CN1295266C - Preparation method of fire retardant high activity polymer polyether polyol and method for preparing high elastic resilience fire retardant golyurethane soft foam material therefrom - Google Patents
Preparation method of fire retardant high activity polymer polyether polyol and method for preparing high elastic resilience fire retardant golyurethane soft foam material therefrom Download PDFInfo
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- CN1295266C CN1295266C CNB2004100358963A CN200410035896A CN1295266C CN 1295266 C CN1295266 C CN 1295266C CN B2004100358963 A CNB2004100358963 A CN B2004100358963A CN 200410035896 A CN200410035896 A CN 200410035896A CN 1295266 C CN1295266 C CN 1295266C
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- 229920005862 polyol Polymers 0.000 title claims abstract description 161
- 150000003077 polyols Chemical class 0.000 title claims abstract description 161
- 239000004721 Polyphenylene oxide Substances 0.000 title claims abstract description 150
- 229920000570 polyether Polymers 0.000 title claims abstract description 150
- 239000003063 flame retardant Substances 0.000 title claims abstract description 92
- 229920000642 polymer Polymers 0.000 title claims abstract description 77
- 230000000694 effects Effects 0.000 title claims abstract description 73
- 238000000034 method Methods 0.000 title claims abstract description 41
- 239000006261 foam material Substances 0.000 title claims abstract description 6
- 238000002360 preparation method Methods 0.000 title claims description 27
- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical compound N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 claims abstract description 83
- 229920005830 Polyurethane Foam Polymers 0.000 claims abstract description 26
- 239000011496 polyurethane foam Substances 0.000 claims abstract description 26
- 238000005187 foaming Methods 0.000 claims abstract description 22
- 239000003054 catalyst Substances 0.000 claims abstract description 18
- -1 diisocyanate compound Chemical class 0.000 claims abstract description 16
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 14
- 239000006260 foam Substances 0.000 claims abstract description 10
- 239000004312 hexamethylene tetramine Substances 0.000 claims abstract description 8
- 229920002635 polyurethane Polymers 0.000 claims abstract description 7
- 239000004814 polyurethane Substances 0.000 claims abstract description 7
- 229920002545 silicone oil Polymers 0.000 claims abstract description 7
- 239000003381 stabilizer Substances 0.000 claims abstract description 6
- 239000003431 cross linking reagent Substances 0.000 claims abstract description 5
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- 238000001246 colloidal dispersion Methods 0.000 claims abstract 2
- 125000005442 diisocyanate group Chemical group 0.000 claims description 32
- WSFSSNUMVMOOMR-UHFFFAOYSA-N Formaldehyde Chemical compound O=C WSFSSNUMVMOOMR-UHFFFAOYSA-N 0.000 claims description 25
- 229920000877 Melamine resin Polymers 0.000 claims description 24
- 239000004202 carbamide Substances 0.000 claims description 23
- JDSHMPZPIAZGSV-UHFFFAOYSA-N melamine Chemical compound NC1=NC(N)=NC(N)=N1 JDSHMPZPIAZGSV-UHFFFAOYSA-N 0.000 claims description 23
- ZMANZCXQSJIPKH-UHFFFAOYSA-N Triethylamine Chemical group CCN(CC)CC ZMANZCXQSJIPKH-UHFFFAOYSA-N 0.000 claims description 21
- XSQUKJJJFZCRTK-UHFFFAOYSA-N Urea Chemical compound NC(N)=O XSQUKJJJFZCRTK-UHFFFAOYSA-N 0.000 claims description 17
- 125000002887 hydroxy group Chemical group [H]O* 0.000 claims description 16
- 238000007151 ring opening polymerisation reaction Methods 0.000 claims description 16
- 238000006116 polymerization reaction Methods 0.000 claims description 15
- GOOHAUXETOMSMM-UHFFFAOYSA-N Propylene oxide Chemical compound CC1CO1 GOOHAUXETOMSMM-UHFFFAOYSA-N 0.000 claims description 14
- 239000000203 mixture Substances 0.000 claims description 14
- DVKJHBMWWAPEIU-UHFFFAOYSA-N toluene 2,4-diisocyanate Chemical compound CC1=CC=C(N=C=O)C=C1N=C=O DVKJHBMWWAPEIU-UHFFFAOYSA-N 0.000 claims description 14
- VKYKSIONXSXAKP-UHFFFAOYSA-N hexamethylenetetramine Chemical compound C1N(C2)CN3CN1CN2C3 VKYKSIONXSXAKP-UHFFFAOYSA-N 0.000 claims description 12
- QJGQUHMNIGDVPM-UHFFFAOYSA-N nitrogen group Chemical group [N] QJGQUHMNIGDVPM-UHFFFAOYSA-N 0.000 claims description 12
- IAYPIBMASNFSPL-UHFFFAOYSA-N Ethylene oxide Chemical compound C1CO1 IAYPIBMASNFSPL-UHFFFAOYSA-N 0.000 claims description 11
- 239000000178 monomer Substances 0.000 claims description 11
- UPMLOUAZCHDJJD-UHFFFAOYSA-N 4,4'-Diphenylmethane Diisocyanate Chemical compound C1=CC(N=C=O)=CC=C1CC1=CC=C(N=C=O)C=C1 UPMLOUAZCHDJJD-UHFFFAOYSA-N 0.000 claims description 9
- XFXPMWWXUTWYJX-UHFFFAOYSA-N Cyanide Chemical compound N#[C-] XFXPMWWXUTWYJX-UHFFFAOYSA-N 0.000 claims description 8
- 239000002184 metal Substances 0.000 claims description 8
- 238000006243 chemical reaction Methods 0.000 claims description 7
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- 150000001412 amines Chemical class 0.000 claims description 6
- 235000010299 hexamethylene tetramine Nutrition 0.000 claims description 6
- PIICEJLVQHRZGT-UHFFFAOYSA-N Ethylenediamine Chemical compound NCCN PIICEJLVQHRZGT-UHFFFAOYSA-N 0.000 claims description 5
- 238000012653 anionic ring-opening polymerization Methods 0.000 claims description 5
- 150000004985 diamines Chemical class 0.000 claims description 5
- 238000002156 mixing Methods 0.000 claims description 5
- 239000002981 blocking agent Substances 0.000 claims description 4
- 230000003111 delayed effect Effects 0.000 claims description 4
- RTZKZFJDLAIYFH-UHFFFAOYSA-N ether Substances CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 claims description 4
- BDAGIHXWWSANSR-UHFFFAOYSA-N methanoic acid Natural products OC=O BDAGIHXWWSANSR-UHFFFAOYSA-N 0.000 claims description 4
- JOXIMZWYDAKGHI-UHFFFAOYSA-N toluene-4-sulfonic acid Chemical compound CC1=CC=C(S(O)(=O)=O)C=C1 JOXIMZWYDAKGHI-UHFFFAOYSA-N 0.000 claims description 4
- OSWFIVFLDKOXQC-UHFFFAOYSA-N 4-(3-methoxyphenyl)aniline Chemical compound COC1=CC=CC(C=2C=CC(N)=CC=2)=C1 OSWFIVFLDKOXQC-UHFFFAOYSA-N 0.000 claims description 2
- 238000005576 amination reaction Methods 0.000 claims description 2
- 150000001450 anions Chemical group 0.000 claims description 2
- 235000019253 formic acid Nutrition 0.000 claims description 2
- 150000002989 phenols Chemical class 0.000 claims description 2
- AOHJOMMDDJHIJH-UHFFFAOYSA-N propylenediamine Chemical compound CC(N)CN AOHJOMMDDJHIJH-UHFFFAOYSA-N 0.000 claims description 2
- KIDHWZJUCRJVML-UHFFFAOYSA-N putrescine Chemical compound NCCCCN KIDHWZJUCRJVML-UHFFFAOYSA-N 0.000 claims description 2
- IMFACGCPASFAPR-UHFFFAOYSA-N tributylamine Chemical compound CCCCN(CCCC)CCCC IMFACGCPASFAPR-UHFFFAOYSA-N 0.000 claims description 2
- YFTHZRPMJXBUME-UHFFFAOYSA-N tripropylamine Chemical compound CCCN(CCC)CCC YFTHZRPMJXBUME-UHFFFAOYSA-N 0.000 claims description 2
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 claims 3
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims 1
- 235000011114 ammonium hydroxide Nutrition 0.000 claims 1
- 238000009833 condensation Methods 0.000 claims 1
- 230000005494 condensation Effects 0.000 claims 1
- 125000003916 ethylene diamine group Chemical group 0.000 claims 1
- 125000002485 formyl group Chemical class [H]C(*)=O 0.000 claims 1
- 239000012948 isocyanate Substances 0.000 claims 1
- 150000002513 isocyanates Chemical class 0.000 claims 1
- 230000004048 modification Effects 0.000 claims 1
- 238000012986 modification Methods 0.000 claims 1
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 abstract description 10
- NLHHRLWOUZZQLW-UHFFFAOYSA-N Acrylonitrile Chemical compound C=CC#N NLHHRLWOUZZQLW-UHFFFAOYSA-N 0.000 abstract description 5
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 abstract description 4
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- 231100000331 toxic Toxicity 0.000 abstract description 4
- 230000002588 toxic effect Effects 0.000 abstract description 4
- 229910052736 halogen Inorganic materials 0.000 abstract description 3
- 150000002367 halogens Chemical class 0.000 abstract description 3
- 239000000126 substance Substances 0.000 abstract description 3
- 238000001035 drying Methods 0.000 abstract description 2
- 239000012970 tertiary amine catalyst Substances 0.000 abstract description 2
- 125000002524 organometallic group Chemical group 0.000 abstract 1
- 230000015572 biosynthetic process Effects 0.000 description 10
- 238000003786 synthesis reaction Methods 0.000 description 10
- WSFSSNUMVMOOMR-NJFSPNSNSA-N methanone Chemical compound O=[14CH2] WSFSSNUMVMOOMR-NJFSPNSNSA-N 0.000 description 8
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 description 7
- 125000004836 hexamethylene group Chemical group [H]C([H])([*:2])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[*:1] 0.000 description 7
- AGGKEGLBGGJEBZ-UHFFFAOYSA-N tetramethylenedisulfotetramine Chemical compound C1N(S2(=O)=O)CN3S(=O)(=O)N1CN2C3 AGGKEGLBGGJEBZ-UHFFFAOYSA-N 0.000 description 7
- IMNIMPAHZVJRPE-UHFFFAOYSA-N triethylenediamine Chemical group C1CN2CCN1CC2 IMNIMPAHZVJRPE-UHFFFAOYSA-N 0.000 description 6
- 239000007787 solid Substances 0.000 description 4
- 238000012674 dispersion polymerization Methods 0.000 description 3
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- 229910052757 nitrogen Inorganic materials 0.000 description 3
- 239000000047 product Substances 0.000 description 3
- 239000002994 raw material Substances 0.000 description 3
- OEPOKWHJYJXUGD-UHFFFAOYSA-N 2-(3-phenylmethoxyphenyl)-1,3-thiazole-4-carbaldehyde Chemical compound O=CC1=CSC(C=2C=C(OCC=3C=CC=CC=3)C=CC=2)=N1 OEPOKWHJYJXUGD-UHFFFAOYSA-N 0.000 description 2
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 description 2
- ZJCCRDAZUWHFQH-UHFFFAOYSA-N Trimethylolpropane Chemical compound CCC(CO)(CO)CO ZJCCRDAZUWHFQH-UHFFFAOYSA-N 0.000 description 2
- BZHJMEDXRYGGRV-UHFFFAOYSA-N Vinyl chloride Chemical compound ClC=C BZHJMEDXRYGGRV-UHFFFAOYSA-N 0.000 description 2
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 2
- 239000004088 foaming agent Substances 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 239000004005 microsphere Substances 0.000 description 2
- WHIVNJATOVLWBW-UHFFFAOYSA-N n-butan-2-ylidenehydroxylamine Chemical compound CCC(C)=NO WHIVNJATOVLWBW-UHFFFAOYSA-N 0.000 description 2
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- 229910052760 oxygen Inorganic materials 0.000 description 2
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- 238000003860 storage Methods 0.000 description 2
- 238000001291 vacuum drying Methods 0.000 description 2
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 2
- 229920002554 vinyl polymer Polymers 0.000 description 2
- JVPKLOPETWVKQD-UHFFFAOYSA-N 1,2,2-tribromoethenylbenzene Chemical compound BrC(Br)=C(Br)C1=CC=CC=C1 JVPKLOPETWVKQD-UHFFFAOYSA-N 0.000 description 1
- HVCNXQOWACZAFN-UHFFFAOYSA-N 4-ethylmorpholine Chemical compound CCN1CCOCC1 HVCNXQOWACZAFN-UHFFFAOYSA-N 0.000 description 1
- ZAMOUSCENKQFHK-UHFFFAOYSA-N Chlorine atom Chemical compound [Cl] ZAMOUSCENKQFHK-UHFFFAOYSA-N 0.000 description 1
- JOYRKODLDBILNP-UHFFFAOYSA-N Ethyl urethane Chemical compound CCOC(N)=O JOYRKODLDBILNP-UHFFFAOYSA-N 0.000 description 1
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 1
- 229920002323 Silicone foam Polymers 0.000 description 1
- GSEJCLTVZPLZKY-UHFFFAOYSA-N Triethanolamine Chemical compound OCCN(CCO)CCO GSEJCLTVZPLZKY-UHFFFAOYSA-N 0.000 description 1
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- 229910052801 chlorine Inorganic materials 0.000 description 1
- 150000001805 chlorine compounds Chemical class 0.000 description 1
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- ZBCBWPMODOFKDW-UHFFFAOYSA-N diethanolamine Chemical compound OCCNCCO ZBCBWPMODOFKDW-UHFFFAOYSA-N 0.000 description 1
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- 150000007974 melamines Chemical class 0.000 description 1
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- Polyurethanes Or Polyureas (AREA)
Abstract
一种阻燃高活性聚合物聚醚多元醇制备方法及其用于制备高回弹阻燃聚氨酯软泡材料的方法。阻燃高活性聚合物聚醚多元醇是由通用高活性聚醚多元醇为连续相、表面接枝部分胺基化二异氰酸酯改性聚醚多元醇的亚纳米超微聚合物粒子为分散相,两相所构成的稳定的聚合物胶体分散体系组成。是以甲醛-尿素-三聚氰胺-六次甲基四胺在上述分散剂的存在下,于高活性聚醚多元醇中在65℃~98℃下,反应0.5~4小时,干燥制得。不含磷、卤素、苯乙烯和丙烯腈等有毒有害物质,工艺简单、成本低。将上述产品与二异腈酸酯化合物在叔胺催化剂、有机金属催化剂、水、交联剂和硅油匀泡剂的存在下,经冷模塑和自由发泡制得阻燃高回弹聚氨酯泡沫,有较高的阻燃性。A method for preparing a flame-retardant high-activity polymer polyether polyol and a method for preparing a high-resilience flame-retardant polyurethane flexible foam material. Flame-retardant high-activity polymer polyether polyol is composed of general-purpose high-activity polyether polyol as the continuous phase, and sub-nano ultrafine polymer particles of partially aminated diisocyanate-modified polyether polyol on the surface as the dispersed phase. A stable polymer colloidal dispersion composed of two phases. Formaldehyde-urea-melamine-hexamethylenetetramine is prepared by reacting formaldehyde-urea-melamine-hexamethylenetetramine in high activity polyether polyol at 65°C-98°C for 0.5-4 hours and drying. It does not contain toxic and harmful substances such as phosphorus, halogen, styrene and acrylonitrile, and has a simple process and low cost. In the presence of the above product and diisocyanate compound in the presence of a tertiary amine catalyst, an organometallic catalyst, water, a crosslinking agent and a silicone oil foam stabilizer, the flame-retardant high-resilience polyurethane foam is prepared by cold molding and free foaming , has high flame retardancy.
Description
技术领域technical field
本发明属于聚合物聚醚多元醇及其制备应用领域,具体涉及一种阻燃高活性聚合物聚醚多元醇制备方法及及其用于制备高回弹阻燃聚氨酯软泡材料的方法。The invention belongs to the field of polymer polyether polyol and its preparation and application, and in particular relates to a method for preparing a flame-retardant high-activity polymer polyether polyol and a method for preparing a high-resilience flame-retardant polyurethane flexible foam material.
背景技术Background technique
聚氨酯泡沫材料是一种具有独特性能和多方面用途的高聚物。它以聚醚多元醇和二异腈酸酯为基本原料,配入少量水、有机硅表面活性剂、发泡剂,在有机锡和叔胺催化剂的共同作用下形成的,用它可以制造硬质、半硬质和软质聚氨酯泡沫塑料,主要作为减震材料应用于车辆的坐垫、靠垫、内饰件以及摩托车的鞍座等方面,同时也可用于制作沙发、床垫、装饰材料等民用产品。Polyurethane foam is a high polymer with unique properties and versatile uses. It is based on polyether polyol and diisocyanate, mixed with a small amount of water, silicone surfactant, foaming agent, and formed under the combined action of organotin and tertiary amine catalysts. It can be used to make hard , semi-rigid and soft polyurethane foam, mainly used as shock-absorbing materials for seat cushions, cushions, interior parts and motorcycle saddles, etc., and can also be used to make sofas, mattresses, decorative materials and other civil uses product.
聚合物聚醚多元醇通常是乙烯基单体在分散剂存在下于聚醚多元醇中自由基分散聚合的产物,70年代初聚合物聚醚多元醇所用的乙烯基单体是丙烯腈,其固含量(聚合物含量)在5%~25%,黏度高、色黄、易使聚氨酯泡沫烧心变色;80年代中期用丙烯腈和苯乙烯混合单体制备聚合物聚醚多元醇,其固含量在20%~30%,苯乙烯含量在50%以上;90年代初期,国外一些公司相继推出固含量在40%以上,黏度低于5500mPa·s(25℃)的聚合物聚醚多元醇,如欧洲专利Eur.Pat.Ep778,301;PCT.Int.Appl.Wo.97,15,605;PCT.Int.Appl.Wo.97,15,606所公开的聚合物聚醚多元醇,但这些聚合物聚醚多元醇均不具有阻燃性,用其所制备的聚氨酯泡沫也不具有阻燃性。Polymer polyether polyols are usually the product of free radical dispersion polymerization of vinyl monomers in polyether polyols in the presence of dispersants. In the early 1970s, the vinyl monomers used in polymer polyether polyols were acrylonitrile. The solid content (polymer content) is 5% to 25%, high viscosity, yellow color, and easy to cause discoloration of polyurethane foam; At 20% to 30%, the styrene content is above 50%; in the early 1990s, some foreign companies successively launched polymer polyether polyols with a solid content of more than 40% and a viscosity lower than 5500mPa s (25°C), such as European Patent Eur.Pat.Ep778,301; PCT.Int.Appl.Wo.97,15,605; PCT.Int.Appl.Wo.97,15,606 disclosed polymer polyether polyols, but these polymer polyether polyols Alcohols do not have flame retardancy, and the polyurethane foam prepared with them does not have flame retardancy either.
聚氨酯泡沫塑料制品极易燃烧,阻燃困难,目前常用的阻燃方法大多是在生产聚氨酯的原料中添加阻燃剂,所用的阻燃剂主要有反应型阻燃聚醚多元醇和非反应型小分子阻燃剂;反应型阻燃聚醚多元醇主要是含磷氯聚醚多元醇,用这种聚醚多元醇所制得的聚氨酯泡沫成本高、承载力低;非反应型小分子阻燃剂的品种主要有Sb2O3、密胺类、亚磷酸酯和氯化物类等液体或固体化合物,使用液体非反应性阻燃剂,随泡沫材料的使用阻燃剂逐渐挥发,阻燃效果下降,并对环境造成一定危害;使用固体非反应型阻燃剂会明显增加聚醚多元醇的黏度,增加发泡工艺难度,降低泡沫体的开孔率,并使泡沫体的密度上下不均。这类阻燃剂使用麻烦,难混合均匀,用量较大,阻燃成本高。Polyurethane foam products are extremely flammable and difficult to flame-retardant. Most of the flame-retardant methods commonly used at present are to add flame retardants to the raw materials for the production of polyurethane. The flame retardants used mainly include reactive flame-retardant polyether polyols and non-reactive small Molecular flame retardants; reactive flame retardant polyether polyols are mainly phosphorus-containing chlorine polyether polyols, and polyurethane foams made from such polyether polyols have high cost and low bearing capacity; non-reactive small molecule flame retardants The main types of additives are liquid or solid compounds such as Sb 2 O 3 , melamines, phosphites and chlorides. Liquid non-reactive flame retardants are used, and the flame retardants gradually volatilize with the use of foam materials, and the flame retardant effect decrease and cause certain harm to the environment; the use of solid non-reactive flame retardants will significantly increase the viscosity of polyether polyols, increase the difficulty of the foaming process, reduce the open cell ratio of the foam, and make the density of the foam uneven . This kind of flame retardant is cumbersome to use, difficult to mix evenly, the dosage is large, and the flame retardant cost is high.
美国专利4,214,055、3,953,393使用氯乙烯、偏氯乙烯、苯乙烯、丙烯腈中两种或两种以上混合单体共聚制备的阻燃聚合物多元醇,并用其制备阻燃聚氨酯泡沫。但氯乙烯、偏氯乙烯的均聚物和共聚通常是热不稳定的,在发泡过程中放出有毒的HCl气体,对发泡设备具有腐蚀性;日本专利Jpn.Kokai.Tokyo.JP.0959,341所公开的阻燃聚合物多元醇所使用的阻燃物为聚氯乙烯,同样也是热不稳定的;美国专利U.S.5,250,581公开了用三溴苯乙烯和丙烯腈混合单体共聚制备聚合物多元醇,用这种聚合物多元醇所制得的聚氨酯泡沫塑料具有一定阻燃性,但三溴苯乙烯合成困难、价格高,难以获得。US Patents 4,214,055 and 3,953,393 use flame-retardant polymer polyols prepared by copolymerization of two or more mixed monomers in vinyl chloride, vinylidene chloride, styrene, and acrylonitrile, and use them to prepare flame-retardant polyurethane foams. However, homopolymers and copolymers of vinyl chloride and vinylidene chloride are usually thermally unstable, and toxic HCl gas is released during the foaming process, which is corrosive to foaming equipment; Japanese patent Jpn.Kokai.Tokyo.JP.0959 , The flame retardant used in the flame-retardant polymer polyol disclosed in 341 is polyvinyl chloride, which is also thermally unstable; Polyol, the polyurethane foam made of this kind of polymer polyol has certain flame retardancy, but tribromostyrene is difficult to synthesize, expensive and difficult to obtain.
发明内容Contents of the invention
本发明的目的之一在于提供一种阻燃高活性聚合物聚醚多元醇的制备方法,它不同于传统上的自由基分散聚合,而是缩合分散聚合,用该方法所制备的阻燃高活性聚合物聚醚多元醇,具有活性高,分散相聚合物粒径小(0.1微米~0.5微米)、不含磷、卤素、苯乙烯和丙烯腈等有毒有害物质,绿色环保,并且具有制备工艺简单、成本低、易于发泡等特点。One of the purposes of the present invention is to provide a preparation method of flame-retardant high-activity polymer polyether polyol, which is different from traditional free radical dispersion polymerization, but condensation-dispersion polymerization, and the flame-retardant high-activity polyol prepared by this method The active polymer polyether polyol has high activity, the particle size of the dispersed phase polymer is small (0.1 micron to 0.5 micron), and it does not contain toxic and harmful substances such as phosphorus, halogen, styrene and acrylonitrile. It is green and environmentally friendly, and has a preparation process Simple, low cost, easy to foam and so on.
本发明的目的之二在于提供一种阻燃高回弹聚氨酯冷模塑发泡方法,用该方法所制备的高回弹阻燃聚氨酯泡沫,具有亚纳米分散相聚合物超微粒子补强、阻燃的特性,因此该聚氨酯泡沫材料具有较高的阻燃性(氧值数可达28%)和较高回弹性和压陷硬度。The second object of the present invention is to provide a method for cold molding and foaming of flame-retardant high-resilience polyurethane. The high-resilience flame-retardant polyurethane foam prepared by this method has sub-nanometer dispersed phase polymer ultrafine particles for reinforcement, flame retardancy Flammable properties, so the polyurethane foam has high flame retardancy (oxygen value up to 28%) and high resilience and dent hardness.
本发明的阻燃高活性聚合物聚醚多元醇是由通用高活性聚醚多元醇为连续相、表面接枝部分胺基化二异氰酸酯改性聚醚多元醇(分散剂)的亚纳米聚合物超微粒子为分散相、两相所构成的聚合物胶体分散体系组成。The flame-retardant high-activity polymer polyether polyol of the present invention is a sub-nanometer polymer made of a general-purpose high-activity polyether polyol as the continuous phase and aminated diisocyanate-modified polyether polyol (dispersant) on the surface. Ultrafine particles are composed of dispersed phase and polymer colloid dispersion system composed of two phases.
上述连续相通用高活性聚醚多元醇是环氧丙烷开环聚合、环氧乙烷封端所形成聚醚多元醇,其多元醇的官能度在在2~4之间,羟值在19mgKOH/g~36mgKOH/g之间,伯羟基含量在65%~98%之间,其聚合方法可以采用传统的阴离子开环聚合工艺和双金属氰化物催化剂聚合工艺或二者结合。The above-mentioned high-activity polyether polyol for continuous phase is a polyether polyol formed by ring-opening polymerization of propylene oxide and capping of ethylene oxide. The functionality of the polyol is between 2 and 4, and the hydroxyl value is 19mgKOH/ g to 36mgKOH/g, the primary hydroxyl content is between 65% and 98%, and its polymerization method can adopt the traditional anion ring-opening polymerization process and double metal cyanide catalyst polymerization process or a combination of the two.
上述亚纳米聚合物超微粒子分散相是平均粒径在0.1微米~0.5微米,表面接枝部分胺基化二异氰酸酯改性的聚醚多元醇的“毛发”聚合物微球。The above-mentioned dispersed phase of sub-nanometer polymer ultrafine particles is "hair" polymer microspheres with an average particle diameter of 0.1 micron to 0.5 micron and partially aminated diisocyanate-modified polyether polyols grafted on the surface.
上述连续相与分散相的质量之比为98∶2~30∶70。The mass ratio of the continuous phase to the dispersed phase is 98:2-30:70.
上述部分胺基化二异氰酸酯改性聚醚多元醇中其醚多元醇是指环氧丙烷开环聚合或环氧丙烷和环氧乙烷开环共聚合或环氧丙烷开环聚合、环氧乙烷封端所形成聚醚多元醇,其多元醇官能度在在2~4之间,羟值在19mgKOH/g~38mgHO/g之间,伯羟基含量在5%~98%之间,其聚合方法可以采用传统的阴离子开环聚合工艺和双金属氰化物催化剂聚合工艺或二者结合;其二异氰酸酯是甲苯二异氰酸酯、二苯甲烷二异氰酸酯中的一种或二者的混合物;其胺基化是二元胺与二异氰酸酯的反应。Among the above-mentioned partially aminated diisocyanate-modified polyether polyols, the ether polyols refer to ring-opening polymerization of propylene oxide or ring-opening copolymerization of propylene oxide and ethylene oxide or ring-opening polymerization of propylene oxide, ethylene oxide The polyether polyol formed by capping with alkane has a polyol functionality between 2 and 4, a hydroxyl value between 19mgKOH/g and 38mgHO/g, and a primary hydroxyl content between 5% and 98%. The method can adopt the traditional anionic ring-opening polymerization process and the double metal cyanide catalyst polymerization process or a combination of the two; its diisocyanate is one of toluene diisocyanate, diphenylmethane diisocyanate or a mixture of the two; its amination It is the reaction of diamine and diisocyanate.
上述聚合物微球是甲醛与尿素、三聚氰胺、六次甲基四胺缩聚物。The above-mentioned polymer microspheres are polycondensates of formaldehyde, urea, melamine and hexamethylenetetramine.
本发明的阻燃高回弹氨酯泡沫是以本发明的阻燃高活性聚合物聚醚多元醇、通用高活性聚醚多元醇与二异氰酸酯化合物在叔胺、有机金属催化剂、水、物理发泡剂、和少量硅油匀泡剂的存在下,经冷模塑发泡和自由工艺制得。The flame-retardant high-resilience urethane foam of the present invention is based on the flame-retardant high-activity polymer polyether polyol of the present invention, general-purpose high-activity polyether polyol and diisocyanate compound in tertiary amine, organic metal catalyst, water, physical hair In the presence of a foaming agent and a small amount of silicone oil foam stabilizer, it is made by cold molding foaming and free process.
上述二异氰酸酯化合物是甲苯二异氰酸酯(T80/20)、二苯甲烷二异氰酸酯(PAPI)中的一种或二者的混合物,甲苯二异氰酸酯(T80/20)、二苯甲烷二异氰酸酯(PAPI)二者的混合比例在50∶50~100∶0,最好是甲苯二异氰酸酯(T80/20),且随二异氰酸酯指数降低制得阻燃聚氨酯泡沫的阻燃性提高。The above-mentioned diisocyanate compound is one or a mixture of toluene diisocyanate (T80/20), diphenylmethane diisocyanate (PAPI), toluene diisocyanate (T80/20), diphenylmethane diisocyanate (PAPI) two The mixing ratio is 50:50 to 100:0, preferably toluene diisocyanate (T80/20), and the flame retardancy of the flame retardant polyurethane foam is improved with the decrease of the diisocyanate index.
上述块状发泡工艺是冷模塑发泡和自由发泡工艺。The block foaming process mentioned above is cold molding foaming and free foaming process.
本发明的阻燃高活性聚合物聚醚多元醇的制造方法如下:The manufacture method of flame-retardant highly active polymer polyether polyol of the present invention is as follows:
分别将连续相—通用高活性聚醚多元醇,分散剂—部分胺基化二异氰酸酯改性聚醚多元醇,含氮单体—尿素、三聚氰胺,含醛单体—甲醛,及缩合反应促进剂加入到带有搅拌器、温度控制器计的密闭反应器中,使温度升至缩合反应温度,在该温度恒温反应一定时间后,真空干燥脱除易挥发组分,补加通用高活性聚醚多元醇,获得阻燃高活性聚合物聚醚多元醇。The continuous phase - general high activity polyether polyol, dispersant - partially aminated diisocyanate modified polyether polyol, nitrogen-containing monomer - urea, melamine, aldehyde-containing monomer - formaldehyde, and condensation reaction accelerator Add it into a closed reactor with a stirrer and a temperature controller to raise the temperature to the condensation reaction temperature. After a constant temperature reaction at this temperature for a certain period of time, vacuum dry to remove volatile components, and add general-purpose high-activity polyether Polyols, obtain flame retardant highly active polymer polyether polyols.
上述通用高活性聚醚多元醇和补加的通用高活性聚醚多元醇是环氧丙烷开环聚合、环氧乙烷封端所形成聚醚多元醇,其多元醇的官能度在2~4之间,羟值在19mgKOH/g~38mgKOH/g之间,伯羟基含量在65%~98%之间,其聚合方法可以采用传统的阴离子开环聚合工艺和双金属氰化物催化剂聚合工艺或二者结合;加入的通用高活性聚醚多元醇的用量是含氮单体用量-尿素、三聚氰胺质量之和的100%~9000%,较好的是150%~2000%;加入的通用高活性聚醚多元醇与补加的通用高活性聚醚多元醇的质量之比为100∶0~100∶1000。The general-purpose high-activity polyether polyols mentioned above and the added general-purpose high-activity polyether polyols are polyether polyols formed by ring-opening polymerization of propylene oxide and capping with ethylene oxide, and the functionality of the polyols is between 2 and 4. Among them, the hydroxyl value is between 19mgKOH/g and 38mgKOH/g, and the primary hydroxyl content is between 65% and 98%. The polymerization method can adopt the traditional anionic ring-opening polymerization process and double metal cyanide catalyst polymerization process or both Combination; the amount of the added general-purpose high-activity polyether polyol is 100% to 9000% of the sum of the nitrogen-containing monomer amount-urea and melamine, preferably 150%-2000%; the added general-purpose high-activity polyether The mass ratio of the polyol to the added general-purpose high-activity polyether polyol is 100:0-100:1000.
上述甲醛是浓度在25%~45%的甲醛,最好是浓度在37%的甲醛,其用量(以37%甲醛浓度计)是含氮单体用量—尿素、三聚氰胺质量之和的40%~400%,较好的是50%~200%。The above-mentioned formaldehyde is formaldehyde with a concentration of 25% to 45%, preferably formaldehyde with a concentration of 37%. 400%, preferably 50% to 200%.
上述含氮单体是尿素、三聚氰胺,其尿素、三聚氰胺的质量之比在0∶100~100∶0之间,较好的是100∶50;含氮单体用量—尿素、三聚氰胺质量之和是除补加的通用高活性聚醚多元醇以外的整个反应体系质量的2%~60%,较好的是10%~48%。Above-mentioned nitrogenous monomer is urea, melamine, and the ratio of its urea, melamine quality is between 0: 100~100:0, is preferably 100:50; Nitrogenous monomer consumption-the sum of urea, melamine quality is 2% to 60% of the mass of the entire reaction system except for the added general-purpose high-activity polyether polyol, preferably 10% to 48%.
上述缩合反应促进剂是六次甲基四胺、对甲苯磺酸、氨水、甲酸等,较好的是六次甲基四胺,其六次甲基四胺用量是含氮单体用量-尿素、三聚氰胺质量之和的0.07%~20%。The above-mentioned condensation reaction accelerator is hexamethylenetetramine, p-toluenesulfonic acid, ammonia, formic acid, etc., preferably hexamethylenetetramine, and the amount of hexamethylenetetramine is the amount of nitrogen-containing monomer-urea , 0.07% to 20% of the sum of the mass of melamine.
上述反应温度是缩合反应温度,一般在50℃~100℃,较好的是65℃~95℃,最好是75℃~85℃。The above reaction temperature is the condensation reaction temperature, generally 50°C-100°C, preferably 65°C-95°C, most preferably 75°C-85°C.
上述反应时间是在0.5~6小时,较好的是在1~5小时,最好是2~4小时。The above reaction time is 0.5 to 6 hours, preferably 1 to 5 hours, most preferably 2 to 4 hours.
上述真空干燥是指在一定的温度下,一般在35℃~100℃,较好的是40℃~95℃;真空干燥一定时间,一般在1~12小时,较好的是在2~10小时。The above-mentioned vacuum drying refers to drying at a certain temperature, generally 35°C to 100°C, preferably 40°C to 95°C; vacuum drying for a certain period of time, generally 1 to 12 hours, preferably 2 to 10 hours .
上述分散剂—部分胺基化二异氰酸酯改性的聚醚多元醇在合成阻燃高活性聚合物聚醚多元醇中起到分散剂的作用,其用量是含氮单体用量—尿素、三聚氰胺质量之和的0.5%~150%,较好的是10%~80%。The above-mentioned dispersant—partially aminated diisocyanate-modified polyether polyol plays the role of dispersant in the synthesis of flame-retardant high-activity polymer polyether polyol, and its dosage is the amount of nitrogen-containing monomer—the quality of urea and melamine 0.5% to 150% of the sum, preferably 10% to 80%.
上述部分胺基化二异氰酸酯改性的聚醚多元醇的制备方法如下:The preparation method of the polyether polyol modified by above-mentioned partially aminated diisocyanate is as follows:
在35℃~45℃下分别将聚醚多元醇、二异氰酸酯封闭剂、二异氰酸酯和叔胺加入到带有搅拌器、温度计的密闭反应器中,使温度升至75℃~85℃,在该温度恒温反应4~6小时后,加入二元胺,再升温至110℃~125℃,反应0.5~3小时。得到部分胺基化二异氰酸酯改性聚醚多元醇。Add polyether polyol, diisocyanate blocking agent, diisocyanate and tertiary amine into a closed reactor with stirrer and thermometer at 35°C to 45°C, and raise the temperature to 75°C to 85°C. After reacting at constant temperature for 4 to 6 hours, add diamine, then raise the temperature to 110°C to 125°C, and react for 0.5 to 3 hours. A partially aminated diisocyanate-modified polyether polyol is obtained.
上述聚醚多元醇是指环氧丙烷开环聚合或环氧丙烷和环氧乙烷开环共聚合或环氧丙烷开环聚合、环氧乙烷封端所形成聚醚多元醇,其多元醇官能度在在2~4之间,羟值在19mgKOH/g~38mgKOH/g之间,伯羟基含量在5%~98%之间,其聚合方法可以采用传统的阴离子开环聚合工艺和双金属氰化物催化剂聚合工艺或二者结合。The above-mentioned polyether polyol refers to the polyether polyol formed by the ring-opening polymerization of propylene oxide or the ring-opening copolymerization of propylene oxide and ethylene oxide or the ring-opening polymerization of propylene oxide and the capping of ethylene oxide. The functionality is between 2 and 4, the hydroxyl value is between 19mgKOH/g and 38mgKOH/g, and the primary hydroxyl content is between 5% and 98%. The polymerization method can adopt the traditional anionic ring-opening polymerization process and bimetallic Cyanide catalyst polymerization process or a combination of both.
上述二异氰酸酯封闭剂可以是酚类化合物、β-二羰基化合物、肟类化合物,较好的是肟类化合物,如甲乙酮肟。The above-mentioned diisocyanate blocking agent can be phenolic compounds, β-dicarbonyl compounds, oxime compounds, preferably oxime compounds, such as methyl ethyl ketone oxime.
上述二异腈酸酯化合物是甲苯二异氰酸酯、二苯甲烷二异氰酸酯中的一种或二者的混合物,较好的是甲苯二异氰酸酯。The above-mentioned diisocyanate compound is one or a mixture of toluene diisocyanate and diphenylmethane diisocyanate, preferably toluene diisocyanate.
上述叔胺是三乙胺、三丙胺、三丁胺中的一种或二种和二种以上的混合物,较好的是三乙胺。The above-mentioned tertiary amine is one or a mixture of two or more of triethylamine, tripropylamine and tributylamine, preferably triethylamine.
上述二元胺是乙二胺、丙二胺、丁二胺中的一种或二种和二种以上的混合物,较好的是乙二胺。The above-mentioned diamines are one or a mixture of two or more of ethylenediamine, propylenediamine and butylenediamine, preferably ethylenediamine.
上述聚醚多元醇、甲苯二异氰酸酯、乙二胺、三乙胺的摩尔比在3∶1∶1∶0.001~1∶1∶∶1∶0.08之间。The molar ratio of the polyether polyol, toluene diisocyanate, ethylenediamine and triethylamine is between 3:1:1:0.001˜1:1::1:0.08.
以本发明的阻燃高活性聚合物聚醚多元醇为原料制备高回弹聚氨酯阻燃泡材料的方法如下:The method for preparing high-resilience polyurethane flame-retardant foam material with the flame-retardant high-activity polymer polyether polyol of the present invention as raw material is as follows:
在混合器中分别将阻燃高活性聚合物聚醚多元醇、高活性聚醚多元醇、胺催化剂、延迟胺催化剂、水、交联剂和硅油匀泡剂混合均匀后加入二异氰酸酯化合物,高速混合,注入模具或自由发泡制得阻燃聚氨酯泡沫。In the mixer, mix the flame-retardant high-activity polymer polyether polyol, high-activity polyether polyol, amine catalyst, delayed amine catalyst, water, crosslinking agent and silicone oil foam stabilizer, and then add diisocyanate compound. Mixing, injecting into molds or free foaming makes flame retardant polyurethane foam.
上述硅油匀泡剂是一种或一种以上的硅酮匀泡剂,其用量(w/w)是聚醚多元醇的0.08%~1.3%,较好的是0.2%~1.2%Above-mentioned silicone oil foam stabilizer is one or more than one silicone foam stabilizer, its consumption (w/w) is 0.08%~1.3% of polyether polyol, preferably 0.2%~1.2%
上述叔胺催化剂是三乙烯二胺、三乙胺、N,N,N′,N′-四甲基-1,3,-丁二胺、N-乙基吗啡啉、双(β-二甲基胺乙基)醚、二异丙醇胺等中的一种或一种以上叔胺催化剂。The above-mentioned tertiary amine catalyst is triethylenediamine, triethylamine, N, N, N', N'-tetramethyl-1,3,-butanediamine, N-ethylmorpholine, bis(β-dimethyl One or more tertiary amine catalysts in base amine ethyl) ether, diisopropanolamine, etc.
上述二异氰酸酯化合物是甲苯二异氰酸酯(T80/20)、二苯甲烷二异氰酸酯(PAPI)中的一种或二者的混合物。二者的混合比例甲苯二异氰酸酯(T80/20)∶二苯甲烷二异氰酸酯(PAPI)在100∶0~70∶30,最好是80∶20。The above-mentioned diisocyanate compound is one or a mixture of toluene diisocyanate (T80/20) and diphenylmethane diisocyanate (PAPI). The mixing ratio of the two is toluene diisocyanate (T80/20): diphenylmethane diisocyanate (PAPI) in the range of 100:0 to 70:30, preferably 80:20.
上述交联剂是甘油、三羟甲基丙烷、二乙醇胺、三乙醇胺中的一种或一种以上的混合物。基本配方如下:The above-mentioned crosslinking agent is one or a mixture of glycerol, trimethylolpropane, diethanolamine, and triethanolamine. The basic formula is as follows:
基本配方如下:The basic formula is as follows:
A组分A component
普通高活性聚醚多元醇: 0~70份Ordinary high activity polyether polyol: 0~70 parts
水: 1~3份Water: 1 to 3 parts
延迟胺催化剂: 0.1~0.3份Delayed amine catalyst: 0.1~0.3 parts
三亚乙烯二胺: 0.1~0.5份Triethylenediamine: 0.1~0.5 parts
硅油: 0.7~1.2份Silicone oil: 0.7~1.2 parts
交联剂 1~2.5份Cross-linking agent 1~2.5 parts
本发明阻燃高活性聚合物聚醚多元醇: 其余部分The flame retardant highly active polymer polyether polyol of the present invention: The rest
合计 100份Total 100 copies
B组分B component
二异氰酸酯指数: 100~115Diisocyanate index: 100~115
本发明与现有的技术相比具有以下优点;Compared with the prior art, the present invention has the following advantages;
①该阻燃聚合物聚醚多元醇,不含磷、卤素、苯乙烯和丙烯腈等有毒有害物质,并且具有制备工艺简单、成本低、易于发泡等特点。① The flame-retardant polymer polyether polyol does not contain toxic and harmful substances such as phosphorus, halogen, styrene, and acrylonitrile, and has the characteristics of simple preparation process, low cost, and easy foaming.
②制备的阻燃聚氨酯泡沫,具有亚纳米分散相聚合物超微粒子补强、阻燃的特性,因此该聚氨酯泡沫材料具有较高的阻燃性(氧值数可达28%)和较高的力学性能和压陷硬度。②The flame-retardant polyurethane foam prepared has the characteristics of sub-nanometer dispersed phase polymer ultrafine particles reinforcement and flame retardancy, so the polyurethane foam material has high flame retardancy (oxygen value can reach 28%) and high Mechanical properties and indentation hardness.
附图说明Description of drawings
图1为阻燃高活性聚合物聚醚多元醇的合成、发泡配方及阻燃高回弹聚氨酯泡沫性能对照表。Figure 1 is a comparison table of the synthesis of flame-retardant high-activity polymer polyether polyol, foaming formula and flame-retardant high-resilience polyurethane foam performance.
图中注:分散剂I,系部分胺基化二异氰酸酯改性聚醚多元醇。Note in the figure: Dispersant I is a partially aminated diisocyanate modified polyether polyol.
性能A,系阻燃高活性聚合物聚醚多元醇的性能。Performance A is the performance of flame retardant high active polymer polyether polyol.
稳定性/月,系自然存放不沉淀的时间,月。Stability/month refers to the time of natural storage without precipitation, months.
性能B系发泡聚氨酯泡沫的性能。Performance B is the performance of foamed polyurethane foam.
发泡基本配方:Basic formula for foaming:
A组分A component
普通高活性聚醚多元醇: 0份Ordinary high activity polyether polyol: 0 parts
水; 2份water; 2 parts
延迟胺催化剂(EPS102): 0.1份Delayed amine catalyst (EPS102): 0.1 parts
三亚乙烯二胺(DABACO A331v): 0.3份Triethylenediamine (DABACO A331v): 0.3 parts
硅油(DC5365): 1.1份Silicone oil (DC5365): 1.1 parts
甘油 1.5份Glycerin 1.5 parts
本发明阻燃高活性聚合物聚醚多元醇: 其余部分The flame retardant highly active polymer polyether polyol of the present invention: The rest
合计 100份Total 100 copies
B组分B component
甲苯二异氰酸酯指数: 102%Toluene diisocyanate index: 102%
具体实施方式Detailed ways
本发明实施例的原料如下:The raw material of the embodiment of the present invention is as follows:
高活性聚醚多元醇N330:甘油或三羟甲基丙烷为起始剂,环氧丙烷开环聚合、16%环氧乙烷封端所形成聚醚多元醇,其聚合方法可以采用传统的阴离子聚合工艺和双金属氰化物催化剂聚合工艺或二者结合,羟值34mgKOH/g~36mgKOH/g,伯羟基含量在60%~85%之间。Highly active polyether polyol N330: glycerin or trimethylolpropane as the initiator, polyether polyol formed by ring-opening polymerization of propylene oxide and capped with 16% ethylene oxide. The polymerization method can use traditional anion Polymerization process and double metal cyanide catalyst polymerization process or the combination of the two, the hydroxyl value is 34mgKOH/g-36mgKOH/g, and the primary hydroxyl content is between 60% and 85%.
甲醛:浓度37%的甲醛水溶液Formaldehyde: Formaldehyde solution with a concentration of 37%
部分胺基化二异氰酸酯改性的聚醚多元醇的制备:Preparation of partially aminated diisocyanate modified polyether polyols:
实施例1:在40℃下将聚醚多元醇N330,960公斤、甲乙酮肟17.4公斤、甲苯二异氰酸酯34.8公斤和三乙胺,0.12公斤加入到带有搅拌器、温度计的密闭反应器中,使温度升至80℃,在该温度恒温反应5小时后,加入乙二胺,12公斤,再升温至118℃,反应1小时。得到部分胺基化二异氰酸酯改性聚醚多元醇。Embodiment 1: at 40 ℃, polyether polyol N330, 960 kilograms, 17.4 kilograms of methyl ethyl ketone oxime, 34.8 kilograms of toluene diisocyanate and triethylamine, 0.12 kilograms are added in the airtight reactor that has stirrer, thermometer, make The temperature was raised to 80°C, and after a constant temperature reaction at this temperature for 5 hours, 12 kg of ethylenediamine was added, and then the temperature was raised to 118°C, and the reaction was carried out for 1 hour. A partially aminated diisocyanate-modified polyether polyol is obtained.
实施例2:分别将通用高活性聚醚多元醇N330,550公斤、部分胺基化二异氰酸酯改性聚醚多元醇,61公斤、甲醛197公斤、尿素123公斤、三聚氰胺61公斤、六次甲基四胺5公斤、水120公斤,加入到带有搅拌器、温度计的密闭3000升反应器中,使温度升至80℃,在该温度恒温反应4小时,在92℃真空干燥4小时脱除易挥发组分,补加高活性聚醚多元醇N330,580公斤,获得阻燃高活性聚合物聚醚多元醇,见阻燃高活性聚合物聚醚多元醇的合成、发泡配方及阻燃高回弹聚氨酯泡沫性能对照表实施例2。Embodiment 2: the general-purpose highly active polyether polyol N330, 550 kilograms, partially aminated diisocyanate modified polyether polyol, 61 kilograms, 197 kilograms of formaldehyde, 123 kilograms of urea, 61 kilograms of melamine,
实施例3:分别将通用高活性聚醚多元醇N330,550公斤、部分胺基化二异氰酸酯改性聚醚多元醇,61公斤、甲醛197公斤、尿素123公斤、三聚氰胺61公斤、六次甲基四胺5公斤、水120公斤,加入到带有搅拌器、温度计的密闭3000升反应器中,使温度升至80℃,在该温度恒温反应4小时,在92℃真空干燥4小时脱除易挥发组分,补加高活性聚醚多元醇N330,380公斤,获得阻燃高活性聚合物聚醚多元醇,见阻燃高活性聚合物聚醚多元醇的合成、发泡配方及阻燃高回弹聚氨酯泡沫性能对照表实施例3。Embodiment 3: the general-purpose highly reactive polyether polyol N330, 550 kilograms, partially aminated diisocyanate modified polyether polyol, 61 kilograms, 197 kilograms of formaldehyde, 123 kilograms of urea, 61 kilograms of melamine,
实施例4:分别将通用高活性聚醚多元醇N330,550公斤、部分胺基化二异氰酸酯改性聚醚多元醇,61公斤、甲醛197公斤、尿素123公斤、三聚氰胺61公斤、六次甲基四胺5公斤、水120公斤,加入到带有搅拌器、温度计的密闭3000升反应器中,使温度升至80℃,在该温度恒温反应4小时,在92℃真空干燥4小时脱除易挥发组分,补加高活性聚醚多元醇N330,180公斤,获得阻燃高活性聚合物聚醚多元醇,见阻燃高活性聚合物聚醚多元醇的合成、发泡配方及阻燃高回弹聚氨酯泡沫性能对照表实施例4。Embodiment 4: the general-purpose highly active polyether polyol N330, 550 kilograms, partially aminated diisocyanate modified polyether polyol, 61 kilograms, 197 kilograms of formaldehyde, 123 kilograms of urea, 61 kilograms of melamine,
实施例5:分别将通用高活性聚醚多元醇N330,550公斤、部分胺基化二异氰酸酯改性聚醚多元醇,51公斤、甲醛197公斤、尿素123公斤、三聚氰胺61公斤、六次甲基四胺5公斤、水120公斤,加入到带有搅拌器、温度计的密闭3000升反应器中,使温度升至80℃,在该温度恒温反应4小时,在92℃真空干燥4小时脱除易挥发组分,补加高活性聚醚多元醇N330,580公斤,获得阻燃高活性聚合物聚醚多元醇,见阻燃高活性聚合物聚醚多元醇的合成、发泡配方及阻燃高回弹聚氨酯泡沫性能对照表实施例5。Embodiment 5: the general-purpose highly active polyether polyol N330, 550 kilograms, partially aminated diisocyanate modified polyether polyol, 51 kilograms, 197 kilograms of formaldehyde, 123 kilograms of urea, 61 kilograms of melamine,
实施例6:分别将通用高活性聚醚多元醇N330,550公斤、部分胺基化二异氰酸酯改性聚醚多元醇,41公斤、甲醛197公斤、尿素123公斤、三聚氰胺61公斤、六次甲基四胺5公斤、水120公斤,加入到带有搅拌器、温度计的密闭3000升反应器中,使温度升至80℃,在该温度恒温反应4小时,在92℃真空干燥4小时脱除易挥发组分,补加高活性聚醚多元醇N330,580公斤,获得阻燃高活性聚合物聚醚多元醇,见阻燃高活性聚合物聚醚多元醇的合成、发泡配方及阻燃高回弹聚氨酯泡沫性能对照表实施例6。Embodiment 6: the general-purpose highly active polyether polyol N330, 550 kilograms, partially aminated diisocyanate modified polyether polyol, 41 kilograms, 197 kilograms of formaldehyde, 123 kilograms of urea, 61 kilograms of melamine,
实施例7:分别将通用高活性聚醚多元醇N330,550公斤、部分胺基化二异氰酸酯改性聚醚多元醇,31公斤、甲醛197公斤、尿素123公斤、三聚氰胺61公斤、六次甲基四胺5公斤、水120公斤,加入到带有搅拌器、温度计的密闭3000升反应器中,使温度升至80℃,在该温度恒温反应4小时,在92℃真空干燥4小时脱除易挥发组分,补加高活性聚醚多元醇N330,580公斤,获得阻燃高活性聚合物聚醚多元醇,见阻燃高活性聚合物聚醚多元醇的合成、发泡配方及阻燃高回弹聚氨酯泡沫性能对照表实施例7。Embodiment 7: The general-purpose highly active polyether polyol N330, 550 kilograms, partially aminated diisocyanate modified polyether polyol, 31 kilograms, 197 kilograms of formaldehyde, 123 kilograms of urea, 61 kilograms of melamine,
实施例8:分别将通用高活性聚醚多元醇N330,550公斤、部分胺基化二异氰酸酯改性聚醚多元醇,21公斤、甲醛197公斤、尿素123公斤、三聚氰胺61公斤、六次甲基四胺5公斤、水120公斤,加入到带有搅拌器、温度计的密闭3000升反应器中,使温度升至80℃,在该温度恒温反应4小时,在92℃真空干燥4小时脱除易挥发组分,补加高活性聚醚多元醇N330,580公斤,获得阻燃高活性聚合物聚醚多元醇,见阻燃高活性聚合物聚醚多元醇的合成、发泡配方及阻燃高回弹聚氨酯泡沫性能对照表实施例8。Embodiment 8: the general-purpose highly reactive polyether polyol N330, 550 kg, partially aminated diisocyanate modified polyether polyol, 21 kg, 197 kg of formaldehyde, 123 kg of urea, 61 kg of melamine, and hexamethylene Add 5 kg of tetramine and 120 kg of water into a closed 3,000-liter reactor with a stirrer and a thermometer, raise the temperature to 80°C, react at this temperature for 4 hours, and vacuum dry at 92°C for 4 hours to remove it. Volatile components, add high activity polyether polyol N330, 580 kg, obtain flame retardant high activity polymer polyether polyol, see the synthesis of flame retardant high activity polymer polyether polyol, foaming formula and flame retardant high Resilience polyurethane foam performance
例9(对比实例):加料方式同例1,加料量除部分胺基化二异氰酸酯改性聚醚多元醇I的加入量为0公斤外,其他加入量同例1,得到的聚合物聚醚多元醇,稳定性不好,自然存放三天沉淀,见阻燃高活性聚合物聚醚多元醇的合成、发泡配方及阻燃高回弹聚氨酯泡沫性能对照表实施例9。Example 9 (comparative example): the feeding method is the same as example 1, and the charging amount is except that the adding amount of part aminated diisocyanate modified polyether polyol I is 0 kilograms, and other adding amounts are the same as example 1, and the polymer polyether obtained Polyols have poor stability and precipitate after natural storage for three days. See Example 9 of the synthesis of flame-retardant high-activity polymer polyether polyols, foaming formulations, and performance comparison table of flame-retardant high-resilience polyurethane foams.
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CN102673450A (en) * | 2012-05-22 | 2012-09-19 | 昆山飞宇精密模具有限公司 | Automobile seat |
CN104031235B (en) * | 2013-03-05 | 2016-07-13 | 万华化学(北京)有限公司 | A kind of preparation method of visco-elasticity polyurethane sound-absorbing foam |
CN103755950B (en) * | 2014-01-16 | 2016-03-02 | 南京红宝丽股份有限公司 | A kind of continuous production method of flame retardant polyether polyol |
CN104877102A (en) * | 2015-06-03 | 2015-09-02 | 威海云山科技有限公司 | Flame-retardant rigid polyurethane foam heat insulation plate |
CN105968307A (en) * | 2016-06-28 | 2016-09-28 | 苏州井上高分子新材料有限公司 | Polyurethane composition for automobile interior carpet |
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CN111154058B (en) * | 2020-01-03 | 2021-10-22 | 万华化学集团股份有限公司 | Flame-retardant polymer polyol and preparation method and application thereof |
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