CN1331779C - A method for improving the operation stability of anaerobic reactor - Google Patents
A method for improving the operation stability of anaerobic reactor Download PDFInfo
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一、技术领域1. Technical field
本发明涉及一种提高厌氧反应器运行稳定性的方法,属于环境保护工程领域中的污水处理技术,主要应用于高浓度有机废水的厌氧生物处理过程。The invention relates to a method for improving the operation stability of an anaerobic reactor, which belongs to the sewage treatment technology in the field of environmental protection engineering and is mainly used in the anaerobic biological treatment process of high-concentration organic wastewater.
二、技术背景2. Technical Background
高浓度有机废水的厌氧生物处理工艺又被称为厌氧消化,是由发酵型细菌和产甲烷细菌在厌氧条件下协同代谢使有机物污染物分解并产生CH4和CO2的过程。与常规的好氧处理相比,厌氧消化工艺在处理有机废水时具有有机负荷高、能量消耗低、剩余污泥产量少等优点,同时厌氧消化过程中产生的沼气又是一种非常优良的能源,是一种非常有前途的有机污染物处理工艺。尤其是在20世纪70年代以后开发成功了厌氧上流式污泥床反应器(UASB反应器),这种以颗粒污泥为主要特征的厌氧反应器具有较高的污染物处理效率,在过去的近20年时间里被广泛应用于各种类型的高浓度有机污水处理,如食品、造纸、发酵、禽畜养殖等行业,近年来厌氧工艺在处理城镇生活污水等低浓度有机废水方面也已经取得了明显的进展。我国目前的水污染状况属于典型的综合型有机污染,因此加强高效厌氧处理工艺的研究和开发对于缓减污染现状具有非常重要的意义。The anaerobic biological treatment process of high-concentration organic wastewater, also known as anaerobic digestion, is a process in which fermentative bacteria and methanogenic bacteria cooperate to metabolize under anaerobic conditions to decompose organic pollutants and produce CH 4 and CO 2 . Compared with the conventional aerobic treatment, the anaerobic digestion process has the advantages of high organic load, low energy consumption, and less residual sludge production in the treatment of organic wastewater. At the same time, the biogas produced in the anaerobic digestion process is a very good It is a very promising process for the treatment of organic pollutants. Especially after the 1970s, the anaerobic upflow sludge bed reactor (UASB reactor) was successfully developed. This anaerobic reactor mainly characterized by granular sludge has high pollutant treatment efficiency. In the past nearly 20 years, it has been widely used in various types of high-concentration organic wastewater treatment, such as food, papermaking, fermentation, poultry breeding and other industries. In recent years, anaerobic technology has been used in the treatment of low-concentration organic wastewater such as urban domestic sewage Significant progress has also been made. The current water pollution in my country is a typical comprehensive organic pollution, so strengthening the research and development of high-efficiency anaerobic treatment process is of great significance for mitigating the pollution status.
整个厌氧处理过程可以看作是各种相互依存的微生物协同作用,经过一系列反应的串联最终将复杂有机物转化为甲烷的过程,大致可以分为水解、酸化、产氢产乙酸和产甲烷四个阶段。在水解酸化阶段中复杂的有机物被发酵细菌分解产生乙醇和大量低分子挥发性有机酸(VFA),主要包括甲酸、乙酸、丙酸、丁酸和乳酸等;挥发性有机酸如果不能及时的以甲烷的形式被去除,就有可能在系统中出现大量积累,造成厌氧系统“酸败”。The entire anaerobic treatment process can be regarded as a synergistic effect of various interdependent microorganisms. After a series of reactions in series, complex organic matter is finally converted into methane. stage. In the stage of hydrolytic acidification, complex organic matter is decomposed by fermentation bacteria to produce ethanol and a large number of low-molecular volatile organic acids (VFA), mainly including formic acid, acetic acid, propionic acid, butyric acid and lactic acid; The form of methane that is removed has the potential to accumulate in large quantities in the system, causing "rancidity" of the anaerobic system.
“酸败”现象一直是制约厌氧工艺实际应用的一个大问题,其中最初一般是从丙酸积累开始的,在许多厌氧反应器出现“酸败”情况之前都能首先观察到丙酸积累的现象。当一个厌氧反应器出现挥发性有机酸积累的情况之后,厌氧污泥中的大部分产甲烷细菌受到抑制而停止产甲烷过程,整个厌氧反应器无法继续正常降解有机污染物,厌氧处理失败。因此在厌氧处理过程中避免出现有机酸积累、提高厌氧系统稳定性是一个迫切需要解决的问题。The phenomenon of "rancidity" has always been a big problem restricting the practical application of anaerobic process, which generally starts with the accumulation of propionic acid, and the phenomenon of propionic acid accumulation can be observed before the "rancidity" occurs in many anaerobic reactors . When volatile organic acids accumulate in an anaerobic reactor, most of the methanogenic bacteria in the anaerobic sludge are inhibited and the methanogenic process stops, and the entire anaerobic reactor cannot continue to degrade organic pollutants normally. Processing failed. Therefore, avoiding the accumulation of organic acids and improving the stability of the anaerobic system during anaerobic treatment is an urgent problem to be solved.
由于在厌氧处理系统中丙酸作为一个中间代谢产物,它的浓度变化受到丙酸产生速率和丙酸转化速率两方面因素的影响。以前的研究者认为防止出现丙酸积累的决定性环节是减少丙酸的产生量,即通过控制前期发酵条件和发酵类型尽量减少或消除丙酸的产生,例如通过控制进水中冲击负荷、氧化还原电位升高、有毒污染物抑制和pH变化等工艺条件。但是在实际厌氧反应器运行过程中要长期严格控制上述工艺条件是非常困难的,一旦条件改变就有可能造成发酵类型的改变,引起反应器中丙酸产生量增加并导致“酸败”的发生。Since propionic acid is an intermediate metabolite in the anaerobic treatment system, its concentration change is affected by two factors: the production rate of propionic acid and the conversion rate of propionic acid. Previous researchers believed that the decisive link to prevent the accumulation of propionic acid was to reduce the production of propionic acid, that is, to minimize or eliminate the production of propionic acid by controlling the pre-fermentation conditions and fermentation types, for example, by controlling the impact load of influent, redox Process conditions such as increased potential, suppression of toxic pollutants, and pH changes. However, it is very difficult to strictly control the above process conditions for a long time during the actual operation of the anaerobic reactor. Once the conditions change, it may cause a change in the type of fermentation, causing an increase in the production of propionic acid in the reactor and leading to "rancidity" .
由于厌氧反应器在实际运行过程中始终存在系统丙酸大量积累、进而发生“酸败”的风险,许多设计人员在设计厌氧反应器的时候都一定程度的降低了污泥负荷,希望通过降低效率的方式来提高厌氧反应器运行中的稳定性。这也是目前实际运行的厌氧反应器负荷远远低于试验装置所能达到负荷的主要原因。Since the anaerobic reactor always has the risk of a large amount of propionic acid accumulation in the system during the actual operation process, and then "rancidity" occurs, many designers have reduced the sludge load to a certain extent when designing anaerobic reactors, hoping that by reducing An efficient way to improve the stability of anaerobic reactor operation. This is also the main reason why the actual operating load of the anaerobic reactor is far lower than that of the experimental device.
三、发明内容3. Contents of the invention
技术问题本发明的目的在于提供一种提高厌氧反应器运行稳定性的方法,防止厌氧反应器在运行过程中出现丙酸积累。Technical Problem The object of the present invention is to provide a method for improving the operation stability of an anaerobic reactor to prevent the accumulation of propionic acid during the operation of the anaerobic reactor.
技术方案Technical solutions
通过在厌氧污泥驯化阶段配合投加一定浓度的丙酸和微量元素,提高厌氧污泥对过量丙酸的分解能力。当厌氧反应器运行过程中出现一定范围内的丙酸浓度升高时,过量丙酸可以被迅速降解,从而避免大量丙酸积累造成“酸败”,提高厌氧反应器的运行稳定性。By adding a certain concentration of propionic acid and trace elements in the acclimation stage of anaerobic sludge, the ability of anaerobic sludge to decompose excess propionic acid is improved. When the concentration of propionic acid increases within a certain range during the operation of the anaerobic reactor, the excess propionic acid can be rapidly degraded, thereby avoiding the "rancidity" caused by the accumulation of a large amount of propionic acid, and improving the operation stability of the anaerobic reactor.
一种提高厌氧反应器运行稳定性的方法,包括:A method for improving the operational stability of an anaerobic reactor, comprising:
1、在厌氧反应器内按照0.5KgMLVSS/m3的投加量接种厌氧反应器剩余污泥或者按照0.8KgMLVSS/m3的投加量接种城市生活污水处理厂经过厌氧消化处理的剩余污泥,控制进入厌氧反应器内化学需氧量(COD)的容积负荷在0.5~0.6kg/m3d,保持系统稳定运行10天以上;1. Inoculate the remaining sludge in the anaerobic reactor according to the dosage of 0.5KgMLVSS/ m3 in the anaerobic reactor or inoculate the remaining sludge from the urban domestic sewage treatment plant after anaerobic digestion treatment according to the dosage of 0.8KgMLVSS/ m3 For sludge, control the volume load of chemical oxygen demand (COD) entering the anaerobic reactor at 0.5-0.6kg/m 3 d, and keep the system running stably for more than 10 days;
2、将进水COD容积负荷从0.6kg/m3d逐步提高到1.5kg/m3d,在此阶段向进水中添加外源丙酸浓度达到0.40mmol/L,当COD容积负荷达到1.5kg/m3d后稳定运行10天;2. Gradually increase the influent COD volume load from 0.6kg/m 3 d to 1.5kg/m 3 d. Stable operation for 10 days after kg/m 3 d;
3、将进水COD容积负荷从1.5kg/m3d提高到3.5kg/m3d,在此阶段向进水中添加外源丙酸浓度达到0.85mmol/L,同时向厌氧反应器内补充氯化镍(NiCl2)确保反应器内混合液的镍离子(Ni2+)浓度达到0.08~0.55mg/L之间;当COD容积负荷达到3.5kg/m3d后稳定运行10天;3. Increase the influent COD volume load from 1.5kg/m 3 d to 3.5kg/m 3 d. Supplement nickel chloride (NiCl 2 ) to ensure that the concentration of nickel ions (Ni 2+ ) in the mixed solution in the reactor reaches between 0.08 and 0.55 mg/L; when the COD volume load reaches 3.5 kg/m 3 d, it will run stably for 10 days;
4、将进水COD容积负荷从3.5kg/m3d逐步提高到反应器设计的最终运行负荷,在此阶段向进水中人为添加浓度达到1.10mmol/L的丙酸,同时向厌氧反应器内补充氯化镍(NiCl2)确保反应器内混合液的镍离子(Ni2+)浓度达到0.08~0.30mg/L之间;4. Gradually increase the influent COD volume load from 3.5kg/m 3 d to the final operating load of the reactor design. At this stage, artificially add propionic acid with a concentration of 1.10mmol/L to the influent, and at the same time contribute to the Supplement nickel chloride (NiCl 2 ) in the reactor to ensure that the concentration of nickel ions (Ni 2+ ) in the mixed solution in the reactor reaches between 0.08 and 0.30 mg/L;
5、当COD容积负荷达到反应器最终运行负荷并稳定运行15天后,停止在进水中添加外源丙酸和镍离子,厌氧污泥驯化过程结束,厌氧反应器处于正常运行状态连续运行。5. When the COD volume load reaches the final operating load of the reactor and runs stably for 15 days, stop adding exogenous propionic acid and nickel ions to the influent water, the anaerobic sludge domestication process is over, and the anaerobic reactor is in normal operation and continues to run .
有益效果Beneficial effect
本发明主要是从提高厌氧污泥对丙酸的转化速率方面来防止丙酸积累的发生。我们通过长期研究发现,通过在最初厌氧污泥驯化过程中人为添加一定浓度的丙酸,能够提高厌氧污泥中产甲烷细菌对H2的利用速率从而降低反应器中H2的浓度,而H2浓度的降低能够大大加速厌氧污泥中丙酸氧化细菌对丙酸的分解速度,从而能够防止厌氧反应器中丙酸积累的发生,提高厌氧反应器的运行稳定性。本发明的添加外源丙酸驯化厌氧污泥的方法,可以提高厌氧污泥对丙酸的分解能力,经过丙酸驯化后的厌氧反应器和常规条件下启动的厌氧反应器相比,运行稳定性明显提高。The invention mainly prevents propionic acid accumulation from the aspect of increasing the conversion rate of anaerobic sludge to propionic acid. Through long-term research, we found that artificially adding a certain concentration of propionic acid during the initial acclimation process of anaerobic sludge can increase the utilization rate of H 2 by methanogenic bacteria in anaerobic sludge and reduce the concentration of H 2 in the reactor, while The reduction of H 2 concentration can greatly accelerate the decomposition rate of propionic acid by propionic acid oxidizing bacteria in anaerobic sludge, thereby preventing the accumulation of propionic acid in the anaerobic reactor and improving the operation stability of the anaerobic reactor. The method for domesticating anaerobic sludge by adding exogenous propionic acid of the present invention can improve the decomposition ability of anaerobic sludge to propionic acid, the anaerobic reactor after propionic acid domestication and the anaerobic reactor started under conventional conditions Compared with that, the running stability is significantly improved.
1、试验结果表明,经过丙酸驯化后的厌氧污泥对丙酸的耐受能力和分解能力都明显提高(图1、图2)。1. The test results show that the tolerance and decomposition ability of anaerobic sludge after propionic acid acclimation to propionic acid are significantly improved (Fig. 1, Fig. 2).
在经过丙酸驯化后的厌氧污泥和对照厌氧污泥(未投加丙酸,以常规方式驯化)中分别投加浓度为2.0、4.0、8.0、12.0mmol/L的丙酸,比较他们对不同浓度丙酸冲击的耐受能力和降解情况,研究结果如图1和图2所示:经过丙酸驯化的厌氧污泥受到高浓度丙酸冲击后表现出很强的丙酸降解能力,对于初始浓度为4.0mmol/L的丙酸冲击,6小时后剩余丙酸浓度已经降至0.94mmol/L,而作为对照的反应器需要经过12小时才达到相同的水平;对于初始浓度为8.0mmol/L和12.0mmol/L的丙酸冲击,经过丙酸驯化的厌氧污泥分别在10小时和16小时的降解后使剩余丙酸浓度小于1.0mmol/L,而对照反应器则表现出严重的丙酸抑制,16小时内丙酸浓度没有明显的下降。Propionic acid with a concentration of 2.0, 4.0, 8.0, and 12.0 mmol/L was added to the anaerobic sludge acclimated by propionic acid and the control anaerobic sludge (without adding propionic acid, acclimated in a conventional way), respectively. Their tolerance and degradation of different concentrations of propionic acid impact, the research results are shown in Figure 1 and Figure 2: Anaerobic sludge domesticated by propionic acid showed strong propionic acid degradation after being impacted by high concentration of propionic acid ability, for the initial concentration of propionic acid impact of 4.0mmol/L, the residual propionic acid concentration has dropped to 0.94mmol/L after 6 hours, while the reactor as a control needs to reach the same level after 12 hours; for the initial concentration of 8.0mmol/L and 12.0mmol/L of propionic acid shock, after 10 hours and 16 hours of degradation of propionic acid acclimated anaerobic sludge, the residual propionic acid concentration was less than 1.0mmol/L, while the control reactor showed Severe propionate inhibition was observed, with no significant decrease in propionate concentration within 16 hours.
2、丙酸驯化后的厌氧反应器运行稳定性明显提高:2. The operation stability of the anaerobic reactor after the acclimation of propionic acid is significantly improved:
我们将经过丙酸驯化后的厌氧反应器和对照反应器维持相同的运行工艺条件(进水COD浓度、温度、进水pH、氧化还原电位等),连续运行60天,每隔2天取样一次,测定反应器中的丙酸浓度变化,结果如图3。We maintained the same operating process conditions (influent COD concentration, temperature, influent pH, redox potential, etc.) of the anaerobic reactor and the control reactor after propionic acid acclimation, and operated continuously for 60 days, sampling every 2 days Once, measure the propionic acid concentration change in the reactor, the result is shown in Figure 3.
从实验结果可以看出,在相同的运行工艺条件下连续运行60天,作为对照的未经过丙酸驯化的反应器丙酸浓度波动范围在0.32~3.04mmol/L之间,平均丙酸浓度为1.392mmol/L;而经过丙酸驯化的厌氧反应器丙酸浓度变化范围在0.21~1.12mmol/L之间,平均丙酸浓度0.557mmol/L,无论是丙酸浓度数值还是浓度波动幅度均明显低于对照反应器,表现出良好的运行稳定性。It can be seen from the experimental results that under the same operating conditions, the continuous operation for 60 days, as a control, the fluctuation range of propionic acid concentration in the reactor without propionic acid acclimation is between 0.32 ~ 3.04mmol/L, and the average propionic acid concentration is 1.392mmol/L; while the concentration of propionic acid in the anaerobic reactor acclimated by propionic acid ranged from 0.21 to 1.12mmol/L, and the average concentration of propionic acid was 0.557mmol/L. Significantly lower than that of the control reactor, showing good operational stability.
四、附图说明4. Description of drawings
图1、经过丙酸驯化的厌氧污泥对丙酸的降解情况Figure 1. Degradation of propionic acid by anaerobic sludge acclimated to propionic acid
图2、常规方式驯化的厌氧污泥(对照)对丙酸的降解情况Figure 2. The degradation of propionic acid by conventional domesticated anaerobic sludge (control)
图3、连续运行条件下反应器内丙酸浓度的变化Figure 3. Changes in the concentration of propionic acid in the reactor under continuous operation conditions
五、具体实施方式5. Specific implementation
以下叙述本发明的具体实施过程。The specific implementation process of the present invention is described below.
对于一个新建成的厌氧反应器,在反应器内按照0.5KgMLVSS/m3的投加量接种其它厌氧反应器剩余污泥(也可以按照0.SKgMLVSS/m3的投加量接种城市生活污水处理厂经过厌氧消化处理的剩余污泥),然后控制进水COD容积负荷在0.5~0.6kg/m3d连续运行,当厌氧反应器内开始连续稳定产生沼气,整个厌氧反应器的COD去除率稳定达到75%以上,可以认为厌氧反应器在该负荷水平上达到稳定运行,保持这种状态继续运行10天以上,进入后面的负荷提升阶段;For a newly built anaerobic reactor, the remaining sludge of other anaerobic reactors can be inoculated in the reactor according to the dosage of 0.5KgMLVSS/ m3 (it can also be inoculated according to the dosage of 0.SKgMLVSS/ m3 Sewage treatment plants have undergone anaerobic digestion of excess sludge), and then control the influent COD volume load at 0.5-0.6kg/m 3 d for continuous operation. When the anaerobic reactor starts to continuously and stably generate biogas, the entire anaerobic reactor When the COD removal rate reaches above 75%, it can be considered that the anaerobic reactor has reached a stable operation at this load level. Keep this state and continue to operate for more than 10 days, and enter the subsequent load increase stage;
在原来容积负荷0.6kg/m3d的水平上逐步提高负荷到1.5kg/m3.d,在此阶段向进水中添加外源丙酸浓度达到0.40mmol/L,当COD容积负荷达到1.5kg/m3.d并且出水COD去除率稳定达到70%以上,可以认为厌氧反应器在该负荷水平上达到稳定运行,保持这种状态继续运行10天以上,进入后面的负荷提升阶段;Gradually increase the load to 1.5kg/m 3 .d from the original volume load of 0.6kg/m 3 d. At this stage, add exogenous propionic acid to the influent to reach a concentration of 0.40mmol/L. When the COD volume load reaches 1.5 kg/m 3 .d and the COD removal rate of the effluent reaches more than 70%, it can be considered that the anaerobic reactor has reached a stable operation at this load level. Keep this state and continue to operate for more than 10 days, and enter the subsequent load increase stage;
将进水COD容积负荷从1.5kg/m3.d水平上逐步提高到3.5kg/m3.d,在此阶段向进水中添加外源丙酸浓度达到0.85mmol/L,同时向厌氧反应器内补充氯化镍(NiCl2)确保反应器内混合液的镍离子(Ni2+)浓度达到0.08~0.55mg/L之间;当COD容积负荷达到3.5kg/m3.d并且出水COD去除率稳定达到70%以上,可以认为厌氧反应器在该负荷水平上达到稳定运行,保持这种状态继续运行10天以上,进入后面的负荷提升阶段;Gradually increase the influent COD volume load from 1.5kg/m 3 .d to 3.5kg/m 3 .d, add exogenous propionic acid to the Supplement nickel chloride (NiCl 2 ) in the reactor to ensure that the concentration of nickel ions (Ni 2+ ) in the mixed solution in the reactor reaches between 0.08 and 0.55mg/L; when the COD volume load reaches 3.5kg/m 3 .d and the water The COD removal rate reaches more than 70% stably. It can be considered that the anaerobic reactor has reached a stable operation at this load level. Keep this state and continue to operate for more than 10 days before entering the subsequent load increase stage;
将进水COD容积负荷从3.5kg/m3.d逐步提高到反应器设计的最终运行负荷,在此阶段向进水中添加外源丙酸浓度达到1.10mmol/L,同时向厌氧反应器内补充氯化镍(NiCl2)确保反应器内混合液的镍离子(Ni2+)浓度达到0.08~0.30mg/L之间;当COD容积负荷达到反应器最终运行负荷并且出水COD去除率稳定达到设计要求,可以认为厌氧反应器最终达到稳定运行,保持这种状态继续稳定运行15天后,停止在进水中添加外源丙酸和镍离子,厌氧污泥驯化过程结束,厌氧反应器处于正常运行状态连续运行。Gradually increase the influent COD volume load from 3.5kg/m 3 .d to the final operating load of the reactor design. At this stage, add exogenous propionic acid to the influent to reach a concentration of 1.10mmol/L. Replenish nickel chloride (NiCl 2 ) inside the reactor to ensure that the concentration of nickel ions (Ni 2+ ) in the mixed solution in the reactor reaches between 0.08 and 0.30 mg/L; when the COD volume load reaches the final operating load of the reactor and the COD removal rate of the effluent is stable If the design requirements are met, it can be considered that the anaerobic reactor has finally reached a stable operation. After maintaining this state and continuing to operate stably for 15 days, stop adding exogenous propionic acid and nickel ions to the influent, and the anaerobic sludge domestication process is over, and the anaerobic reaction The device is in normal operation and continues to operate.
通过这种方式驯化的厌氧污泥对丙酸的耐受能力和降解能力大大提高(图1、图2),整个厌氧反应器在应对进水负荷冲击和工艺条件波动的稳定性明显增加(图3)。The tolerance and degradation ability of anaerobic sludge domesticated in this way to propionic acid are greatly improved (Figure 1, Figure 2), and the stability of the entire anaerobic reactor in response to influent load shocks and fluctuations in process conditions is significantly increased (image 3).
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