CN1311999C - Parallel connection mixed power driving system and its driving method - Google Patents
Parallel connection mixed power driving system and its driving method Download PDFInfo
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- CN1311999C CN1311999C CNB2005100237179A CN200510023717A CN1311999C CN 1311999 C CN1311999 C CN 1311999C CN B2005100237179 A CNB2005100237179 A CN B2005100237179A CN 200510023717 A CN200510023717 A CN 200510023717A CN 1311999 C CN1311999 C CN 1311999C
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60L—PROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
- B60L2240/00—Control parameters of input or output; Target parameters
- B60L2240/10—Vehicle control parameters
- B60L2240/12—Speed
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60L—PROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
- B60L2240/00—Control parameters of input or output; Target parameters
- B60L2240/40—Drive Train control parameters
- B60L2240/42—Drive Train control parameters related to electric machines
- B60L2240/421—Speed
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60L—PROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
- B60L2240/00—Control parameters of input or output; Target parameters
- B60L2240/40—Drive Train control parameters
- B60L2240/42—Drive Train control parameters related to electric machines
- B60L2240/423—Torque
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60L—PROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
- B60L2240/00—Control parameters of input or output; Target parameters
- B60L2240/40—Drive Train control parameters
- B60L2240/44—Drive Train control parameters related to combustion engines
- B60L2240/441—Speed
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60L—PROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60L—PROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
- B60L2240/00—Control parameters of input or output; Target parameters
- B60L2240/40—Drive Train control parameters
- B60L2240/48—Drive Train control parameters related to transmissions
- B60L2240/486—Operating parameters
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60L—PROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60L—PROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
- B60L2240/00—Control parameters of input or output; Target parameters
- B60L2240/40—Drive Train control parameters
- B60L2240/54—Drive Train control parameters related to batteries
- B60L2240/549—Current
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
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- Y02T10/60—Other road transportation technologies with climate change mitigation effect
- Y02T10/64—Electric machine technologies in electromobility
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- Electric Propulsion And Braking For Vehicles (AREA)
Abstract
本发明提供一种并联式混合动力驱动系统及其驱动方法,该驱动系统中发动机与电机通过齿轮及单向超越离合器相连,其中单向超越离合器的外圈与发动机输出端相连,单向超越离合器的内圈与电机输出端相连,当外圈的扭矩大于内圈的扭矩时,单向超越离合器处于接合状态,传递扭矩;外圈的扭矩小于内圈的扭矩时,单向超越离合器处于打滑状态。所述驱动方法包括电动机驱动模式,发动机驱动模式,混合驱动模式,行车充电模式,再生制动能量回馈模式,停车充电模式。该驱动方案保持了发动机和驱动系统的机械连接,整车的动力性能容易得到保证,而且能够对发动机的工作点进行优化,使发动机在低油耗、高效率和低污染的转速范围内稳定的运转。
The invention provides a parallel hybrid driving system and its driving method. In the driving system, the engine and the motor are connected through a gear and a one-way overrunning clutch, wherein the outer ring of the one-way overrunning clutch is connected with the output end of the engine, and the one-way overrunning clutch The inner ring of the motor is connected to the output end of the motor. When the torque of the outer ring is greater than the torque of the inner ring, the one-way overrunning clutch is in the engaged state and transmits the torque; when the torque of the outer ring is smaller than the torque of the inner ring, the one-way overrunning clutch is in a slipping state . The driving method includes a motor driving mode, an engine driving mode, a hybrid driving mode, a driving charging mode, a regenerative braking energy feedback mode, and a parking charging mode. The drive scheme maintains the mechanical connection between the engine and the drive system, and the power performance of the vehicle can be easily guaranteed, and the operating point of the engine can be optimized to make the engine run stably in the speed range of low fuel consumption, high efficiency and low pollution .
Description
技术领域technical field
本发明涉及一种汽车混合动力驱动系统及其驱动方法。The invention relates to an automobile hybrid driving system and a driving method thereof.
背景技术Background technique
目前混合动力电动汽车的驱动方案主要是发动机与动力驱动电池共同驱动整车。其中发动机包括汽油机、柴油机、天然气、液化气、甲醇、乙醇等其它燃料发动机;电机包括A/C交流电机、开关磁阻电机、直流永磁等电机;离合器包括干式、湿式、电控离合器等;耦合器包括齿轮、链条、皮带等;电控变速器包括AMT、AT、CVT等。现有的混合动力驱动方案由于在车辆行驶过程中耦合装置和发动机通过离合器始终相连,在发动机停止工作的情况下,耦合装置将带动发动机轴旋转,产生“倒托”;现有混合动力电动汽车驱动方案发动机单独工作时,动力由发动机通过耦合器带动空调、转向、制动等附件工作;当发动机与电机共同工作时,动力经过耦合器带动空调、转向、制动等附件工作;但在纯电动工况下,由于发动机不工作,从而使得传统的空调、转向、制动等装置由于无动力输入而无法工作,因而必须另外再加一套电动系统驱动空调、转向、制动等附件才能正常工作。At present, the driving scheme of hybrid electric vehicles is mainly that the engine and the power drive battery jointly drive the whole vehicle. Engines include gasoline engines, diesel engines, natural gas, liquefied petroleum gas, methanol, ethanol and other fuel engines; motors include A/C AC motors, switched reluctance motors, DC permanent magnets and other motors; clutches include dry, wet, electronically controlled clutches, etc. ;Couplers include gears, chains, belts, etc.; Electronically controlled transmissions include AMT, AT, CVT, etc. In the existing hybrid drive scheme, the coupling device and the engine are always connected through the clutch during the running of the vehicle. When the engine stops working, the coupling device will drive the engine shaft to rotate, resulting in an "upside down"; the existing hybrid electric vehicle Drive scheme When the engine works alone, the power is driven by the engine through the coupler to drive the air conditioner, steering, brake and other accessories to work; when the engine and the motor work together, the power drives the air conditioner, steering, brake and other accessories to work through the coupler; but in pure Under the electric working condition, because the engine does not work, the traditional air conditioner, steering, brake and other devices cannot work due to no power input, so an additional electric system must be added to drive the air conditioner, steering, brake and other accessories to work normally Work.
发明内容Contents of the invention
本发明的目的在于克服现有混合动力驱动方案的不足,提供一种并联式混合动力电动汽车驱动系统及其驱动方法,使得混合动力电动汽车在纯电动工况下空调、转向、制动等附件仍然能够正常工作而无需另加电动系统,同时利用超级电容提高启动功率、制动能量回收效率,从而提高整车动力性能、降低燃油消耗。The purpose of the present invention is to overcome the deficiencies of the existing hybrid drive scheme, and provide a parallel hybrid electric vehicle drive system and its drive method, so that the air conditioner, steering, brake and other accessories of the hybrid electric vehicle can It can still work normally without adding an electric system, and at the same time, the super capacitor is used to improve the starting power and braking energy recovery efficiency, thereby improving the vehicle's power performance and reducing fuel consumption.
为了达到上述目的,本发明所述并联式混合动力驱动系统采用如下技术方案:In order to achieve the above object, the parallel hybrid drive system of the present invention adopts the following technical solutions:
一种并联式混合动力驱动系统,包括车轮、主减速器、机械式自动变速器、后离合器、耦合器、单向超越离合器、发动机、空调压缩机、动力转向装置、变速器液压泵,电动机、逆变器、电动真空泵、电池、直流直流变换器、电池管理器、充电电池、交流直流变换器、超级电容管理器、超级电容,其中所述车轮与主减速器相连,所述后离合器通过机械式自动变速器与主减速器相连,其中所述发动机输出端与单向超越离合器的外圈相连,所述单向超越离合器内圈通过耦合器与电动机、空调压缩机、动力转向装置和变速器液压泵相连,所述超级电容通过超级电容管理器和交流直流变换器与电动机相连,所述充电电池通过电池管理器和逆变器与电动机相连,所述电动真空泵通过电池和直流直流变换器与充电电池相连。A parallel hybrid drive system, including wheels, final drive, mechanical automatic transmission, rear clutch, coupler, one-way overrunning clutch, engine, air-conditioning compressor, power steering device, transmission hydraulic pump, electric motor, inverter device, electric vacuum pump, battery, DC-DC converter, battery manager, rechargeable battery, AC-DC converter, supercapacitor manager, supercapacitor, wherein the wheels are connected to the main reducer, and the rear clutch is mechanically automatically The transmission is connected with the main reducer, wherein the output end of the engine is connected with the outer ring of the one-way overrunning clutch, and the inner ring of the one-way overrunning clutch is connected with the electric motor, the air-conditioning compressor, the power steering device and the transmission hydraulic pump through a coupler, The supercapacitor is connected to the motor through a supercapacitor manager and an AC-DC converter, the rechargeable battery is connected to the motor through a battery manager and an inverter, and the electric vacuum pump is connected to the rechargeable battery through a battery and a DC-DC converter.
所述并联式混合动力驱动方法为,采用上述并联式混合动力驱动系统,所述驱动方法包括电动机驱动模式,发动机驱动模式,混合驱动模式,行车充电模式,再生制动能量回馈模式,停车充电模式,其中,发动机驱动模式是车辆的主要驱动模式,电动机驱动模式是辅助驱动模式,辅助动力源是充电电池和超级电容。The parallel hybrid drive method is to adopt the above-mentioned parallel hybrid drive system, and the drive method includes motor drive mode, engine drive mode, hybrid drive mode, driving charging mode, regenerative braking energy feedback mode, parking charging mode , wherein the engine driving mode is the main driving mode of the vehicle, the motor driving mode is the auxiliary driving mode, and the auxiliary power source is a rechargeable battery and a supercapacitor.
(1)电动机驱动模式(1) Motor drive mode
在起步阶段或发动机处于低负荷工况时,发动机的热效率较低且尾气排放状况不佳。因此车辆起步时,发动机不工作,单向超越离合器打滑,不传递扭矩,避免了对发动机的倒拖,后离合器接合。动力流经路径:超级电容充电电池→逆变器→电动机→耦合器→后离合器→机械式自动变速箱→主减速器→车轮。另一部分动力经耦合器传递给空调压缩机、动力转向装置、变速器液压泵等附属部件,保证这些部件在车辆起动后的正常工作。当超级电容电能不足时,由充电电池提供电能维持电动机的工作,同时充电电池也通过逆变器向电动真空泵等附属用电设备提供电能。超级电容能够在短时间内向电动机提供大电流,使电动机产生大的起动扭矩,大大减轻了充电电池的负荷,延长了充电电池的寿命。车辆在起步时,电动机产生高扭矩,提高了车辆的起步性能。During the start-up phase or when the engine is under low load conditions, the thermal efficiency of the engine is low and the exhaust emission is not good. Therefore, when the vehicle starts, the engine does not work, the one-way overrunning clutch slips, does not transmit the torque, avoids dragging the engine backwards, and the rear clutch engages. Power flow path: supercapacitor rechargeable battery→inverter→electric motor→coupler→rear clutch→mechanical automatic transmission→final reducer→wheels. The other part of the power is transmitted to the air conditioner compressor, power steering device, transmission hydraulic pump and other auxiliary components through the coupler to ensure the normal operation of these components after the vehicle is started. When the power of the supercapacitor is insufficient, the rechargeable battery provides power to maintain the operation of the motor, and the rechargeable battery also provides power to auxiliary electrical equipment such as electric vacuum pumps through the inverter. The supercapacitor can provide a large current to the motor in a short time, so that the motor can generate a large starting torque, which greatly reduces the load on the rechargeable battery and prolongs the life of the rechargeable battery. When the vehicle starts, the electric motor generates high torque, which improves the starting performance of the vehicle.
(2)发动机驱动模式(2) Engine driving mode
当车辆的驱动扭矩达到设定值时,由整车控制器控制,车辆进入发动机驱动模式。发动机起动后,单向超越离合器位于发动机端的扭矩大于耦合器端的扭矩时,单向超越离合器接合,后离合器也接合,电动机停止工作。动力流经的路径:发动机→单向超越离合器→耦合器→后离合器→机械式自动变速箱→主减速器→车轮。发动机发出的动力传到耦合器后另一部分传递给空调压缩机、动力转向装置、变速器液压泵等附属部件,使得动力驱动模式变化后,这些部件也能正常工作。在此工作模式中,由于采用了整车控制系统和机械式自动变速器,发动机工作在中等负荷高效率区,能够获得较高的燃油经济性、较低的排放和平稳的驾驶性能。采用发动机单独驱动车辆,作为车辆的主要驱动模式,可以避免电动机在驱动车辆高速行驶时,充电电池的快速损失,提高了车辆的行驶里程。此时,充电电池也为电动真空泵等附属用电设备提供电能。当充电电池和超级电容的电量过低或电动机不能完成驱动车辆时,也由发动机单独起动和驱动车辆。When the driving torque of the vehicle reaches the set value, the vehicle enters the engine driving mode under the control of the vehicle controller. After the engine starts, when the torque of the one-way overrunning clutch at the engine end is greater than the torque at the coupler end, the one-way overrunning clutch is engaged, the rear clutch is also engaged, and the motor stops working. The path of power flow: engine→one-way overrunning clutch→coupler→rear clutch→mechanical automatic transmission→final drive→wheels. After the power from the engine is transmitted to the coupler, the other part is transmitted to the air-conditioning compressor, power steering device, transmission hydraulic pump and other auxiliary components, so that these components can also work normally after the power drive mode is changed. In this working mode, due to the adoption of the vehicle control system and mechanical automatic transmission, the engine works in the medium-load high-efficiency zone, which can obtain high fuel economy, low emission and stable driving performance. Using the engine to drive the vehicle alone, as the main driving mode of the vehicle, can avoid the rapid loss of the rechargeable battery when the motor drives the vehicle at high speed, and improve the mileage of the vehicle. At this time, the rechargeable battery also provides electrical energy for auxiliary electrical equipment such as electric vacuum pumps. When the power of the rechargeable battery and supercapacitor is too low or the electric motor cannot complete driving the vehicle, the engine will start and drive the vehicle alone.
(3)混合驱动模式(3) Hybrid drive mode
在车辆急加速或爬坡等需要较大驱动扭矩时,发动机和电动机共同驱动车辆,以满足车辆的动力要求。此时单向超越离合器与后离合器均闭合,发动机与电动机发出的动力在动力耦合器内进行组合,一部分经过后离合器、机械式自动变速器传给车轮以驱动车辆,另一部分动力传递给空调压缩机、动力转向装置、变速器液压泵等附属部件,保证这些部件的正常工作。超级电容能够在短时间内向电动机提供大电流,使电动机产生大的扭矩,因此电动机驱动所需的电能先取自超级电容。在混合驱动模式中,由充电电池向电动真空泵等附属用电设备提供电能。When the vehicle needs a large driving torque such as rapid acceleration or climbing, the engine and the electric motor jointly drive the vehicle to meet the power requirements of the vehicle. At this time, both the one-way overrunning clutch and the rear clutch are closed, and the power from the engine and the motor is combined in the power coupler, part of which is transmitted to the wheels through the rear clutch and mechanical automatic transmission to drive the vehicle, and the other part of the power is transmitted to the air conditioner compressor , power steering device, transmission hydraulic pump and other auxiliary components to ensure the normal operation of these components. The supercapacitor can provide a large current to the motor in a short time, so that the motor can generate a large torque, so the electric energy required for driving the motor is first taken from the supercapacitor. In the hybrid drive mode, the rechargeable battery supplies power to auxiliary electrical equipment such as electric vacuum pumps.
(4)行车充电模式(4) Driving charging mode
在车辆行驶阶段,充电电池和超级电容的电量过低时,由整车控制器控制,发动机在高负荷工况下工作,电动机变成了发电机。动力流经的路径:发动机→单向超越离合器→耦合器→后离合器→机械式自动变速箱→主减速器→车轮;一部分动力经耦合器后传给空调压缩机、动力转向装置和变速器液压泵等附属部件,保证各附属部件完成工作要求;另一部分带动发电机工作,给充电电池和超级电容充电。在行车充电过程中,发电机发出的电能也用于电动真空泵等附属用电设备的工作。当充电电池和超级电容的电量达到设定值时,行车充电模式结束。During the driving phase of the vehicle, when the power of the rechargeable battery and the supercapacitor is too low, the vehicle controller controls the engine to work under high load conditions, and the motor becomes a generator. The path of power flow: engine→one-way overrunning clutch→coupler→rear clutch→mechanical automatic transmission→final reducer→wheel; part of the power is transmitted to air-conditioning compressor, power steering device and transmission hydraulic pump after passing through the coupler and other auxiliary parts to ensure that each auxiliary part completes the work requirements; the other part drives the generator to charge the rechargeable battery and super capacitor. During the driving charging process, the electric energy generated by the generator is also used for the work of electric vacuum pump and other auxiliary electrical equipment. When the power of the rechargeable battery and the supercapacitor reaches the set value, the driving charging mode ends.
(5)再生制动能量回馈模式(5) Regenerative braking energy feedback mode
在车辆制动或减速行驶时,由整车控制器控制进行制动能量回馈。单向超越离合器位于发动机端的扭矩小于耦合器端的扭矩,单向超越离合器打滑,后离合器闭合,发动机停止输出动力,电动机以发电机的形式工作,将制动能量转化为电能,储存到超级电容和动力电池当中,实现制动能量的回馈。由于超级电容的电压等级小于充电电池,因此在充电时,先给超级电容充电,然后再给充电电池充电。在此工作模式中,部分动力从耦合器传递给空调压缩机、动力转向装置、变速器液压泵等附属部件。发电机发出的电能有部分通过逆变器传给电动真空泵等附属用电设备。When the vehicle brakes or decelerates, the vehicle controller controls the braking energy feedback. The torque of the one-way overrunning clutch at the engine end is smaller than the torque at the coupler end, the one-way overrunning clutch slips, the rear clutch is closed, the engine stops outputting power, and the motor works as a generator to convert the braking energy into electrical energy and store it in the super capacitor and Among the power batteries, the feedback of braking energy is realized. Since the voltage level of the supercapacitor is lower than that of the rechargeable battery, when charging, the supercapacitor is charged first, and then the rechargeable battery is charged. In this working mode, part of the power is transmitted from the coupler to auxiliary components such as the air conditioning compressor, power steering, transmission hydraulic pump, etc. Part of the electrical energy generated by the generator is transmitted to the electric vacuum pump and other auxiliary electrical equipment through the inverter.
(6)停车充电模式(6) Parking charging mode
车辆在停车时,若充电电池与超级电容的电量过低,可以进行停车充电模式,此时单向超越离合器闭合,后离合器断开,动力流经的路径:发动机→单向超越离合器→耦合器→发电机→超级电容动力电池;同时另一部分动力通过耦合器传递给空调压缩机、动力转向装置、AMT液压泵等附属部件。当充电电池和超级电容的电量达到要求后,停车充电模式结束。在此模式中,由充电电池向电动真空泵等附属用电设备提供电能。When the vehicle is parked, if the power of the rechargeable battery and supercapacitor is too low, the parking charging mode can be used. At this time, the one-way overrunning clutch is closed, the rear clutch is disconnected, and the path of power flow is: engine→one-way overrunning clutch→coupler → Generator → super capacitor power battery; at the same time, another part of the power is transmitted to the air conditioner compressor, power steering device, AMT hydraulic pump and other auxiliary components through the coupler. When the power of the rechargeable battery and the supercapacitor reaches the requirement, the parking charging mode ends. In this mode, the rechargeable battery provides power to auxiliary electrical equipment such as electric vacuum pumps.
由于超级电容具有在极短的时间内实现快速充电的特性,作为上述技术方案的一种改进,所述超级电容15的电压等级小于充电电池12的电压等级。因此在充电过程中先给超级电容充电。Since the supercapacitor has the characteristic of fast charging in a very short time, as an improvement of the above technical solution, the voltage level of the supercapacitor 15 is lower than that of the rechargeable battery 12 . Therefore, charge the supercapacitor first in the charging process.
与现有相比,本发明的并联式混合动力驱动系统具有以下显著效果:Compared with existing ones, the parallel hybrid drive system of the present invention has the following remarkable effects:
该驱动方案保持了发动机和驱动系统的机械连接,整车的动力性能容易得到保证,而且能够对发动机的工作点进行优化,使发动机在低油耗、高效率和低污染的转速范围内稳定的运转。发动机与电机通过齿轮及单向超越离合器相连,其中单向超越离合器的外圈与发动机输出端相连,单向超越离合器的内圈与电机输出端相连,当外圈的扭矩大于内圈的扭矩时,单向超越离合器处于接合状态,传递扭矩;外圈的扭矩小于内圈的扭矩时,单向超越离合器处于打滑状态,不能传递扭矩,从而在发动机停止工作时,降低不必要的能量损耗,避免对发动机的倒拖现象,且这种降耗方式不需另加电控装置,方案结构简单。The drive scheme maintains the mechanical connection between the engine and the drive system, and the power performance of the vehicle can be easily guaranteed, and the operating point of the engine can be optimized to make the engine run stably in the speed range of low fuel consumption, high efficiency and low pollution . The engine and the motor are connected through a gear and a one-way overrunning clutch, in which the outer ring of the one-way overrunning clutch is connected with the output end of the engine, and the inner ring of the one-way overrunning clutch is connected with the output end of the motor. When the torque of the outer ring is greater than that of the inner ring , the one-way overrunning clutch is in the engaged state and transmits torque; when the torque of the outer ring is smaller than the torque of the inner ring, the one-way overrunning clutch is in a slipping state and cannot transmit torque, thereby reducing unnecessary energy loss and avoiding The phenomenon of dragging the engine backwards, and this way of reducing consumption does not require additional electronic control devices, and the scheme structure is simple.
电驱动系统由超级电容和动力电池共同作用,由于超级电容能够在短时间内接受或放出大电流的特性,在车辆起步、加速和爬坡等需要大扭矩的工况时,首先由超级电容提供动力,后由动力电池提供动力,有效地提供了启动所需的功率;同时,制动时尽可能回收最多的能量,回馈电能首先返回超级电容,然后再逐渐对动力电池进行充电。且由于本发明的驱动方案中,超级电容和动力电池的工作电压区间不同,因而不会产生超级电容中电能向动力电池的倒窜。The electric drive system is composed of supercapacitors and power batteries. Due to the characteristics of supercapacitors that can receive or discharge large currents in a short period of time, when the vehicle starts, accelerates, and climbs, etc., the working conditions that require high torque are first provided by the supercapacitors. The power is finally powered by the power battery, which effectively provides the power required for starting; at the same time, as much energy as possible is recovered during braking, and the feedback electric energy first returns to the super capacitor, and then gradually charges the power battery. Moreover, in the driving scheme of the present invention, the operating voltage ranges of the supercapacitor and the power battery are different, so there will be no backflow of electric energy in the supercapacitor to the power battery.
该驱动方案的动力耦合装置在停车工况下,仍可通过电机带动空调、转向、制动等附件进行工作,可利用车辆上现有结构,无需另加动力装置,降低制造成本。The power coupling device of this drive scheme can still drive the air conditioner, steering, brake and other accessories to work through the motor under the parking condition, and can use the existing structure on the vehicle without adding an additional power device, reducing manufacturing costs.
附图说明Description of drawings
图1是本发明的并联式混合动力驱动方案中各零部件位置关系的示意图。Fig. 1 is a schematic diagram of the positional relationship of each component in the parallel hybrid drive scheme of the present invention.
具体实施方式Detailed ways
如图1所示,一种并联式混合动力驱动系统,包括车轮20、主减速器1、机械式自动变速器2、后离合器3、耦合器4、单向超越离合器5、发动机16、空调压缩机17、动力转向装置18、变速器液压泵19,其中所述车轮20与主减速器1相连,所述后离合器3通过机械式自动变速器2与主减速器1相连,其特征在于:还包括电动机6、逆变器7、电动真空泵8、电池9、直流直流变换器10、电池管理器11、充电电池12、交流直流变换器13、超级电容管理器14、超级电容15,其中所述发动机16的输出端与单向超越离合器5的外圈相连,所述单向超越离合器5的内圈通过耦合器4与电动机6、空调压缩机17、动力转向装置18和变速器液压泵19相连,所述超级电容15通过超级电容管理器14和交流直流变换器13与电动机6相连,所述充电电池通过电池管理器11和逆变器7与电动机6相连,所述电动真空泵8通过电池9和直流直流变换器10与充电电池相连,超级电容的电压等级266V小于充电电池的电压等级336V,所述充电电池12选择镍氢Ni-MH电池。As shown in Figure 1, a parallel hybrid drive system includes wheels 20, final drive 1, mechanical automatic transmission 2, rear clutch 3, coupler 4, one-way overrunning clutch 5, engine 16, air conditioner compressor 17. Power steering device 18, transmission hydraulic pump 19, wherein the wheels 20 are connected to the main reducer 1, and the rear clutch 3 is connected to the final reducer 1 through the mechanical automatic transmission 2, which is characterized in that it also includes an electric motor 6 , inverter 7, electric vacuum pump 8, battery 9, DC-DC converter 10, battery manager 11, rechargeable battery 12, AC-DC converter 13, supercapacitor manager 14, supercapacitor 15, wherein the engine 16 The output end is connected with the outer ring of the one-way overrunning clutch 5, and the inner ring of the one-way overrunning clutch 5 is connected with the electric motor 6, the air conditioner compressor 17, the power steering device 18 and the transmission hydraulic pump 19 through the coupler 4. The capacitor 15 is connected to the motor 6 through the supercapacitor manager 14 and the AC-DC converter 13, the rechargeable battery is connected to the motor 6 through the battery manager 11 and the inverter 7, and the electric vacuum pump 8 is converted through the battery 9 and DC-DC The device 10 is connected to the rechargeable battery, the voltage level of the supercapacitor is 266V less than the voltage level of the rechargeable battery 336V, and the rechargeable battery 12 is Ni-MH battery.
其中主减速器1是汽车传动系中降低转速、增大扭矩的主要部件;Among them, the main reducer 1 is the main component for reducing the speed and increasing the torque in the automobile transmission system;
机械式自动变速器2将发动机输出的动力传递到传动装置;The mechanical automatic transmission 2 transmits the power output by the engine to the transmission device;
后离合器3保证汽车平稳起步,便于换档防止传动系过载;The rear clutch 3 ensures the smooth start of the car, which is convenient for gear shifting and prevents the drive train from being overloaded;
耦合器4将多种动力进行耦合叠加;The coupler 4 couples and superimposes various powers;
单向超越离合器5传输发动机的动力同时进行自动离合切换;The one-way overrunning clutch 5 transmits the power of the engine and performs automatic clutch switching at the same time;
电动机6.提供汽车的起步动力及行驶过程中的部分动力;Motor 6. Provide the starting power of the car and part of the power during driving;
逆变器7将直流电转换为交流的一种电源转换器;Inverter 7 converts direct current into a kind of power converter of alternating current;
电动真空泵8增加冷车启动后高怠速运转时车辆真空助力器的真空度,提高真空助力的能力,确保冷车时的行车安全;The electric vacuum pump 8 increases the vacuum degree of the vehicle's vacuum booster when the vehicle is running at high idling speed after the cold car is started, improves the ability of vacuum boosting, and ensures driving safety when the car is cold;
24V电池9传统低压电路动力源;24V battery 9 traditional low-voltage circuit power source;
直流直流变换器10用于直流变换;The DC-DC converter 10 is used for DC conversion;
电池管理器11对电池系统进行管理;The battery manager 11 manages the battery system;
充电电池12提供汽车行驶所需动力,同时将多余动力进行存储;The rechargeable battery 12 provides the power required for driving the car, and stores the excess power at the same time;
交流直流变换器13用于交流直流变换;The AC-DC converter 13 is used for AC-DC conversion;
超级电容管理器14对超级电容系统进行管理;The supercapacitor manager 14 manages the supercapacitor system;
超级电容15提供汽车起步所需动力,同时将多余动力进行存储;The supercapacitor 15 provides the power required for the car to start, and stores the excess power at the same time;
发动机16提供汽车正常行驶所需动力;The engine 16 provides the power required for the normal running of the automobile;
空调压缩机17输送和压缩制冷剂蒸汽、保证制冷循环的正常工作;The air conditioner compressor 17 transports and compresses the refrigerant vapor to ensure the normal operation of the refrigeration cycle;
动力转向装置18为转向提供动力;The power steering device 18 provides power for steering;
变速器液压泵19为变速箱执行机构提供液压。The transmission hydraulic pump 19 provides hydraulic pressure for the transmission actuators.
一种并联式混合动力驱动方法,采用上述并联式混合动力驱动系统,所述驱动方法包括电动机驱动模式,发动机驱动模式,混合驱动模式,行车充电模式,再生制动能量回馈模式,停车充电模式,其中,A parallel hybrid drive method, using the above parallel hybrid drive system, the drive method includes motor drive mode, engine drive mode, hybrid drive mode, driving charging mode, regenerative braking energy feedback mode, parking charging mode, in,
电动机驱动模式Motor drive mode
在车辆起步阶段或动机处于低负荷工况时,电动机6单独工作,单向超越离合器5打滑,不传递扭矩,避免了对发动机16的倒拖,后离合器3接合;一部分动力通过以下途径从超级电容和充电电池12传递给车轮20:超级电容15和充电电池12→逆变器7→电动机6→耦合器4→后离合器3→机械式自动变速器AMT2→主减速器1→车轮20;同时,另一部分动力通过以下途径从超级电容15和充电电池12传递给空调压缩机17、动力转向装置18、变速器液压泵19:超级电容15和充电电池12→逆变器7→电动机6→耦合器4→空调压缩机17、动力转向装置18、变速器液压泵19,保证空调压缩机17、动力转向装置18、变速器液压泵19在车辆起动后的正常工作。当超级电容电能不足时,由充电电池12提供电能维持电动机的工作,同时,充电电池12通过直流直流变换器10、24V电池向电动真空泵8等附属用电设备提供电能。超级电容15能够在短时间内向电动机6提供大电流,使电动机6产生大的起动扭矩,大大减轻了充电电池12的负荷,延长了充电电池12的寿命。车辆在起步时,电动机6产生的高扭矩提高了车辆的起步性能。When the vehicle starts or the engine is under low-load conditions, the motor 6 works alone, the one-way overrunning clutch 5 slips, does not transmit torque, avoids dragging the engine 16 backwards, and the rear clutch 3 is engaged; part of the power is transferred from the super through the following ways Capacitor and rechargeable battery 12 are delivered to wheel 20: supercapacitor 15 and rechargeable battery 12→inverter 7→motor 6→coupler 4→rear clutch 3→mechanical automatic transmission AMT2→final drive 1→wheel 20; at the same time, Another part of the power is transmitted from the supercapacitor 15 and the rechargeable battery 12 to the air conditioner compressor 17, the power steering device 18, and the transmission hydraulic pump 19 through the following channels: supercapacitor 15 and rechargeable battery 12→inverter 7→motor 6→coupler 4 →Air conditioner compressor 17, power steering device 18, transmission hydraulic pump 19, to ensure the normal work of air conditioner compressor 17, power steering device 18, transmission hydraulic pump 19 after the vehicle is started. When the power of the supercapacitor is insufficient, the rechargeable battery 12 provides electric energy to maintain the operation of the motor, and at the same time, the rechargeable battery 12 provides electric energy to auxiliary electrical equipment such as the electric vacuum pump 8 through the DC-DC converter 10 and the 24V battery. The supercapacitor 15 can provide a large current to the motor 6 in a short time, so that the motor 6 generates a large starting torque, which greatly reduces the load on the rechargeable battery 12 and prolongs the life of the rechargeable battery 12 . When the vehicle starts, the high torque generated by the electric motor 6 improves the starting performance of the vehicle.
发动机驱动模式engine drive mode
当车辆启动后驱动扭矩达到设定值之时,由整车控制器控制,发动机16单独工作,单向超越离合器5位于发动机16一端的扭矩大于单向超越离合器5位于耦合器4一端的扭矩时,单向超越离合器5接合,后离合器3也接合,电动机6停止工作;一部分动力通过以下途径驱动车轮20:发动机16→单向超越离合器5→耦合器4→后离合器3→机械式自动变速器AMT2→主减速器1→车轮20;同时,另一部分动力通过耦合器4从发动机16传递给空调压缩机17、动力转向装置18、变速器液压泵19,使得空调压缩机17、动力转向装置18、变速器液压泵19在动力驱动模式变化后仍能正常工作。此时,充电电池也为电动真空泵8等附属用电设备提供电能。当充电电池12和超级电容15的电量过低或电动机不能完成驱动车辆时,也由发动机单独起动和驱动车辆。在此工作模式中,由于采用了整车控制系统和机械式自动变速器2,发动机16工作在中等负荷高效率区,能够获得较高的燃油经济性、较低的排放和平稳的驾驶性能。采用发动机16单独驱动车辆,作为车辆的主要驱动模式,可以避免电动机6在驱动车辆高速行驶时,充电电池12的快速损失,提高了车辆的行驶里程。When the driving torque reaches the set value after the vehicle is started, it is controlled by the vehicle controller, and the engine 16 works alone. , the one-way overrunning clutch 5 is engaged, the rear clutch 3 is also engaged, and the motor 6 stops working; a part of the power drives the wheels 20 through the following ways: engine 16→one-way overrunning clutch 5→coupler 4→rear clutch 3→mechanical automatic transmission AMT2 → final drive 1 → wheel 20; at the same time, another part of power is transmitted from engine 16 to air-conditioning compressor 17, power steering 18, transmission hydraulic pump 19 through coupler 4, so that air-conditioning compressor 17, power steering 18, transmission The hydraulic pump 19 can still work normally after the power driving mode changes. At this moment, the rechargeable battery also provides electrical energy for the electric vacuum pump 8 and other auxiliary electrical equipment. When the power of the rechargeable battery 12 and the supercapacitor 15 is too low or the electric motor cannot finish driving the vehicle, the engine is also used to independently start and drive the vehicle. In this working mode, due to the adoption of the vehicle control system and the mechanical automatic transmission 2, the engine 16 works in a medium-load high-efficiency zone, which can obtain higher fuel economy, lower emissions and smooth driving performance. Using the engine 16 to drive the vehicle alone, as the main driving mode of the vehicle, can avoid the rapid loss of the rechargeable battery 12 when the motor 6 drives the vehicle at high speed, and improves the mileage of the vehicle.
混合驱动模式hybrid drive mode
在车辆急加速或爬坡等需要较大驱动扭矩时,为了满足车辆的动力要求,发动机16和电动机6共同驱动车辆时,单向超越离合器5与后离合器3均闭合,发动机16与电动机6发出的动力在耦合器4内进行组合,一部分动力经过后离合器3、机械式自动变速器2传给车轮20以驱动车辆,另一部分动力通过耦合器4传递给空调压缩机17、动力转向装置18、变速器液压泵19,保证空调压缩机17、动力转向装置18、变速器液压泵19正常工作。超级电容15能够在短时间内向电动机6提供大电流,使电动机6产生大的扭矩,因此电动机6驱动所需的电能先取自超级电容15。在混合驱动模式中,充电电池12通过直流直流变换器10、24V电池向电动真空泵8等附属用电设备提供电能。When the vehicle needs a large driving torque such as rapid acceleration or climbing, in order to meet the power requirements of the vehicle, when the engine 16 and the motor 6 jointly drive the vehicle, the one-way overrunning clutch 5 and the rear clutch 3 are all closed, and the engine 16 and the motor 6 send The power is combined in the coupler 4, a part of the power is transmitted to the wheels 20 through the rear clutch 3 and the mechanical automatic transmission 2 to drive the vehicle, and the other part of the power is transmitted to the air conditioner compressor 17, the power steering device 18, and the transmission through the coupler 4. The hydraulic pump 19 ensures that the air conditioner compressor 17, the power steering device 18, and the transmission hydraulic pump 19 work normally. The supercapacitor 15 can provide a large current to the motor 6 in a short time, so that the motor 6 can generate a large torque, so the electric energy required for driving the motor 6 is firstly taken from the supercapacitor 15 . In the hybrid driving mode, the rechargeable battery 12 provides electric energy to the electric vacuum pump 8 and other auxiliary electrical equipment through the DC-DC converter 10 and the 24V battery.
行车充电模式Driving charging mode
在车辆行驶过程中,当充电电池12和超级电容15的电量过低时,由整车控制器控制,发动机16在高负荷工况下工作,电动机6起发电作用。一部分动力通过以下途径驱动车轮:发动机→单向超越离合器→耦合器→后离合器→机械式自动变速器AMT→主减速器→车轮;一部分动力从发动机经耦合器传给空调压缩机17、动力转向装置18和变速器液压泵,保证空调压缩机17、动力转向装置18和变速器液压泵19完成工作要求;另一部分动力通过耦合器4带动电动机6工作,给充电电池12和超级电容15充电。由于超级电容具有在极短的时间内实现快速充电的特性,而且本方案设定超级电容的电压等级266V小于动力电池的电压等级336V,因此在充电过程中先给超级电容充电。在行车充电过程中,电动机6发出的电能通过以下途径驱动电动真空泵8等附属用电设备的工作:电动机6→逆变器7→电池管理器11→充电电池12→直流直流变换器10→24V电池→电动真空泵8。当充电电池12和超级电容15的电量达到设定值时,行车充电模式结束。在此工作模式中,充电电池12通过直流直流变换器10、24V电池向电动真空泵8等附属用电设备提供电能。During the running of the vehicle, when the electric quantity of the rechargeable battery 12 and the supercapacitor 15 is too low, the engine 16 is controlled by the vehicle controller, and the engine 16 works under a high-load condition, and the electric motor 6 plays a role of generating electricity. Part of the power drives the wheels through the following ways: engine→one-way overrunning clutch→coupler→rear clutch→mechanical automatic transmission AMT→final drive→wheel; part of the power is transmitted from the engine to the air conditioner compressor through the coupler 17, power steering device 18 and the transmission hydraulic pump ensure that the air conditioner compressor 17, the power steering device 18 and the transmission hydraulic pump 19 complete the work requirements; another part of the power drives the motor 6 to work through the coupler 4 to charge the rechargeable battery 12 and the supercapacitor 15. Since the supercapacitor has the characteristic of fast charging in a very short time, and the voltage level of the supercapacitor is set at 266V less than the voltage level of the power battery at 336V, so the supercapacitor is charged first during the charging process. During the driving charging process, the electric energy generated by the motor 6 drives the electric vacuum pump 8 and other auxiliary electrical equipment through the following channels: motor 6→inverter 7→battery manager 11→rechargeable battery 12→DC-DC converter 10→24V Battery → electric vacuum pump 8. When the electric quantity of the rechargeable battery 12 and the supercapacitor 15 reaches the set value, the driving charging mode ends. In this working mode, the rechargeable battery 12 provides electric energy to the electric vacuum pump 8 and other auxiliary electrical equipment through the DC-DC converter 10 and the 24V battery.
再生制动能量回馈模式Regenerative braking energy feedback mode
在车辆制动或减速行驶时,由整车控制器控制驱动系统进行制动能量回馈:单向超越离合器5位于发动机16一端的扭矩小于单向超越离合器5位于耦合器4一端的扭矩,单向超越离合器5打滑,后离合器3闭合,发动机16停止输出动力,电动机6以发电机16的形式工作,将制动能量转化为电能,储存到超级电容15和充电电池12当中,实现制动能量的回馈。在此工作模式中,充电电池12通过直流直流变换器10、24V电池向电动真空泵8等附属用电设备提供电能。When the vehicle brakes or decelerates, the vehicle controller controls the drive system to perform braking energy feedback: the torque of the one-way overrunning clutch 5 at the end of the engine 16 is smaller than the torque of the one-way overrunning clutch 5 at the end of the coupler 4, and the one-way The overrunning clutch 5 slips, the rear clutch 3 closes, the engine 16 stops outputting power, and the motor 6 works in the form of a generator 16 to convert the braking energy into electric energy, which is stored in the supercapacitor 15 and the rechargeable battery 12 to realize the braking energy give back. In this working mode, the rechargeable battery 12 provides electric energy to the electric vacuum pump 8 and other auxiliary electrical equipment through the DC-DC converter 10 and the 24V battery.
停车充电模式Parking charging mode
车辆停止行驶后,若充电电池12与超级电容15的电量过低,可以进行停车充电模式,此时单向超越离合器5闭合,后离合器3断开,对超级电容15和充电电池12进行充电,同时一部分动力通过耦合器4传递给空调压缩机17、动力转向装置18、变速器液压泵。在此工作模式中,充电电池12通过直流直流变换器10、24V电池向电动真空泵8等附属用电设备提供电能。After the vehicle stops running, if the electric quantity of the rechargeable battery 12 and the supercapacitor 15 is too low, the parking charging mode can be carried out. At this time, the one-way overrunning clutch 5 is closed, and the rear clutch 3 is disconnected to charge the supercapacitor 15 and the rechargeable battery 12. At the same time, a part of the power is transmitted to the air conditioner compressor 17, the power steering device 18, and the transmission hydraulic pump through the coupler 4. In this working mode, the rechargeable battery 12 provides electric energy to the electric vacuum pump 8 and other auxiliary electrical equipment through the DC-DC converter 10 and the 24V battery.
由于超级电容15的电压等级小于充电电池12,因此在充电时,先给超级电容15充电,然后再给充电电池12充电。Since the voltage level of the supercapacitor 15 is lower than that of the rechargeable battery 12, when charging, the supercapacitor 15 is charged first, and then the rechargeable battery 12 is charged.
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US8515606B2 (en) | 2007-09-30 | 2013-08-20 | Chery Automobile Co., Ltd | Torque management method for hybrid electric motor |
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