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CN1307369C - Compressor frequency conversion control device - Google Patents

Compressor frequency conversion control device Download PDF

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Publication number
CN1307369C
CN1307369C CNB021247676A CN02124767A CN1307369C CN 1307369 C CN1307369 C CN 1307369C CN B021247676 A CNB021247676 A CN B021247676A CN 02124767 A CN02124767 A CN 02124767A CN 1307369 C CN1307369 C CN 1307369C
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compressor
control device
frequency conversion
frequency
conversion control
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CN1464196A (en
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吕明德
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Abstract

The compressor frequency-changing control device is combined with an arithmetic unit and a logic controller, and is used for controlling said frequency converter and compressor, and according to the feedback signal of compressor controlling output frequency of frequency converter and making relative frequency change so as to change the motor speed of compressor at proper time.

Description

压缩机变频控制装置Compressor frequency conversion control device

【技术领域】【Technical field】

本发明涉及一种压缩机变频控制装置,特别是涉及一种可通过控制变频器的输出频率、达到精确控制压缩机的马达转速并有效节省能源的压缩机变频控制装置。The invention relates to a compressor frequency conversion control device, in particular to a compressor frequency conversion control device which can precisely control the compressor motor speed and effectively save energy by controlling the output frequency of the frequency converter.

【背景技术】【Background technique】

压缩机不但种类很多,用途也很广泛,各种空气压缩机、气体压缩机或制冷压缩机等,都是压缩机的应用范围。而就一般小型冷气机使用的制冷压缩机(以下简称压缩机)来说,其通常是使用一直流马达来带动压缩机,因此必须先将交流电压(市电)转换成一直流电压后才能去驱动马达。但因为传统冷气机在运转时,其控制室温的方式是当室温降到低于一预设值,例如比预设值低3度时,压缩机即会停止运转,直到室温升高到超过预设值,例如比预设值高3度时,压缩机才又开始运转,然而,此种控制方式不但令人感到温差变化太大而觉得不舒服,而且压缩机在反复停机、启动之下,不但容易损坏而且更加耗电。因此,一种所谓″变频式压缩机″应运而生。但该变频式压缩机由于是使用一直流马达,所以事实上并不是真的变频,而是利用改变送至直流马达的直流电压的工作周期(DutyCycle)的方式来适时改变直流马达的转速,使在室温相对一预设温度低时将马达的转速变慢,并在室温相对该预设温度高时令马达的转速变快,借此,控制室温在一较小范围内变化,而达到使马达能够持续运转并适时省电的效果,所以,上述的压缩机只能说是一种″变压式压缩机″而已。而且,由于上述压缩机是使用只有小马力的直流马达,并无法在工业用的大型机器上使用。因此,在大型机器上通并无法在工业用的大型机器上使用。因此,在大型机器上通常使用马力较大的交流压缩机。但是目前的交流压缩机却不具有变频的功能,以致会产生上述传统压缩机无法在系统需求改变时、使马达消耗的电能有效下降的问题。There are not only many types of compressors, but also a wide range of uses. Various air compressors, gas compressors or refrigeration compressors are all applications of compressors. As far as the refrigeration compressor (hereinafter referred to as the compressor) used in general small air conditioners is concerned, it usually uses a DC motor to drive the compressor, so the AC voltage (mains) must be converted into a DC voltage before it can be driven. motor. However, when the traditional air conditioner is running, the way to control the room temperature is that when the room temperature drops below a preset value, for example, when the room temperature is 3 degrees lower than the preset value, the compressor will stop running until the room temperature rises above The preset value, for example, the compressor starts to run again when it is 3 degrees higher than the preset value. , not only easily damaged but also consumes more power. Therefore, a kind of so-called " variable frequency compressor " arises at the historic moment. However, since the variable frequency compressor uses a DC motor, it is not actually frequency conversion, but the speed of the DC motor is changed in time by changing the duty cycle (DutyCycle) of the DC voltage sent to the DC motor, so that When the room temperature is lower than a preset temperature, the motor speed is slowed down, and when the room temperature is higher than the preset temperature, the motor speed is increased, thereby controlling the room temperature to change within a small range, so that the motor can The effect of continuous operation and timely power saving, so the above-mentioned compressor can only be said to be a "variable pressure compressor". Moreover, since the above-mentioned compressor uses a DC motor with only a small horsepower, it cannot be used on a large industrial machine. Therefore, it cannot be used on large machines for industrial use. Therefore, AC compressors with higher horsepower are usually used on large machines. However, the current AC compressor does not have the function of frequency conversion, so that the above-mentioned traditional compressor cannot effectively reduce the electric energy consumed by the motor when the system demand changes.

此外,在目前的压缩机控制方法中,不管是变频或非变频压缩机,当有异常状况发生时,除了发出警告信号或跳机之外,并没有其他的应变方式,使得使用者必须在跳机情况下,紧急进行勘查维修,以使压缩机在短时间内尽快恢复运转。In addition, in the current compressor control method, no matter whether it is an inverter compressor or a non-inverter compressor, when an abnormal situation occurs, there is no other way to respond except to send out a warning signal or trip the machine, so that the user must jump In the event of a compressor failure, emergency survey and maintenance should be carried out so that the compressor can resume operation as soon as possible in a short period of time.

【发明内容】【Content of invention】

本发明的目的在于提供一种通过控制变频器的频率输出、达到精确控制交流压缩机的马达转速而等比例节省能源的压缩机变频控制装置。The object of the present invention is to provide a frequency conversion control device for a compressor that can precisely control the motor speed of an AC compressor and save energy in proportion by controlling the frequency output of the frequency converter.

本发明提供一种压缩机变频控制装置,其中该压缩机是一交流压缩机,其与一变频器连接,并受该变频器的输出频率控制其马达转速。特别是,该压缩机变频控制装置结合一运算器及一逻辑控制器,用以控制该变频器及压缩机,其根据压缩机的回授信号控制变频器的输出频率相对变频而适时改变压缩机的马达转速,由此,达到精确控制压缩机的马达转速并且等比例节省能源的目的。The invention provides a compressor frequency conversion control device, wherein the compressor is an AC compressor, which is connected with a frequency converter, and its motor speed is controlled by the output frequency of the frequency converter. In particular, the frequency conversion control device for the compressor is combined with an arithmetic unit and a logic controller to control the frequency converter and the compressor. It controls the output frequency of the frequency converter according to the feedback signal of the compressor to change the frequency of the compressor in time. The motor speed of the compressor can be precisely controlled, thereby achieving the purpose of precisely controlling the motor speed of the compressor and saving energy in proportion.

【附图简述】【Brief description of the drawings】

下面通过最佳实施例及附图对本发明之压缩机变频控制装置进行详细说明,附图中:The compressor frequency conversion control device of the present invention will be described in detail below through the best embodiment and accompanying drawings. In the accompanying drawings:

图1是本发明压缩机变频控制方法及其装置的一实施例的变频控制装置与压缩机及变频器的电路方块图;Fig. 1 is the circuit block diagram of the frequency conversion control device of an embodiment of the compressor frequency conversion control method and device thereof of the present invention, compressor and frequency converter;

图2是本实施例的变频控制装置及其接线图;Fig. 2 is the frequency conversion control device and wiring diagram thereof of the present embodiment;

图3是本实施例的变频控制装置的控制面板示意图;Fig. 3 is the schematic diagram of the control panel of the frequency conversion control device of the present embodiment;

图4是本实施例的变频控制装置的控制流程。Fig. 4 is a control flow of the frequency conversion control device of this embodiment.

【具体实施方式】【Detailed ways】

参阅图1所示,是本发明压缩机变频控制装置的一实施例的电路方块图,其中该压缩机1是一交流压缩机,其主要应用在大型机器上并具有一可产生大马力的交流马达(图未示),在本实施例中,该压缩机1与一变频器2连接,该变频器2可根据一输入的控制信号改变其输出频率,而以该输出频率控制压缩机1的马达相对改变转速。且由于一般交流压缩机与变频器的工作原理应已为本领域技术人员所公知,故在此不加说明。而本发明的压缩机变频控制装置3(以下简称变频控制装置3),即是用以控制变频器2,使变频器2可根据变频控制装置3输出的控制信号相对改变其输出频率,进而控制压缩机1的马达相对改变转速。Referring to Fig. 1, it is a circuit block diagram of an embodiment of the compressor frequency conversion control device of the present invention, wherein the compressor 1 is an AC compressor, which is mainly used on large machines and has an AC that can generate high horsepower motor (not shown), in this embodiment, the compressor 1 is connected to a frequency converter 2, the frequency converter 2 can change its output frequency according to an input control signal, and control the output frequency of the compressor 1 with the output frequency The motor changes speed relatively. And since the working principles of general AC compressors and frequency converters should be known to those skilled in the art, no further description will be given here. And the compressor frequency conversion control device 3 of the present invention (hereinafter referred to as the frequency conversion control device 3) is used to control the frequency converter 2, so that the frequency converter 2 can change its output frequency relatively according to the control signal output by the frequency conversion control device 3, and then control The motor of the compressor 1 changes rotational speed relatively.

参阅图2所示,本发明的变频控制装置3可以说是一种FUZZY(模糊)控制器,其中主要结合(或者说整合)有一运算器及一逻辑控制器。该运算器实际上是由一复合式PID(比例-积分-微分)控制器所构成,一般的PID控制器通常是由一至二个比例单元、积分单元和微分单元等三部份所组成,并由系统命令和被控设备的回授信号所共同驱动,而由各自的输出叠加形成系统的输出信号去控制被控设备,但是由于一般的PID控制器容易发生overshoot(过调)现象,使系统在目标值附近振荡,造成系统不稳定,并导致受控马达转速不稳,而无法有效省电。因此,本发明使用的复合式PID控制器与上述一般PID控制器不同的是,其是由多个比例控制器、多个积分控制器以及多个微分控制器所组成,且该复合式PID控制器的特性是当输入的回授信号经过这些比例、积分及微分控制器的多重运算之后,将使系统最终可准确达到目标值并趋于稳定,而不会产生overshoot(过调)现象。因此,当复合式PID控制器对一由受控设备输出的回授信号与一期望值进行比较运算时,其所产生的控制信号将能精确控制该受控设备达到一期望值。Referring to Fig. 2, the frequency conversion control device 3 of the present invention can be said to be a kind of FUZZY (fuzzy) controller, which mainly combines (or integrates) an arithmetic unit and a logic controller. The calculator is actually composed of a composite PID (proportional-integral-derivative) controller. A general PID controller is usually composed of one or two proportional units, integral units and differential units. It is jointly driven by the system command and the feedback signal of the controlled device, and the output signal of the system is formed by the superposition of their respective outputs to control the controlled device. However, because the general PID controller is prone to overshoot (overshoot) phenomenon, the system It oscillates around the target value, causing the system to be unstable, and the speed of the controlled motor to be unstable, so that it cannot effectively save power. Therefore, the compound PID controller used in the present invention is different from the above-mentioned general PID controller in that it is composed of multiple proportional controllers, multiple integral controllers and multiple differential controllers, and the compound PID controller The characteristic of the controller is that when the input feedback signal passes through the multiple calculations of these proportional, integral and differential controllers, the system will finally reach the target value accurately and stabilize without overshoot (overshoot) phenomenon. Therefore, when the composite PID controller compares a feedback signal output by the controlled equipment with an expected value, the control signal it generates can accurately control the controlled equipment to reach an expected value.

而该逻辑控制器则包含有各种压缩机所需的控制逻辑功能,用以检测并衡量压缩机的各种状态,以适时控制压缩机的工作。且如图2所示,在本实施例中,变频控制装置3是被做在一单晶片中,并植入一电路板(图未示)内成为一变频控制模块,且该复合式PID控制器及逻辑控制器可分别以软件程序或硬件逻辑方式实现并内置于该单晶片、亦即变频控制装置3中。再者,如图2所示,该变频控制装置3于实际应用时,设有一些外部接点,各接点的用途如下:The logic controller contains control logic functions required by various compressors to detect and measure various states of the compressors, so as to control the operation of the compressors in a timely manner. And as shown in Figure 2, in this embodiment, the frequency conversion control device 3 is made in a single chip, and implanted in a circuit board (not shown) to become a frequency conversion control module, and the composite PID control The controller and the logic controller can be respectively implemented in a software program or hardware logic mode and built into the single chip, that is, the frequency conversion control device 3 . Furthermore, as shown in FIG. 2, the frequency conversion control device 3 is provided with some external contacts in actual application, and the purpose of each contact is as follows:

JP1:JP1:

R:AC,1ph,220V,输入端子。R: AC, 1ph, 220V, input terminal.

T:与R形成回路。T: Form a loop with R.

FG:接地线。FG: ground wire.

JP2:JP2:

ALM:COMMON TRIP输出接点,a接点。ALM: COMMON TRIP output contact, a contact.

CM1:共点。CM1: common point.

OIL_SV:油停止阀,冷却水电磁阀动作接点,a接点。OIL_SV: oil stop valve, cooling water solenoid valve action contact, a contact.

CM2:共点。CM2: common point.

NULL:预留接点。NULL: reserved contacts.

CM3:预留接点。CM3: Reserved contact.

FAN_RUN:风扇运转接点,a接点。FAN_RUN: fan running contact, a contact.

CM4:共点。CM4: common point.

INV_RUN:变频器运转接点,a接点。INV_RUN: Inverter running contact, a contact.

CM5:共点。CM5: common point.

SV1:空重车电磁阀,泄放阀,回流阀接点,a接点。SV1: Empty and heavy vehicle solenoid valve, discharge valve, return valve contact, a contact.

CM6:共点。CM6: common point.

输入连接端:Input connection:

1.预留。1. Reserved.

2.预留。2. Reserved.

3.预留。1、2、3供冰水机或是热泵PT100Ω温度回授使用。3. Reserved. 1, 2, 3 are used for chiller or heat pump PT100Ω temperature feedback.

4.TC1_C:排气高温跳脱接点PT100Ω。4. TC1_C: Exhaust high temperature tripping contact PT100Ω.

5.TC1_B:排气高温跳脱接点PT100Ω。5. TC1_B: Exhaust high temperature tripping contact PT100Ω.

6.TC1_A:排气高温跳脱接点PT100Ω。6. TC1_A: Exhaust high temperature tripping contact PT100Ω.

7.0V1:0V电源。7.0V1: 0V power supply.

8.预留。8. Reserved.

9.预留。8、9供RS485使用。9. Reserve. 8 and 9 are for RS485 use.

10.OUT:输出电压。与7共接至变器频类比输入接点。10.OUT: output voltage. Connect with 7 to the frequency analog input contact of the inverter.

11.IN2:回授4~20mA。11.IN2: Feedback 4~20mA.

12.预留。12. Reserved.

13.+24V:回授4~20Ma输入供应电压。13.+24V: Feedback 4~20Ma input supply voltage.

14.COM:共点。14. COM: common point.

15.S_LOW:进气压降压力开关压力过低接点。15.S_LOW: Inlet pressure drop pressure switch pressure too low contact.

16.MOTOR_HT:马达线圈温度过高温度开关接点。16.MOTOR_HT: Motor coil temperature is too high temperature switch contact.

17.NO_WATER:失水开关接点。17.NO_WATER: Loss of water switch contact.

18.RESET:灯号复归接点。18.RESET: Light reset contact.

19.A/O_SEP:油气分离器压差开关接点。19.A/O_SEP: Oil-air separator differential pressure switch contact.

20.OIL_FILTER:油过滤器压差开关接点。20.OIL_FILTER: oil filter differential pressure switch contact.

21.S_FILTER:进气过滤器压差开关接点。21.S_FILTER: Intake filter differential pressure switch contact.

22.INV:变频器异常,信号输入。22.INV: Inverter abnormality, signal input.

23.FAN:风扇异常,信号输入。23.FAN: abnormal fan, signal input.

24.OFF:遥控停止信号接点。24.OFF: Remote stop signal contact.

25.ON:遥控运转信号接点。15~25号接点均以14号接点为共点。25.ON: Remote control operation signal contact. No. 15 to No. 25 contacts all take No. 14 as the common point.

又如图3所示,变频控制装置3,亦即变频控制模块,通常设有一外部控制面板供使用者操作设定,其上设有多个与变频控制装置3内部电路电连接的控制按键,且这些控制按键的功能名称可依应用需求做变更,以控制压缩机的应用为例,该控制面板上的各个控制按键的功能如下所列:As shown in Figure 3, the frequency conversion control device 3, that is, the frequency conversion control module, is usually provided with an external control panel for the user to operate and set, and a plurality of control buttons electrically connected to the internal circuit of the frequency conversion control device 3 are provided on it. And the function names of these control buttons can be changed according to the application requirements. Taking the application of controlling the compressor as an example, the functions of each control button on the control panel are listed as follows:

指示灯:Indicator lights:

1.RUN(运转):运转指示,按下运转键之后,运转指示灯亮,表示机组进入运转状态。1. RUN (running): running indication, after pressing the run button, the running indicator light is on, indicating that the unit is in the running state.

2.STOP(停止):停止指示,系统已经供电但在停止状态中。2. STOP (stop): stop indication, the system has been powered but is in a stop state.

3.ELECTRIC FAIL(电气故障):当变频器或马达因故障而跳机时,由电气故障灯指示,同时系统停机。3. ELECTRIC FAIL (electrical failure): When the inverter or motor trips due to failure, it will be indicated by the electrical failure light and the system will stop at the same time.

4.AUTO STOP(自动停机):在全自动运转模式下,机组如因空车过久而停机则亮此指示灯。4. AUTO STOP (automatic stop): In the fully automatic operation mode, if the unit stops due to being empty for a long time, this indicator light will be on.

5.FAN FAIL(风扇故障):当散热风扇跳机时,此指示灯亮,同时系统停机。5. FAN FAIL (fan failure): When the cooling fan trips, this indicator light is on, and the system shuts down at the same time.

6.AIR HIGH TEMPERATURE(排气高温):如果压缩机排气温度过高,指示灯亮。6. AIR HIGH TEMPERATURE (exhaust high temperature): If the compressor exhaust temperature is too high, the indicator light will be on.

7.AIR FILTER(进气滤芯):在进气滤芯因阻塞而压差过大时,此指示灯即开始闪烁,以提供警告功能,但系统仍可运转,不跳机。7. AIR FILTER (intake filter element): When the air filter element is blocked and the pressure difference is too large, the indicator light will start to flash to provide a warning function, but the system can still operate without tripping.

8.COOLING WATER FAIL(失水指示):如果冷却水供应中断,则指示灯亮,同时系统停机。8. COOLING WATER FAIL (water loss indication): If the cooling water supply is interrupted, the indicator light will be on and the system will stop at the same time.

9.OIL FILTER(油过滤器):当油过滤器因阻塞而压差过大时,此指示灯即开始闪烁,以提供警告功能,但系统仍可运转,不跳机。9. OIL FILTER (oil filter): When the oil filter is blocked and the pressure difference is too large, the indicator light will start to flash to provide a warning function, but the system can still operate without tripping.

10.MOTOR HIGH TEMPERATURE(马达高温):当马达线圈温度超过设定值时,指示灯亮起,同时机组跳机。10. MOTOR HIGH TEMPERATURE (motor high temperature): When the temperature of the motor coil exceeds the set value, the indicator light is on, and the unit trips at the same time.

11.AIR/OIL SEPARATOR(油气滤芯):油气分离器因阻塞而压差过大时,此指示灯即开始闪烁,以提供警告功能,但系统仍可运转,不跳机。11. AIR/OIL SEPARATOR (oil-air filter element): When the pressure difference of the oil-air separator is too large due to blockage, the indicator light will start to flash to provide a warning function, but the system can still operate without tripping.

12.SUCTION PRESSURE ABNORMAL(进气压降):当制冷压缩机或增压机等气体压缩机进气压力异常时,此灯即闪烁,同时系统停机。12. SUCTION PRESSURE ABNORMAL (inlet pressure drop): When the inlet pressure of gas compressors such as refrigeration compressors or superchargers is abnormal, the light will flash and the system will stop at the same time.

13.SPARE(备用指示灯):提供其他控制逻辑时使用。13. SPARE (spare indicator light): used when providing other control logic.

14.DECREASE LOADING(降载):当系统因达降载极限而跳机时,此指示灯即亮起。14. DECREASE LOADING (load reduction): When the system trips due to reaching the limit of load reduction, this indicator light will be on.

按键:button:

1.RUN(运转):按此键,系统开始运转。1. RUN (operation): press this button, the system starts to run.

2.STOP(停止):按此键,则系统停机。2. STOP (stop): press this key, the system stops.

3.SET、上升▲、下降及<P>键可用于修改设定压力,计时器时间及运转参数。3. The SET, UP▲, DOWN and <P> keys can be used to modify the set pressure, timer time and operating parameters.

LED数字显示板:LED digital display board:

1.PV:系统实际运转压力值。1.PV: actual operating pressure of the system.

2.SP:系统设定的压力值。2.SP: The pressure value set by the system.

当然,上述除了起动及停止功能外,各种压缩机所需的运转参数也可借由按键输入变频控制装置3中,以达最隹的运转效果。Of course, in addition to the above-mentioned start and stop functions, the operation parameters required by various compressors can also be input into the frequency conversion control device 3 through buttons, so as to achieve the best operation effect.

接着,参照图4所示,是变频控制装置3控制一交流压缩机的控制流程图,如图所示,其控制程序如下:当压缩机一开始起动时,遇有“异常”状况则令压缩机跳机,否则先空车运转,直到有“异常”发生才跳机,不然,即根据PID控制器设定值做定压运转。Next, referring to Fig. 4, it is a control flowchart of an AC compressor controlled by the frequency conversion control device 3. As shown in the figure, the control procedure is as follows: If there is an "abnormality" occurs, the machine will trip, otherwise, it will run at constant pressure according to the set value of the PID controller.

同时,压缩机在运转过程中会输出一回授信号给变频控制装置3,且在本实施例中,该回授信号是一压力信号,该压力信号被送入该PID控制器(即运算器)中进行比较及运算动作,并产生一控制信号给变频器,以控制压缩机根据PID控制器设定值做定压运转。且当压缩机是在空车的情况下时,令压缩机空车运转在最低转速,然后判断该最低转速时的压力是否“低于PID控制器设定值”?若是,则根据PID控制器设定值做定压运转,否则判断压缩机是否“超过空车设定时间”?是,则令压缩机自动停机,并于压力“低于PID控制器设定值”时,令压缩机自动起动,而回到空车运转状态。此外,当根据PID控制器设定值做定压运转时,当压缩机接收到“需求增加”信号,而需提高其马达转速时,PID控制器会发出一升高转速的控制信号给变频器,以改变输出频率并控制压缩机的马达提高转速。反之,当压缩机收到“需求减少”信号而需降低其马达转速时,PID控制器即发出一降低转速的控制信号给变频器,降低输出频率以控制压缩机的马达降低转速。此外,在根据PID控制器设定值做定压运转的情况下,当遇有“异常”状况时即跳机,否则令压缩机在按停止键之后空车再停机。另外,当系统发生异常且此异常并非由压缩机的故障所引起,但却使压缩机的马达满载在最高转速,例如3000rpm,使得马达的负载电流过高,而符合变频控制装置3所预设“到达降转速设定值”的条件时,变频控制装置3即发出一控制信号将马达的最高转速设定成一较低转速,以使马达的最高转速降低,如此,马达的转速即会“回到设定值”(即较低转速)以下并使其负载电流随之降低。此时,除非系统异常值“达设定上限值”(即达到设定降低最高转速的上限值)时,才会令压缩机跳机。对于此一降载功能,以下将有更详细的说明。At the same time, the compressor will output a feedback signal to the frequency conversion control device 3 during operation, and in this embodiment, the feedback signal is a pressure signal, and the pressure signal is sent to the PID controller (that is, the arithmetic unit ) to perform comparison and calculation actions, and generate a control signal to the inverter to control the compressor to operate at constant pressure according to the set value of the PID controller. And when the compressor is empty, let the compressor run at the lowest speed when it is empty, and then judge whether the pressure at the lowest speed is "lower than the set value of the PID controller"? If so, perform constant pressure operation according to the set value of the PID controller, otherwise, judge whether the compressor has "exceeded the set time for emptying"? If yes, the compressor will stop automatically, and when the pressure is "lower than the set value of the PID controller", the compressor will start automatically and return to the empty running state. In addition, when the constant pressure operation is performed according to the set value of the PID controller, when the compressor receives a "demand increase" signal and needs to increase its motor speed, the PID controller will send a control signal to increase the speed to the inverter , to change the output frequency and control the motor of the compressor to increase the speed. Conversely, when the compressor receives a signal of "decrease in demand" and needs to reduce its motor speed, the PID controller sends a control signal to reduce the speed to the inverter to reduce the output frequency to control the motor of the compressor to reduce the speed. In addition, in the case of constant pressure operation according to the set value of the PID controller, when there is an "abnormal" situation, it will trip, otherwise, the compressor will stop when it is empty after pressing the stop button. In addition, when the system is abnormal and the abnormality is not caused by the failure of the compressor, but the motor of the compressor is fully loaded at the highest speed, such as 3000rpm, the load current of the motor is too high, which meets the preset of the frequency conversion control device 3 When the condition of "reaching the setting value of reduced speed", the frequency conversion control device 3 promptly sends out a control signal to set the maximum speed of the motor to a lower speed, so that the maximum speed of the motor is reduced, so that the speed of the motor will "return to To the "set value" (that is, the lower speed) and the load current is reduced accordingly. At this time, unless the abnormal value of the system "reaches the set upper limit" (that is, reaches the set upper limit for reducing the maximum rotational speed), the compressor will trip. For this load reduction function, a more detailed description will be given below.

所以,当传统的不具变频功能的交流压缩机搭配一变频器并装置本发明的变频控制装置3之后,即成为一可根据系统回授信号适时改变其马达转速而能精确控制其输出压力或温度的变频式压缩机。Therefore, when a traditional AC compressor without frequency conversion function is equipped with a frequency converter and the frequency conversion control device 3 of the present invention is installed, it becomes a motor that can change its motor speed according to the feedback signal of the system and can accurately control its output pressure or temperature. inverter compressor.

因此,由上述变频控制装置3的控制流程可知,变频控制装置3通过接收压缩机输出的一回授信号(可能是压力信号或温度信号等),且此信号来自在压缩机排气端的压力传感器或冰水机的冰水温度传感器,而将该压力(或温度)转换成一回授信号后传给变频控制装置3。变频控制装置3即利用复合式PID控制器将该回授信号与一期望值进行比较运算,且该期望值通常是使用者期望压缩机达到期望值进行比较运算,且该期望值通常是使用者期望压缩机达到的设定值。因此,根据复合式PID的工作原理,回授信号会先被与期望值相减产生一误差信号后,再经由比例控制器将该误差信号与一常数相乘,并经过多重微分控制器及积分控制器的运算后,产生一控制信号至变频器,以根据该控制信号相对改变其输出频率,而使压缩机的马达转速改变至符合该期望值的要求。从而可精确控制交流压缩机的输出,使压缩机在维持精确压力或温度的条件下,其系统所消耗的能源亦可随马达转速改变成几乎等比例的增减,而达到节约能源的目的。Therefore, it can be seen from the control flow of the above-mentioned frequency conversion control device 3 that the frequency conversion control device 3 receives a feedback signal (maybe a pressure signal or a temperature signal, etc.) output by the compressor, and this signal comes from the pressure sensor at the discharge end of the compressor Or the chilled water temperature sensor of the chilled water machine, and convert the pressure (or temperature) into a feedback signal and send it to the frequency conversion control device 3 . The frequency conversion control device 3 uses the composite PID controller to compare the feedback signal with an expected value, and the expected value is usually the user expects the compressor to reach the expected value for comparison operation, and the expected value is usually the user expects the compressor to reach the expected value. set value. Therefore, according to the working principle of the composite PID, the feedback signal will be subtracted from the expected value to generate an error signal, and then the error signal will be multiplied by a constant through the proportional controller, and then passed through multiple differential controllers and integral control After the operation of the inverter, a control signal is generated to the frequency converter to relatively change its output frequency according to the control signal, so that the motor speed of the compressor is changed to meet the requirements of the expected value. Therefore, the output of the AC compressor can be precisely controlled, so that the energy consumed by the system can also increase or decrease in almost equal proportion with the change of the motor speed under the condition of maintaining the precise pressure or temperature of the compressor, so as to achieve the purpose of saving energy.

此外,如前述,变频控制装置1除了具有控制交流压缩机变频的功能外,对于其机组亦提供了降载的功能,此功能可使机组在遇到非故障性的异常时,通过降低机组性能并提出警告的方式,让使用者在不跳机的情况下,能较从容应变并进行维修。以下特举例说明之。In addition, as mentioned above, in addition to the function of controlling the frequency conversion of the AC compressor, the frequency conversion control device 1 also provides a load reduction function for the unit. And the way of warning is given, so that the user can respond more calmly and carry out maintenance without jumping out of the machine. The following special examples illustrate it.

例一:变频控制装置3应用于压缩机排气定压时Example 1: When the frequency conversion control device 3 is applied to the constant pressure of compressor exhaust

变频式压缩机的最大优点之一是排气压力在定压的条件下,可根据出口风量的变化调整压缩机的马达转速,假设其转速范围定为1000rpm~3000rpm,则3000rpm即为满载转速,此即表示,在正常状况下,变频压缩机可根据出口风量在1000rpm~3000rpm之间做变速。然而,当压缩机的进气压力因系统不正常原因使压缩机满载在3000rpm而使其负载电流过高时,一般目前现有的压缩机均以跳机做为因应,直到系统恢复正常时方可再次开机。但是由于系统进气压力变化并非压缩机本身的故障所引起,并不需要立即停机,因此,本发明变频控制装置3更设计有一降载功能,其可根据压缩机进气端压力的变化,利用一进气压力传感器感测压力并回传一回授信号给变频控制装置3,PID控制器比照预先设定的参数与回授信号的差别,并产生一控制信号去降低压缩机的最高转速,例如使其转速范围从1000rpm~3000rpm调整到1000rpm~2800rpm,且此被降低的最高转速可视进气压力变化做定值或机动性调整。因此,由于马达转速被降低后,负载电流亦将随之降低,从而可避免因进气压力变化所造成的电流过高。除非在降低转速后,系统进气压力值变化实在太大,则令压缩机在变化最大值(即进气压力与标准值相差达最大设定值)时才跳机,小于此最大值时,仍可在一较低转速与标准最高转速之间做机动性控制,并在降低最高转速的同时,送出警告信号提醒使用者。One of the biggest advantages of the inverter compressor is that under the condition of constant exhaust pressure, the motor speed of the compressor can be adjusted according to the change of the outlet air volume. Assuming that the speed range is set at 1000rpm-3000rpm, then 3000rpm is the full-load speed. This means that under normal conditions, the variable frequency compressor can change speed between 1000rpm and 3000rpm according to the outlet air volume. However, when the intake pressure of the compressor is full-loaded at 3000rpm due to system abnormality and the load current is too high, the existing compressors generally respond by tripping until the system returns to normal. Can be turned on again. However, since the change in the system inlet pressure is not caused by the failure of the compressor itself, it does not need to be shut down immediately. Therefore, the frequency conversion control device 3 of the present invention is designed with a load reduction function, which can be used according to the change in the pressure at the inlet end of the compressor. An intake air pressure sensor senses the pressure and returns a feedback signal to the frequency conversion control device 3. The PID controller compares the difference between the preset parameters and the feedback signal, and generates a control signal to reduce the maximum speed of the compressor. For example, the speed range is adjusted from 1000rpm to 3000rpm to 1000rpm to 2800rpm, and the reduced maximum speed can be fixed or adjusted according to the change of the intake pressure. Therefore, since the motor speed is reduced, the load current will also be reduced accordingly, thereby avoiding the excessive current caused by the change of the intake air pressure. Unless the intake pressure of the system changes too much after the speed is reduced, the compressor will only trip when the maximum value of the change (that is, the difference between the intake pressure and the standard value reaches the maximum set value), and when it is less than this maximum value, Maneuverability control can still be performed between a lower rotational speed and the standard maximum rotational speed, and a warning signal is sent to remind the user while the maximum rotational speed is reduced.

例二:变频控制装置3使用于冰水机出口定温时Example 2: The frequency conversion control device 3 is used for constant temperature at the outlet of the chiller

冰水机是使用制冷压缩机压缩制冷剂,并经过冷凝器将制冷剂冷却液化后,再经过膨胀阀至蒸发器,而在蒸发器内让制冷剂与水或其他介质做热交换,然后再将此冷却后的冰水送至需进行空调或冷却的场合。且不论是变频冰水机或变频空调机,均是采用固定某一运转值,例如冰水出口温度或气体出口温度固定的方式,然后再根据此运转值来做变频。同前述,假设变频压缩机的转速为1000rpm~3000rpm,则制冷压缩机的转速可在1000rpm~3000rpm之间,视冰水温度的变化做自动增减。然而,由于冷凝需使用外界冷却水或空气来做冷却,当冷凝器积垢使冷却水空气温度升高时,冷凝温度也会跟着提高,冷凝温度提高将使压力升高,而使制冷压缩机出口温度升高,当温度升高至某一定值之后,为保护压缩机,目前的作法都是使压缩机跳机。但是冷凝器积垢却不是压缩机本身故障所引起,并不需要因此而立即停机。所以,由本发明的变频控制装置3,可根据压缩机出口的排气温度,利用一温度传感器将感测到的温度转成一回授信号后回传给变频控制装置3,使其比照预先输入的参数后,产生一控制信号去降低压缩机的最高转速,并将其转速调整至1000rpm~2800rpm,且此最高转速可视排气温度或压力做定值或机动性的调整。由于降低转速之后,马达的负载电流亦随之降低,且出口的制冷剂量会减少,因此冷凝压力或冷凝温度将可降低。除非冷凝压力或冷凝温度仍不断升高至某一更高的值,才令系统跳机。The ice water machine uses a refrigeration compressor to compress the refrigerant, and the refrigerant is cooled and liquefied by the condenser, and then passes through the expansion valve to the evaporator, and the refrigerant is exchanged with water or other media in the evaporator, and then Send the cooled ice water to the occasions that need to be air-conditioned or cooled. And whether it is an inverter chiller or an inverter air conditioner, a certain operating value is fixed, such as the temperature of the ice water outlet or the gas outlet temperature, and then the frequency conversion is performed according to this operating value. As mentioned above, assuming that the speed of the inverter compressor is 1000rpm-3000rpm, the speed of the refrigeration compressor can be between 1000rpm-3000rpm, which can be automatically increased or decreased depending on the temperature of the ice water. However, since the condensation needs to use external cooling water or air for cooling, when the condenser fouling increases the temperature of the cooling water and air, the condensation temperature will also increase, and the increase in the condensation temperature will increase the pressure, and the refrigeration compressor will The outlet temperature rises. When the temperature rises to a certain value, in order to protect the compressor, the current practice is to trip the compressor. However, the fouling of the condenser is not caused by the failure of the compressor itself, and it does not need to be shut down immediately. Therefore, the frequency conversion control device 3 of the present invention can use a temperature sensor to convert the sensed temperature into a feedback signal according to the discharge temperature at the outlet of the compressor, and then send it back to the frequency conversion control device 3, so that it can be compared with the pre-input After setting the parameters, generate a control signal to reduce the maximum speed of the compressor, and adjust its speed to 1000rpm ~ 2800rpm, and the maximum speed can be fixed or adjusted according to the exhaust temperature or pressure. After the rotating speed is reduced, the load current of the motor is also reduced, and the amount of refrigerant at the outlet is reduced, so the condensing pressure or condensing temperature can be reduced. Unless the condensing pressure or condensing temperature continues to rise to a higher value, the system will not be tripped.

同样地,当变频控制装置3使用在变频热泵时,则可以冷凝器热水或热空气出口温度为基准,并以其他异常状况做为降最高转速的参考值。Similarly, when the frequency conversion control device 3 is used in a frequency conversion heat pump, the outlet temperature of the hot water or hot air of the condenser can be used as a reference, and other abnormal conditions can be used as a reference value for reducing the maximum speed.

因此,变频控制装置3利用降最高转速以降低满载或其他特性的功能,均是使变频驱动的机组,在以某一输出特性为基准的运转条件下,如果遇上异常状况,而此异常状况并非来自压缩机本身,且是使变频机组能靠降低最高转速来获得缓解,则可根据使用者需求,依预先设定参数,选择某些异常状况为标的以做为降最高转速的功能,待情况更严重时才跳机。Therefore, the frequency conversion control device 3 uses the function of reducing the maximum speed to reduce the full load or other characteristics, which is to make the variable frequency drive unit, under the operating conditions based on a certain output characteristic, if it encounters an abnormal situation, and this abnormal situation It does not come from the compressor itself, and the frequency conversion unit can be relieved by reducing the maximum speed. According to the user's needs, according to the preset parameters, some abnormal conditions can be selected as the target for the function of reducing the maximum speed. Only jump out of the plane when the situation is more serious.

此外,变频控制装置3的降最高转速功能虽具有可能降低变频机组在正常情况下满载的特性,但是可提供使用者更长的异常反应处理时间。以空调系统的变频主机而言,当系统因异常发生导致降载而使温度升高,总比因系统跳机而致使办公室变成大烤箱来的好。In addition, although the function of reducing the maximum speed of the frequency conversion control device 3 has the characteristic of possibly reducing the full load of the frequency conversion unit under normal conditions, it can provide users with a longer time for abnormal response processing. As far as the frequency conversion host of the air conditioning system is concerned, it is better to reduce the load of the system due to an abnormality and increase the temperature, rather than turning the office into a large oven due to a system trip.

再者,本发明之变频控制装置3已经被实现,且可被实际应用在传统压缩机上,以下将列举变频控制装置3针对不同应用范例时所做的内部设定。Furthermore, the frequency conversion control device 3 of the present invention has been realized and can be practically applied to traditional compressors. The internal settings of the frequency conversion control device 3 for different application examples will be listed below.

(一)应用于螺旋式空压机时(1) When applied to a screw air compressor

1.SV:7.00----空压机将输出定压于7Kg/cm2G1.SV: 7.00----The air compressor will output constant pressure at 7Kg/cm 2 G

Figure C0212476700141
Figure C0212476700141

14.SRC:2---LED显示回授的压力值14.SRC: 2---LED display feedback pressure value

15.L-Hz:0---变频器最低频率值15.L-Hz: 0---The lowest frequency value of the inverter

16.HIP1:0.5---空压机将于7.5Kg/cm2G空车16.HIP1: 0.5---The air compressor will be empty at 7.5Kg/cm 2 G

17.SSR:16---压力传送器规格0~16Kg/cm2G17.SSR: 16---Pressure transmitter specification 0~16Kg/cm 2 G

18.LOAD:0---进气压力为大气压18. LOAD: 0---Intake pressure is atmospheric pressure

19.L-HI:0---不使用降载19.L-HI: 0---do not use load reduction

20.IDP:0---当L-HI设为0时,不使用本设定值20.IDP: 0---When L-HI is set to 0, this setting value is not used

21.T1:20---按停止键之后20秒停机21. T1: 20 --- stop 20 seconds after pressing the stop button

22.T2:20---按起动键之后先空车20秒22.T2: 20---After pressing the start button, the car will be empty for 20 seconds

23.T3:300---空车运转超过300秒则自动停车23.T3: 300 --- The car will automatically stop when it runs empty for more than 300 seconds

24.T4:0---不检测油压24.T4: 0---do not detect oil pressure

25.T5:10---失水开关超过10秒未被激发即跳机25.T5: 10---The water loss switch is not activated for more than 10 seconds, and the machine will trip

26.T6:300---进气压降开关动作超过300秒跳机26.T6: 300---Intake pressure drop switch action exceeds 300 seconds and trips

27.TC:90---压缩机排气温度超过90℃跳机27. TC: 90 --- Compressor discharge temperature exceeds 90 ℃ trip

28.TCBA:0---不预设温度补正28.TCBA: 0---no preset temperature correction

29.AOUT:100---输出电压100%29.AOUT: 100---output voltage 100%

30.TC-R:100---温度回授100%30.TC-R: 100---Temperature feedback 100%

31.YUNN:0---压缩机应用软件31. YUNN: 0---compressor application software

(二)应用于气体增压机时(2) When applied to a gas booster

1.SV:15.00---增压机输出定压于15Kg/cm2G1. SV: 15.00---The booster output constant pressure is 15Kg/cm 2 G

2.~15.参数同(一)    ——2.~15. The parameters are the same as (1) ——

16.HIP1:1.0---增压机将于16Kg/cm2G空车16.HIP1: 1.0---The supercharger will be empty at 16Kg/cm 2 G

17.SSR:16---压力传送器规格0-16Kg/cm2 17.SSR: 16---Pressure transmitter specification 0-16Kg/cm 2

18.LOAD:6.0---进气压力为6Kg/cm2G18. LOAD: 6.0---Intake pressure is 6Kg/cm 2 G

19.L-HI:2.0---降载至比6Kg/cm2G低2Kg/cm2G跳机19.L-HI: 2.0 --- reduce the load to 2Kg/cm 2 G lower than 6Kg/cm 2 G, and jump the machine

20.IDP:1---进气压力低于6Kg/cm2G20.IDP: 1---The intake pressure is lower than 6Kg/cm 2 G

21.~23.同(一)21.~23. Same (1)

24.T4:5---油压5秒内低于设定值则跳机24.T4: 5---The machine will trip if the oil pressure is lower than the set value within 5 seconds

25.26.同(一)25.26. Same (1)

27.TC:140---压缩机排气温度超过140℃跳机27. TC: 140 --- compressor discharge temperature exceeds 140 ℃ trip

28.~31.同(一)28.~31. Same (1)

(三)应用于冰水机时(3) When used in ice water machines

1.SV:6.00冰水出口定温于6℃1.SV: 6.00 The temperature of the ice water outlet is set at 6°C

2.~13.参数同(一)2.~13. The parameters are the same as (1)

14.SRC:4---LED显示回授冰水温度14.SRC: 4---LED display feedback ice water temperature

15.同(一)15. Same (1)

16.HIP1:2---冰水机将于4℃空车16.HIP1: 2---The chiller will be empty at 4°C

17.SSR:0---未使用压力传送器17.SSR: 0 --- pressure transmitter not used

18.LOAD:4---进气压力为4Kg/cm2G18. LOAD: 4---Intake pressure is 4Kg/cm 2 G

19.L-HI:3---降载至比4Kg/cm2G低3Kg/cm2G跳机19.L-HI: 3---Drop the load to 3Kg/cm 2 G lower than 4Kg/cm 2 G, jump the machine

20.IDP:1---进气压力低于4Kg/cm2G开始降载20.IDP: 1---The intake pressure is lower than 4Kg/cm 2 G starts to reduce the load

21.~23.同(一)21.~23. Same (1)

24.T4:5---油压5秒内低于设定值则跳机24.T4: 5---The machine will trip if the oil pressure is lower than the set value within 5 seconds

25.26.同(一)25.26. Same (1)

27.TC:110---压缩机排气温度超过110℃跳机27. TC: 110 --- compressor discharge temperature exceeds 110 ℃ trip

28.~30.同(一)28.~30. Same (1)

31.YUNN:1---冰水机应用软件31. YUNN: 1 --- chiller application software

综上所述,本发明之变频控制装置3通过将一复合式PID控制器与一具有压缩机所需的各种控制功能的逻辑控制器结合在一起并内置在一单晶片内,不但具有精度高、反应快及产品可靠的特性,而且变频控制装置3可根据受控系统的回授信号来控制变频器的输出频率而改变受控系统的压缩机的马达转速,达到精确控制压力或温度等目的,而且其精确度可依使用需求做调整。同时由于马达转速的改变,在维持精确压力或温度的条件下,系统所消耗的能源亦可随转速改变成几乎等比例的增减,而达到节约能源的目的。此外,利用变频控制装置3的降载功能,使机组在遇到非故障性的异常时,可先降低机组性能及转速并提出警告,以便使用者在不跳机的情况下能较从容地应变。To sum up, the frequency conversion control device 3 of the present invention not only has the precision of High, fast response and product reliability, and the frequency conversion control device 3 can control the output frequency of the frequency converter according to the feedback signal of the controlled system to change the motor speed of the compressor of the controlled system to achieve precise control of pressure or temperature, etc. Purpose, and its accuracy can be adjusted according to the needs of use. At the same time, due to the change of the motor speed, under the condition of maintaining accurate pressure or temperature, the energy consumed by the system can also increase or decrease in almost equal proportion with the change of the speed, so as to achieve the purpose of saving energy. In addition, using the load reduction function of the frequency conversion control device 3, when the unit encounters a non-faulty abnormality, it can first reduce the performance and speed of the unit and issue a warning, so that the user can respond more calmly without tripping the machine .

Claims (5)

1、一种压缩机变频控制装置,其中该压缩机是一交流压缩机,其与一变频器连接,并由该变频器的输出频率控制其马达转速,其特征在于:1. A frequency conversion control device for a compressor, wherein the compressor is an AC compressor, which is connected to a frequency converter, and its motor speed is controlled by the output frequency of the frequency converter, characterized in that: 该压缩机变频控制装置是结合一复合式比例-积分-微分控制器及一逻辑控制器,其中该复合式比例-积分-微分控制器用以接收来自压缩机的回授信号,先被与期望值相减产生一误差信号,再经由比例控制器将该误差信号与一常数相乘,并经过多重微分控制器及积分控制器运算后,控制该输出频率改变至符合该期望值要求的马达转速。The frequency conversion control device for the compressor is a combination of a compound proportional-integral-derivative controller and a logic controller, wherein the compound proportional-integral-derivative controller is used to receive the feedback signal from the compressor, and is first compared with the expected value The subtraction produces an error signal, and then the error signal is multiplied by a constant through the proportional controller, and after the operation of multiple differential controllers and integral controllers, the output frequency is controlled to change to the motor speed that meets the requirements of the expected value. 2、如权利要求1所述的压缩机变频控制装置,其特征在于:该运算器及逻辑控制器可以软件方式实现。2. The compressor frequency conversion control device according to claim 1, characterized in that: the arithmetic unit and the logic controller can be realized by software. 3、如权利要求1所述的压缩机变频控制装置,其特征在于:该运算器及逻辑控制器可以硬件方式实现。3. The compressor frequency conversion control device according to claim 1, characterized in that: the arithmetic unit and the logic controller can be realized by hardware. 4、如权利要求1所述的压缩机变频控制装置,其特征在于:还可在该压缩机变频控制装置的运算器中预设一较低转速,使得当压缩机因为非本身故障性的异常而满载在最高转速并使其负载电流过高时,令该运算器发出一控制信号将压缩机的最高转速设为该较低转速,而使压缩机的负载电流可随之降低。4. The variable frequency control device for compressors according to claim 1, characterized in that: a lower speed can also be preset in the arithmetic unit of the variable frequency control device for compressors, so that when the compressor is abnormal due to non-failure And when it is fully loaded at the highest speed and the load current is too high, the calculator sends a control signal to set the maximum speed of the compressor to the lower speed, so that the load current of the compressor can be reduced accordingly. 5、如权利要求4所述的压缩机变频控制装置,其特征在于:该较低转速可视压缩机的排气温度或压力做定值或机动性的调整。5. The compressor frequency conversion control device according to claim 4, characterized in that: the lower rotational speed can be adjusted as a fixed value or dynamically depending on the discharge temperature or pressure of the compressor.
CNB021247676A 2002-06-24 2002-06-24 Compressor frequency conversion control device Expired - Fee Related CN1307369C (en)

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CN103516287B (en) * 2012-06-19 2017-11-17 博世汽车柴油系统有限公司 Computational methods and computing device
CN105953488A (en) * 2016-03-25 2016-09-21 合肥天鹅制冷科技有限公司 Control device for high speed motor refrigerating machine of air compression refrigeration system
CN106196786B (en) * 2016-07-04 2019-05-31 青岛海尔空调器有限总公司 The method for adjusting outdoor machine of air-conditioner electronic expansion valve
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