CN1303737A - Preparation process for composite metal oxide and composite metal catalyst - Google Patents
Preparation process for composite metal oxide and composite metal catalyst Download PDFInfo
- Publication number
- CN1303737A CN1303737A CN 00100913 CN00100913A CN1303737A CN 1303737 A CN1303737 A CN 1303737A CN 00100913 CN00100913 CN 00100913 CN 00100913 A CN00100913 A CN 00100913A CN 1303737 A CN1303737 A CN 1303737A
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- China
- Prior art keywords
- composite metal
- alcoholate
- hydrolysis
- catalyst
- substituted
- Prior art date
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- 239000002131 composite material Substances 0.000 title claims abstract description 160
- 239000003054 catalyst Substances 0.000 title claims abstract description 118
- 229910044991 metal oxide Inorganic materials 0.000 title claims abstract description 69
- 150000004706 metal oxides Chemical class 0.000 title claims abstract description 68
- 229910052751 metal Inorganic materials 0.000 title claims abstract description 51
- 239000002184 metal Substances 0.000 title claims abstract description 48
- 238000002360 preparation method Methods 0.000 title claims abstract description 28
- 229910052782 aluminium Inorganic materials 0.000 claims abstract description 61
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical class [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims abstract description 58
- 238000006460 hydrolysis reaction Methods 0.000 claims abstract description 49
- 230000007062 hydrolysis Effects 0.000 claims abstract description 47
- 239000010936 titanium Substances 0.000 claims abstract description 26
- 238000000034 method Methods 0.000 claims abstract description 24
- 239000002738 chelating agent Substances 0.000 claims abstract description 20
- 239000003960 organic solvent Substances 0.000 claims abstract description 20
- 229910052719 titanium Inorganic materials 0.000 claims abstract description 19
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 claims abstract description 16
- 125000003545 alkoxy group Chemical group 0.000 claims abstract description 14
- 239000000203 mixture Substances 0.000 claims abstract description 13
- 150000003608 titanium Chemical class 0.000 claims abstract description 9
- 238000002156 mixing Methods 0.000 claims abstract description 4
- 238000003860 storage Methods 0.000 claims description 35
- VXUYXOFXAQZZMF-UHFFFAOYSA-N titanium(IV) isopropoxide Chemical class CC(C)O[Ti](OC(C)C)(OC(C)C)OC(C)C VXUYXOFXAQZZMF-UHFFFAOYSA-N 0.000 claims description 32
- 229910000510 noble metal Inorganic materials 0.000 claims description 29
- OBROYCQXICMORW-UHFFFAOYSA-N tripropoxyalumane Chemical class [Al+3].CCC[O-].CCC[O-].CCC[O-] OBROYCQXICMORW-UHFFFAOYSA-N 0.000 claims description 17
- XYIBRDXRRQCHLP-UHFFFAOYSA-N ethyl acetoacetate Chemical compound CCOC(=O)CC(C)=O XYIBRDXRRQCHLP-UHFFFAOYSA-N 0.000 claims description 12
- 150000001875 compounds Chemical class 0.000 claims description 11
- 229910052784 alkaline earth metal Inorganic materials 0.000 claims description 7
- 150000001342 alkaline earth metals Chemical class 0.000 claims description 7
- 229910052783 alkali metal Inorganic materials 0.000 claims description 6
- 150000001340 alkali metals Chemical class 0.000 claims description 6
- 125000003253 isopropoxy group Chemical group [H]C([H])([H])C([H])(O*)C([H])([H])[H] 0.000 claims description 5
- 229910052761 rare earth metal Inorganic materials 0.000 claims description 4
- 229910018072 Al 2 O 3 Inorganic materials 0.000 abstract description 24
- -1 titanium alkoxides Chemical class 0.000 abstract description 20
- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 description 63
- 239000000243 solution Substances 0.000 description 63
- 230000000052 comparative effect Effects 0.000 description 54
- 229910018575 Al—Ti Inorganic materials 0.000 description 52
- BASFCYQUMIYNBI-UHFFFAOYSA-N platinum Chemical compound [Pt] BASFCYQUMIYNBI-UHFFFAOYSA-N 0.000 description 38
- 238000010304 firing Methods 0.000 description 33
- 238000006243 chemical reaction Methods 0.000 description 22
- 229960004592 isopropanol Drugs 0.000 description 21
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 18
- 238000002441 X-ray diffraction Methods 0.000 description 17
- YRKCREAYFQTBPV-UHFFFAOYSA-N acetylacetone Chemical compound CC(=O)CC(C)=O YRKCREAYFQTBPV-UHFFFAOYSA-N 0.000 description 16
- 238000003756 stirring Methods 0.000 description 16
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 15
- 229910010413 TiO 2 Inorganic materials 0.000 description 14
- 238000010438 heat treatment Methods 0.000 description 14
- 238000000746 purification Methods 0.000 description 13
- CPUJSIVIXCTVEI-UHFFFAOYSA-N barium(2+);propan-2-olate Chemical compound [Ba+2].CC(C)[O-].CC(C)[O-] CPUJSIVIXCTVEI-UHFFFAOYSA-N 0.000 description 12
- 230000007423 decrease Effects 0.000 description 12
- 239000007789 gas Substances 0.000 description 12
- 238000010992 reflux Methods 0.000 description 12
- 230000000694 effects Effects 0.000 description 11
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 9
- SMZOGRDCAXLAAR-UHFFFAOYSA-N aluminium isopropoxide Chemical compound [Al+3].CC(C)[O-].CC(C)[O-].CC(C)[O-] SMZOGRDCAXLAAR-UHFFFAOYSA-N 0.000 description 9
- 239000002244 precipitate Substances 0.000 description 9
- 239000011593 sulfur Substances 0.000 description 9
- 229910052717 sulfur Inorganic materials 0.000 description 9
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 8
- 231100000572 poisoning Toxicity 0.000 description 8
- 230000000607 poisoning effect Effects 0.000 description 8
- SCVFZCLFOSHCOH-UHFFFAOYSA-M potassium acetate Chemical compound [K+].CC([O-])=O SCVFZCLFOSHCOH-UHFFFAOYSA-M 0.000 description 8
- 239000002904 solvent Substances 0.000 description 7
- 230000032683 aging Effects 0.000 description 6
- 229910052593 corundum Inorganic materials 0.000 description 6
- 229910001845 yogo sapphire Inorganic materials 0.000 description 6
- 150000004645 aluminates Chemical class 0.000 description 5
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 5
- IXSUHTFXKKBBJP-UHFFFAOYSA-L azanide;platinum(2+);dinitrite Chemical compound [NH2-].[NH2-].[Pt+2].[O-]N=O.[O-]N=O IXSUHTFXKKBBJP-UHFFFAOYSA-L 0.000 description 5
- 238000004090 dissolution Methods 0.000 description 5
- 238000011068 loading method Methods 0.000 description 5
- 229910052760 oxygen Inorganic materials 0.000 description 5
- 239000001301 oxygen Substances 0.000 description 5
- 238000012360 testing method Methods 0.000 description 5
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 4
- 239000000446 fuel Substances 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 4
- 235000011056 potassium acetate Nutrition 0.000 description 4
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 3
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 3
- MUBZPKHOEPUJKR-UHFFFAOYSA-N Oxalic acid Chemical compound OC(=O)C(O)=O MUBZPKHOEPUJKR-UHFFFAOYSA-N 0.000 description 3
- KDLHZDBZIXYQEI-UHFFFAOYSA-N Palladium Chemical compound [Pd] KDLHZDBZIXYQEI-UHFFFAOYSA-N 0.000 description 3
- 230000003197 catalytic effect Effects 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 238000001035 drying Methods 0.000 description 3
- MWUXSHHQAYIFBG-UHFFFAOYSA-N nitrogen oxide Inorganic materials O=[N] MWUXSHHQAYIFBG-UHFFFAOYSA-N 0.000 description 3
- 150000002902 organometallic compounds Chemical class 0.000 description 3
- 239000002245 particle Substances 0.000 description 3
- 229910052697 platinum Inorganic materials 0.000 description 3
- BDERNNFJNOPAEC-UHFFFAOYSA-N propan-1-ol Chemical compound CCCO BDERNNFJNOPAEC-UHFFFAOYSA-N 0.000 description 3
- QGZKDVFQNNGYKY-UHFFFAOYSA-O Ammonium Chemical compound [NH4+] QGZKDVFQNNGYKY-UHFFFAOYSA-O 0.000 description 2
- 238000004438 BET method Methods 0.000 description 2
- DHMQDGOQFOQNFH-UHFFFAOYSA-N Glycine Chemical compound NCC(O)=O DHMQDGOQFOQNFH-UHFFFAOYSA-N 0.000 description 2
- LRHPLDYGYMQRHN-UHFFFAOYSA-N N-Butanol Chemical compound CCCCO LRHPLDYGYMQRHN-UHFFFAOYSA-N 0.000 description 2
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 2
- DKGAVHZHDRPRBM-UHFFFAOYSA-N Tert-Butanol Chemical compound CC(C)(C)O DKGAVHZHDRPRBM-UHFFFAOYSA-N 0.000 description 2
- 229910003086 Ti–Pt Inorganic materials 0.000 description 2
- QCWXUUIWCKQGHC-UHFFFAOYSA-N Zirconium Chemical compound [Zr] QCWXUUIWCKQGHC-UHFFFAOYSA-N 0.000 description 2
- 239000007864 aqueous solution Substances 0.000 description 2
- 229910052788 barium Inorganic materials 0.000 description 2
- DSAJWYNOEDNPEQ-UHFFFAOYSA-N barium atom Chemical compound [Ba] DSAJWYNOEDNPEQ-UHFFFAOYSA-N 0.000 description 2
- QVQLCTNNEUAWMS-UHFFFAOYSA-N barium oxide Chemical compound [Ba]=O QVQLCTNNEUAWMS-UHFFFAOYSA-N 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 2
- BTANRVKWQNVYAZ-UHFFFAOYSA-N butan-2-ol Chemical compound CCC(C)O BTANRVKWQNVYAZ-UHFFFAOYSA-N 0.000 description 2
- ZOAIGCHJWKDIPJ-UHFFFAOYSA-M caesium acetate Chemical compound [Cs+].CC([O-])=O ZOAIGCHJWKDIPJ-UHFFFAOYSA-M 0.000 description 2
- 125000004432 carbon atom Chemical group C* 0.000 description 2
- BCBBBOXRROHVFG-UHFFFAOYSA-N cerium(4+);propan-2-olate Chemical compound [Ce+4].CC(C)[O-].CC(C)[O-].CC(C)[O-].CC(C)[O-] BCBBBOXRROHVFG-UHFFFAOYSA-N 0.000 description 2
- 238000013329 compounding Methods 0.000 description 2
- 238000002425 crystallisation Methods 0.000 description 2
- 230000008025 crystallization Effects 0.000 description 2
- DYHSMQWCZLNWGO-UHFFFAOYSA-N di(propan-2-yloxy)alumane Chemical compound CC(C)O[AlH]OC(C)C DYHSMQWCZLNWGO-UHFFFAOYSA-N 0.000 description 2
- 238000005470 impregnation Methods 0.000 description 2
- ZXEKIIBDNHEJCQ-UHFFFAOYSA-N isobutanol Chemical compound CC(C)CO ZXEKIIBDNHEJCQ-UHFFFAOYSA-N 0.000 description 2
- 150000002739 metals Chemical class 0.000 description 2
- BDAGIHXWWSANSR-UHFFFAOYSA-N methanoic acid Natural products OC=O BDAGIHXWWSANSR-UHFFFAOYSA-N 0.000 description 2
- 239000008188 pellet Substances 0.000 description 2
- 239000010970 precious metal Substances 0.000 description 2
- HKJYVRJHDIPMQB-UHFFFAOYSA-N propan-1-olate;titanium(4+) Chemical compound CCCO[Ti](OCCC)(OCCC)OCCC HKJYVRJHDIPMQB-UHFFFAOYSA-N 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 239000010948 rhodium Substances 0.000 description 2
- 229920006395 saturated elastomer Polymers 0.000 description 2
- 229910052710 silicon Inorganic materials 0.000 description 2
- 239000010703 silicon Substances 0.000 description 2
- QDZRBIRIPNZRSG-UHFFFAOYSA-N titanium nitrate Chemical compound [O-][N+](=O)O[Ti](O[N+]([O-])=O)(O[N+]([O-])=O)O[N+]([O-])=O QDZRBIRIPNZRSG-UHFFFAOYSA-N 0.000 description 2
- 229910052726 zirconium Inorganic materials 0.000 description 2
- UOFGSWVZMUXXIY-UHFFFAOYSA-N 1,5-Diphenyl-3-thiocarbazone Chemical compound C=1C=CC=CC=1N=NC(=S)NNC1=CC=CC=C1 UOFGSWVZMUXXIY-UHFFFAOYSA-N 0.000 description 1
- QUVMSYUGOKEMPX-UHFFFAOYSA-N 2-methylpropan-1-olate;titanium(4+) Chemical compound [Ti+4].CC(C)C[O-].CC(C)C[O-].CC(C)C[O-].CC(C)C[O-] QUVMSYUGOKEMPX-UHFFFAOYSA-N 0.000 description 1
- OSWFIVFLDKOXQC-UHFFFAOYSA-N 4-(3-methoxyphenyl)aniline Chemical compound COC1=CC=CC(C=2C=CC(N)=CC=2)=C1 OSWFIVFLDKOXQC-UHFFFAOYSA-N 0.000 description 1
- 229910002703 Al K Inorganic materials 0.000 description 1
- ATRRKUHOCOJYRX-UHFFFAOYSA-N Ammonium bicarbonate Chemical compound [NH4+].OC([O-])=O ATRRKUHOCOJYRX-UHFFFAOYSA-N 0.000 description 1
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 description 1
- 229910052684 Cerium Inorganic materials 0.000 description 1
- FEWJPZIEWOKRBE-JCYAYHJZSA-N Dextrotartaric acid Chemical compound OC(=O)[C@H](O)[C@@H](O)C(O)=O FEWJPZIEWOKRBE-JCYAYHJZSA-N 0.000 description 1
- KCXVZYZYPLLWCC-UHFFFAOYSA-N EDTA Chemical compound OC(=O)CN(CC(O)=O)CCN(CC(O)=O)CC(O)=O KCXVZYZYPLLWCC-UHFFFAOYSA-N 0.000 description 1
- 239000004471 Glycine Substances 0.000 description 1
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 1
- WHXSMMKQMYFTQS-UHFFFAOYSA-N Lithium Chemical compound [Li] WHXSMMKQMYFTQS-UHFFFAOYSA-N 0.000 description 1
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 description 1
- AFCARXCZXQIEQB-UHFFFAOYSA-N N-[3-oxo-3-(2,4,6,7-tetrahydrotriazolo[4,5-c]pyridin-5-yl)propyl]-2-[[3-(trifluoromethoxy)phenyl]methylamino]pyrimidine-5-carboxamide Chemical compound O=C(CCNC(=O)C=1C=NC(=NC=1)NCC1=CC(=CC=C1)OC(F)(F)F)N1CC2=C(CC1)NN=N2 AFCARXCZXQIEQB-UHFFFAOYSA-N 0.000 description 1
- 229910052779 Neodymium Inorganic materials 0.000 description 1
- ZLMJMSJWJFRBEC-UHFFFAOYSA-N Potassium Chemical compound [K] ZLMJMSJWJFRBEC-UHFFFAOYSA-N 0.000 description 1
- 229910052777 Praseodymium Inorganic materials 0.000 description 1
- QAOWNCQODCNURD-UHFFFAOYSA-L Sulfate Chemical compound [O-]S([O-])(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-L 0.000 description 1
- LSNNMFCWUKXFEE-UHFFFAOYSA-N Sulfurous acid Chemical compound OS(O)=O LSNNMFCWUKXFEE-UHFFFAOYSA-N 0.000 description 1
- FEWJPZIEWOKRBE-UHFFFAOYSA-N Tartaric acid Natural products [H+].[H+].[O-]C(=O)C(O)C(O)C([O-])=O FEWJPZIEWOKRBE-UHFFFAOYSA-N 0.000 description 1
- MCMNRKCIXSYSNV-UHFFFAOYSA-N ZrO2 Inorganic materials O=[Zr]=O MCMNRKCIXSYSNV-UHFFFAOYSA-N 0.000 description 1
- 150000001242 acetic acid derivatives Chemical class 0.000 description 1
- INNSZZHSFSFSGS-UHFFFAOYSA-N acetic acid;titanium Chemical compound [Ti].CC(O)=O.CC(O)=O.CC(O)=O.CC(O)=O INNSZZHSFSFSGS-UHFFFAOYSA-N 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 150000007513 acids Chemical class 0.000 description 1
- 150000004703 alkoxides Chemical class 0.000 description 1
- JPUHCPXFQIXLMW-UHFFFAOYSA-N aluminium triethoxide Chemical compound CCO[Al](OCC)OCC JPUHCPXFQIXLMW-UHFFFAOYSA-N 0.000 description 1
- 150000001412 amines Chemical class 0.000 description 1
- 239000001099 ammonium carbonate Substances 0.000 description 1
- 235000012501 ammonium carbonate Nutrition 0.000 description 1
- YHWCPXVTRSHPNY-UHFFFAOYSA-N butan-1-olate;titanium(4+) Chemical compound [Ti+4].CCCC[O-].CCCC[O-].CCCC[O-].CCCC[O-] YHWCPXVTRSHPNY-UHFFFAOYSA-N 0.000 description 1
- 229910052792 caesium Inorganic materials 0.000 description 1
- TVFDJXOCXUVLDH-UHFFFAOYSA-N caesium atom Chemical compound [Cs] TVFDJXOCXUVLDH-UHFFFAOYSA-N 0.000 description 1
- 229910052791 calcium Inorganic materials 0.000 description 1
- 239000011575 calcium Substances 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- CETPSERCERDGAM-UHFFFAOYSA-N ceric oxide Chemical compound O=[Ce]=O CETPSERCERDGAM-UHFFFAOYSA-N 0.000 description 1
- ZMIGMASIKSOYAM-UHFFFAOYSA-N cerium Chemical compound [Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce] ZMIGMASIKSOYAM-UHFFFAOYSA-N 0.000 description 1
- 229910000422 cerium(IV) oxide Inorganic materials 0.000 description 1
- 230000000536 complexating effect Effects 0.000 description 1
- 238000010668 complexation reaction Methods 0.000 description 1
- 238000004132 cross linking Methods 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- JGUQDUKBUKFFRO-CIIODKQPSA-N dimethylglyoxime Chemical compound O/N=C(/C)\C(\C)=N\O JGUQDUKBUKFFRO-CIIODKQPSA-N 0.000 description 1
- 238000010494 dissociation reaction Methods 0.000 description 1
- 230000005593 dissociations Effects 0.000 description 1
- 238000011156 evaluation Methods 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 235000019253 formic acid Nutrition 0.000 description 1
- 239000003292 glue Substances 0.000 description 1
- 230000002401 inhibitory effect Effects 0.000 description 1
- 229910052741 iridium Inorganic materials 0.000 description 1
- GKOZUEZYRPOHIO-UHFFFAOYSA-N iridium atom Chemical compound [Ir] GKOZUEZYRPOHIO-UHFFFAOYSA-N 0.000 description 1
- 125000001449 isopropyl group Chemical group [H]C([H])([H])C([H])(*)C([H])([H])[H] 0.000 description 1
- 229910052746 lanthanum Inorganic materials 0.000 description 1
- FZLIPJUXYLNCLC-UHFFFAOYSA-N lanthanum atom Chemical compound [La] FZLIPJUXYLNCLC-UHFFFAOYSA-N 0.000 description 1
- JLRJWBUSTKIQQH-UHFFFAOYSA-K lanthanum(3+);triacetate Chemical compound [La+3].CC([O-])=O.CC([O-])=O.CC([O-])=O JLRJWBUSTKIQQH-UHFFFAOYSA-K 0.000 description 1
- 239000003446 ligand Substances 0.000 description 1
- 229910052744 lithium Inorganic materials 0.000 description 1
- 229910052749 magnesium Inorganic materials 0.000 description 1
- 239000011777 magnesium Substances 0.000 description 1
- 229910001510 metal chloride Inorganic materials 0.000 description 1
- 229910001960 metal nitrate Inorganic materials 0.000 description 1
- ZEIWWVGGEOHESL-UHFFFAOYSA-N methanol;titanium Chemical compound [Ti].OC.OC.OC.OC ZEIWWVGGEOHESL-UHFFFAOYSA-N 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- QEFYFXOXNSNQGX-UHFFFAOYSA-N neodymium atom Chemical compound [Nd] QEFYFXOXNSNQGX-UHFFFAOYSA-N 0.000 description 1
- 235000006408 oxalic acid Nutrition 0.000 description 1
- 229910052763 palladium Inorganic materials 0.000 description 1
- RIPZIAOLXVVULW-UHFFFAOYSA-N pentane-2,4-dione Chemical compound CC(=O)CC(C)=O.CC(=O)CC(C)=O RIPZIAOLXVVULW-UHFFFAOYSA-N 0.000 description 1
- 230000000737 periodic effect Effects 0.000 description 1
- 229910052700 potassium Inorganic materials 0.000 description 1
- 239000011591 potassium Substances 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- PUDIUYLPXJFUGB-UHFFFAOYSA-N praseodymium atom Chemical compound [Pr] PUDIUYLPXJFUGB-UHFFFAOYSA-N 0.000 description 1
- 239000002243 precursor Substances 0.000 description 1
- ZGSOBQAJAUGRBK-UHFFFAOYSA-N propan-2-olate;zirconium(4+) Chemical compound [Zr+4].CC(C)[O-].CC(C)[O-].CC(C)[O-].CC(C)[O-] ZGSOBQAJAUGRBK-UHFFFAOYSA-N 0.000 description 1
- 230000035484 reaction time Effects 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 229910052703 rhodium Inorganic materials 0.000 description 1
- MHOVAHRLVXNVSD-UHFFFAOYSA-N rhodium atom Chemical compound [Rh] MHOVAHRLVXNVSD-UHFFFAOYSA-N 0.000 description 1
- 229910052706 scandium Inorganic materials 0.000 description 1
- SIXSYDAISGFNSX-UHFFFAOYSA-N scandium atom Chemical compound [Sc] SIXSYDAISGFNSX-UHFFFAOYSA-N 0.000 description 1
- 229910052708 sodium Inorganic materials 0.000 description 1
- 239000011734 sodium Substances 0.000 description 1
- 238000001179 sorption measurement Methods 0.000 description 1
- 229910052712 strontium Inorganic materials 0.000 description 1
- CIOAGBVUUVVLOB-UHFFFAOYSA-N strontium atom Chemical compound [Sr] CIOAGBVUUVVLOB-UHFFFAOYSA-N 0.000 description 1
- OHULXNKDWPTSBI-UHFFFAOYSA-N strontium;propan-2-olate Chemical compound [Sr+2].CC(C)[O-].CC(C)[O-] OHULXNKDWPTSBI-UHFFFAOYSA-N 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- LSNNMFCWUKXFEE-UHFFFAOYSA-L sulfite Chemical class [O-]S([O-])=O LSNNMFCWUKXFEE-UHFFFAOYSA-L 0.000 description 1
- 150000003467 sulfuric acid derivatives Chemical class 0.000 description 1
- 235000002906 tartaric acid Nutrition 0.000 description 1
- 239000011975 tartaric acid Substances 0.000 description 1
- JMXKSZRRTHPKDL-UHFFFAOYSA-N titanium ethoxide Chemical compound [Ti+4].CC[O-].CC[O-].CC[O-].CC[O-] JMXKSZRRTHPKDL-UHFFFAOYSA-N 0.000 description 1
- XJDNKRIXUMDJCW-UHFFFAOYSA-J titanium tetrachloride Chemical compound Cl[Ti](Cl)(Cl)Cl XJDNKRIXUMDJCW-UHFFFAOYSA-J 0.000 description 1
- WOZZOSDBXABUFO-UHFFFAOYSA-N tri(butan-2-yloxy)alumane Chemical compound [Al+3].CCC(C)[O-].CCC(C)[O-].CCC(C)[O-] WOZZOSDBXABUFO-UHFFFAOYSA-N 0.000 description 1
- UAEJRRZPRZCUBE-UHFFFAOYSA-N trimethoxyalumane Chemical compound [Al+3].[O-]C.[O-]C.[O-]C UAEJRRZPRZCUBE-UHFFFAOYSA-N 0.000 description 1
- DAOVYDBYKGXFOB-UHFFFAOYSA-N tris(2-methylpropoxy)alumane Chemical compound [Al+3].CC(C)C[O-].CC(C)C[O-].CC(C)C[O-] DAOVYDBYKGXFOB-UHFFFAOYSA-N 0.000 description 1
- 229910052727 yttrium Inorganic materials 0.000 description 1
- VWQVUPCCIRVNHF-UHFFFAOYSA-N yttrium atom Chemical compound [Y] VWQVUPCCIRVNHF-UHFFFAOYSA-N 0.000 description 1
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Abstract
本发明公开了一种制备复合金属氧化物的方法。将其至少一个或多个烷氧基被螯合剂所取代的取代醇化铝和钛盐或醇化钛混入有机溶剂中,制备出一种溶液。然后,水解上述组分,并干燥和烧制。由于取代醇化铝和钛盐或醇化钛的水解速率基本上相同,因此可抑制生成游离Al2O3。因此,所得复合金属氧化物具有完全均匀的组成的高比表面积。本发明还公开了这种制备方法的一种改进变型和制备复合金属催化剂的三种方法、采用这种制备方法的各种步聚。The invention discloses a method for preparing composite metal oxides. A solution is prepared by mixing substituted aluminum and titanium alkoxides or titanium alkoxides in which at least one or more alkoxy groups are substituted by chelating agents into an organic solvent. Then, the above components are hydrolyzed, dried and fired. Since the hydrolysis rates of substituted aluminum alcoholate and titanium salt or titanium alcoholate are basically the same, the generation of free Al 2 O 3 can be suppressed. Therefore, the resulting composite metal oxide has a high specific surface area with a completely uniform composition. The invention also discloses an improved variation of the preparation method, three methods for preparing the composite metal catalyst, and various steps of the preparation method.
Description
本发明涉及一种制备可用作汽车尾气净化催化剂载体的复合金属氧化物或类似物的方法;以及一种制备复合金属催化剂的方法,其中将所得复合金属氧化物,例如结合到载体中。The present invention relates to a method for preparing a composite metal oxide or the like usable as a carrier for an automobile exhaust gas purification catalyst; and a method for preparing a composite metal catalyst wherein the obtained composite metal oxide is, for example, incorporated into a carrier.
作为汽车尾气净化催化剂的载体,大多使用具有高比表面积和高活性的氧化铝(Al2O3)。最近出现了这样一个技术课题,即,尾气中的氮氧化物(NOx)应该在氧气过量的贫燃气氛中进行净化。因此,如日本未审专利公开(KOKAI)5-317652等所公开的,已经开发出一种催化剂,其中将选自碱金属和碱土金属的NOx储存元素连同贵金属一起负载在由Al2O3制成的载体上。按照该催化剂,NOx在贫燃气氛下会吸附在NOx储存元素上。在化学计量点上或在富燃气氛下,所吸附的NOx被释放出来与HC之类的还原气体进行反应,从而得到净化。因此,即使在贫燃气氛下,也可抑制NOx的排放并达到高NOx净化性能。Alumina (Al 2 O 3 ) having a high specific surface area and high activity is often used as a carrier of an automobile exhaust gas purification catalyst. Recently, there has been a technical issue that nitrogen oxides (NO x ) in exhaust gas should be purified in an oxygen-excess lean atmosphere. Therefore, as disclosed in Japanese Unexamined Patent Publication (KOKAI) 5-317652 and the like, a catalyst has been developed in which a NOx storage element selected from alkali metals and alkaline earth made on the carrier. According to this catalyst, NOx is adsorbed on the NOx storage element in a lean atmosphere. At the stoichiometric point or in a fuel-rich atmosphere, the adsorbed NO x is released to react with reducing gases such as HC, thereby being purified. Therefore, even under a lean atmosphere, NOx emission can be suppressed and high NOx purification performance can be achieved.
但对于其中将碱土金属如钡(Ba)和铂(Pt)负载在活性氧化铝载体上的催化剂,存在以下缺陷。即,碱土金属和氧化铝在800℃左右会发生反应,这样就因为生成结晶铝酸盐而减少了NOx的储存量。此外,该催化剂因此而耐热性不够。But for catalysts in which alkaline earth metals such as barium (Ba) and platinum (Pt) are supported on activated alumina supports, there are the following drawbacks. That is, alkaline earth metals and alumina react at about 800°C, which reduces NO x storage due to the formation of crystalline aluminates. In addition, the catalyst has insufficient heat resistance as a result.
因此,日本未审专利公开(KOKAI)8-057312公开了一种催化剂,包含用作载体的无定形铝酸盐和负载在无定形铝酸盐上的贵金属。该无定形铝酸盐由复合金属氧化物组成,其中包括NOx储存元素,至少一种选自碱金属和碱土金属;和铝。通过由这种复合金属氧化物制成载体,就可抑制在高温下生成结晶铝酸盐。因此,该催化剂在耐热性上得到提高。Accordingly, Japanese Unexamined Patent Publication (KOKAI) 8-057312 discloses a catalyst comprising an amorphous aluminate serving as a support and a noble metal supported on the amorphous aluminate. The amorphous aluminate is composed of a composite metal oxide including a NOx storage element at least one selected from alkali metals and alkaline earth metals; and aluminum. By making the support from such a composite metal oxide, the formation of crystalline aluminate at high temperature can be suppressed. Therefore, the catalyst is improved in heat resistance.
同时,尾气中包含由燃料所含硫产生的SO2,而且它会在贵金属上与贫燃气氛中的氧气进行反应,转变成SOx,如SO3。所得SOx容易通过尾气中的水蒸气而转化成硫酸。SOx和硫酸与碱性NOx储存元素进行反应,生成亚硫酸盐和硫酸盐。已经发现,亚硫酸盐和硫酸盐会降低NOx储存元素的作用。这种现象称作“硫中毒”。此外,由于Al2O3之类的多孔载体往往倾向于吸附SOx,因此出现了加剧硫中毒的问题。At the same time, the exhaust gas contains SO 2 produced from the sulfur contained in the fuel, and it reacts with oxygen in the lean atmosphere on the noble metals to convert it into SO x , such as SO 3 . The resulting SO x is easily converted to sulfuric acid by the water vapor in the tail gas. SO x and sulfuric acid react with alkaline NO x storage elements to form sulfite and sulfate. Sulfites and sulfates have been found to reduce the effect of NOx storage elements. This phenomenon is called "sulfur poisoning". Furthermore, the problem of exacerbated sulfur poisoning arises because porous supports such as Al2O3 tend to adsorb SOx .
但由于TiO2并不吸附SO2,因此本发明的发明人想到采用TiO2载体并进行了试验。结果如下。由于SO2不会吸附在TiO2上并实际上流向下游,而且只有直接接触贵金属的SO2才被氧化,因此硫中毒程度较低。但采用TiO2载体的催化剂的起始NOx净化活性较低,因此不适合用作汽车尾气净化催化剂。However, since TiO 2 does not adsorb SO 2 , the inventors of the present invention thought of using a TiO 2 carrier and conducted experiments. The result is as follows. Sulfur poisoning is less since the SO2 does not adsorb on the TiO2 and actually flows downstream, and only the SO2 that comes into direct contact with the precious metal is oxidized. However, the initial NO x purification activity of the catalyst using TiO2 support is low, so it is not suitable for use as a catalyst for automobile exhaust purification.
因此,日本未审专利公开(KOKAI)8-099034提出了一种复合金属催化剂,它采用由复合金属氧化物,如TiO2-Al2O3制成的载体,而且其中将NOx储存元素和贵金属负载在该载体上。按照该催化剂,可抑制NOx储存元素发生硫中毒,而且即使在该催化剂经受耐久性试验之后也可保证高NOx净化性能。Therefore, Japanese Unexamined Patent Publication (KOKAI) 8-099034 proposes a composite metal catalyst using a support made of a composite metal oxide such as TiO 2 -Al 2 O 3 , and wherein NO x storage elements and Noble metals are supported on the carrier. According to this catalyst, sulfur poisoning of NOx storage elements can be suppressed, and high NOx purification performance can be secured even after the catalyst is subjected to a durability test.
作为一种制备这种复合金属氧化物的方法,例如,可从日本审查专利公开(KOKOKU)2-033644中得知一种制备方法。这种制备方法的特征在于,将含两种或多种含氧有机金属化合物混入一种溶剂中,其中包含具有多齿配体或交联配位能力的极性化合物;它们通过水解转化成凝胶;然后干燥所得凝胶并烧制。按照这种制备方法,可容易制备出较匀质的复合金属氧化物。这样可通过将铂之类的贵金属负载在由复合金属氧化物组成的载体上而制成复合金属催化剂。As a method for producing such a composite metal oxide, for example, a production method is known from Japanese Examined Patent Publication (KOKOKU) 2-033644. This preparation method is characterized in that two or more oxygen-containing organometallic compounds are mixed into a solvent containing polar compounds with polydentate ligands or cross-linking coordination capabilities; they are converted into condensate by hydrolysis glue; the resulting gel is then dried and fired. According to this preparation method, relatively homogeneous composite metal oxides can be easily prepared. In this way, a composite metal catalyst can be produced by supporting a noble metal such as platinum on a support composed of a composite metal oxide.
日本审查专利公开(KOKOKU)2-033644列举了金属醇化物作为含氧有机金属化合物。因此,如果采用前述制备方法来制备Al-Ti复合氧化物,那么可考虑使用醇化铝和醇化钛。Japanese Examined Patent Publication (KOKOKU) 2-033644 cites metal alcoholates as oxygen-containing organometallic compounds. Therefore, if the aforementioned preparation method is used to prepare the Al-Ti composite oxide, aluminum alkoxide and titanium alkoxide may be considered.
但醇化铝和醇化钛具有不同的水解反应速率。因此,如稍后所述,通过日本审查专利公开(KOKOKU)2-033644所公开的制备方法,难以制备出具有匀质组成的Al-Ti复合氧化物。But aluminum alcoholate and titanium alcoholate have different hydrolysis reaction rates. Therefore, as described later, it is difficult to produce an Al-Ti composite oxide having a homogeneous composition by the production method disclosed in Japanese Examined Patent Publication (KOKOKU) 2-033644.
因此,如果催化剂采用了通过日本审查专利公开(KOKOKU)2-033644所公开的制备方法制成的Al-Ti复合氧化物作为载体,那么TiO2就不能充分产生硫中毒抑制作用。因此,该催化剂在经受耐久性试验之后,不能充分抑制NOx转化率的降低。Therefore, if the catalyst uses an Al-Ti composite oxide prepared by the preparation method disclosed in Japanese Examined Patent Publication (KOKOKU) 2-033644 as a support, TiO 2 cannot sufficiently exert the sulfur poisoning inhibitory effect. Therefore, the catalyst cannot sufficiently suppress the decrease in the NOx conversion rate after being subjected to the durability test.
此外,根据本发明人的研究,揭示了以下内容。如果使用醇化铝来合成复合金属氧化物,那么所得复合金属氧化物就耐热性不足,而且其比表面积不可避免地下降。如果将这种复合金属氧化物结合到载体中,而且在其上负载NOx储存元素或与其复合,那么所得催化剂则具有以下缺陷。即,如果该催化剂在使用时经历高温,那么NOx储存元素的分散性就降低,造成NOx储存元素的结晶。结果,该催化剂的NOx净化性能变差。Furthermore, according to the studies of the present inventors, the following have been revealed. If an aluminum alcoholate is used to synthesize a composite metal oxide, the resulting composite metal oxide has insufficient heat resistance and its specific surface area inevitably decreases. If such a composite metal oxide is incorporated into a carrier, and a NOx storage element is loaded thereon or composited therewith, the resulting catalyst has the following drawbacks. That is, if the catalyst is subjected to high temperature while in use, the dispersibility of the NOx storage element decreases, causing crystallization of the NOx storage element. As a result, the NOx purification performance of the catalyst deteriorates.
因此,如上所述,如果使用醇化铝来合成复合金属氧化物,那么所得复合金属氧化物就耐热性不足,而且其比表面积不可避免地下降。因此,如果将通过前述专利所公开的制备方法所得的复合金属氧化物结合到载体中,而且在该载体上负载NOx储存元素和贵金属以构成催化剂,那么所得催化剂则具有以下缺陷。即,如果该催化剂在使用时经历高温,那么NOx储存元素和贵金属的分散性就降低,造成贵金属逐渐形成颗粒且NOx储存元素结晶。结果,该催化剂的三元催化活性和NOx净化性能变差。Therefore, as described above, if an aluminum alcoholate is used to synthesize a composite metal oxide, the resulting composite metal oxide has insufficient heat resistance and its specific surface area inevitably decreases. Therefore, if the composite metal oxide obtained by the preparation method disclosed in the aforementioned patent is incorporated into a carrier, and NOx storage elements and noble metals are supported on the carrier to constitute a catalyst, the resulting catalyst has the following drawbacks. That is, if the catalyst is subjected to high temperature while in use, the dispersibility of the NOx storage element and the noble metal decreases, causing the noble metal to gradually form particles and the NOx storage element to crystallize. As a result, the three-way catalytic activity and NOx purification performance of the catalyst deteriorated.
另外,如果将复合金属氧化物,如日本未审专利公开(KOKAI)8-099034所公开的TiO2-Al2O3结合到载体中,而且将贵金属负载在该载体上制成催化剂,那么贵金属在高温耐久性试验中的颗粒生长作用就不低,因为这种载体并不具有足够均匀的组成。因此,所得催化剂的三元催化活性就不足。In addition, if a composite metal oxide, such as TiO 2 -Al 2 O 3 disclosed in Japanese Unexamined Patent Publication (KOKAI) 8-099034, is incorporated into a carrier, and a noble metal is supported on the carrier to make a catalyst, the noble metal The particle growth effect in the high-temperature durability test is not low because the support does not have a sufficiently uniform composition. Therefore, the three-way catalytic activity of the resulting catalyst is insufficient.
本发明是根据前述情况而开发的。因此,本发明的一个目的是容易而且稳定地制备出其中将具有足够均匀组成的Al-Ti复合氧化物制成载体的催化剂。本发明的另一目的是使得催化剂即使在经受高温耐久性试验之后也具有高耐热性和高净化性能。The present invention has been developed in light of the foregoing circumstances. Accordingly, an object of the present invention is to easily and stably prepare a catalyst in which an Al-Ti composite oxide having a sufficiently uniform composition is made into a support. Another object of the present invention is to make the catalyst have high heat resistance and high purification performance even after being subjected to a high-temperature durability test.
权利要求1所提出的制备复合金属氧化物的方法解决了前述技术问题,其特征在于,它包括以下步骤:The method for preparing composite metal oxides proposed in
制备出一种溶液,其中将取代醇化铝与钛盐和醇化钛中的至少一种混入有机溶剂,其中所述取代醇化铝为其至少一个或多个烷氧基被螯合剂所取代的醇化铝;然后A solution is prepared, wherein at least one of a substituted aluminum alcoholate and a titanium salt and a titanium alcoholate is mixed into an organic solvent, wherein the substituted aluminum alcoholate is an aluminum alcoholate in which at least one or more alkoxy groups are substituted by a chelating agent ;Then
将溶液的各组分在水解之后进行干燥和烧制。The components of the solution are dried and fired after hydrolysis.
权利要求2所提出的制备复合金属氧化物的方法将权利要求1所提出的复合金属氧化物制备方法进一步具体化,其特征在于,它包括以下步骤:The method for preparing composite metal oxides proposed in
制备出一种溶液,其中将取代丙醇铝与四异丙醇钛混入有机溶剂,其中所述取代丙醇铝为其至少一个或多个异丙氧基被乙酰乙酸乙酯所取代的三异丙醇铝;然后A solution is prepared, wherein substituted aluminum propoxide and titanium tetraisopropoxide are mixed into an organic solvent, wherein the substituted aluminum propoxide is a triisopropoxide in which at least one or more isopropoxy groups are replaced by ethyl acetoacetate. aluminum propoxide; then
将这些醇盐在水解之后进行干燥和烧制。These alkoxides are dried and fired after hydrolysis.
权利要求3所提出的制备复合金属催化剂的方法解决了前述技术问题,其特征在于,它包括以下步骤:The method for preparing the composite metal catalyst proposed in
制备出一种溶液,其中将取代醇化铝与钛盐和醇化钛中的至少一种混入有机溶剂,其中所述取代醇化铝为其至少一个或多个烷氧基被螯合剂所取代的醇化铝;A solution is prepared, wherein at least one of a substituted aluminum alcoholate and a titanium salt and a titanium alcoholate is mixed into an organic solvent, wherein the substituted aluminum alcoholate is an aluminum alcoholate in which at least one or more alkoxy groups are substituted by a chelating agent ;
将溶液的各组分在水解之后进行干燥和烧制,这样可形成载体;然后The components of the solution are dried and fired after hydrolysis, which forms the support; then
将至少贵金属负载在该载体上。At least a noble metal is supported on the carrier.
权利要求4所提出的制备复合金属催化剂的方法将权利要求3所提出的复合金属催化剂的制备方法进一步具体化,其特征在于,它包括以下步骤:The method for preparing the composite metal catalyst proposed in claim 4 further embodies the preparation method of the composite metal catalyst proposed in
制备出一种溶液,其中将取代丙醇铝与四异丙醇钛混入有机溶剂,其中所述取代丙醇铝为其至少一个或多个异丙氧基被乙酰乙酸乙酯所取代的三异丙醇铝;A solution is prepared, wherein substituted aluminum propoxide and titanium tetraisopropoxide are mixed into an organic solvent, wherein the substituted aluminum propoxide is a triisopropoxide in which at least one or more isopropoxy groups are replaced by ethyl acetoacetate. aluminum propoxide;
将这些醇化物在水解之后进行干燥和烧制,这样可形成载体;然后These alcoholates are dried and fired after hydrolysis, which forms the support; then
将至少贵金属负载在该载体上。At least a noble metal is supported on the carrier.
权利要求5所提出的复合金属催化剂制备方法的特征在于,它包括以下步骤:The composite metal catalyst preparation method proposed in
将取代醇化铝和一种可溶性化合物混入有机溶剂,其中所述取代醇化铝为其至少一个或多个烷氧基被螯合剂所取代的醇化铝,且所述可溶性化合物可溶于该有机溶剂,并包括由NOx储存元素和贵金属中的至少一种组成的催化剂金属元素,所述NOx储存元素是选自碱金属、碱土金属和稀土元素中的至少一种;然后mixing a substituted aluminum alcoholate and a soluble compound into an organic solvent, wherein the substituted aluminum alcoholate is an aluminum alcoholate whose at least one or more alkoxy groups are substituted by a chelating agent, and the soluble compound is soluble in the organic solvent, and comprising a catalyst metal element composed of at least one of a NOx storage element and a noble metal, the NOx storage element being at least one selected from an alkali metal, an alkaline earth metal, and a rare earth element; and then
在至少将所述取代醇化铝水解之后,干燥和烧制该混合物的各组分。After hydrolysis of at least the substituted aluminum alcoholate, the components of the mixture are dried and fired.
权利要求6所提出的复合金属催化剂制备方法的特征在于,在权利要求5所提出的复合金属催化剂的制备方法中,所述螯合剂为乙酰乙酸乙酯。The preparation method of the composite metal catalyst proposed in
按照本发明的复合金属氧化物的制备方法,可保证制备出具有均匀组成且耐热性良好的复合金属氧化物。According to the preparation method of the composite metal oxide of the present invention, the composite metal oxide with uniform composition and good heat resistance can be guaranteed to be prepared.
按照本发明的复合金属氧化物的制备方法,可容易且稳定地制备出比表面积高的催化剂,其中NOx储存元素和贵金属的分散性得到提高,而且该催化剂的耐热性和耐硫中毒性良好。According to the preparation method of the composite metal oxide of the present invention, a catalyst with a high specific surface area can be easily and stably prepared, wherein the dispersibility of NO x storage elements and precious metals is improved, and the heat resistance and sulfur poisoning resistance of the catalyst good.
通过参考以下的详细描述,并结合附图和详细说明,可以更完整地了解本发明及其许多优点,同时可以更好地进行理解,所有这些内容都是本发明的一部分:A more complete understanding of the invention and its many advantages, and better understanding thereof, may be obtained by reference to the following detailed description in conjunction with the accompanying drawings and detailed description, all of which are a part of this invention:
图1是在按照本发明的制备方法的一个例子中,用于说明其中步骤的示意图。Fig. 1 is a schematic diagram for explaining the steps in one example of the production method according to the present invention.
图2是用于说明实施例1-10和对比例1-4所得Al-Ti复合氧化物的比表面积的直方图。Fig. 2 is a histogram for illustrating the specific surface area of Al-Ti composite oxides obtained in Examples 1-10 and Comparative Examples 1-4.
图3是用于说明实施例1、3、5和7以及对比例1和3所得Al-Ti复合氧化物的X-射线衍射图案的X-射线衍射图。3 is an X-ray diffraction diagram for illustrating X-ray diffraction patterns of Al-Ti composite oxides obtained in Examples 1, 3, 5 and 7 and Comparative Examples 1 and 3. FIG.
图4是用于说明实施例2、4、6和8以及对比例2和4所得Al-Ti复合氧化物的X-射线衍射图案的X-射线衍射图。4 is an X-ray diffraction diagram for illustrating X-ray diffraction patterns of Al-Ti composite oxides obtained in Examples 2, 4, 6 and 8 and Comparative Examples 2 and 4.
在一般描述本发明之后,可通过参考特定的优选实施方案来进一步理解,本发明所提供的这些实施方案仅用于说明,因此不能用于限定所附权利要求的范围。Having generally described the invention, a further understanding can be obtained by reference to specific preferred embodiments which are provided for illustration only and therefore should not be used to limit the scope of the appended claims.
本发明的发明人通过研究,将日本审查专利公开(KOKOKU)2-033644所公开的制备方法用于制备出Al-Ti复合氧化物。但如果采用该制备方法来制备Al-Ti复合氧化物,那么就会出现以下现象。即,所得Al-Ti复合氧化物在约900℃下烧制时,其比表面积下降。烧制生成α-Al2O3。关于这些现象,发现并不构成复合氧化物的游离Al2O3大量残留在所得的Al-Ti复合氧化物中。即,游离Al2O3在高温下转化成α-Al2O3,因此Al-Ti复合氧化物的比表面积下降。因此,如果在催化剂中使用Al-Ti复合氧化物,那么就出现所得催化剂活性降低的缺陷。The inventors of the present invention used the preparation method disclosed in Japanese Examined Patent Publication (KOKOKU) 2-033644 to prepare an Al-Ti composite oxide through research. However, if this preparation method is used to prepare an Al-Ti composite oxide, the following phenomenon occurs. That is, when the obtained Al-Ti composite oxide is fired at about 900°C, its specific surface area decreases. Firing produces α-Al 2 O 3 . Regarding these phenomena, it was found that free Al 2 O 3 , which does not constitute the composite oxide, remained in the resulting Al-Ti composite oxide in a large amount. That is, free Al 2 O 3 is converted into α-Al 2 O 3 at high temperature, so the specific surface area of the Al-Ti composite oxide decreases. Therefore, if an Al-Ti composite oxide is used in the catalyst, there occurs a drawback that the activity of the resulting catalyst is lowered.
进一步研究了这种不利现象的原因。结果认为,生成了没有与TiO2复合的游离Al2O3,因为醇化铝的水解速率要高于醇化钛的水解速率。即,如果将醇化铝和醇化钛在共存态下进行水解,那么醇化铝比醇化钛水解要快。因此,在烧制所得的Al-Ti复合氧化物之后,没有参与复合的Al2O3就残留在Al-Ti复合氧化物中。The reason for this unfavorable phenomenon was further investigated. As a result, it is considered that free Al 2 O 3 which is not complexed with TiO 2 is formed because the hydrolysis rate of aluminum alcoholate is higher than that of titanium alcoholate. That is, when aluminum alcoholate and titanium alcoholate are hydrolyzed in a coexistent state, aluminum alcoholate is hydrolyzed faster than titanium alcoholate. Therefore, after firing the resulting Al-Ti composite oxide, Al 2 O 3 that does not participate in the composite remains in the Al-Ti composite oxide.
因此,本发明制备方法采用了取代醇化铝作为复合金属氧化物的前体之一,它是一种其至少一种或多个烷氧基被螯合剂所取代的醇化铝。Therefore, the preparation method of the present invention adopts a substituted aluminum alcoholate as one of the precursors of the composite metal oxide, which is an aluminum alcoholate whose at least one or more alkoxy groups are substituted by a chelating agent.
这种取代醇化铝的特征在于,其水解速率要低于醇化铝的水解速率。因此,这种取代醇化铝的水解速率就等于例如醇化钛的水解速率。因此,Al2O3和TiO2就便于复合。此外认为,通过使用这种取代醇化铝,Al和Ti之类的复合金属元素就可通过螯合剂结合在一起。此外,由于这种取代醇化铝稳定存在于有机溶剂中,因此不会出现水解速率较高的醇化铝由于螯合剂的离解而被分离的缺陷。Such substituted aluminum alcoholates are characterized by a rate of hydrolysis that is lower than that of aluminum alcoholates. Thus, the rate of hydrolysis of such substituted aluminum alcoholates is equal to, for example, the rate of hydrolysis of titanium alcoholates. Therefore, Al 2 O 3 and TiO 2 are convenient for compounding. Furthermore, it is considered that by using such a substituted aluminum alcoholate, composite metal elements such as Al and Ti can be bonded together via a chelating agent. In addition, since the substituted aluminum alcoholate exists stably in the organic solvent, the defect that the aluminum alcoholate with a higher hydrolysis rate is separated due to the dissociation of the chelating agent does not occur.
另外,如果采用取代丙醇铝(它是一种其一个或多个异丙基被乙酰乙酸乙酯所取代的三异丙醇铝)和四异丙醇钛,那么取代丙醇铝和四异丙醇钛的水解速率就相互非常接近。因此,可进一步抑制并不构成复合氧化物的游离Al2O3残留在所得Al-Ti复合氧化物中。因此,可得到具有较高比表面积和均匀组成的Al-Ti复合氧化物。In addition, if substituted aluminum propoxide (which is an aluminum triisopropoxide whose one or more isopropyl groups are replaced by ethyl acetoacetate) and titanium tetraisopropoxide, then the substituted aluminum propoxide and tetraisopropoxide The hydrolysis rates of titanium propoxide are then very close to each other. Therefore, free Al 2 O 3 which does not constitute the composite oxide can be further suppressed from remaining in the obtained Al-Ti composite oxide. Therefore, an Al-Ti composite oxide having a high specific surface area and a uniform composition can be obtained.
此外,由于其异丙氧基被乙酰乙酸乙酯所取代的取代丙醇铝可在室温下溶于2-丙醇,因此产生了这样一个优点,Al-Ti复合氧化物的产率提高到没有使用这种取代丙醇铝时的2倍。In addition, since the substituted aluminum propoxide whose isopropoxy group is replaced by ethyl acetoacetate is soluble in 2-propanol at room temperature, there arises such an advantage that the yield of Al-Ti composite oxide is increased to no 2 times when using this substitute for aluminum propoxide.
此外,如果将可溶性化合物(可溶于有机溶剂,且包含由NOx储存元素和贵金属中的至少一种组成的催化剂金属元素)和取代醇化铝混入有机溶剂中,而且至少随后水解这种取代醇化铝,那么这种取代醇化铝的特征在于,其水解速率低于醇化铝的水解速率。因此,与使用醇化铝的情形相比,这种取代醇化铝就便于与可溶性化合物复合。In addition, if a soluble compound (soluble in an organic solvent and containing a catalyst metal element composed of at least one of a NOx storage element and a noble metal) and a substituted aluminum alcoholate is mixed into an organic solvent, and at least the subsequent hydrolysis of this substituted alcoholate aluminum, then the substituted aluminum alcoholate is characterized in that its rate of hydrolysis is lower than that of the aluminum alcoholate. Therefore, this substituted aluminum alcoholate facilitates complexation with soluble compounds compared to the case of using aluminum alcoholate.
由于这些原因,可抑制没有复合的游离Al2O3残留在所得Al-Ti复合氧化物中,而且在所形成的复合体中,铝和催化剂金属元素均匀复合。因此,所得复合金属氧化物具有高比表面积和均匀的组成。这样,NOx储存元素和贵金属的分散性就得到提高,而且其耐热性也得到提高。For these reasons, free Al2O3 which is not complexed remains in the resulting Al-Ti composite oxide, and in the composite formed , aluminum and the catalyst metal element are uniformly composited. Therefore, the resulting composite metal oxide has a high specific surface area and a uniform composition. Thus, the dispersibility of the NOx storage element and the noble metal is improved, and the heat resistance thereof is also improved.
关于用作Al2O3源的醇化铝,其烷氧基具有1-5个碳原子的醇化物由于易干燥等原因而优选。例如,可采用甲醇铝、乙醇铝、丙醇铝、异丙醇铝、丁醇铝和异丁醇铝。As for the aluminum alcoholate used as the Al2O3 source, an alcoholate whose alkoxy group has 1 to 5 carbon atoms is preferable for reasons such as easiness of drying. For example, aluminum methoxide, aluminum ethoxide, aluminum propoxide, aluminum isopropoxide, aluminum butoxide and aluminum isobutoxide can be used.
在本发明的制备方法中,采用了这样一种取代醇化铝,其中前述取代醇化铝的至少一个烷氧基被螯合剂所取代。如果该醇化铝的所有烷氧基都被螯合剂所取代,那么会导致所得复合金属氧化物的比表面积降低。因此,采用其中一个或两个烷氧基被螯合剂所取代的取代醇化铝。在取代醇化铝中,优选其中两个烷氧基被螯合剂所取代的取代醇化铝,因为其水解速率可进一步降低。In the preparation method of the present invention, such a substituted aluminum alcoholate is used, wherein at least one alkoxy group of the aforementioned substituted aluminum alcoholate is replaced by a chelating agent. If all the alkoxy groups of the aluminum alcoholate are substituted by a chelating agent, the specific surface area of the resulting composite metal oxide will decrease. Therefore, substituted aluminum alkoxides are used in which one or both alkoxy groups are replaced by chelating agents. Among the substituted aluminum alcoholates, those in which two alkoxy groups are replaced by chelating agents are preferred because the hydrolysis rate thereof can be further reduced.
关于螯合剂,可采用丁二酮肟、双硫腙、乙酰乙酸乙酯、乙酰丙酮、甘氨酸、EDTA和NTA。如果采用乙酰乙酸乙酯作为螯合剂,水解速率就会最佳。因此,所得复合金属氧化物的比表面积就尤其得以提高。As the chelating agent, dimethylglyoxime, dithizone, ethyl acetoacetate, acetylacetone, glycine, EDTA and NTA can be used. The rate of hydrolysis is optimal if ethyl acetoacetate is used as the chelating agent. Therefore, the specific surface area of the resulting composite metal oxide is especially increased.
关于用作TiO2源的钛盐,采用可溶于有机溶剂的钛盐。例如,可采用硝酸钛、氯化钛、乙酸钛、钛酸铵和钛配合物。Regarding the titanium salt used as the TiO2 source, a titanium salt soluble in an organic solvent is used. For example, titanium nitrate, titanium chloride, titanium acetate, ammonium titanate and titanium complexes can be used.
关于用作TiO2源的醇化钛,其烷氧基具有1-5个碳原子的醇化物由于易干燥等原因而优选。例如,可采用甲醇钛、乙醇钛、丙醇钛、异丙醇钛、丁醇钛和异丁醇钛。Regarding the titanium alcoholate used as a source of TiO 2 , an alcoholate whose alkoxy group has 1 to 5 carbon atoms is preferred because of easiness of drying and the like. For example, titanium methoxide, titanium ethoxide, titanium propoxide, titanium isopropoxide, titanium butoxide, and titanium isobutoxide can be used.
Al2O3源与TiO2源的混合比根据目标Al-Ti复合氧化物的组成来确定。如果采用Al-Ti复合氧化物作为尾气净化催化剂的载体,优选将Al2O3源与TiO2源进行混合,使得Al2O3/TiO2比率为1/30至30/1(即,Al2O3/TiO2=1/30-30/1)。The mixing ratio of the Al 2 O 3 source and the TiO 2 source is determined according to the composition of the target Al—Ti composite oxide. If the Al-Ti composite oxide is used as the carrier of the exhaust gas purification catalyst, it is preferable to mix the source of Al 2 O 3 with the source of TiO 2 so that the ratio of Al 2 O 3 /TiO 2 is 1/30 to 30/1 (that is, Al 2 O 3 /TiO 2 =1/30-30/1).
关于催化剂金属元素,可以选择NOx储存元素(选自碱金属、碱土金属和稀土元素中的至少一种)和贵金属中的至少一种。关于碱金属,可以列举锂、钠、钾和铯。碱土金属是元素周期表2A族的元素,可以列举镁、钙、锶和钡。关于稀土元素,可以举例为钪、钇、镧、铈、镨和钕。关于贵金属,可以举例为铂(Pt)、铑(Rh)、钯(Pd)和铱(Ir)。As for the catalyst metal element, at least one of NOx storage elements (at least one selected from alkali metals, alkaline earth metals and rare earth elements) and noble metals may be selected. As the alkali metal, lithium, sodium, potassium and cesium can be cited. Alkaline earth metals are elements of Group 2A of the periodic table, and examples thereof include magnesium, calcium, strontium, and barium. As for rare earth elements, scandium, yttrium, lanthanum, cerium, praseodymium, and neodymium can be exemplified. As for noble metals, platinum (Pt), rhodium (Rh), palladium (Pd) and iridium (Ir) can be exemplified.
例如,如果选择NOx储存元素作为催化剂金属元素,那么可通过浸渍负载法或吸附负载法,将贵金属负载在所形成的复合金属氧化物上而制成催化剂。此外,如果选择贵金属作为催化剂金属元素,那么可通过浸渍负载法,将NOx储存元素负载在所形成的复合金属氧化物上而制成催化剂。此外,如果同时选择NOx储存元素和贵金属元素作为催化剂金属元素,由于可制成其中NOx储存元素和贵金属元素都均匀分散的催化剂,并避免了随后的负载步骤,因此该方案是尤其优选的。For example, if the NO x storage element is selected as the catalyst metal element, the catalyst can be prepared by loading the noble metal on the formed composite metal oxide by the impregnation loading method or the adsorption loading method. In addition, if a noble metal is selected as the catalyst metal element, the NOx storage element can be supported on the formed composite metal oxide by the impregnation loading method to make a catalyst. In addition, if both NOx storage elements and noble metal elements are selected as catalyst metal elements, this scheme is especially preferable because a catalyst in which both NOx storage elements and noble metal elements are uniformly dispersed can be produced and a subsequent loading step can be avoided. .
NOx储存元素优选以相对氧化铝(由取代醇化铝制成)2-50%摩尔的量,与复合金属氧化物进行复合或负载在其上。如果其量低于此范围,那么NOx净化性能就由于NOx储存活性不足而下降。如果其量超过此范围,NOx储存元素的作用已饱和,并且那么NOx储存元素容易与氧化铝进行反应,造成耐热性下降。The NOx storage element is preferably compounded with or supported on the composite metal oxide in an amount of 2-50 mol% relative to alumina (made of substituted aluminum alcoholate). If the amount thereof is below this range, the NOx purification performance deteriorates due to insufficient NOx storage activity. If the amount thereof exceeds this range, the effect of the NOx storage element is saturated, and then the NOx storage element easily reacts with alumina, resulting in a decrease in heat resistance.
贵金属优选以相对氧化铝(由取代醇化铝制成)0.1-20%重量的量,与复合金属氧化物进行复合或负载在其上。如果其量低于此范围,净化性能低。如果贵金属超过此范围进行负载,那么贵金属的作用就会饱和,且所得催化剂的成本上升。The noble metal is preferably compounded with or supported on the composite metal oxide in an amount of 0.1 to 20% by weight relative to alumina (made of substituted aluminum alcoholate). If the amount thereof is below this range, the purification performance is low. If the noble metal is supported beyond this range, the effect of the noble metal will be saturated, and the cost of the resulting catalyst will increase.
注意,除了铝,可采用钛、锆和硅之类的金属。在这种情况下,可将钛、锆和硅之类的金属作为氧化物粉末进行混合,或作为醇化物进行供应,这样它可与铝和催化剂金属元素进行复合。此外,优选将铈土和铈土-氧化锆之类的储氧-释放氧元素混入或复合。通过进一步与钛进行复合,NOx储存元素的硫中毒可进一步得到抑制。Note that in addition to aluminum, metals such as titanium, zirconium, and silicon may be used. In this case, metals such as titanium, zirconium and silicon can be mixed as oxide powders or supplied as alcoholates so that it can be complexed with aluminum and catalyst metal elements. In addition, it is preferable to mix or compound an oxygen storage-release oxygen element such as ceria and ceria-zirconia. Sulfur poisoning of NO x storage elements can be further suppressed by further compounding with titanium.
可溶性化合物(包含催化剂金属元素,且可溶于有机溶剂)可以是可溶于所用有机溶剂的一种化合物。可采用有机金属化合物,如醇化物、金属硝酸盐、金属乙酸盐、金属氨合物和金属氯化物。The soluble compound (containing the catalyst metal element and soluble in an organic solvent) may be a compound soluble in the organic solvent used. Organometallic compounds such as alcoholates, metal nitrates, metal acetates, metal ammines and metal chlorides may be used.
关于有机溶剂,可以采用能够溶解所述取代醇化铝、钛盐和醇化钛、或可溶性化合物的溶剂。可采用甲醇、乙醇、1-丙醇、2-丙醇、丁醇、异丁醇、仲丁醇和叔丁醇。As for the organic solvent, a solvent capable of dissolving the substituted aluminum alcoholate, titanium salt and titanium alcoholate, or a soluble compound can be used. Methanol, ethanol, 1-propanol, 2-propanol, butanol, isobutanol, sec-butanol and tert-butanol can be used.
为了将醇化物水解在溶液中,可以采用空气中所含的水分,但优选在预定温度下搅拌该溶液的同时,将水加入该溶液中。由于急速进行反应,可进一步增大所得复合金属氧化物的比表面积。In order to hydrolyze the alcoholate in the solution, moisture contained in the air may be used, but it is preferable to add water to the solution while stirring the solution at a predetermined temperature. Since the reaction proceeds rapidly, the specific surface area of the composite metal oxide obtained can be further increased.
关于水的加入量,加入量太低则水解时间较长。如果加入量太高,则难以均匀水解,造成所得复合金属氧化物的组成不匀。因此,相对与所用醇化物,水的加入量的摩尔比优选为0.5-20,尤其是1-10。Regarding the amount of water added, if the added amount is too low, the hydrolysis time will be longer. If the added amount is too high, it will be difficult to hydrolyze uniformly, resulting in uneven composition of the obtained composite metal oxide. Therefore, the water is preferably added in a molar ratio of 0.5-20, especially 1-10, relative to the alcoholate used.
为了进一步促进水解反应,优选向该溶液中加入一种水解促进剂,包括碱性物质,如铵、碳酸铵和胺;或酸,如甲酸、草酸和酒石酸。In order to further accelerate the hydrolysis reaction, it is preferable to add a hydrolysis accelerator including basic substances such as ammonium, ammonium carbonate and amines; or acids such as formic acid, oxalic acid and tartaric acid to the solution.
水解步骤的加热温度优选35-150℃。如果低于35℃,由于反应速率较低而反应水解较长。如果反应时间太短,那么没有复合的游离Al2O3则大量残留。如果加热温度超过150℃,醇化物会分解。尤其理想的是,加热温度为40-100℃。The heating temperature in the hydrolysis step is preferably 35-150°C. If it is lower than 35°C, the reaction hydrolysis is longer due to the lower reaction rate. If the reaction time is too short, a large amount of free Al 2 O 3 without complexing remains. If the heating temperature exceeds 150°C, the alcoholate will decompose. It is especially desirable that the heating temperature is 40-100°C.
水解之后,将沉淀物干燥去除溶剂等,然后烧制,这样可得到复合金属氧化物。根据需要,可将NOx储存元素和贵金属之一负载在所述复合金属氧化物上,由此可得到复合金属催化剂。干燥条件并不特别限定。烧制温度优选500-1200℃。如果烧制温度低于500℃,难以形成稳定的复合金属催化剂。如果烧制温度超过1200℃,所得复合金属催化剂的比表面积会下降。After hydrolysis, the precipitate is dried to remove the solvent and the like, followed by firing, whereby a composite metal oxide can be obtained. According to need, one of a NOx storage element and a noble metal can be supported on the composite metal oxide, whereby a composite metal catalyst can be obtained. Drying conditions are not particularly limited. The firing temperature is preferably 500-1200°C. If the firing temperature is lower than 500°C, it is difficult to form a stable composite metal catalyst. If the firing temperature exceeds 1200°C, the specific surface area of the resulting composite metal catalyst will decrease.
以下通过实施例和对比例来详细描述本发明。The present invention is described in detail below by way of examples and comparative examples.
实施例1Example 1
按照图1所示,制备出Al-Ti复合氧化物。As shown in Fig. 1, an Al-Ti composite oxide was prepared.
首先,将作为Al2O3源的154.6克乙酰乙酸乙酯二异丙醇铝(Al-EAA)(一种取代醇化铝)、和作为TiO2源的40.1克四异丙醇钛(Ti(O-i-C3H7)4)加入423.4克2-丙醇中,然后在82℃下搅拌2小时以进行溶解(图1(A))。First, 154.6 g of aluminum ethyl acetoacetate diisopropoxide (Al- EAA ), a substituted aluminum alcoholate, as a source of Al2O3 , and 40.1 g of titanium tetraisopropoxide (Ti( OiC 3 H 7 ) 4 ) was added into 423.4 g of 2-propanol, followed by stirring at 82° C. for 2 hours to dissolve ( FIG. 1(A )).
然后,将所得溶液在82℃下保持回流。在搅拌溶液的同时,将121.9克离子交换水滴加到溶液中以水解醇化物。另外将该溶液在82℃回流条件下搅拌4小时,这样可进行熟化(图1(B))。Then, the resulting solution was kept at reflux at 82°C. While stirring the solution, 121.9 g of ion-exchanged water was added dropwise to the solution to hydrolyze the alcoholate. In addition, the solution was stirred at 82° C. under reflux for 4 hours, so that aging was carried out ( FIG. 1(B )).
然后,将溶液真空干燥以去除溶剂,然后将所得沉淀物在120℃下另外干燥12小时(图1(C))。Then, the solution was vacuum-dried to remove the solvent, and the resulting precipitate was dried at 120 °C for an additional 12 hours (Fig. 1(C)).
然后,将沉淀物在480℃下煅烧4小时,然后在800℃空气中烧制5小时(图1(D)),这可得到该实施例的A1-Ti复合氧化物。Then, the precipitate was calcined at 480°C for 4 hours and then fired at 800°C in air for 5 hours (FIG. 1(D)), which gave the Al-Ti composite oxide of this example.
所得Al-Ti复合氧化物的比表面积通过BET法来确定,结果在图2中给出。此外,将该Al-Ti复合氧化物进行X-射线衍射分析,所得X-射线衍射图在图3中给出。The specific surface area of the resulting Al-Ti composite oxide was determined by the BET method, and the results are shown in FIG. 2 . Furthermore, this Al-Ti composite oxide was subjected to X-ray diffraction analysis, and the resulting X-ray diffraction pattern is shown in FIG. 3 .
实施例2Example 2
按照实施例1的相同方式得到实施例2的Al-Ti复合氧化物,只是将烧制温度设定在900℃而不是800℃。按照实施例1的相同方式来测定比表面积,结果在图2中给出。此外,X-射线衍射图在图4中给出。The Al-Ti composite oxide of Example 2 was obtained in the same manner as in Example 1, except that the firing temperature was set at 900°C instead of 800°C. The specific surface area was measured in the same manner as in Example 1, and the results are shown in FIG. 2 . In addition, the X-ray diffraction pattern is given in FIG. 4 .
实施例3Example 3
按照实施例1的相同方式得到实施例3的Al-Ti复合氧化物,只是将溶解步骤、水解步骤和熟化步骤的加热温度设定在35℃而不是82℃。按照实施例1的相同方式来测定比表面积,结果在图2中给出。此外,X-射线衍射图在图3中给出。The Al-Ti composite oxide of Example 3 was obtained in the same manner as in Example 1, except that the heating temperature in the dissolution step, hydrolysis step and aging step was set at 35°C instead of 82°C. The specific surface area was measured in the same manner as in Example 1, and the results are shown in FIG. 2 . Furthermore, the X-ray diffraction pattern is given in FIG. 3 .
实施例4Example 4
按照实施例3的相同方式得到实施例4的Al-Ti复合氧化物,只是将烧制温度设定在900℃而不是800℃。按照实施例1的相同方式来测定比表面积,结果在图2中给出。此外,X-射线衍射图在图4中给出。The Al-Ti composite oxide of Example 4 was obtained in the same manner as in Example 3, except that the firing temperature was set at 900°C instead of 800°C. The specific surface area was measured in the same manner as in Example 1, and the results are shown in FIG. 2 . In addition, the X-ray diffraction pattern is given in FIG. 4 .
实施例5Example 5
按照实施例1的相同方式得到实施例5的Al-Ti复合氧化物,只是将溶解步骤、水解步骤和熟化步骤的加热温度设定在50℃而不是82℃。按照实施例1的相同方式来测定比表面积,结果在图2中给出。此外,X-射线衍射图在图3中给出。The Al-Ti composite oxide of Example 5 was obtained in the same manner as in Example 1, except that the heating temperature in the dissolution step, hydrolysis step and aging step was set at 50°C instead of 82°C. The specific surface area was measured in the same manner as in Example 1, and the results are shown in FIG. 2 . Furthermore, the X-ray diffraction pattern is given in FIG. 3 .
实施例6Example 6
按照实施例5的相同方式得到实施例6的Al-Ti复合氧化物,只是将烧制温度设定在900℃而不是800℃。按照实施例1的相同方式来测定比表面积,结果在图2中给出。此外,X-射线衍射图在图4中给出。The Al-Ti composite oxide of Example 6 was obtained in the same manner as in Example 5, except that the firing temperature was set at 900°C instead of 800°C. The specific surface area was measured in the same manner as in Example 1, and the results are shown in FIG. 2 . In addition, the X-ray diffraction pattern is given in FIG. 4 .
实施例7Example 7
按照实施例1的相同方式得到实施例7的Al-Ti复合氧化物,只是将溶解步骤、水解步骤和熟化步骤的加热温度设定在65℃而不是82℃。按照实施例1的相同方式来测定比表面积,结果在图2中给出。此外,X-射线衍射图在图3中给出。The Al-Ti composite oxide of Example 7 was obtained in the same manner as in Example 1, except that the heating temperature in the dissolution step, hydrolysis step and aging step was set at 65°C instead of 82°C. The specific surface area was measured in the same manner as in Example 1, and the results are shown in FIG. 2 . Furthermore, the X-ray diffraction pattern is given in FIG. 3 .
实施例8Example 8
按照实施例7的相同方式得到实施例8的Al-Ti复合氧化物,只是将烧制温度设定在900℃而不是800℃。按照实施例1的相同方式来测定比表面积,结果在图2中给出。此外,X-射线衍射图在图4中给出。The Al-Ti composite oxide of Example 8 was obtained in the same manner as in Example 7, except that the firing temperature was set at 900°C instead of 800°C. The specific surface area was measured in the same manner as in Example 1, and the results are shown in FIG. 2 . In addition, the X-ray diffraction pattern is given in FIG. 4 .
实施例9Example 9
按照实施例1的相同方式得到实施例9的Al-Ti复合氧化物,只是采用26.7克TiCl4作为TiO2源而不是40.1克四异丙醇钛(Ti(O-i-C3H7)4)。按照实施例1的相同方式来测定比表面积,结果在图2中给出。The Al-Ti composite oxide of Example 9 was obtained in the same manner as in Example 1, except that 26.7 g of TiCl 4 was used as the TiO 2 source instead of 40.1 g of titanium tetraisopropoxide (Ti(OiC 3 H 7 ) 4 ). The specific surface area was measured in the same manner as in Example 1, and the results are shown in FIG. 2 .
实施例10Example 10
按照实施例9的相同方式得到实施例10的Al-Ti复合氧化物,只是将烧制温度设定在900℃而不是800℃。按照实施例1的相同方式来测定比表面积,结果在图2中给出。The Al-Ti composite oxide of Example 10 was obtained in the same manner as in Example 9, except that the firing temperature was set at 900°C instead of 800°C. The specific surface area was measured in the same manner as in Example 1, and the results are shown in FIG. 2 .
对比例1Comparative example 1
将作为Al2O3源的115.1克三异丙醇铝(Al(O-i-C3H7)3)、和作为TiO2源的40.1克四异丙醇钛(Ti(O-i-C3H7)4)加入423.4克2-丙醇中,然后在82℃下搅拌2小时以进行溶解。115.1 g of aluminum triisopropoxide (Al(OiC 3 H 7 ) 3 ) as the source of Al 2 O 3 , and 40.1 g of titanium tetraisopropoxide (Ti(OiC 3 H 7 ) 4 ) as the source of TiO 2 were added 423.4 g of 2-propanol, and then stirred at 82°C for 2 hours to dissolve.
然后,将所得溶液保持在82℃。在搅拌溶液的同时,将28.2克2,4-戊二酮(乙酰丙酮)滴加到该溶液中。将该溶液在82℃下另外搅拌2小时。然后,将溶液保持在82℃。在搅拌溶液的同时,将121.9克离子交换水滴加到溶液中以水解醇化物。另外将该溶液在82℃下另外搅拌4小时,由此进行熟化。Then, the resulting solution was kept at 82°C. While stirring the solution, 28.2 g of 2,4-pentanedione (acetylacetone) was added dropwise to the solution. The solution was stirred for an additional 2 hours at 82°C. Then, the solution was kept at 82°C. While stirring the solution, 121.9 g of ion-exchanged water was added dropwise to the solution to hydrolyze the alcoholate. The solution was additionally stirred at 82° C. for 4 hours, whereby aging was carried out.
然后,将溶液真空干燥以去除溶剂,然后将所得沉淀物在120℃下另外干燥12小时。然后,将沉淀物在480℃下煅烧4小时,然后在800℃空气中烧制5小时,得到该对比例的Al-Ti复合氧化物。然后,按照实施例1的相同方式来测定比表面积,结果在图2中给出。此外,X-射线衍射图在图3中给出。Then, the solution was vacuum dried to remove the solvent, and the resulting precipitate was dried at 120 °C for an additional 12 h. Then, the precipitate was calcined at 480° C. for 4 hours, and then fired at 800° C. in air for 5 hours to obtain the Al—Ti composite oxide of the comparative example. Then, the specific surface area was measured in the same manner as in Example 1, and the results are shown in FIG. 2 . Furthermore, the X-ray diffraction pattern is given in FIG. 3 .
对比例2Comparative example 2
按照对比例1的相同方式得到对比例2的Al-Ti复合氧化物,只是将烧制温度设定在900℃而不是800℃。按照实施例1的相同方式来测定比表面积,结果在图2中给出。此外,X-射线衍射图在图4中给出。The Al-Ti composite oxide of Comparative Example 2 was obtained in the same manner as Comparative Example 1, except that the firing temperature was set at 900°C instead of 800°C. The specific surface area was measured in the same manner as in Example 1, and the results are shown in FIG. 2 . In addition, the X-ray diffraction pattern is given in FIG. 4 .
对比例3Comparative example 3
按照对比例1的相同方式得到对比例3的Al-Ti复合氧化物,只是滴加36.7克乙酰乙酸乙酯而不是28.2克2,4-戊二酮(乙酰丙酮)。按照实施例1的相同方式来测定比表面积,结果在图2中给出。此外,X-射线衍射图在图3中给出。The Al-Ti composite oxide of Comparative Example 3 was obtained in the same manner as Comparative Example 1, except that 36.7 g of ethyl acetoacetate was added dropwise instead of 28.2 g of 2,4-pentanedione (acetylacetone). The specific surface area was measured in the same manner as in Example 1, and the results are shown in FIG. 2 . Furthermore, the X-ray diffraction pattern is given in FIG. 3 .
对比例4Comparative example 4
按照对比例3的相同方式得到对比例4的Al-Ti复合氧化物,只是将烧制温度设定在900℃而不是800℃。按照实施例1的相同方式来测定比表面积,结果在图2中给出。此外,X-射线衍射图在图4中给出。The Al-Ti composite oxide of Comparative Example 4 was obtained in the same manner as Comparative Example 3, except that the firing temperature was set at 900°C instead of 800°C. The specific surface area was measured in the same manner as in Example 1, and the results are shown in FIG. 2 . In addition, the X-ray diffraction pattern is given in FIG. 4 .
评估Evaluate
表1汇总了用于制备实施例和对比例的Al-Ti复合氧化物所用的螯合剂的种类,溶解步骤、水解步骤和熟化步骤的加热温度,以及烧制温度。Table 1 summarizes the kinds of chelating agents used in the preparation of the Al-Ti composite oxides of Examples and Comparative Examples, the heating temperatures of the dissolution step, the hydrolysis step and the aging step, and the firing temperature.
表1
按照图2,如果在800℃下烧制,那么实施例3则在这些实施例中表现出最小的比表面积。但应该理解,实施例3的Al-Ti复合氧化物的比表面积与对比例1和对比例3的比表面积相当,而且其它实施例的Al-Ti复合氧化物的比表面积比对比例1和对比例3的要高。如果在900℃下烧制,应该理解这些实施例的Al-Ti复合氧化物(除了实施例4)的比表面积都比对比例的要高。According to Figure 2, Example 3 exhibits the smallest specific surface area among the examples if fired at 800°C. However, it should be understood that the specific surface area of the Al-Ti composite oxide of Example 3 is comparable to that of Comparative Example 1 and Comparative Example 3, and the specific surface area of the Al-Ti composite oxide of other examples is larger than that of Comparative Example 1 and Comparative Example 3. The ratio of 3 is higher. If fired at 900°C, it should be understood that the specific surface area of the Al-Ti composite oxides of these Examples (except Example 4) is higher than that of the Comparative Example.
因此,以下内容是显然的。即,如果烧制温度为800℃,而且如果加热温度设定在35℃或更高;另外,如果烧制温度为900℃,而且如果加热温度设定在50℃或更高;那么本发明制备方法所制成的Al-Ti复合氧化物的比表面积相当于或高于通过常规制备方法制成的Al-Ti复合氧化物。Therefore, the following is evident. That is, if the firing temperature is 800°C, and if the heating temperature is set at 35°C or higher; in addition, if the firing temperature is 900°C, and if the heating temperature is set at 50°C or higher; then the present invention prepares The specific surface area of the Al-Ti composite oxide prepared by the method is equal to or higher than that of the Al-Ti composite oxide prepared by the conventional preparation method.
在图4中,所有的Al-Ti复合氧化物中都观察到了α-Al2O3峰。由于α-Al2O3是在加热普通氧化铝时生成的,因此α-Al2O3的存在证明有未转化成Al-Ti复合氧化物的游离氧化铝。但在这些实施例中,Al2O3的峰强度随着加热温度的升高而降低。例如,实施例6的峰强度相当于对比例2和对比例4的峰强度。因此,从Al-Ti复合氧化物的匀质性出发,实施例6相当于对比例2和4。实施例8和实施例2的加热温度为65℃和82℃,因此实施例8和实施例2表现出比对比例2和4更高的匀质性。In Fig. 4, the α-Al 2 O 3 peak was observed in all Al-Ti composite oxides. Since α-Al 2 O 3 is generated when ordinary alumina is heated, the presence of α-Al 2 O 3 proves that there is free alumina that has not been converted into Al-Ti composite oxide. But in these examples, the peak intensity of Al2O3 decreases with increasing heating temperature. For example, the peak intensity of Example 6 is equivalent to that of Comparative Example 2 and Comparative Example 4. Therefore, Example 6 corresponds to Comparative Examples 2 and 4 in terms of the homogeneity of the Al-Ti composite oxide. The heating temperatures of Example 8 and Example 2 are 65°C and 82°C, so Example 8 and Example 2 show higher homogeneity than Comparative Examples 2 and 4.
即,如果加热温度设定在50℃或更高,并且如果烧制温度设定在900℃,那么可制备出在匀质性上相当于或高于采用常规制备方法的对比例的Al-Ti复合氧化物。这与图2的结果一致,并且比表面积与α-Al2O3含量之间显然存在一种密切的相互关系。此外,相对常规制备方法,本发明制备方法明显可保证制备出具有更高均匀组成的Al-Ti复合氧化物。That is, if the heating temperature is set at 50°C or higher, and if the firing temperature is set at 900°C, Al-Ti equivalent to or higher in homogeneity than the comparative example using the conventional preparation method can be produced. composite oxides. This is consistent with the results in Fig. 2, and there is clearly a close correlation between the specific surface area and the α- Al2O3 content. In addition, compared with conventional preparation methods, the preparation method of the present invention can obviously ensure the preparation of Al-Ti composite oxides with a higher uniform composition.
另外在图3中,所有的Al-Ti复合氧化物中没有观察到α-Al2O3峰。因此,如果烧制温度最高达800℃且加热温度设定在35℃,显然可制备出与对比例匀质性相当的Al-Ti复合氧化物。Also in Fig. 3, no α-Al 2 O 3 peak was observed in all Al-Ti composite oxides. Therefore, if the firing temperature is up to 800°C and the heating temperature is set at 35°C, it is obvious that an Al-Ti composite oxide with a homogeneity comparable to that of the comparative example can be prepared.
即,如果将通过本发明制备方法制成的Al-Ti复合氧化物制成载体,而且如果将该载体负载上贵金属元素或NOx储存元素以制备复合金属催化剂,那么这种复合金属催化剂由于其比表面积高而具有高活性,而且它具有良好的耐硫中毒性。即使经受高温耐久性试验,也可抑制该载体的比表面积下降。因此,可以抑制因比表面积下降而导致的贵金属的颗粒生长或NOx储存元素的结晶。因此,这种复合金属催化剂可保持高净化活性。That is, if the Al-Ti composite oxide made by the preparation method of the present invention is made into a carrier, and if the carrier is loaded with noble metal elements or NOx storage elements to prepare a composite metal catalyst, then this composite metal catalyst is due to its It has high activity due to its high specific surface area, and it has good resistance to sulfur poisoning. Even when subjected to a high-temperature durability test, the support can be suppressed from decreasing in specific surface area. Therefore, particle growth of the noble metal or crystallization of the NOx storage element due to a decrease in the specific surface area can be suppressed. Therefore, this composite metal catalyst can maintain high purification activity.
实施例11Example 11
首先,将572.76克溶液(其中,将作为Al2O3源的乙酰乙酸乙酯二异丙醇铝(Al-EAA)(一种取代醇化铝)以75%重量的量溶解在2-丙醇中)、和26.7克二异丙醇钡(Ba(O-i-C3H7)2)混入877.8克2-丙醇中,然后在82℃下搅拌2小时以进行溶解。First, 572.76 g of a solution in which ethyl acetoacetate aluminum diisopropoxide (Al-EAA) (a substituted aluminum alcoholate) as a source of Al 2 O 3 was dissolved in 2-propanol in an amount of 75% by weight ), and 26.7 g of barium diisopropoxide (Ba(OiC 3 H 7 ) 2 ) were mixed into 877.8 g of 2-propanol, and then stirred at 82° C. for 2 hours to dissolve.
然后,将所得溶液在82℃下保持回流。在搅拌溶液的同时,将268.5克离子交换水滴加到溶液中以水解醇化物。另外将该溶液在82℃下回流5小时,由此进行熟化。Then, the resulting solution was kept at reflux at 82°C. While stirring the solution, 268.5 g of ion-exchanged water was added dropwise to the solution to hydrolyze the alcoholate. Furthermore, this solution was aged by refluxing at 82 degreeC for 5 hours.
然后,将溶液真空干燥以去除溶剂,然后将所得沉淀物在120℃下另外干燥12小时。然后,将沉淀物在480℃下煅烧4小时,然后在1100℃空气中烧制5小时,得到一种复合金属氧化物。所得复合金属氧化物的比表面积通过一点BET法来测定,结果在表2中给出。Then, the solution was vacuum dried to remove the solvent, and the resulting precipitate was dried at 120 °C for an additional 12 h. Then, the precipitate was calcined at 480° C. for 4 hours, and then fired at 1100° C. in air for 5 hours to obtain a composite metal oxide. The specific surface area of the obtained composite metal oxide was measured by the one-point BET method, and the results are shown in Table 2.
将预定浓度的二硝基二氨合铂水溶液以预定量浸渗到所得复合金属氧化物中。在120℃下将复合金属氧化物干燥1小时,然后将复合金属氧化物在250℃下烧制1小时以负载Pt。此外,通过普通方法将该复合金属氧化物模压成小球形状,这样就制备出该实施例的复合金属催化剂。这种复合金属催化剂包括一种载体和负载在该载体上的Pt,所述载体包含由氧化铝和氧化钡组成的复合金属氧化物。An aqueous dinitrodiammine platinum solution of a predetermined concentration is impregnated in a predetermined amount into the obtained composite metal oxide. The composite metal oxide was dried at 120° C. for 1 hour, and then fired at 250° C. for 1 hour to support Pt. Further, the composite metal oxide was molded into a pellet shape by an ordinary method, thus preparing the composite metal catalyst of this example. This composite metal catalyst includes a support comprising a composite metal oxide composed of alumina and barium oxide and Pt supported on the support.
将所得球状催化剂放在包含600ppmSO2的贫燃模拟气的气流中。然后,进行耐久性处理,其中将该球状催化剂在700℃下加热5小时。在耐久性处理之后,测量该球状催化剂在气氛由富燃变贫燃的过程中,NOx的最大转化率。结果在表2中给出。The resulting spherical catalyst was placed in a stream of lean model gas containing 600 ppm SO2 . Then, durability treatment was performed in which the spherical catalyst was heated at 700° C. for 5 hours. After the durability treatment, the maximum conversion rate of NOx was measured when the atmosphere of the spherical catalyst changed from rich to lean. The results are given in Table 2.
实施例12Example 12
按照实施例11的相同方式制备出实施例12的复合金属氧化物,只是溶解477.2克与实施例11相同的75%乙酰乙酸乙酯二异丙醇铝溶液、44.5克二异丙醇钡和796.8克2-丙醇,在水解步骤中滴加235.4克离子交换水,而且将烧制温度设定在900℃。The composite metal oxide of Example 12 is prepared in the same manner as in Example 11, except that 477.2 grams of 75% ethyl acetoacetate aluminum diisopropoxide solution identical to that of Example 11, 44.5 grams of barium diisopropoxide and 796.8 grams of aluminum diisopropoxide are dissolved. gram of 2-propanol, 235.4 grams of ion-exchanged water was added dropwise in the hydrolysis step, and the firing temperature was set at 900°C.
然后,按照实施例11的相同方式来测定比表面积。此外,同样负载上Pt,制备出包括实施例12复合金属催化剂的球状催化剂。类似测量这种球状催化剂在耐久性处理之后的最大NOx转化率。结果在表2中给出。Then, the specific surface area was measured in the same manner as in Example 11. In addition, Pt was also supported to prepare a spherical catalyst including the composite metal catalyst of Example 12. The maximum NOx conversion of this spherical catalyst after durability treatment was similarly measured. The results are given in Table 2.
实施例13Example 13
按照实施例11的相同方式制备出实施例13的复合金属氧化物,不同的是溶解620.7克与实施例11相同的75%乙酰乙酸乙酯二异丙醇铝溶液、27.8克乙酸钾(CH3COOK)(替代二异丙醇钡)和1036.4克2-丙醇,在水解步骤中滴加306.3克离子交换水,而且将烧制温度设定在1000℃。The composite metal oxide of Example 13 was prepared in the same manner as in Example 11, except that 620.7 grams of 75% ethyl acetoacetate aluminum diisopropoxide solution identical to Example 11, 27.8 grams of potassium acetate (CH ) were dissolved COOK) (instead of barium diisopropoxide) and 1036.4 g of 2-propanol, 306.3 g of ion-exchanged water was added dropwise in the hydrolysis step, and the firing temperature was set at 1000°C.
然后,按照实施例11的相同方式来测定比表面积。此外,同样负载上Pt,制备出包括实施例13的复合金属催化剂的球状催化剂。类似测量这种球状催化剂在耐久性处理之后的最大NOx转化率。结果在表2中给出。Then, the specific surface area was measured in the same manner as in Example 11. In addition, Pt was also supported to prepare a spherical catalyst including the composite metal catalyst of Example 13. The maximum NOx conversion of this spherical catalyst after durability treatment was similarly measured. The results are given in Table 2.
实施例14Example 14
按照实施例11的相同方式制备出实施例14的复合金属氧化物,不同的是溶解557.6克与实施例11相同的75%乙酰乙酸乙酯二异丙醇铝溶液、25.0克乙酸钾(替代二异丙醇钡)、36.2克四异丙醇钛(Ti(O-i-C3H7)4)和1007.5克2-丙醇,在水解步骤中滴加302.6克离子交换水,而且将烧制温度设定在900℃。The composite metal oxide of Example 14 was prepared in the same manner as in Example 11, except that 557.6 grams of 75% ethyl acetoacetate aluminum diisopropoxide solution identical to Example 11, 25.0 grams of potassium acetate (replacing di Barium isopropoxide), 36.2 grams of titanium tetraisopropoxide (Ti(OiC 3 H 7 ) 4) and 1007.5 grams of 2-propanol, add 302.6 grams of ion-exchanged water dropwise in the hydrolysis step, and set the firing temperature at 900°C.
然后,按照实施例11的相同方式来测定比表面积。此外,同样负载上Pt,制备出包括实施例14的复合金属催化剂的球状催化剂。类似测量这种球状催化剂在耐久性处理之后的最大NOx转化率。结果在表2中给出。Then, the specific surface area was measured in the same manner as in Example 11. In addition, Pt was also supported to prepare a spherical catalyst including the composite metal catalyst of Example 14. The maximum NOx conversion of this spherical catalyst after durability treatment was similarly measured. The results are given in Table 2.
实施例15Example 15
按照实施例11的相同方式制备出实施例15的复合金属氧化物,不同的是溶解528.5克与实施例11相同的75%乙酰乙酸乙酯二异丙醇铝溶液、23.7克乙酸钾(替代二异丙醇钡)、54.4克四异丙醇锆(Zr(O-i-C3H7)4)和954.9克2-丙醇,在水解步骤中滴加286.8克离子交换水,而且将烧制温度设定在900℃。The composite metal oxide of Example 15 was prepared in the same manner as in Example 11, except that 528.5 grams of 75% ethyl acetoacetate aluminum diisopropoxide solution identical to Example 11, 23.7 grams of potassium acetate (replacing di Barium isopropoxide), 54.4 grams of zirconium tetraisopropoxide (Zr(OiC 3 H 7 ) 4 ) and 954.9 grams of 2-propanol, 286.8 grams of ion-exchanged water was added dropwise in the hydrolysis step, and the firing temperature was set at 900°C.
然后,按照实施例11的相同方式来测定比表面积。此外,同样负载上Pt,制备出包括实施例15的复合金属催化剂的球状催化剂。类似测量这种球状催化剂在耐久性处理之后的最大NOx转化率。结果在表2中给出。Then, the specific surface area was measured in the same manner as in Example 11. In addition, Pt was also supported to prepare a spherical catalyst including the composite metal catalyst of Example 15. The maximum NOx conversion of this spherical catalyst after durability treatment was similarly measured. The results are given in Table 2.
实施例l6Example l6
按照实施例11的相同方式制备出实施例16的复合金属氧化物,不同的是溶解467.4克与实施例11相同的75%乙酰乙酸乙酯二异丙醇铝溶液、73.2克乙酸镧((CH3COO)3La)(替代二异丙醇钡)、和467.4克2-丙醇,在水解步骤中滴加230.6克离子交换水,而且将烧制温度设定在900℃。The composite metal oxide of Example 16 was prepared in the same manner as in Example 11, except that 467.4 grams of 75% ethyl acetoacetate aluminum diisopropoxide solution identical to Example 11, 73.2 grams of lanthanum acetate ((CH 3 COO) 3 La) (instead of barium diisopropoxide), and 467.4 g of 2-propanol, 230.6 g of ion-exchanged water was added dropwise in the hydrolysis step, and the firing temperature was set at 900°C.
然后,按照实施例11的相同方式来测定比表面积。此外,同样负载上Pt,制备出包括实施例16的复合金属催化剂的球状催化剂。类似测量这种球状催化剂在耐久性处理之后的最大NOx转化率。结果在表2中给出。Then, the specific surface area was measured in the same manner as in Example 11. In addition, Pt was also supported to prepare a spherical catalyst including the composite metal catalyst of Example 16. The maximum NOx conversion of this spherical catalyst after durability treatment was similarly measured. The results are given in Table 2.
实施例17Example 17
按照实施例11的相同方式制备出实施例17的复合金属氧化物,不同的是溶解612.5克与实施例11相同的75%乙酰乙酸乙酯二异丙醇铝溶液、28.8克二异丙醇锶(Sr(O-i-C3H7)2)(替代二异丙醇钡)、和938.9克2-丙醇,在水解步骤中滴加287.1克离子交换水,而且将烧制温度设定在1000℃。The composite metal oxide of Example 17 was prepared in the same manner as in Example 11, except that 612.5 grams of the same 75% ethyl acetoacetate aluminum diisopropoxide solution and 28.8 grams of strontium diisopropoxide were dissolved. (Sr(OiC 3 H 7 ) 2 ) (instead of barium diisopropoxide), and 938.9 g of 2-propanol, 287.1 g of ion-exchanged water was added dropwise in the hydrolysis step, and the firing temperature was set at 1000°C.
然后,按照实施例11的相同方式来测定比表面积。此外,同样负载上Pt,制备出包括实施例17的复合金属催化剂的球状催化剂。类似测量这种球状催化剂在耐久性处理之后的最大NOx转化率。结果在表2中给出。Then, the specific surface area was measured in the same manner as in Example 11. In addition, Pt was also supported to prepare a spherical catalyst including the composite metal catalyst of Example 17. The maximum NOx conversion of this spherical catalyst after durability treatment was similarly measured. The results are given in Table 2.
实施例18Example 18
按照实施例11的相同方式制备出实施例18的复合金属氧化物,不同的是溶解490.4克与实施例11相同的75%乙酰乙酸乙酯二异丙醇铝溶液、43.0克乙酸铯(CH3COOCs)(替代二异丙醇钡)、和818.9克2-丙醇,在水解步骤中滴加242.0克离子交换水,而且将烧制温度设定在1000℃。The composite metal oxide of Example 18 was prepared in the same manner as in Example 11, except that 490.4 grams of 75% ethyl acetoacetate aluminum diisopropoxide solution identical to that of Example 11, 43.0 grams of cesium acetate (CH COOCs) (instead of barium diisopropoxide), and 818.9 grams of 2-propanol, 242.0 grams of ion-exchanged water was added dropwise in the hydrolysis step, and the firing temperature was set at 1000°C.
然后,按照实施例11的相同方式来测定比表面积。此外,同样负载上Pt,制备出包括实施例18的复合金属催化剂的球状催化剂。类似测量这种球状催化剂在耐久性处理之后的最大NOx转化率。结果在表2中给出。Then, the specific surface area was measured in the same manner as in Example 11. In addition, Pt was also supported to prepare a spherical catalyst including the composite metal catalyst of Example 18. The maximum NOx conversion of this spherical catalyst after durability treatment was similarly measured. The results are given in Table 2.
实施例19Example 19
将633.5克与实施例11相同的75%乙酰乙酸乙酯二丙醇铝溶液、和41.1克四异丙醇钛(Ti(O-i-C3H7)4)混入971.0克2-丙醇中,然后在82℃下搅拌2小时以进行溶解。633.5 grams of 75% ethyl acetoacetate aluminum dipropoxide solution identical to Example 11, and 41.1 grams of titanium tetraisopropoxide (Ti(OiC 3 H 7 ) 4 ) were mixed in 971.0 grams of 2-propanol, and then Stir at 82°C for 2 hours to effect dissolution.
然后,将上述溶液在82℃下保持回流。在搅拌溶液的同时,将包含1.1克Pt的312.59克二硝基二氨合铂水溶液滴加到该溶液中以水解醇化物。将该溶液在82℃下另外搅拌回流5小时,由此进行熟化。然后,按照实施例11的相同方式制备出实施例19复合金属氧化物,只是烧制温度设定在800℃。其中所含Pt的含量为2%重量。Then, the above solution was kept under reflux at 82°C. While stirring the solution, 312.59 g of an aqueous dinitrodiammine platinum solution containing 1.1 g of Pt was added dropwise to the solution to hydrolyze the alcoholate. The solution was aged under reflux with stirring for an additional 5 hours at 82°C. Then, Example 19 composite metal oxide was prepared in the same manner as in Example 11, except that the firing temperature was set at 800°C. The content of Pt contained therein was 2% by weight.
然后,按照实施例11的相同方式来测定比表面积。此外,通过普通方法将该复合金属氧化物模压成小球形状,这样就制备出一种球状催化剂,包括实施例19的复合金属催化剂。将所得球状催化剂放在贫燃模拟气氛中。然后,进行耐久性处理,其中将该球状催化剂在800℃下加热5小时。在耐久性处理之后,分别测量该球状催化剂在相当于理想空气-燃料比的模拟气流中,NOx、HC和CO的最大转化率。结果在表2中给出。Then, the specific surface area was measured in the same manner as in Example 11. Further, the composite metal oxide was molded into a pellet shape by an ordinary method, thus preparing a spherical catalyst including the composite metal catalyst of Example 19. The resulting spherical catalyst was placed in a lean-burn simulated atmosphere. Then, durability treatment was performed in which the spherical catalyst was heated at 800° C. for 5 hours. After the durability treatment, the maximum conversion rates of NO x , HC and CO of the spherical catalysts were respectively measured in a simulated gas flow corresponding to the ideal air-fuel ratio. The results are given in Table 2.
实施例20Example 20
按照实施例19的相同方式制备出实施例20的复合金属氧化物,不同的是溶解559.0克与实施例11相同的75%乙酰乙酸乙酯二异丙醇铝溶液、48.0克四异丙醇铈(Ce(O-i-C3H7)4)(替代四异丙醇钛)和856.8克2-丙醇,将包含1.1克Pt的275.8克二硝基二氨合铂水溶液滴加到该溶液中以水解醇化物。其中所含Pt的含量为2%重量。The composite metal oxide of Example 20 was prepared in the same manner as in Example 19, except that 559.0 grams of the same 75% aluminum diisopropoxide solution of ethyl acetoacetate and 48.0 grams of cerium tetraisopropoxide were dissolved. (Ce(OiC 3 H 7 ) 4 ) (replacing titanium tetraisopropoxide) and 856.8 grams of 2-propanol, 275.8 grams of dinitrodiammine platinum aqueous solution containing 1.1 grams of Pt was added dropwise to the solution to hydrolyze alcoholate. The content of Pt contained therein was 2% by weight.
然后,按照实施例11的相同方式来测定比表面积。此外,通过普通方法,由该复合金属氧化物,制备出包括实施例20的复合金属催化剂的球状催化剂。按照实施例19的相同方式,分别测量在耐久性处理之后,NOx、HC和CO的最大转化率。结果在表2中给出。Then, the specific surface area was measured in the same manner as in Example 11. In addition, a spherical catalyst including the composite metal catalyst of Example 20 was prepared from the composite metal oxide by an ordinary method. In the same manner as in Example 19, the maximum conversion rates of NOx , HC, and CO after the durability treatment were respectively measured. The results are given in Table 2.
对比例5Comparative example 5
将320.3克三异丙醇铝(Al(O-i-C3H7)3)、和26.7克二异丙醇钡混入941.0克2-丙醇中,然后在82℃下搅拌2小时以进行溶解。320.3 g of aluminum triisopropoxide (Al(OiC 3 H 7 ) 3 ), and 26.7 g of barium diisopropoxide were mixed into 941.0 g of 2-propanol, followed by stirring at 82°C for 2 hours to dissolve.
然后,将所得溶液在82℃下保持回流。在搅拌溶液的同时,滴加68.0克2,4-戊二酮。将该溶液在82℃下再搅拌2小时。然后,将该溶液在82℃下保持回流。在搅拌溶液的同时,将268.5克离子交换水滴加到溶液中以水解醇化物。将该溶液在82℃下另外搅拌回流5小时,由此进行熟化。Then, the resulting solution was kept at reflux at 82°C. While stirring the solution, 68.0 g of 2,4-pentanedione was added dropwise. The solution was stirred for a further 2 hours at 82°C. Then, the solution was kept at reflux at 82°C. While stirring the solution, 268.5 g of ion-exchanged water was added dropwise to the solution to hydrolyze the alcoholate. The solution was aged under reflux with stirring for an additional 5 hours at 82°C.
然后,真空干燥该溶液以去除溶剂,并将所得沉淀物在120℃下另外干燥12小时。随后,将沉淀物在480℃下煅烧4小时,并在1100℃的空气中烧制5小时,得到该对比例的复合金属氧化物。Then, the solution was vacuum dried to remove the solvent, and the resulting precipitate was dried at 120°C for an additional 12 hours. Subsequently, the precipitate was calcined at 480° C. for 4 hours and fired at 1100° C. in air for 5 hours to obtain the composite metal oxide of the comparative example.
然后,按照实施例11的相同方式来测定比表面积。此外,同样负载上Pt,制备出球状催化剂。类似测量这种球状催化剂在耐久性处理之后的最大NOx转化率。结果在表2中给出。Then, the specific surface area was measured in the same manner as in Example 11. In addition, Pt was also supported to prepare spherical catalysts. The maximum NOx conversion of this spherical catalyst after durability treatment was similarly measured. The results are given in Table 2.
对比例6Comparative example 6
按照对比例5的相同方式制备出对比例6的复合金属氧化物,不同的是将266.8克三异丙醇铝和44.5克二异丙醇钡溶解在849.3克2-丙醇中,滴加61.0克2,4-戊二酮之后在水解步骤中滴加235.4克离子交换水,而且将烧制温度设定在900℃。The composite metal oxide of Comparative Example 6 was prepared in the same manner as Comparative Example 5, except that 266.8 grams of aluminum triisopropoxide and 44.5 grams of barium diisopropoxide were dissolved in 849.3 grams of 2-propanol, and 61.0 After adding 2,4-pentanedione, 235.4 g of ion-exchanged water was added dropwise in the hydrolysis step, and the firing temperature was set at 900°C.
然后,按照实施例11的相同方式来测定比表面积。此外,同样负载上Pt,制备出球状催化剂。类似测量这种球状催化剂在耐久性处理之后的最大NOx转化率。结果在表2中给出。Then, the specific surface area was measured in the same manner as in Example 11. In addition, Pt was also supported to prepare spherical catalysts. The maximum NOx conversion of this spherical catalyst after durability treatment was similarly measured. The results are given in Table 2.
对比例7Comparative example 7
按照对比例5的相同方式制备出对比例7的复合金属氧化物,不同的是溶解311.8克三异丙醇铝、25.0克乙酸钾(替代二异丙醇钡)、36.2克四异丙醇钛和1069.0克2-丙醇,滴加76.4克2,4-戊二酮之后在水解步骤中于滴加302.6克离子交换水,而且将烧制温度设定在900℃。The composite metal oxide of Comparative Example 7 was prepared in the same manner as Comparative Example 5, except that 311.8 grams of aluminum triisopropoxide, 25.0 grams of potassium acetate (replacing barium diisopropoxide), and 36.2 grams of titanium tetraisopropoxide were dissolved. and 1069.0 g of 2-propanol, 76.4 g of 2,4-pentanedione was added dropwise, and then 302.6 g of ion-exchanged water was added dropwise in the hydrolysis step, and the firing temperature was set at 900°C.
然后,按照实施例11的相同方式来测定比表面积。此外,同样负载上Pt,制备出球状催化剂。类似测量这种球状催化剂在耐久性处理之后的最大NOx转化率。结果在表2中给出。Then, the specific surface area was measured in the same manner as in Example 11. In addition, Pt was also supported to prepare spherical catalysts. The maximum NOx conversion of this spherical catalyst after durability treatment was similarly measured. The results are given in Table 2.
对比例8Comparative example 8
按照对比例5的相同方式制备出对比例8的复合金属氧化物,不同的是溶解274.3克三异丙醇铝、43.0克乙酸铯(替代二异丙醇钡)、和872.9克2-丙醇,在滴加62.7克2,4-戊二酮之后在水解步骤中滴加242.0克离子交换水,而且将烧制温度设定在1000℃。The composite metal oxide of Comparative Example 8 was prepared in the same manner as Comparative Example 5, except that 274.3 grams of aluminum triisopropoxide, 43.0 grams of cesium acetate (replacing barium diisopropoxide), and 872.9 grams of 2-propanol were dissolved , after adding 62.7 g of 2,4-pentanedione dropwise, 242.0 g of ion-exchanged water was added dropwise in the hydrolysis step, and the firing temperature was set at 1000°C.
然后,按照实施例11的相同方式来测定比表面积。此外,同样负载上Pt,制备出球状催化剂。类似测量这种球状催化剂在耐久性处理之后的最大NOx转化率。结果在表2中给出。Then, the specific surface area was measured in the same manner as in Example 11. In addition, Pt was also supported to prepare spherical catalysts. The maximum NOx conversion of this spherical catalyst after durability treatment was similarly measured. The results are given in Table 2.
对比例9Comparative example 9
将354.3克三异丙醇铝、41.1克四异丙醇钛、和1040.8克2-丙醇进行混合,然后在82℃下搅拌2小时以进行溶解。354.3 g of aluminum triisopropoxide, 41.1 g of titanium tetraisopropoxide, and 1040.8 g of 2-propanol were mixed and stirred at 82°C for 2 hours to dissolve.
然后,将所得溶液在82℃下保持回流。在搅拌溶液的同时,滴加75.3克2,4-戊二酮。将该溶液在82℃下再搅拌2小时。然后,将该溶液在82℃下保持回流。在搅拌溶液的同时,将包含1.1克Pt的312.6克二硝基二氨合铂水溶液滴加到所述溶液中以水解醇化物。将该溶液在82℃下另外搅拌回流4小时,由此进行熟化。然后,按照实施例11的相同方式,制备出对比例9的复合金属氧化物,只是烧制温度设定在800℃。其中所含Pt的含量为2%重量。Then, the resulting solution was kept at reflux at 82°C. While stirring the solution, 75.3 grams of 2,4-pentanedione were added dropwise. The solution was stirred for a further 2 hours at 82°C. Then, the solution was kept at reflux at 82°C. While stirring the solution, 312.6 g of an aqueous dinitrodiammine platinum solution containing 1.1 g of Pt was added dropwise to the solution to hydrolyze the alcoholate. The solution was aged under reflux with stirring for an additional 4 hours at 82°C. Then, in the same manner as in Example 11, the composite metal oxide of Comparative Example 9 was prepared, except that the firing temperature was set at 800°C. The content of Pt contained therein was 2% by weight.
然后,按照实施例11的相同方式来测定比表面积。此外,通过普通方法,由该复合金属氧化物,制备出球状催化剂。将所得球状催化剂放在贫燃模拟气流中。然后,进行耐久性处理,其中将球状催化剂在800℃下加热5小时。耐久性处理之后,分别测量该球状催化剂在相当于理想空气-燃料比(化学计量点)的模拟气流中,NOx、HC和CO的最大转化率。结果在表2中给出。Then, the specific surface area was measured in the same manner as in Example 11. In addition, a spherical catalyst was prepared from this composite metal oxide by a common method. The resulting spherical catalyst was placed in a lean-burn simulated gas stream. Then, durability treatment was performed in which the spherical catalyst was heated at 800° C. for 5 hours. After the durability treatment, the maximum conversion rates of NO x , HC and CO of the spherical catalysts were respectively measured in a simulated gas flow corresponding to the ideal air-fuel ratio (stoichiometric point). The results are given in Table 2.
对比例10Comparative example 10
按照实施例11的相同方式制备出对比例10的复合金属氧化物,不同的是溶解312.6克三异丙醇铝、48.0克四异丙醇铈(替代四异丙醇钛)、和918.4克2-丙醇,将包含1.1克Pt的262.0克二硝基二氨合铂水溶液滴加到溶液中以水解醇化物,而且将烧制温度设定在800℃。其中所含Pt的含量为2%重量。The composite metal oxide of Comparative Example 10 was prepared in the same manner as in Example 11, except that 312.6 grams of aluminum triisopropoxide, 48.0 grams of cerium tetraisopropoxide (replacing titanium tetraisopropoxide), and 918.4 grams of 2 - Propanol, 262.0 g of dinitrodiammine platinum aqueous solution containing 1.1 g of Pt was added dropwise to the solution to hydrolyze the alcoholate, and the firing temperature was set at 800°C. The content of Pt contained therein was 2% by weight.
然后,按照实施例11的相同方式来测定比表面积。此外,通过普通方法,由该复合金属氧化物,制备出球状催化剂。按照对比例9的相同方式,分别测量所得球状催化剂在耐久性处理之后,NOx、HC和CO的最大转化率。结果在表2中给出。Then, the specific surface area was measured in the same manner as in Example 11. In addition, a spherical catalyst was prepared from this composite metal oxide by a common method. In the same manner as in Comparative Example 9, the maximum conversion rates of NO x , HC, and CO of the obtained spherical catalyst after the durability treatment were measured, respectively. The results are given in Table 2.
表2Table 2
评估Evaluate
通过将实施例11和12与对比例5和6进行比较,将实施例14与对比例7进行比较,并将实施例18与对比例8进行比较,显然得出以下内容。即,所得复合金属氧化物的比表面积通过采用取代醇化铝作为一种原料而增大,而且即使在耐久性处理之后也具有高NOx转化率的催化剂可通过将Pt负载在这种复合金属氧化物上而得到。By comparing Examples 11 and 12 with Comparative Examples 5 and 6, Example 14 with Comparative Example 7, and Example 18 with Comparative Example 8, the following is evident. That is, the specific surface area of the resulting composite metal oxide is increased by using substituting aluminum alcoholate as a raw material, and a catalyst having a high NOx conversion rate even after durability treatment can be obtained by supporting Pt on this composite metal oxide. obtained from things.
将实施例19和20与对比例9和10进行比较,显然得出以下内容。即,即使将Pt复合,甚至在耐久性处理之后也具有高三元催化活性的催化剂可通过采用取代醇化铝作为一种原料而得到。Comparing Examples 19 and 20 with Comparative Examples 9 and 10, the following is evident. That is, even if Pt is compounded, a catalyst having high three-way catalytic activity even after durability treatment can be obtained by using substituted aluminum alcoholate as a raw material.
现在已详细描述了本发明,本领域普通技术人员显然可进行许多变化和改进,而不背离包括所附权利要求在内的本发明的主旨或范围。Now that the invention has been described in detail, it will be apparent to those skilled in the art that many changes and modifications can be made without departing from the spirit or scope of the invention, including the appended claims.
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WO2003037787A1 (en) * | 2001-11-01 | 2003-05-08 | Beijing University Of Chemical Technology | NON-EQUILIBRIUM PROCESS FOR PREPARING A Mg-Al TYPE BISHYDROXY COMPOSITE METAL OXIDE |
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Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2003037787A1 (en) * | 2001-11-01 | 2003-05-08 | Beijing University Of Chemical Technology | NON-EQUILIBRIUM PROCESS FOR PREPARING A Mg-Al TYPE BISHYDROXY COMPOSITE METAL OXIDE |
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