CN1325157C - Method for preparing large aperture aluminium hydroxide contained titanium and silicon - Google Patents
Method for preparing large aperture aluminium hydroxide contained titanium and silicon Download PDFInfo
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- CN1325157C CN1325157C CNB2004100507440A CN200410050744A CN1325157C CN 1325157 C CN1325157 C CN 1325157C CN B2004100507440 A CNB2004100507440 A CN B2004100507440A CN 200410050744 A CN200410050744 A CN 200410050744A CN 1325157 C CN1325157 C CN 1325157C
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- 239000010936 titanium Substances 0.000 title claims abstract description 52
- 229910052719 titanium Inorganic materials 0.000 title claims abstract description 50
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 title claims abstract description 49
- WNROFYMDJYEPJX-UHFFFAOYSA-K aluminium hydroxide Chemical compound [OH-].[OH-].[OH-].[Al+3] WNROFYMDJYEPJX-UHFFFAOYSA-K 0.000 title claims abstract description 47
- 229910052710 silicon Inorganic materials 0.000 title claims abstract description 37
- 239000010703 silicon Substances 0.000 title claims abstract description 36
- 238000000034 method Methods 0.000 title claims description 46
- 229910021502 aluminium hydroxide Inorganic materials 0.000 title claims 9
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 claims abstract description 35
- 239000011148 porous material Substances 0.000 claims abstract description 23
- 239000003054 catalyst Substances 0.000 claims abstract description 22
- 238000002360 preparation method Methods 0.000 claims abstract description 18
- 238000005984 hydrogenation reaction Methods 0.000 claims abstract description 5
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 claims description 34
- 239000002002 slurry Substances 0.000 claims description 29
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 claims description 20
- PNEYBMLMFCGWSK-UHFFFAOYSA-N Alumina Chemical compound [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 claims description 17
- 239000001569 carbon dioxide Substances 0.000 claims description 17
- 229910002092 carbon dioxide Inorganic materials 0.000 claims description 17
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 16
- 150000001875 compounds Chemical class 0.000 claims description 15
- 239000000463 material Substances 0.000 claims description 13
- 239000002210 silicon-based material Substances 0.000 claims description 12
- 239000011734 sodium Substances 0.000 claims description 12
- 238000003756 stirring Methods 0.000 claims description 9
- 239000000377 silicon dioxide Substances 0.000 claims description 8
- 239000004408 titanium dioxide Substances 0.000 claims description 8
- 230000000694 effects Effects 0.000 claims description 7
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 7
- 239000002253 acid Substances 0.000 claims description 6
- 239000002994 raw material Substances 0.000 claims description 6
- 239000004115 Sodium Silicate Substances 0.000 claims description 3
- 229910010413 TiO 2 Inorganic materials 0.000 claims description 3
- 239000008367 deionised water Substances 0.000 claims description 3
- 238000001035 drying Methods 0.000 claims description 3
- NTHWMYGWWRZVTN-UHFFFAOYSA-N sodium silicate Chemical compound [Na+].[Na+].[O-][Si]([O-])=O NTHWMYGWWRZVTN-UHFFFAOYSA-N 0.000 claims description 3
- 229910052911 sodium silicate Inorganic materials 0.000 claims description 3
- 229910004298 SiO 2 Inorganic materials 0.000 claims description 2
- 238000005406 washing Methods 0.000 claims description 2
- 239000003292 glue Substances 0.000 claims 6
- ANBBXQWFNXMHLD-UHFFFAOYSA-N aluminum;sodium;oxygen(2-) Chemical compound [O-2].[O-2].[Na+].[Al+3] ANBBXQWFNXMHLD-UHFFFAOYSA-N 0.000 claims 2
- 229910001388 sodium aluminate Inorganic materials 0.000 claims 2
- 150000003609 titanium compounds Chemical class 0.000 claims 1
- 239000000126 substance Substances 0.000 abstract description 14
- 239000006185 dispersion Substances 0.000 abstract description 9
- 239000000654 additive Substances 0.000 abstract description 7
- 239000002245 particle Substances 0.000 abstract description 7
- 239000002131 composite material Substances 0.000 abstract description 2
- 239000000243 solution Substances 0.000 description 27
- 239000007789 gas Substances 0.000 description 12
- 239000000047 product Substances 0.000 description 11
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 9
- 238000001556 precipitation Methods 0.000 description 9
- 229910052708 sodium Inorganic materials 0.000 description 9
- 235000011114 ammonium hydroxide Nutrition 0.000 description 5
- 238000000975 co-precipitation Methods 0.000 description 5
- 230000000052 comparative effect Effects 0.000 description 5
- 229910018072 Al 2 O 3 Inorganic materials 0.000 description 4
- VHUUQVKOLVNVRT-UHFFFAOYSA-N Ammonium hydroxide Chemical compound [NH4+].[OH-] VHUUQVKOLVNVRT-UHFFFAOYSA-N 0.000 description 4
- 229910052751 metal Inorganic materials 0.000 description 4
- 239000002184 metal Substances 0.000 description 4
- 239000003921 oil Substances 0.000 description 4
- 235000012239 silicon dioxide Nutrition 0.000 description 4
- 239000012065 filter cake Substances 0.000 description 3
- 239000012467 final product Substances 0.000 description 3
- 150000003608 titanium Chemical class 0.000 description 3
- RAHZWNYVWXNFOC-UHFFFAOYSA-N Sulphur dioxide Chemical compound O=S=O RAHZWNYVWXNFOC-UHFFFAOYSA-N 0.000 description 2
- 238000001354 calcination Methods 0.000 description 2
- 229910021641 deionized water Inorganic materials 0.000 description 2
- 238000003912 environmental pollution Methods 0.000 description 2
- 238000010304 firing Methods 0.000 description 2
- 230000003993 interaction Effects 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 150000002739 metals Chemical class 0.000 description 2
- 238000002156 mixing Methods 0.000 description 2
- DCKVFVYPWDKYDN-UHFFFAOYSA-L oxygen(2-);titanium(4+);sulfate Chemical compound [O-2].[Ti+4].[O-]S([O-])(=O)=O DCKVFVYPWDKYDN-UHFFFAOYSA-L 0.000 description 2
- 238000011160 research Methods 0.000 description 2
- 239000012266 salt solution Substances 0.000 description 2
- 229910000348 titanium sulfate Inorganic materials 0.000 description 2
- 238000002604 ultrasonography Methods 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- ZAMOUSCENKQFHK-UHFFFAOYSA-N Chlorine atom Chemical compound [Cl] ZAMOUSCENKQFHK-UHFFFAOYSA-N 0.000 description 1
- MXRIRQGCELJRSN-UHFFFAOYSA-N O.O.O.[Al] Chemical compound O.O.O.[Al] MXRIRQGCELJRSN-UHFFFAOYSA-N 0.000 description 1
- 238000004833 X-ray photoelectron spectroscopy Methods 0.000 description 1
- 238000009825 accumulation Methods 0.000 description 1
- 230000032683 aging Effects 0.000 description 1
- HNCFMHGQOBPUCW-UHFFFAOYSA-G aluminum silicon(4+) heptahydroxide Chemical compound [Si+4].[OH-].[Al+3].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-] HNCFMHGQOBPUCW-UHFFFAOYSA-G 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 238000003763 carbonization Methods 0.000 description 1
- 239000000969 carrier Substances 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 239000000460 chlorine Substances 0.000 description 1
- OSVXSBDYLRYLIG-UHFFFAOYSA-N chlorine dioxide Inorganic materials O=Cl=O OSVXSBDYLRYLIG-UHFFFAOYSA-N 0.000 description 1
- 235000019398 chlorine dioxide Nutrition 0.000 description 1
- 229910052681 coesite Inorganic materials 0.000 description 1
- 239000000084 colloidal system Substances 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 229910052906 cristobalite Inorganic materials 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000018109 developmental process Effects 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 239000003344 environmental pollutant Substances 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 238000001879 gelation Methods 0.000 description 1
- 238000010335 hydrothermal treatment Methods 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 230000014759 maintenance of location Effects 0.000 description 1
- 239000003595 mist Substances 0.000 description 1
- 229910000510 noble metal Inorganic materials 0.000 description 1
- 231100000719 pollutant Toxicity 0.000 description 1
- 239000002244 precipitate Substances 0.000 description 1
- 230000001376 precipitating effect Effects 0.000 description 1
- 239000002243 precursor Substances 0.000 description 1
- 239000011164 primary particle Substances 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- RMAQACBXLXPBSY-UHFFFAOYSA-N silicic acid Chemical compound O[Si](O)(O)O RMAQACBXLXPBSY-UHFFFAOYSA-N 0.000 description 1
- 150000003377 silicon compounds Chemical class 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000008247 solid mixture Substances 0.000 description 1
- 229910052682 stishovite Inorganic materials 0.000 description 1
- OGIDPMRJRNCKJF-UHFFFAOYSA-N titanium oxide Inorganic materials [Ti]=O OGIDPMRJRNCKJF-UHFFFAOYSA-N 0.000 description 1
- 229910052905 tridymite Inorganic materials 0.000 description 1
- 238000009827 uniform distribution Methods 0.000 description 1
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Abstract
本发明公开了一种大孔径含钛和硅复合助剂的氢氧化铝及其制备方法。本发明在向氢氧化铝中引入钛和硅时使用超声波,既保证钛和硅在氢氧化铝表面的均匀分散,又可使含钛和硅的氢氧化铝颗粒更细,孔容和比表面积更大,平均孔径亦变大。本发明含钛和硅的氢氧化铝用于催化剂载体及加氢催化剂时,具有良好的物化指标和使用性能。The invention discloses an aluminum hydroxide with a large aperture containing titanium and silicon composite additives and a preparation method thereof. The present invention uses ultrasonic waves when introducing titanium and silicon into aluminum hydroxide, which not only ensures the uniform dispersion of titanium and silicon on the surface of aluminum hydroxide, but also makes the aluminum hydroxide particles containing titanium and silicon finer, with higher pore volume and specific surface area. The larger the size, the larger the average pore size. When the aluminum hydroxide containing titanium and silicon of the invention is used as a catalyst carrier and a hydrogenation catalyst, it has good physical and chemical indicators and performance.
Description
技术领域technical field
本发明涉及一种大孔径含钛、硅复合助剂的氢氧化铝及其制备方法,特别是涉及一种钛、硅在氢氧化铝表面均匀分布且焙烧后产品具有更大孔容、比表面积和平均孔径的含钛、硅的氢氧化铝及其制备方法。The present invention relates to an aluminum hydroxide containing titanium and silicon composite additives with large pores and a preparation method thereof, in particular to a product with titanium and silicon evenly distributed on the surface of aluminum hydroxide and having larger pore volume and specific surface area after roasting Aluminum hydroxide containing titanium and silicon with average pore size and a preparation method thereof.
背景技术Background technique
近年来,渣油加氢处理工艺一直受到人们的重视。随着渣油深度加工的需要和环境保护方面愈来愈高的要求,对渣油加氢处理催化剂必须进行更加广泛和深入的研究,以不断开拓新型催化剂,满足实际需要。因此,开发更高活性和选择性的渣油加氢处理催化剂是研制者们的巨大挑战。而研制开发更高活性和选择性的催化剂的手段通常是开发新的催化剂载体材料和选择贵金属催化剂组分。在新材料的开发中向氢氧化铝中引入各种助剂一直是人们不断研究的方向。大家引入一种或多种元素如Si、P、Ti、B、Mg、F等的目的基本是一致的,即调变催化剂的酸性和/或改善活性组分与载体的相互作用。但在催化剂制备过程中加入某种或更多的助剂会使催化剂制备过程复杂,或造成催化剂成型困难等问题;在载体原料生产过程中就加入制备催化剂所需要的助剂,可使催化剂制备过程简单,同时会更有效地调变载体的酸性、孔性质等理化性质进而更有效地调变催化剂的酸性和/或改善活性组分与载体的相互作用,还会减少催化剂制备过程中的环境污染问题。In recent years, the hydrotreating process of residual oil has been paid attention to by people. With the need for deep processing of residual oil and the higher and higher requirements for environmental protection, more extensive and in-depth research must be carried out on catalysts for residual oil hydrotreating in order to continuously develop new catalysts to meet actual needs. Therefore, it is a great challenge for researchers to develop more active and selective residue hydrotreating catalysts. The means to develop catalysts with higher activity and selectivity is usually to develop new catalyst support materials and select noble metal catalyst components. Introducing various additives to aluminum hydroxide in the development of new materials has always been the direction of people's continuous research. The purpose of introducing one or more elements such as Si, P, Ti, B, Mg, F, etc. is basically the same, that is, to adjust the acidity of the catalyst and/or improve the interaction between the active component and the support. However, adding one or more additives during the catalyst preparation process will complicate the catalyst preparation process, or cause problems such as difficulty in forming the catalyst; adding the additives required for the preparation of the catalyst during the production of the carrier raw material can make the catalyst preparation The process is simple, and at the same time, it will more effectively adjust the acidity, pore properties and other physical and chemical properties of the support, thereby more effectively adjusting the acidity of the catalyst and/or improving the interaction between the active component and the support, and will also reduce the environment during catalyst preparation. pollution problem.
制备大孔径载体的方法很多如CN1087289A公布了一种大孔γ-Al2O3载体的制备方法是将载体前身物置于高温中焙烧;CN1160602A是加入物理和化学扩孔剂,然后高温焙烧得到;EP0097740采用水热处理方法来扩孔。它们的不足是不含相应的助剂,酸性较弱,载体的理化性质并没有得到有效的改善。There are many methods for preparing large-pore carriers, such as CN1087289A, which discloses a preparation method of a macroporous γ-Al 2 O 3 carrier, which is to roast the carrier precursor at high temperature; CN1160602A is obtained by adding physical and chemical pore-enlarging agents, and then calcining at high temperature; EP0097740 uses a hydrothermal treatment method to expand the holes. Their disadvantages are that they do not contain corresponding additives, have weak acidity, and the physical and chemical properties of the carrier have not been effectively improved.
EP0339640公布了一种共沉淀制备含钛氧化铝的方法,可制备分散较好的含钛氢氧化铝,但共沉淀法均存在体相滞留问题,从而不能充分发挥TiO2对催化剂性能的促进作用。另外共沉淀法是两种物质同时沉淀,因此要协调沉淀条件,使两种物质达到一定的沉淀速度,同时要使两种沉淀物达到一定的物化性能,以满足使用需求。但是相同的沉淀条件不可能同时是两种物质的最佳沉淀条件,特别对氧化铝来说,常要根据使用要求来调节其物化指标,其中一个主要调节方法是改变沉淀条件,而另一种物质不可能在适应前一种物质不同的沉淀条件下,总能满足其自身的沉淀条件。简单地说,共沉淀的条件有时不是两种物质的最佳沉淀条件,因此造成了共沉淀法的不灵活性,进而应用受到局限。如果采用此方法制备含两种或两种以上助剂的氢氧化铝更加困难;其制备过程使用可溶性钛盐溶液,成本高且制备过程中产生酸雾,污染环境、腐蚀设备。EP0339640 discloses a method for preparing titanium-containing alumina by co-precipitation, which can prepare well-dispersed titanium-containing aluminum hydroxide, but the co-precipitation method has the problem of bulk phase retention, so that the promotion effect of TiO2 on catalyst performance cannot be fully exerted. In addition, the co-precipitation method is the simultaneous precipitation of two substances, so the precipitation conditions must be coordinated so that the two substances can reach a certain precipitation rate, and at the same time, the two precipitates must achieve certain physical and chemical properties to meet the use requirements. However, the same precipitation conditions cannot be the best precipitation conditions for two substances at the same time. Especially for alumina, its physical and chemical indicators are often adjusted according to the requirements of use. One of the main adjustment methods is to change the precipitation conditions, and the other It is impossible for a substance to always satisfy its own precipitation conditions while adapting to the different precipitation conditions of the previous substance. Simply put, the co-precipitation conditions are sometimes not the optimal precipitation conditions for the two substances, thus causing the inflexibility of the co-precipitation method, and thus the application is limited. It is more difficult to prepare aluminum hydroxide containing two or more additives by this method; the preparation process uses a soluble titanium salt solution, which is costly and produces acid mist during the preparation process, which pollutes the environment and corrodes equipment.
CN1289636A公布了一种在氢氧化铝浆液中沉淀钛盐制备含钛氢氧化铝的方法,可制备分散较好的含钛氢氧化铝,但由于钛盐溶液中含有Cl-和SO4 2-等离子,腐蚀设备,而且在氢氧化铝焙烧成γ-Al2O3时会产生氯气和二氧化硫等气体污染环境;为此CN1350882A公布了一种碳化法加磨细偏钛酸和含硅化合物溶液制备含钛、硅氢氧化铝的方法,尽管减少了环境污染,但由于加入固体颗粒(尽管其粒度至小于65μm)在偏铝酸钠溶液与二氧化碳反应成胶时会产生聚集体,影响氢氧化铝的颗粒度,而且钛和硅在氢氧化铝中的分布亦不会均匀,会导致其使用性能降低。CN1289636A discloses a method for preparing titanium-containing aluminum hydroxide by precipitating titanium salt in aluminum hydroxide slurry, which can prepare well-dispersed titanium-containing aluminum hydroxide, but because the titanium salt solution contains Cl- and SO 4 2 -plasma , corrode equipment, and when aluminum hydroxide is roasted into γ-Al 2 O 3 , gases such as chlorine and sulfur dioxide will be produced to pollute the environment; The method of titanium, silicon aluminum hydroxide, although reduced environmental pollution, because adding solid particle (although its particle size is to less than 65 μ m) can produce aggregate when sodium metaaluminate solution and carbon dioxide react to gel, influence the production of aluminum hydroxide Particle size, and the distribution of titanium and silicon in aluminum hydroxide will not be uniform, which will lead to a decrease in its performance.
发明内容Contents of the invention
针对现有技术的不足,本发明提供一种钛和硅在氢氧化铝表面均匀分布且焙烧后产品具有更大孔容、比表面积和更大平均孔径的含钛、硅的氢氧化铝及其制备方法。Aiming at the deficiencies of the prior art, the present invention provides a titanium and silicon-containing aluminum hydroxide and its products which are uniformly distributed on the surface of aluminum hydroxide and have larger pore volume, specific surface area and larger average pore diameter after firing. Preparation.
本发明含钛、硅的氢氧化铝焙烧后产品含二氧化钛1~20w%,优选为5~15w%,含二氧化硅1~20w%,优选为2~15w%,孔容为0.9~1.2ml/g,比表面为360~450m2/g,平均孔径为10~15nm,钛在氧化铝上的分散度ITi/IAl为0.3以上,一般为0.3~0.4,硅在氧化铝上的分散度ISi/IAl为0.2以上,一般为0.2~0.3。The roasted aluminum hydroxide containing titanium and silicon of the present invention contains 1-20w% of titanium dioxide, preferably 5-15w%, contains 1-20w% of silicon dioxide, preferably 2-15w%, and has a pore volume of 0.9-1.2ml /g, the specific surface is 360-450m 2 /g, the average pore diameter is 10-15nm, the dispersion degree I Ti /I Al of titanium on alumina is more than 0.3, generally 0.3-0.4, the dispersion of silicon on alumina The degree I Si /I Al is 0.2 or more, generally 0.2 to 0.3.
本发明含钛、硅的氢氧化铝制备过程如下:The preparation process of the aluminum hydroxide containing titanium and silicon of the present invention is as follows:
将偏铝酸钠溶液、含钛化合物浆液、含硅化合物溶液与二氧化碳气体在搅拌条件下反应成胶,过滤、干燥即可制得本发明含钛、硅的氢氧化铝产品,该含钛、硅的氢氧化铝焙烧后具有钛、硅分布均匀、平均孔径、比表面积和孔容大等特点。其中成胶过程是在超声波作用下进行的。超声波的频率为10~180kHz,优选20~100kHz,超声波功率按成胶物料体积计为0.01~20W/mL,优选0.05~10W/mL。The sodium metaaluminate solution, titanium-containing compound slurry, silicon-containing compound solution and carbon dioxide gas are reacted to form a gel under stirring conditions, filtered and dried to obtain the aluminum hydroxide product containing titanium and silicon of the present invention. Aluminum hydroxide of silicon has the characteristics of uniform distribution of titanium and silicon, average pore size, specific surface area and large pore volume after roasting. The gelling process is carried out under the action of ultrasonic waves. The frequency of the ultrasound is 10-180 kHz, preferably 20-100 kHz, and the power of the ultrasound is 0.01-20 W/mL, preferably 0.05-10 W/mL based on the volume of the gelled material.
本发明含钛、硅的氢氧化铝采用碳化法制备氢氧化铝的过程中使用超声波引入价格低廉的钛和硅化合物。制备过程没有污染物的排出,无环境污染;同时当超声波在介质中传播时,由于能量集中,声波和介质作用可使介质发生许多物理变化。例如,由于超声振动的非线型性而产生的锯齿波效应具有粉碎作用,可使氢氧化铝胶体和含钛化合物颗粒变得更细,所制备的含钛、硅的氢氧化铝中的钛和硅在氢氧化铝表面分布更加均匀。另外,由于超声波的作用,改变了氢氧化铝成胶反应过程中一次粒子的大小、形状和堆积方式,使最终产品具有更大的孔容、比表面积和平均孔径,性质更加均匀。由于钛和硅在氢氧化铝表面分布均匀,载体具有较高的酸性和平均孔径,以此原料为载体制备加氢转化和/或加氢脱氮、脱残炭催化剂必将极大程度地减弱了钛、硅与活性金属的竞争,提高了活性金属的利用率,从而催化剂活性更高。In the process of preparing aluminum hydroxide containing titanium and silicon in the present invention, ultrasonic waves are used to introduce low-cost titanium and silicon compounds in the process of preparing aluminum hydroxide. There is no discharge of pollutants during the preparation process, and there is no environmental pollution; at the same time, when the ultrasonic wave propagates in the medium, due to the energy concentration, the action of the sound wave and the medium can cause many physical changes in the medium. For example, the sawtooth wave effect due to the nonlinearity of ultrasonic vibration has a crushing effect, which can make the particles of aluminum hydroxide colloid and titanium-containing compounds finer, and the titanium in the prepared aluminum hydroxide containing titanium and silicon and silicon are more evenly distributed on the surface of aluminum hydroxide. In addition, due to the effect of ultrasonic waves, the size, shape and accumulation mode of primary particles in the process of aluminum hydroxide gelling reaction are changed, so that the final product has larger pore volume, specific surface area and average pore diameter, and its properties are more uniform. Since titanium and silicon are evenly distributed on the surface of aluminum hydroxide, and the carrier has high acidity and average pore size, the preparation of hydroconversion and/or hydrodenitrogenation and carbon removal catalysts using this raw material as a carrier will greatly weaken the The competition between titanium, silicon and active metals is eliminated, and the utilization rate of active metals is improved, so that the catalyst activity is higher.
具体实施方式Detailed ways
本发明含钛和硅的氢氧化铝具体制备过程中的使用的物料以及操作条件可以与现有技术相同,主要区别在于成胶过程在超声波作用下进行,具体步骤包括:The materials and operating conditions used in the specific preparation process of the aluminum hydroxide containing titanium and silicon of the present invention can be the same as the prior art, the main difference is that the colloidal process is carried out under the action of ultrasonic waves, and the specific steps include:
(1)配制偏铝酸钠溶液、含钛化合物浆液、含硅化合物溶液;(1) Prepare sodium metaaluminate solution, titanium-containing compound slurry, and silicon-containing compound solution;
(2)将偏铝酸钠溶液、含钛化合物浆液、含硅化合物溶液与二氧化碳气体在搅拌条件下反应成胶,原料溶液或浆液混合后通入二氧化碳气体成胶或其中的一种、两种或三种在通入二氧化碳气体的同时连续加入成胶,成胶完成后关闭超声换能器和停止通入二氧化碳气体,成胶过程在超声波作用下进行;(2) React sodium metaaluminate solution, titanium-containing compound slurry, silicon-containing compound solution and carbon dioxide gas under stirring conditions to form a gel, and after mixing the raw material solution or slurry, pass into carbon dioxide gas to form a gel or one or two of them Or three kinds of gelling are added continuously while carbon dioxide gas is introduced. After the gelation is completed, the ultrasonic transducer is closed and the introduction of carbon dioxide gas is stopped. The gelling process is carried out under the action of ultrasonic waves;
(3)将第(2)步骤所得液-固混合物过滤,滤饼洗涤、干燥。(3) Filtrating the liquid-solid mixture obtained in step (2), washing and drying the filter cake.
上述偏铝酸钠溶液的浓度为5~60g Al2O3/l。上述的含钛化合物浆液由偏钛酸、二氧化钛等含钛化合物经加水磨成颗粒度小于65μm浆状物质,然后加水稀释为5~40gTiO2/l,其pH值调节至7~11,最好为7~8,并且在搅拌条件下进行,其pH值适宜用氨水来调节,氨水浓度最好为0.1~20w%。含钛化合物浆液的加入量以最终产品为基准,其中含二氧化钛为0.1~20w%,优选为4~15w%。上述的含硅化合物溶液为硅酸钠溶液或硅溶胶溶液,浓度为5~40gSiO2/l。含硅化合物溶液加入量以最终产品为基准,其中含二氧化硅为1~20w%,优选为2~15w%。成胶温度根据所需要的含钛和硅的氢氧化铝的孔性质控制在10~45℃,二氧化碳的浓度控制在10~50v%。控制成胶浆液pH值为9~12时停止通二氧化碳。可以老化也可以不老化,老化时间最多不超过2小时。浆液过滤后得到的滤饼用去离子水洗涤1~5次,直至制备的氢氧化铝中含Na+以重量计<0.05%为止,然后在温度80~180℃下干燥2~12小时。The concentration of the above sodium metaaluminate solution is 5-60g Al 2 O 3 /l. The above-mentioned titanium-containing compound slurry is made of titanium-containing compounds such as metatitanic acid and titanium dioxide, which are ground into a slurry with a particle size of less than 65 μm by adding water, and then diluted with water to 5-40gTiO 2 /l, and its pH value is adjusted to 7-11, preferably It is 7-8, and it is carried out under the condition of stirring, and its pH value is suitably adjusted with ammonia water, and the concentration of ammonia water is preferably 0.1-20w%. The addition amount of the titanium-containing compound slurry is based on the final product, wherein the titanium dioxide content is 0.1-20w%, preferably 4-15w%. The above-mentioned silicon-containing compound solution is a sodium silicate solution or a silica sol solution, and the concentration is 5-40 gSiO 2 /l. The added amount of the silicon-containing compound solution is based on the final product, wherein the silicon dioxide is 1-20w%, preferably 2-15w%. The gel forming temperature is controlled at 10-45°C according to the required pore properties of the aluminum hydroxide containing titanium and silicon, and the concentration of carbon dioxide is controlled at 10-50v%. When the pH value of the glue-forming liquid is controlled to be 9-12, carbon dioxide is stopped. It can be aged or not, and the aging time should not exceed 2 hours at most. The filter cake obtained after filtering the slurry is washed with deionized water for 1 to 5 times until the prepared aluminum hydroxide contains <0.05% by weight of Na + , and then dried at a temperature of 80 to 180°C for 2 to 12 hours.
各种原料溶液及浆液的加入方式可以根据需要具体选择,如可以采用以下方式:(1)将二氧化碳气体通入偏铝酸钠溶液,同时以一定流量加入含钛化合物浆液和/或含硅化合物溶液;(2)将偏铝酸钠溶液与含钛化合物浆液和/或含硅化合物溶液混合后,通入二氧化碳气体成胶;(3)将二氧化碳气体通入含钛化合物浆液和/或含硅化合物溶液中,同时连续加入偏铝酸钠溶液。The ways of adding various raw material solutions and slurries can be selected according to the needs. For example, the following ways can be used: (1) Pass carbon dioxide gas into the sodium metaaluminate solution, and at the same time add titanium-containing compound slurry and/or silicon-containing compound at a certain flow rate solution; (2) After mixing sodium metaaluminate solution with titanium-containing compound slurry and/or silicon-containing compound solution, carbon dioxide gas is passed into gel; (3) carbon dioxide gas is passed into titanium-containing compound slurry and/or silicon-containing compound solution Compound solution, while continuously adding sodium metaaluminate solution.
以本发明方法制备的含钛和硅的氢氧化铝为原料,经常规方法经成型-焙烧-浸渍-焙烧过程、或经混捏-成型-焙烧过程、或经混捏-成型-焙烧-浸渍-焙烧过程制成加氢催化剂,特别适用于渣油加氢处理。焙烧条件通常在空气气氛350~800℃下焙烧1~10小时。The aluminum hydroxide containing titanium and silicon prepared by the method of the present invention is used as a raw material, and undergoes a molding-roasting-impregnation-roasting process, or a kneading-shaping-calcination process, or a kneading-shaping-roasting-impregnation-roasting process by a conventional method. Process to make hydrogenation catalyst, especially suitable for residual oil hydrogenation treatment. The firing conditions are usually in an air atmosphere at 350-800°C for 1-10 hours.
下面通过比较例和实施例进一步描述本发明的技术特征,但不局限于实施例。Further describe technical characterictic of the present invention by comparative example and embodiment below, but not limited to embodiment.
实施例1Example 1
将浓度为30gAl2O3/l的偏铝酸钠溶液500mL置于超声换能器中,控制超声换能器发射功率为200W频率为25kHz,温度15℃,通入浓度为40v%的二氧化碳气体,在不断搅拌状态下加入浆化的浓度为20gTiO2/l偏钛酸浆液(pH值为8.0,颗粒度小于40μm),使载体含TiO2按重量计为10%;加入浓度为20SiO2/l的硅酸钠溶液,使载体含二氧化硅按重量计为8.0%。继续通入二氧化碳气体,直至浆液pH值为10时停止通二氧化碳气体,浆液老化1.0小时,关闭超声换能器。然后进行过滤,用去离子水洗涤,直至载体中含Na+按重量计<0.05w%时为止,干燥(120℃)4小时,再破碎至180目,即制得本发明产品A。Put 500mL of sodium metaaluminate solution with a concentration of 30gAl 2 O 3 /l in the ultrasonic transducer, control the transmitting power of the ultrasonic transducer to 200W, the frequency is 25kHz, the temperature is 15°C, and carbon dioxide gas with a concentration of 40v% is introduced , adding the concentration of slurry under constant stirring is 20gTiO 2 /l metatitanic acid slurry (pH value is 8.0, particle size is less than 40 μ m), so that the carrier contains TiO 2 is 10% by weight; adding concentration is 20SiO 2 / 1 sodium silicate solution, so that the carrier contains 8.0% by weight of silicon dioxide. Continue to feed carbon dioxide gas until the pH value of the slurry is 10, stop passing carbon dioxide gas, age the slurry for 1.0 hour, and turn off the ultrasonic transducer. Then filter and wash with deionized water until the carrier contains Na + <0.05w% by weight, dry (120° C.) for 4 hours, and then crush to 180 mesh to obtain product A of the present invention.
实施例2Example 2
与实施例1相比较,将超声换能器发射功率变为50W频率为25kHz,其他物料用量和操作条件与实施例1相同,即成本例产品B。Compared with Example 1, the transmitting power of the ultrasonic transducer is changed to 50W and the frequency is 25kHz, and the amount of other materials and operating conditions are the same as in Example 1, that is, Product B of this example.
实施例3Example 3
与实施例1相比较,将超声换能器发射功率变为800W频率为50kHz,其他物料用量和操作条件与实施例1相同,即成本例产品C。Compared with Example 1, the transmitting power of the ultrasonic transducer is changed to 800W and the frequency is 50kHz, and the amount of other materials and operating conditions are the same as in Example 1, namely Product C of this example.
实施例4Example 4
与实施例1相比较,提高载体中的TiO2含量为15%,其他物料用量和操作条件与实施例1相同,即成本例产品D。Compared with Example 1, the TiO2 content in the carrier is increased to 15%, and the amount of other materials and operating conditions are the same as in Example 1, that is, the product D of this cost example.
实施例5Example 5
与实施例1相比较,提高载体中的SiO2含量为15%,其他物料用量和操作条件与实施例1相同,即成本例产品E。Compared with Example 1, increase the SiO2 content in the carrier to 15%, and the other material consumption and operating conditions are the same as Example 1, namely the product E of this example.
比较例1Comparative example 1
本对比实例是按CN1289636A描述的方法制备载体。In this comparative example, the carrier was prepared according to the method described in CN1289636A.
称取298g含Al2O367w%的氢氧化铝粉,搅拌下,加入3000cm3的水中,制成浆液;持续搅拌,向上述浆液中滴加5%氨水37cm3,浆液pH值为7.35;持续搅拌,向上述浆液中滴加5%氨水和2.8%(以TiO2计)硫酸钛溶液,过程中溶液pH值为7.5~9之间波动;当硫酸钛溶液加入量达到635 cm3时(5%氨水用量为496cm3),停加溶液,继续搅拌0.5小时,然后将上述浆液过滤,所得滤饼用净水浆化洗涤4次,120℃下干燥6小时,再破碎至180目,即成本例产品F。Weigh 298g of aluminum hydroxide powder containing 67w% Al 2 O 3 , add it into 3000cm 3 of water under stirring to make a slurry; keep stirring, add 37cm 3 of 5% ammonia water dropwise to the above slurry, and the pH value of the slurry is 7.35; Continue to stir, add dropwise 5% ammoniacal liquor and 2.8% (calculated as TiO ) titanium sulfate solution in the above-mentioned slurry, in the process, the pH value of the solution fluctuates between 7.5~9; when the titanium sulfate solution add-on reaches 635 cm When ( The amount of 5% ammonia water is 496cm 3 ), stop adding the solution, continue to stir for 0.5 hours, then filter the above slurry, wash the obtained filter cake with clean water for 4 times, dry at 120°C for 6 hours, and then crush it to 180 mesh, that is, Cost Example Product F.
比较例2Comparative example 2
本对比实例是按CN1350882A描述的方法制备载体。In this comparative example, the carrier was prepared according to the method described in CN1350882A.
与实施例1相比较,停止超声换能器发射超声波,其他物料用量和操作条件与实施例1相同,即成本例产品G。Compared with Example 1, the ultrasonic transducer is stopped to emit ultrasonic waves, and the amount of other materials and operating conditions are the same as in Example 1, that is, the product G of this example.
上述物料经500℃焙烧3小时后的性质见表1。The properties of the above materials after being calcined at 500°C for 3 hours are shown in Table 1.
表1各例产品理化性质Table 1 The physical and chemical properties of each example product
由表1可以看出,在碳化法制备氢氧化铝的过程中使用超声波引入钛和硅,氢氧化铝的孔容、比表面积均和平均孔径变大;载体红外酸值亦变大;同时钛和硅在氢氧化铝表面的分散度值亦变大,说明钛和硅在氢氧化铝的表面分散更加均匀。As can be seen from Table 1, in the process of preparing aluminum hydroxide by the carbonization method, titanium and silicon are introduced by ultrasonic waves, and the pore volume, specific surface area, and average pore diameter of aluminum hydroxide become larger; the infrared acid value of the carrier also becomes larger; The dispersion value of titanium and silicon on the surface of aluminum hydroxide also becomes larger, indicating that the dispersion of titanium and silicon on the surface of aluminum hydroxide is more uniform.
本发明中金属分散度的测定方法为X射线光电子能谱法,分散度数值越大,说明金属在氧化铝中的分散越均匀。The method for measuring the metal dispersion in the present invention is X-ray photoelectron spectroscopy, and the larger the dispersion value is, the more uniform the metal is dispersed in the alumina.
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