所规定的行程。由于激光束是跟随主轴26运动的,从而在工件表面形成相应的强化轨迹。CO2激光束在进入机床时,受到光闸30的阻隔,称为挡光,此时停止激光加工,不产生强化轨迹。挡光时,允许氦氖激光器33发出的光束通过反射镜32、31进入导光系统34,以便进行光路调整;当计算机1向输出电路12送出驱动信号时,电磁阀35驱动气缸36移开光闸30,让CO2激光束进入导光系统34,经主轴26端部的反射镜反射,从出光口射向工件表面,称为出光,激光加工开始。在加工过程中,如果冷却水压力不足,则断水传感器37发出信号,通过输入电路11,迅速被控制系统俘获,立即撤销电磁阀35的驱动信号,电磁阀35复位并带动光闸30回到挡光位置,并中止加工过程。The Z-axis stepping motor 17 installed on the bed of the machine tool drives the lifting platform 21 to move up and down through the transmission gear 18 and the transmission screw 19. The lifting platform is equipped with a C-axis stepping motor 16, a main shaft part 26 and a main shaft transmission part... ...A pair of bevel gears 25 and a pair of worm gears 24, the motor 16 drives the main shaft 26 to rotate through the bevel gears 25 and the worm gears 24. The control program puts forward the walking control requirements to the stepping motion control card (hereinafter referred to as the stepping card) 9 in the form of walking commands, and the stepping card 9 sends out the stepping pulse signals PCW C , DCCW C and PCW Z respectively as required , DCCW Z to the stepper motor drivers 14 and 15, the drivers then generate the three-phase drive pulse signals required by the three-phase stepper motor drive, respectively drive the C-axis stepper motor 16 and the Z-axis stepper motor 17, thereby driving the main shaft Rotate or reverse, fall or rise, and complete the trip specified by the pulse number of the PCW signal. Since the laser beam follows the movement of the spindle 26, a corresponding strengthening track is formed on the surface of the workpiece. When the CO2 laser beam enters the machine tool, it is blocked by the shutter 30, which is called light blocking. At this time, the laser processing is stopped and no strengthening track is produced. When the light is blocked, the light beam emitted by the helium-neon laser 33 is allowed to enter the light guide system 34 through the reflectors 32, 31, so as to adjust the optical path; when the
图2是本发明系统控制柜示意图。在该控制柜上安装了计算机1、操作面板13和电气板(图中未示):Fig. 2 is a schematic diagram of the control cabinet of the system of the present invention.
①计算机1由CPU主板2、彩色显示器3、光盘驱动器4、软盘驱动器5、硬盘6、键盘7、鼠标8、步进卡9和电源10等组成;
②操作面板13,该操作面板13上装有启动按钮、暂停按钮、急停按钮、电源开关以及运行指示灯、暂停指示灯、急停指示灯和电源指示灯;②Operation panel 13, the operation panel 13 is equipped with a start button, a pause button, an emergency stop button, a power switch, a running indicator light, a pause indicator light, an emergency stop indicator light and a power indicator light;
③电气板,电气板上装有两组直流电源(每组含+24V和+5V两档独立输出),急停继电器,继电器驱动电路板和两台三相步进电机驱动器14、15;③Electrical board, two groups of DC power supplies (each group containing +24V and +5V two independent outputs), emergency stop relay, relay drive circuit board and two three-phase stepper motor drivers 14, 15 are housed on the electric board;
④该电气板上端用一根多芯电缆,与计算机中的步进运动控制卡9的D型插座相连;其下端通过四根带保护套的多芯电缆,分别与机床的两台三相混合式步进电机、电气板和电气元件相连。④ The upper end of the electric board is connected with the D-type socket of the stepping motion control card 9 in the computer with a multi-core cable; its lower end is connected with two three-phase mixed Type stepper motor, electrical board and electrical components are connected.
本发明使用彩色显示器的屏幕界面作为操作界面,采用屏幕控件替代大量的机械按钮和开关进行操作,不仅使控制电路和操作面板大为简化,而且操作界面友好。本发明控制程序采用VB5.0编程,进行模块化设计,并在Windows98环境下运行。The invention uses the screen interface of the color display as the operation interface, and uses the screen control to replace a large number of mechanical buttons and switches for operation, which not only greatly simplifies the control circuit and the operation panel, but also has a friendly operation interface. The control program of the present invention adopts VB5.0 programming, carries out modular design, and runs under Windows98 environment.
所说的屏幕界面可以由一个主界面和多个子界面组成,本发明的一个较佳实施例是屏幕界面由一个主界面和参数编辑子界面、系统设置子界面和端口检查子界面组成。Said screen interface can be composed of a main interface and multiple sub-interfaces. A preferred embodiment of the present invention is that the screen interface is composed of a main interface, parameter editing sub-interface, system setting sub-interface and port checking sub-interface.
其主界面如图3所示,图4、图5和图6分别是参数编辑子界面、系统设置子界面和端口检查子界面。Its main interface is shown in Figure 3, and Figure 4, Figure 5 and Figure 6 are the parameter editing sub-interface, system setting sub-interface and port checking sub-interface respectively.
当系统启动运行后,系统在显示器屏幕上显示一幅主界面,见附图3,作为控制系统的主要操作界面。其中:After the system starts running, the system displays a main interface on the display screen, see Figure 3, as the main operation interface of the control system. in:
菜单操作区:包含文件,参数编辑,运行方式,系统设置,端口检查,数据库,帮助等选项。运行方式以下拉式菜单提供四种运行方式的选择,即:手动调整、模拟运行、试运行和加工运行。Menu operation area: including file, parameter editing, operation mode, system setting, port checking, database, help and other options. The operation mode provides four operation modes in the drop-down menu, namely: manual adjustment, simulation operation, trial operation and processing operation.
参数显示区:包含工件代号,工件的内径和高度,加工速度,硬化率,工作台位置,加工原点位置等参数。Parameter display area: including the workpiece code, inner diameter and height of the workpiece, processing speed, hardening rate, worktable position, processing origin position and other parameters.
轨迹参数表:包含区段号、区段起点、区段高度和加工参数的显示窗口。在每一个显示的区段号的位置上,配有一个区段选择按钮;在每一个加工参数显示窗口的右端,有一个打开键(),可用来打开该区段轨迹图形的参数表。区段数量最少1个,最多8个。Trajectory parameter table: a display window including segment number, segment start point, segment height and processing parameters. At the position of each displayed segment number, there is a segment selection button; at the right end of each processing parameter display window, there is an open key (), which can be used to open the parameter table of the track graph of the segment. The minimum number of sections is 1 and the maximum is 8.
速度调节器:包含升降速度调节器与显示窗,旋转速度调节器与显示窗,两轴合成速度显示窗和一个确定键。每个速度调节器的左端有一个递减键(),右端有一个递加键(),速度调节器上还有一个游标,可以用鼠标向左(递减)、向右(递加)拉动游标,或点击递减键、递加键来选择轴的运行速度。Speed Regulator: Contains a lifting speed regulator and a display window, a rotating speed regulator and a display window, a two-axis composite speed display window and a confirmation key. There is a decrement key () at the left end of each speed adjuster, and an increase key () at the right end. There is also a cursor on the speed adjuster, which can be pulled left (decrease) or right (increase) with the mouse Cursor, or click the down key, up key to select the running speed of the axis.
轨迹作图区:包含圆周坐标轴C,垂直坐标轴Z,光点Z轴位置游标,轨迹图形模拟显示区,光点加工位置游标,光点加工位置显示窗(相对于机械零点和相对于工件上端面),以及加工时间显示窗等。Trajectory drawing area: including the circular coordinate axis C, the vertical coordinate axis Z, the light spot Z-axis position cursor, the trajectory graphic simulation display area, the light spot machining position cursor, and the light spot machining position display window (relative to the mechanical zero point and relative to the workpiece upper end surface), and processing time display window, etc.
操作键盘区:包含冷却水报警与指示,CO2激光器准备好按钮与指示,压缩空气准备好与指示,开/关氦氖激光器按钮与指示,急停按钮与指示,报警声禁止按钮,升降轴选择按钮,旋转轴选择按钮,下降按钮,上升按钮,正转按钮,反转按钮,出光/挡光按钮,保护气开/关按钮,启动按钮,返回原点按钮,暂停按钮,退回零点按钮,退出程序按钮,以及各按钮的状态指示,包括触发状态,释放状态,锁定状态,禁止状态等。Operation keyboard area: including cooling water alarm and indication, CO 2 laser ready button and indication, compressed air ready and indication, on/off helium-neon laser button and indication, emergency stop button and indication, alarm sound inhibit button, lifting shaft Selection button, rotation axis selection button, down button, up button, forward rotation button, reverse rotation button, light emitting/blocking button, shielding gas on/off button, start button, return to origin button, pause button, return to zero button, exit Program button, and status indication of each button, including trigger status, release status, lock status, prohibit status, etc.
方式选择区:包含手动调整方式的连续按钮、单程按钮、点动按钮;模拟运行方式的快速全程按钮、快速区段按钮、慢速全程按钮、慢速区段按钮;试运行方式的全程按钮、区段按钮;零点测定按钮,以及各按钮的状态指示,包括触发状态、释放状态,锁定状态,禁止状态等。Mode selection area: including the continuous button, one-way button, and jog button in the manual adjustment mode; the fast full-range button, fast section button, slow-speed full-range button, and slow-speed section button in the simulated operation mode; the full-range button, Section button; zero point measurement button, and the state indication of each button, including trigger state, release state, lock state, prohibition state, etc.
操作提示区:包含操作提示信息显示窗,加工文件的文件名与路径显示窗以及上限位、下限位、运行、停机等指示灯。Operation prompt area: It includes the display window for operation prompt information, the file name and path display window of the processing file, and the upper limit, lower limit, running, stop and other indicator lights.
在主界面下,系统还设置了三个子界面,它们是:参数编辑子界面、系统设置子界面和端口检查子界面。分别见附图4,附图5和附图6。其中,参数编辑子界面的组成如下:Under the main interface, the system also sets three sub-interfaces, which are: parameter editing sub-interface, system setting sub-interface and port inspection sub-interface. See accompanying drawing 4, accompanying drawing 5 and accompanying drawing 6 respectively. Among them, the composition of the parameter editing sub-interface is as follows:
工件参数区:包含工件代号、名称、型号、材料、工件的内径与高度。Workpiece parameter area: including workpiece code, name, model, material, inner diameter and height of the workpiece.
加工参数区:包含加工区域,加工速度,工作台位置,加工原点位置,光斑直径等。Processing parameter area: including processing area, processing speed, table position, processing origin position, spot diameter, etc.
轨迹编辑区:包含区段号显示窗,区段号递加键(▲),区段号递减键(),轨迹名显示窗,轨迹类型选择键(),区段高度编辑窗,区段封闭特性选择键(是和否),轨迹加工参数编辑区(包括螺旋线的螺距、升角、旋向;直网格的网格高度和垂直分度数、网格宽度和圆周分度数、菱形角;平圆环的环数和环间距等参数的编辑窗口),以及插入按钮,删除按钮,确认按钮和取消按钮。Track editing area: including section number display window, section number increment key (▲), section number decrement key (), track name display window, track type selection key (), section height editing window, section Segment closed feature selection key (yes and no), track processing parameter editing area (including pitch, rise angle, helical direction of helix; grid height and vertical division number, grid width and circumference division number of straight grid, rhombus Angle; editing window for parameters such as the number of rings and ring spacing of flat rings), and the Insert button, Delete button, Confirm button and Cancel button.
轨迹参数表:包含区段1-8的区段号、轨迹名、区段起点、区段高度、轨迹封闭特性、轨迹加工参数。Track parameter table: including the segment number, track name, segment starting point, segment height, track closure characteristics, and track processing parameters of segments 1-8.
文件操作区:包含文件名显示窗,存盘编译按钮,取消修改按钮和退出参数编辑按钮。File operation area: including file name display window, save and compile button, cancel modification button and exit parameter editing button.
系统设置子界面的组成(见附图5)如下:The composition of the system setting sub-interface (see Figure 5) is as follows:
坐标系设置:包含极限行程,最大行程,机械零点位置,加工原点限制等的设置窗口。Coordinate system setting: including the setting window of limit travel, maximum travel, mechanical zero position, machining origin limit, etc.
运动系设置:包含升降轴和旋转轴的传动比,细分度,启动频率,加工速度,丝杆螺距等的设置窗口。Kinematic system setting: including the setting window of the transmission ratio of the lifting axis and the rotating axis, subdivision, starting frequency, processing speed, screw pitch, etc.
机床规格设置:包含工件的尺寸范围,光斑直径范围,加工速度范围等。Machine tool specification setting: including workpiece size range, spot diameter range, processing speed range, etc.
提示信息:操作提示信息的显示窗口。Prompt information: Display window for operation prompt information.
操作按钮:包含确认存盘、取消修改、退出等按钮。本界面只对授权用户开放。Operation buttons: Contains buttons such as confirm save, cancel modification, and exit. This interface is only open to authorized users.
端口检查子界面的组成(见附图6)如下:The composition of the port inspection sub-interface (see accompanying drawing 6) is as follows:
输入信号指示灯:包含急停信号,启动信号,暂停信号,断水信号,升降轴的上限位信号和下限位信号。Input signal indicator light: including emergency stop signal, start signal, pause signal, water cut-off signal, upper limit signal and lower limit signal of the lifting shaft.
信号输出与指示:包含运行灯驱动按钮与指示,暂停灯驱动按钮与指示,氦氖激光器驱动按钮与指示,保护气驱动按钮与指示,出光挡光驱动按钮与指示等。Signal output and indication: including running light driving button and indication, pause light driving button and indication, helium-neon laser driving button and indication, shielding gas driving button and indication, light blocking light driving button and indication, etc.
退出按钮。Exit button.
系统对工件加工的操作及控制过程如下:The operation and control process of the system for workpiece processing are as follows:
1.开启电源1. Turn on the power
2.初始化2. Initialization
①对系统各种标志状态,运行参数和步进卡9进行初始化处理;①Initialize various flag states of the system, operating parameters and stepper card 9;
②调入缺省的加工文件作为当前的加工文件;② Import the default processing file as the current processing file;
③在显示器3的屏幕上显示主界面;③ display the main interface on the screen of the
④主界面初始化,显示轨迹图形和参数,开放零点测定、点动和端口检测;④Initialize the main interface, display trajectory graphics and parameters, open zero point measurement, jog and port detection;
⑤检查是否存在急停条件,若有则报警,并输出提示信息,并等待急停条件的消失。⑤ Check whether there is an emergency stop condition, if there is an alarm, and output a prompt message, and wait for the emergency stop condition to disappear.
3.零点测定3. Zero point determination
4.建立一个当前合适的加工文件4. Create a current suitable processing file
①使用缺省装入的加工文件;①Use the processing file loaded by default;
②选择并调入一个已保存的加工文件;② Select and load a saved processing file;
③编辑或修改当前加工文件产生一个新的当前文件;③ Edit or modify the current processing file to generate a new current file;
④并由编译程序生成相应的加工运行程序、试运行程序和模拟运行程序,并返回主界面。④The compiler generates the corresponding machining operation program, trial operation program and simulation operation program, and returns to the main interface.
5.加工运行5. Processing operation
(1)选择加工运行方式;(1) Select the processing operation mode;
(2)打开CO2激光器、空气压缩机、冷却水,并向系统报告;(2) Turn on the CO 2 laser, air compressor, cooling water, and report to the system;
(3)启动;(3) start;
(4)检查运行条件(冷却水、激光器运转、机械运转、传感器工作状况)准备,并给出相应的提示信息;(4) Check the preparation of the operating conditions (cooling water, laser operation, mechanical operation, sensor working conditions), and give corresponding prompt information;
(5)判断主轴位置是否在加工原点,若不在,则主轴26返回加工原点;(5) judge whether the main shaft position is at the machining origin, if not, then the main shaft 26 returns to the machining origin;
(6)开保护气;(6) Open protective gas;
(7)主轴下降到第一区段起点,并进入第一区段的加工程序;(7) The spindle descends to the starting point of the first section, and enters the processing program of the first section;
(8)出光;(8) out of light;
(9)启动本区段强化轨迹的加工程序;(9) Start the processing program of this section's enhanced trajectory;
(10)判断是否还有下一加工区段,若没有,则作(14);(10) judge whether there is a next processing section, if not, then do (14);
(11)判断是否有区段间隔,若没有,则进入下一区段的加工程序,重作(9);(11) judge whether there is a section interval, if not, then enter the processing program of the next section, redo (9);
(12)挡光;(12) block light;
(13)主轴下降到下区段的起点,并进入下一个区段的加工程序,重作(8);(13) The main shaft descends to the starting point of the lower section, and enters the machining program of the next section, redo (8);
(14)挡光;(14) block light;
(15)返回加工原点;(15) Return to the processing origin;
(16)关保护气;(16) Turn off the protective gas;
(17)退出加工,执行相应的关机程序。(17) Exit processing and execute the corresponding shutdown program.
说明:在加工过程中,程序同时运行作图程序,实现加工轨迹和主轴位置的跟踪显示,加工计时显示,并允许暂停操作和暂停后继续加工。Description: During the processing, the program runs the drawing program at the same time, realizes the tracking display of the processing track and the position of the spindle, and displays the processing timing, and allows the pause operation and the continuation of processing after the pause.
综上所述,并经实验证明,本发明具有以下特点:In summary, and proved by experiments, the present invention has the following characteristics:
①免编程特性。用户只需通过显示屏的主界面和参数设置子界面修改相关的加工参数,系统自动生成加工程序。用户不需要掌握数控程序的编制和调试技术,不需要进行加工数据的计算和细致的机床调整。这些工作由系统软件结合硬件自动完成。①Programming-free feature. The user only needs to modify the relevant processing parameters through the main interface of the display screen and the parameter setting sub-interface, and the system will automatically generate the processing program. Users do not need to master the programming and debugging technology of NC programs, and do not need to calculate processing data and perform detailed machine tool adjustments. These tasks are automatically completed by the system software combined with hardware.
②开放特性。用户可以通过系统设置子界面对运动系统的参数重新设定,适应不同机床的运动特性;通过对坐标系参数和规格参数的重新设定,适应不同机床的结构尺寸的需求。② Open features. The user can reset the parameters of the motion system through the system setting sub-interface to adapt to the motion characteristics of different machine tools; by resetting the coordinate system parameters and specification parameters, it can adapt to the structural size requirements of different machine tools.
③屏幕操作特性。系统向用户提供的全部操作,均可以鼠标点击屏幕控件的方式进行。操作控件可提供触发、释放、锁定、禁止四种状态,系统采用文字、色彩、图形等多种提示信息,使操作具有良好的可视性、自助性、安全性和可靠性。③Screen operation characteristics. All operations provided by the system to the user can be performed by clicking the screen controls with the mouse. The operation control can provide four states of trigger, release, lock and prohibition. The system uses various prompt information such as text, color and graphics, so that the operation has good visibility, self-service, safety and reliability.
④轨迹组合特性。允许将一个加工表面划分为1-8个连续或不连续的加工区段,每个区段允许设定不同的尺寸和加工不同的强化轨迹及不同的封闭特征。④ Trajectory combination characteristics. It is allowed to divide a processing surface into 1-8 continuous or discontinuous processing sections, and each section allows setting different sizes and processing different strengthening tracks and different closed features.
⑤友好界面。操作面板只有启停按钮和电源开关,屏幕界面为用户提供操作提示和运行信息,并禁止不允许的操作,以及通过帮助文件为用户提供操作指导。⑤Friendly interface. The operation panel only has a start-stop button and a power switch, and the screen interface provides users with operation prompts and running information, prohibits impermissible operations, and provides operation guidance for users through help files.
⑥工艺试验帮助。可以在手动调整方式和加工运行方式下,进行用户需要的工艺试验。用户可以参考系统保存的加工文件提供的信息,选择合适的工艺参数进行试验;可以随时改变某些参数重作试验;可以利用区段的安排,用一个试件一次性完成多种轨迹的试验;可以在手动方式下使用速度调节器,以1mm/s为单位,选择试验需要的加工速度等。⑥Help for process test. The process test required by the user can be carried out in the manual adjustment mode and the processing operation mode. The user can refer to the information provided by the processing file saved in the system, select the appropriate process parameters for the test; can change some parameters at any time to redo the test; can use the arrangement of the sections to complete the test of multiple trajectories at one time with one test piece; The speed regulator can be used in manual mode, and the processing speed required for the test can be selected in units of 1mm/s.
⑦控制电路简单。由于采用了步进卡和屏幕控件操作,使控制电路得到最大的简化,从而使控制系统的可靠性和可维护性比已有技术有了很大的提高。⑦The control circuit is simple. Owing to adopting the stepping card and screen control operation, the control circuit is simplified to the greatest extent, so that the reliability and maintainability of the control system are greatly improved compared with the prior art.
⑧再开发能力强。由于控制程序是在Windows98环境下,采用VB编程语言开发的,控制系统的改型、升级和重组都要比已有技术方便和有效。⑧Strong redevelopment capability. Since the control program is developed in the Windows98 environment using the VB programming language, the remodeling, upgrading and reorganization of the control system are more convenient and effective than the prior art.
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Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
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CN100390688C (en) * | 2004-02-04 | 2008-05-28 | 周建南 | Control system for numerical control machine tool |
CN100468244C (en) * | 2007-06-28 | 2009-03-11 | 中国科学院力学研究所 | Composite forming method of press bending and point heat source |
CN100487612C (en) * | 2007-06-28 | 2009-05-13 | 中国科学院力学研究所 | Integral wall plate digitalized composite shaping process based on bending and moving point heat source |
CN107012299A (en) * | 2017-04-25 | 2017-08-04 | 广东工业大学 | A kind of laser thermodynamic activity collaboration variation rigidity loss of weight light weight method and system |
CN113523466A (en) * | 2021-08-05 | 2021-10-22 | 金美威(浙江)智能科技有限公司 | Slow-walking wire cutting control system |
CN115542843A (en) * | 2022-12-02 | 2022-12-30 | 陕西诺贝特自动化科技股份有限公司 | Signal processing method, system and storage medium for control panel of numerical control machine tool |
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2001
- 2001-09-24 CN CN 01126838 patent/CN1339727A/en active Pending
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN100390688C (en) * | 2004-02-04 | 2008-05-28 | 周建南 | Control system for numerical control machine tool |
CN100468244C (en) * | 2007-06-28 | 2009-03-11 | 中国科学院力学研究所 | Composite forming method of press bending and point heat source |
CN100487612C (en) * | 2007-06-28 | 2009-05-13 | 中国科学院力学研究所 | Integral wall plate digitalized composite shaping process based on bending and moving point heat source |
CN107012299A (en) * | 2017-04-25 | 2017-08-04 | 广东工业大学 | A kind of laser thermodynamic activity collaboration variation rigidity loss of weight light weight method and system |
CN113523466A (en) * | 2021-08-05 | 2021-10-22 | 金美威(浙江)智能科技有限公司 | Slow-walking wire cutting control system |
CN115542843A (en) * | 2022-12-02 | 2022-12-30 | 陕西诺贝特自动化科技股份有限公司 | Signal processing method, system and storage medium for control panel of numerical control machine tool |
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