Contain concrete composite material of high-boiling alcohol lignin or derivatives thereof and preparation method thereof
Technical field:
The invention belongs to building material cement industry, the present invention relates to utilize high-boiling alcohol lignin and hbs lignin derivative thereof technology and prescription as sand-cement slurry or concrete modifying auxiliary agent.
Background technology:
In the past at building material cement, have in the concrete industry and use the precedent of sulfonated lignin as water reducer, but sulfonated lignin are to extract to obtain from traditional papermaking " black liquor ", not only foreign matter content is very high, and great structural modification takes place in the natural lignin in the plant material after the boiling of alkali and sulphite, sulfonated lignin have certain effect as water reducer, but sand-cement slurry or concrete modifying are not produced the superpolymer effect.
Summary of the invention:
The invention solves prior art and from papermaking " black liquor ", extract the above-mentioned defective that sulfonated lignin brought, provide a kind of purity height, complete processing simple, implement easily, and to the preparation of the good hbs lignin derivative-concrete composite material of concrete modified effect.
Technical scheme of the present invention is as follows:
(1) contain the concrete composite material of high-boiling alcohol lignin or derivatives thereof: it includes following ingredients, and the ratio of weight and number of each composition is:
High-boiling alcohol lignin or its derivative 5-80 part,
Mixed solution 10-95 part of epoxy chloropropane or epoxy chloropropane and alcohols,
Cement, sandstone class raw material 5-80 part,
One or more 0.05-5 parts in amine or anhydrides or phenolic or polythiol type or the multicomponent isocyanate type solidifying agent.
(2) preparation technology:
1, earlier the coagulating cement soil composite material is mixed by the needed sand of performance index, pebbles or rubble, cement and water, standby;
2, high-boiling alcohol lignin or its derivative are mixed with the mixed solution of alcohols with epoxy chloropropane or epoxy chloropropane, also add bisphenol A-type or other type of epoxy resin, described other type of epoxy resin is Bisphenol F type, bisphenol S type, Hydrogenated Bisphenol A type or linear phenol aldehyde type, fully stirs to make it to dissolve fully or heat to make it to dissolve fully;
3, the mixing solutions with above-mentioned formation joins in the sand-cement slurry, being about to the mixture of step 1 and the mixed solution of step 2 mixes, fully stirring makes it to mix, and adds in amine or anhydrides or phenolic or polythiol type or the multicomponent isocyanate type solidifying agent one or more;
4, placement makes it to solidify.
Characteristics of the present invention are as follows:
1, the high-boiling alcohol lignin of the present invention's employing under certain temperature, pressure condition, makes lignin dissolution among high boiling alcoholic solvent, makes it separate with Mierocrystalline cellulose.Outside desolventizing, the preparation process of high-boiling alcohol lignin do not add other chemical agents, the high-boiling alcohol lignin purity height that obtains, and ash oontent is than low tens times of traditional sulfonated lignin.
2, because high-boiling alcohol lignin is that the high boiling solvent (hbs) method makes, it has kept the chemically reactive of natural lignin preferably.With the high-boiling alcohol lignin is raw material, under certain conditions, can make the aldehydes of high-boiling alcohol lignin, phenols, or halide derivative, also can form graft product or form mixture, can select the high-boiling alcohol lignin additive of adequate types according to needs to different sand-cement slurry or concrete product modification with other monomers with other macromolecule emulsion cosedimentations.
3, high-boiling alcohol lignin and derivative thereof can improve high-boiling alcohol lignin and derivative thereof can improve sand-cement slurry or concrete product as modified additive toughness as the important source material of coagulating cement soil composite material, folding strength and impervious ability have better modified effect than traditional sulfonated lignin.High-boiling alcohol lignin and derivative thereof are network-like superpolymer, after they and sand-cement slurry or concrete are compound and form crosslinked network structure between the inorganic materials such as sand-cement slurry or concrete, therefore improved the toughness of sand-cement slurry or concrete product, increase sand-cement slurry and have more multi-active base group, generate lignin epoxide resin under the calcium hydroxide effect that when cement concrete forms, produces, inorganic component in lignin epoxide resin and the cement concrete combines, thereby after high-boiling alcohol lignin and derivative thereof and sand-cement slurry or concrete are compound better modified effect is arranged.
4. high-boiling alcohol lignin and derivative thereof can improve the toughness of sand-cement slurry or concrete product as modified additive, its modified effect can be regulated by adding a certain amount of solidifying agent, and solidifying agent mainly is organic amine, anhydrides, phenolic or polythiol class, multicomponent isocyanate class solidifying agent.
5. high-boiling alcohol lignin and derivative thereof the addition in sand-cement slurry or concrete product can be according to the needs and the decision of hbs lignin derivative type characteristic of sand-cement slurry or concrete product performance, generally can be between 5%-80%, its result has improved the toughness of sand-cement slurry or concrete product greatly, impervious ability, compare with other high polymer modified cements, not only complete processing is simple for high-boiling alcohol lignin and derivative-concrete goods thereof, enforcement easily, and can reduce production costs, improve competitiveness of product.
6. high-boiling alcohol lignin and derivative thereof can add the matrix material that an amount of bisphenol type compound or other types Resins, epoxy are compounded to form with high-boiling alcohol lignin and derivative thereof and sand-cement slurry or concrete according to the needs of material design performance at sand-cement slurry or concrete composite material in preparation process.
Embodiment:
(1) contain the concrete composite material of high-boiling alcohol lignin or derivatives thereof: it includes following ingredients, and the ratio of weight and number of each composition is:
High-boiling alcohol lignin or its derivative 5-80 part,
Mixed solution 10-95 part of epoxy chloropropane or epoxy chloropropane and alcohols,
Cement, sandstone class raw material 5-80 part,
One or more 0.05-5 parts in amine or anhydrides or phenolic or polythiol type or the multicomponent isocyanate type solidifying agent.
Needs according to the concrete composite material quality parameter of hbs lignin derivative, it also includes the modified additive that ratio of weight and number is 0.005-5 part, and described modified additive comprises water reducer, hardening accelerator, air, retardant or accelerating chemicals, superplasticizer, trifling dose and frostproofer etc.
Other filler adds according to the needs of high-boiling alcohol lignin and derivative-cement concrete composite product performance thereof.
(2) preparation technology:
1, earlier the coagulating cement soil composite material is mixed by the needed sand of performance index, pebbles or rubble, cement and water, standby;
2, high-boiling alcohol lignin or its derivative are mixed with the mixed solution of alcohols with epoxy chloropropane or epoxy chloropropane, fully stirring makes it to dissolve fully or make it to dissolve fully by heating; Also add bisphenol A-type or other type of epoxy resin in the mixed solution of epoxy chloropropane or epoxy chloropropane and alcohols, described other type of epoxy resin is Bisphenol F type, bisphenol S type, Hydrogenated Bisphenol A type or linear phenol aldehyde type.
3 and then the mixing solutions of high-boiling alcohol lignin or its derivative and epoxy chloropropane or alcohols joined in the cement sandstone slurry, fully stir and make it to mix;
4, last again according to the needs of technical indicator, add solidifying agent; Also can add a certain amount of fiber or whisker as required, after restir is even, places and make it curing.Described solidifying agent is amine, anhydrides, phenolic or polythiol type, multicomponent isocyanate type solidifying agent.Described fiber can be organic polymer or inorganic fibre.Described whisker is a nano level or micron-sized.
(3) raw material sources:
Described high-boiling alcohol lignin is extracted from farm crop raw materials such as timber, bamboo, vegetation straw and shell by the high boiling solvent (hbs) method and obtains (seeing Chinese patent for details, application number 02157689.0, publication number: 1424459).The raw material of the derivative of described high-boiling alcohol lignin is the high-boiling alcohol lignin that the high boiling solvent (hbs) method makes, and utilizes the active group and the aldehydes of high-boiling alcohol lignin, phenols, halogenation or with the formed derivative of other high polymer monomer graft copolymerizations.Its preparation method is referring to relevant document, " xylogen " Chemical Industry Press calendar year 2001 version of writing as Jiang Tingda.
Embodiment 1:
5-80 part cement, sandstone are added water, and to be mixed with cement sandstone slurry earlier according to required ratio standby; Then with high-boiling alcohol lignin of 5-80 part or the epoxy chloropropane of its derivative and 10-95 part, or the mixing solutions Hybrid Heating of epoxy chloropropane and alcohols, or heating and pressurizing, Heating temperature is 30-95 ℃, the pressure of pressurization is less than 0.5MPa, and constantly stirred 15-90 minute, allowing high-boiling alcohol lignin or its derivative and epoxy chloropropane fully dissolve mixes, again the mixture of high-boiling alcohol lignin and epoxy chloropropane is joined in the cement sandstone slurry of getting ready previously, stir and add 0.05-5 part solidifying agent after 15-90 minute, also can place curing molding according to after the special requirement of cement composite material being added other auxiliary agents and being stirred and mix.
The specific descriptions of embodiment:
High-boiling alcohol lignin Resins, epoxy carries out with reference to the method for strength of cement mortar test GB/T17671-1999 sand-cement slurry modification experiment.Mortar benchmark proportioning is a cement: standard sand: water=1: 3: 0.5.The polymkeric substance proportioning is a high-boiling alcohol lignin: epoxy chloropropane=1: 2 (weight ratio).Other proportioning is pressed table 1.Order of addition(of ingredients): water, cement and sand are mixed thoroughly earlier, add the mixing solutions of high-boiling alcohol lignin and epoxy chloropropane again, add solidifying agent at last and stir the companion evenly, place and solidify.
Table 1 high-boiling alcohol lignin and derivative modified strength of cement mortar experiment proportioning thereof
Numbering | Cement (g) | Sand (g) | Water (g) | Polymer cement ratio | Polymkeric substance | Solidifying agent (quadrol) (g) |
HBSL(g) | Epoxy chloropropane (ml) |
LEP0 LEP1 LEP2 LEP3 LEP4 LEP5 LEP6 LEP7 LEP8 | 450 450 450 450 450 450 450 450 450 | 1350 1350 1350 1350 1350 1350 1350 1350 1350 | 225 225 225 225 225 225 225 225 225 | 0 0.05 0.1 0.15 0.2 0.05 0.1 0.15 0.2 | 0 7.5 15 22.5 30 7.5 15 22.5 30 | 0 12.7 25.4 38.1 50.8 12.7 25.4 38.1 50.8 | 0 0 0 0 0 1 2 3 4 |
Annotate: HBSL refers to high-boiling alcohol lignin and derivative thereof
Table 2 high-boiling alcohol lignin and derivative thereof are to the influence of strength of cement mortar
| LEP0 | LEP1 | LEP2 | LEP3 | LEP4 | LEP5 | LEP6 | LEP7 | LEP8 |
Anti-folding (MPa) resistance to compression (MPa) resistance to compression/anti-folding | 8.52 62.63 7.35 | 6.78 34.43 5.08 | 9.23 54.58 5.91 | 9.33 51.51 5.52 | 8.48 39.43 4.65 | 6.18 29.58 4.79 | 8.85 56.41 6.37 | 8.83 50.68 5.74 | 8.88 41.77 4.70 |