CN1274929C - Method for curving plasterboard panels, and component thus obtained - Google Patents
Method for curving plasterboard panels, and component thus obtained Download PDFInfo
- Publication number
- CN1274929C CN1274929C CNB028105273A CN02810527A CN1274929C CN 1274929 C CN1274929 C CN 1274929C CN B028105273 A CNB028105273 A CN B028105273A CN 02810527 A CN02810527 A CN 02810527A CN 1274929 C CN1274929 C CN 1274929C
- Authority
- CN
- China
- Prior art keywords
- gypsum
- bending
- flat board
- arc
- plate
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 238000000034 method Methods 0.000 title claims description 34
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 11
- 239000000853 adhesive Substances 0.000 claims abstract description 7
- 230000001070 adhesive effect Effects 0.000 claims abstract description 7
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 claims abstract description 6
- 229920002554 vinyl polymer Polymers 0.000 claims abstract description 6
- 229910052602 gypsum Inorganic materials 0.000 claims description 55
- 239000010440 gypsum Substances 0.000 claims description 55
- 238000005452 bending Methods 0.000 claims description 25
- 238000007493 shaping process Methods 0.000 claims description 17
- 239000003795 chemical substances by application Substances 0.000 claims description 9
- 239000002184 metal Substances 0.000 claims description 8
- 230000006835 compression Effects 0.000 claims description 6
- 238000007906 compression Methods 0.000 claims description 6
- 238000005336 cracking Methods 0.000 claims description 4
- 239000003292 glue Substances 0.000 claims description 4
- 229920001807 Urea-formaldehyde Polymers 0.000 claims description 2
- 239000007864 aqueous solution Substances 0.000 claims description 2
- 230000008020 evaporation Effects 0.000 claims description 2
- 238000001704 evaporation Methods 0.000 claims description 2
- 238000005096 rolling process Methods 0.000 claims description 2
- 239000011248 coating agent Substances 0.000 claims 5
- 238000000576 coating method Methods 0.000 claims 5
- 239000012943 hotmelt Substances 0.000 claims 3
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 claims 2
- 239000005977 Ethylene Substances 0.000 claims 2
- 239000011230 binding agent Substances 0.000 claims 2
- 239000011505 plaster Substances 0.000 abstract 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 239000004831 Hot glue Substances 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 2
- 238000005520 cutting process Methods 0.000 description 2
- 238000009413 insulation Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 230000001680 brushing effect Effects 0.000 description 1
- 238000000748 compression moulding Methods 0.000 description 1
- 238000005034 decoration Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000011031 large-scale manufacturing process Methods 0.000 description 1
- 230000014759 maintenance of location Effects 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 238000007634 remodeling Methods 0.000 description 1
Images
Classifications
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
- E04C2/02—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
- E04C2/04—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of concrete or other stone-like material; of asbestos cement; of cement and other mineral fibres
- E04C2/043—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of concrete or other stone-like material; of asbestos cement; of cement and other mineral fibres of plaster
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
- B28B1/002—Producing shaped prefabricated articles from the material assembled from preformed elements
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/08—Apparatus or processes for treating or working the shaped or preshaped articles for reshaping the surface, e.g. smoothing, roughening, corrugating, making screw-threads
- B28B11/10—Apparatus or processes for treating or working the shaped or preshaped articles for reshaping the surface, e.g. smoothing, roughening, corrugating, making screw-threads by using presses
Landscapes
- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Structural Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Architecture (AREA)
- Mechanical Engineering (AREA)
- Civil Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Laminated Bodies (AREA)
- Panels For Use In Building Construction (AREA)
- Making Paper Articles (AREA)
- Finishing Walls (AREA)
- Press-Shaping Or Shaping Using Conveyers (AREA)
- Machines For Manufacturing Corrugated Board In Mechanical Paper-Making Processes (AREA)
Abstract
Platerboard panels (A, B) formed by layers of cardboard (1,3) with a sandwiched plaster sheet (2) and by layers of cardboard (4,6) with a further sandwiched plaster sheet (5), are clamped between a female half mold part (C) and a male half mold part (D) of a forming press, are spread with vinyl adhesive or other suitable water-based adhesive at the layers of cardboard (3, 4). In each one of the two panels, the plaster sheet (2, 5) is fractured radially and the layer of cardboard (3) on the outside of the curvature is stretched and the layer (4) on the inside is compressed. The bonding of the layer of cardboard (3) of the first panel (A) to the layer of cardboard (4) of the second panel (B) forces the two panels to a permanent, stable equilibrium of the respective opposite curving tensions.
Description
Technical field
The present invention relates to the method that large-scale production is used to build the arc part of masonry or other structure, the gypsum plank that this parts normally can be buied from the market, this material had been widely used in the building trade because of its absolutely different purposes already, because except good thermal insulation and sound insulation value is provided, they also have a considerable structural strength, and are particularly suitable for can completing by simple brushing or other surfacing or coverlay.
Gypsum plank involved in the present invention is the most medium-sized gypsum plank, and it is made of the gypsum plate or the plate that are clipped between the two-layer cardboard.
Background technology
This plate at present not only can be original plate shaped being used, and parts that can particular cross section shape are employed, such particular cross section shape parts can design by means of same inventor of the present invention, the method that is disclosed among disclosures in Italian patent application MI 96 A001586 obtains, this method uses cementing agent that two parts of the dull and stereotyped or same folded flat of two gypsum are bonded together, stand the otch of multiple tracks cutting and/or wedge shape in advance, they are formed on the cardboard and gypsic horizon of two faces to be connected, so that in each described cutting and incision, the not broken plate place of the exposed surface of described connection can be folding in the mode of hinge shape.
Yet, this method of in building trade, extensively having been approved, the surface that can not produce arc, curved surfaces still needs placing of concrete or gypsum in suitable template, or uses the element of being made at the scene by clamping plate, hardboard or other flexible material.
Summary of the invention
The method according to this invention originates from such problem: provide with low-cost especially and need not the possibility that special handicraft can easily be constructed curved surfaces to the workman of building trade and interior decoration industry, because by means of being installed in on-the-spot pre-processed element and carrying out with the dull and stereotyped desired the same manner of conventional gypsum, form curved surfaces, so the curved surfaces of finishing is very perfect.
In general, the method according to this invention not only simply but also novel creative, method of the present invention is, the surface of extending fully and contacting with suitable cementing agent, this cementing agent is preferably water base, so that more effectively flood and soften each aspect of the cardboard of waiting to be bonded to arcuate structure, after this, on suitable shaping press, carry out crooked simultaneously and be connected two or more overlapping gypsum flat boards.
The invention provides a kind of method of crooked gypsum flat board, mainly comprise following all steps: each gypsum plank is clipped between the two-layer cardboard by a gypsum plate and forms, apply water base cementing agent in advance, so that more effectively flood and soften to be matched and be bonded to the ply of board of arcuate structure, after this, in shaping press, by pressurization bending side by side with in conjunction with two or the overlapping gypsum flat board of polylith.
Thus, the present invention also provides a kind of gypsum flat board, wherein, they are made of arc part, and the compression bonded by the overlapping gypsum flat board of two or polylith forms, each gypsum plank comprises that a slice at least is clipped in the gypsum plate between the two-layer cardboard, arch section with difform section, described gypsum plate comprises a series of radial fissures, they are towards the outside of the curvature of plate cracking, and with certain interval layout, the thickness of radius of curvature and described gypsum plate is depended in the variation of spacing.
Description of drawings
In order to describe novel method and thus obtained parts better, all accompanying drawings illustrate non-limiting instance:
Fig. 1 and 2 schematically illustrates the method according to this invention, wherein, together with the shaping press of broken section, demonstrates and is bonded to before the arcuate structure and two gypsum flat boards afterwards;
Fig. 3 and 4 shaping presses by means of broken section illustrate before two arcs of bonding and among, for the arc that requires to tighten, that is, have the additional structure of the situation of a small radii;
Fig. 5 is the cross-sectional view that adopts the arc part of the shaping press production shown in Fig. 1 and 2;
Fig. 6 is the cross-sectional view that adopts the arc part of the shaping press production shown in Fig. 3 and 4;
Fig. 7,8 and 9 illustrates the other all embodiment that adopt parts made according to the method for the present invention.
The specific embodiment
With reference to all accompanying drawings, in Fig. 1, be expressed as the dull and stereotyped A of gypsum and the B in cross section, before it is clamped between the former portion C of shaping press and the formpiston part D, accompany the ply of board 1 and 3 of gypsum plate 2 respectively by the centre, and middle ply of board 4 and 6 formation that accompany gypsum plate 5, by overlapping and compression, dull and stereotyped A of gypsum and B and vinyl glue or other suitable water base cementing agent extend in ply of board 3 or 4, that is, in the contact surface of connected two flat boards, extend.
Extending by flooding treated ply of board and it being become, their bendings are convenient in then such extension, and the gypsum plate 2 and 5 that is rigidity stands continuous radially cracking, according to bend radius, the thickness of described gypsum plate, and poor between the outermost of each sheet and inner periphery thereafter, they are more or less closely at interval.
In water base evaporation and adhesive cures in the needed time, continue always pressurization two arcs with overlapping dull and stereotyped A and B, thereby the stable formation press bending of being forced for good and all.This process be because: in each connected two gypsum flat board, gypsum plate radially ftractures, and the ply of board on the arc outside extends, and the compression of the ply of board on the inboard.Therefore, the bonding of the ply of board 3 of dull and stereotyped A and the ply of board 4 of dull and stereotyped B forces both to reach the permanent stable balance of relative separately crooked tension force, that is, and and the stretched tension of the shrink tension of ply of board 3 and ply of board 4.
By on bonded surface, pasting and the band of hot-melt adhesive or the band or the bar of the water base vinyl cementing agent that bar replaces, then the retention time of the paired arc flat board in shaping press can shorten significantly, thereby the time of speed production, described hot-melt adhesive is the urea resin in the aqueous solution for example, and it gets faster than vinyl adhesive cures.
Fig. 3 and 4 illustrates, if the curvature of giving by means of the former part F and the formpiston part G of moulding press especially significantly or obviously, then crooked simultaneously and bond dull and stereotyped A and B, after surface 3 and 4 is applied suitable cementing agent, laterally disposed abreast with its extension, and in the process in it is inserted in shaping press, adopt a flexible sheet metal E, it is placed on the outside of arc to be formed, in specific example, it contacts with the ply of board 6 of dull and stereotyped B, guarantees the bending that all plates are perfect, and the radially cracking in gypsum plate 2 and 5 distributes basically uniformly.
When carrying out above-mentioned method, also can provide an operating advantage, especially in the remarkable especially and tangible situation of bending, a plurality of free roller H are arranged on the edge of mould cavity, like this, their axis is parallel to the bus of arc, the friction of elastic sheet metal E is converted into rolling friction, perhaps, if there is no described sheet metal is when only by dull and stereotyped A of gypsum and B combination, by formpiston part or half module G pushing, drop to forcibly in mould part or the cloudy half module F, thereby present the set shape of shaping press.
Connect the parts that two gypsum flat boards are produced arc although the example shown in the embodiment illustrates by compression, this does not get rid of and connects two with the possibility of upper flat plate with satisfied isolated requirement, mechanical strength or other requirement that improves.
As for the section or the shape that produce, require compatible method for designing with compression molding common, can allow the degree of freedom of the maximum of radius selection, and all arcs (Fig. 5 and 6) and continuous arc and ogee (Fig. 7 and 8), or the selection degree of freedom of the maximum of the various ways scope of the combination (Fig. 9) of arch section and other straight line portion.
Obviously, under the situation that does not change the general features that illustrates already and describe, the method according to this invention and be easy to do further remodeling and variant by the element that this method provides is in any case they are always within the scope of appended claims.
The application requires the priority to disclosures in Italian patent application No.FO 2001A000015, and the content that this paper quotes the disclosure for your guidance.
Claims (11)
1. the method for a crooked gypsum flat board, mainly comprise following all steps: each gypsum plank is clipped between the two-layer cardboard by a gypsum plate and forms, apply water base cementing agent in advance, so that more effectively flood and soften to be matched and be bonded to the ply of board of arcuate structure, after this, in shaping press, by pressurization bending side by side with in conjunction with two or the overlapping gypsum flat board of polylith.
2. the method for bending as claimed in claim 1, it is characterized in that, the step that applies water based adhesive comprises flooding treats bonded ply of board, so that it becomes ductile and is convenient to its bending, and bending step comprises: for the adjacent gypsum plate that is rigidity, form a series of radial fissures, they are towards the compartment of terrain, the outside of arc cracking, and the radius of curvature that sets and the thickness of described gypsum plate are depended in the variation of spacing.
3. as the method for the described bending of one of above-mentioned claim, it is characterized in that, the pressurization steps that the gypsum flat board is implemented bending and combination with overlay structure is to carry out in the needed time in water base evaporation and adhesive cures, this step also comprises stable bending of being given by shaping press, this bending makes the ply of board of each gypsum flat board bear a kind of distortion, wherein, the distortion that aspect on the arc outside stands to stretch, and the aspect on the described arc inboard is through by compression distortion, thereby reaches the permanent stable balances of the crooked relatively tension force of the two-layer cardboard that is subordinated to different dull and stereotyped and directly influence bondings.
4. the method for bending as claimed in claim 1 is characterized in that, also is included in the described coating step, waits to be combined into the gypsum flat board of arcuate structure with the vinyl adhesive coated, so that it is bonding.
5. the method for bending as claimed in claim 1 or 2, it is characterized in that, in described pressurization steps process, the time that the gypsum flat board remains in the shaping press can obtain significantly reducing by means of an additional coating step, and this additional coating step comprises: the band or the bar of the water-based ethylene based binder that will replace with the band or the bar of hot melt glue are coated on the surface to be combined.
6. the method for bending as claimed in claim 1 or 2, it is characterized in that, bending step also comprises: in order to ensure all even bending accurately of the gypsum flat board for the treatment of combination, and make the radial fissure in the gypsum plate of described flat board keep even distribution basically, be inserted in the former part and the process between the male mould section branch of shaping press at described flat board, with described flat board abreast side direction arrange an elastic sheet metal, it is arranged like this: after pressurization steps, sheet metal is positioned on the outside of the arc that is formed by the gypsum flat board.
7. the method for bending as claimed in claim 6; it is characterized in that; also comprise the step that a plurality of free rollers are provided; all roller arrangements make its axis be parallel to the bus of this half module radian on the edge of cloudy half module cavity, will with elastic sheet metal (E); or any friction between single and the gypsum flat board (A, B) is converted into rolling friction; action pushing flat component by positive half module part (G) forces to drop in the half module (F), so that present shape default in the shaping press.
8. the method for bending as claimed in claim 3, it is characterized in that, in described pressurization steps process, the time that the gypsum flat board remains in the shaping press can obtain significantly reducing by means of an additional coating step, and this additional coating step comprises: the band or the bar of the water-based ethylene based binder that will replace with the band or the bar of hot melt glue are coated on the surface to be combined.
9. the method for bending as claimed in claim 6, it is characterized in that, bending step also comprises: in order to ensure all even bending accurately of the gypsum flat board for the treatment of combination, and make the radial fissure in the gypsum plate of described flat board keep even distribution basically, be inserted in the former part and the process between the male mould section branch of shaping press at described flat board, with described flat board abreast side direction arrange an elastic sheet metal, it is arranged like this: after pressurization steps, sheet metal is positioned on the outside of the arc that is formed by the gypsum flat board.
10. the method for bending as claimed in claim 5 is characterized in that, the urea resin of described hot melt glue in the aqueous solution, and it has shorter hardening time than vinyl cementing agent.
11. gypsum flat board that utilizes the method for claim 1 to make, it is characterized in that, they are made of arc part, by two or the overlapping gypsum flat board (A of polylith, B) compression bonded and forming, each gypsum plank comprises that a slice is clipped in two-layer cardboard (1,3 at least, 4,6) gypsum plate between (2,5) has the arch section of difform section, described gypsum plate (2,5) comprise a series of radial fissures, they ftracture towards the outside of the curvature of plate, and arrange with certain interval, the thickness of radius of curvature and described gypsum plate (2,5) is depended in the variation of spacing.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
IT2001FO000015A ITFO20010015A1 (en) | 2001-05-24 | 2001-05-24 | METHOD FOR CURVING PLASTERBOARD PANELS AND ELEMENTS SO OBTAINED. |
ITFO2001A000015 | 2001-05-24 |
Publications (2)
Publication Number | Publication Date |
---|---|
CN1511214A CN1511214A (en) | 2004-07-07 |
CN1274929C true CN1274929C (en) | 2006-09-13 |
Family
ID=11442423
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CNB028105273A Expired - Fee Related CN1274929C (en) | 2001-05-24 | 2002-05-22 | Method for curving plasterboard panels, and component thus obtained |
Country Status (11)
Country | Link |
---|---|
EP (1) | EP1389251B1 (en) |
JP (1) | JP2004525015A (en) |
CN (1) | CN1274929C (en) |
AT (1) | ATE309427T1 (en) |
CA (1) | CA2447701C (en) |
DE (1) | DE60207238T2 (en) |
DK (1) | DK1389251T3 (en) |
ES (1) | ES2253560T3 (en) |
IT (1) | ITFO20010015A1 (en) |
RU (1) | RU2286251C2 (en) |
WO (1) | WO2002095157A1 (en) |
Families Citing this family (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
ITFO20010015A1 (en) | 2001-05-24 | 2002-11-24 | Eurosistemi S R L | METHOD FOR CURVING PLASTERBOARD PANELS AND ELEMENTS SO OBTAINED. |
ITBO20080553A1 (en) * | 2008-09-11 | 2010-03-12 | Cierre Di Celli Roberto | METHOD TO REALIZE A CURVED PANEL AND PANEL SO OBTAINED |
DE102009047917B4 (en) | 2009-10-01 | 2015-08-27 | Fermacell Gmbh | Multilayer, curved lightweight building board and method for its production |
CN102059906B (en) * | 2010-11-24 | 2013-05-01 | 南安市贝斯泰石业有限公司 | Photo-permeable curved face stone and production method thereof |
CN104947847A (en) * | 2015-06-15 | 2015-09-30 | 深圳赤晓建筑科技有限公司 | Arc-shaped sandwich board, arc-shaped wall body and production method of arc-shaped sandwich board |
WO2020020427A1 (en) * | 2018-07-25 | 2020-01-30 | Knauf Gips Kg | Method and device for forming a shaped gypsum plasterboard |
EP4434706A1 (en) * | 2023-03-23 | 2024-09-25 | Saint-Gobain Placo | Apparatus for cracking a gypsum matrix of a gypsum-based panel |
Family Cites Families (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP3176950B2 (en) * | 1991-03-30 | 2001-06-18 | チヨダウーテ株式会社 | Method for producing gypsum board with uneven pattern |
JPH04325201A (en) * | 1991-04-25 | 1992-11-13 | Yoshino Sekko Kk | Molding method for curved surface board and mold frame for curbed surface formation |
JPH08187817A (en) * | 1995-01-12 | 1996-07-23 | Chichibu Onoda Cement Corp | Building material |
IT1283521B1 (en) | 1996-07-26 | 1998-04-21 | Profil Gips Di Serafini Livio | METHOD FOR THE CREATION OF FINISHING ELEMENTS FOR MASONRY AND SIMILAR WORKS FROM MULTILAYER SLABS AND ELEMENTS SO OBTAINED |
IT1283378B1 (en) * | 1996-07-31 | 1998-04-17 | Xiloform S P A | PROCEDURE AND MACHINE FOR THE MANUFACTURE OF CURVED PLYWOOD PROFILES, PARTICULARLY FOR COVERING PIPES AND |
ITFO20010015A1 (en) | 2001-05-24 | 2002-11-24 | Eurosistemi S R L | METHOD FOR CURVING PLASTERBOARD PANELS AND ELEMENTS SO OBTAINED. |
-
2001
- 2001-05-24 IT IT2001FO000015A patent/ITFO20010015A1/en unknown
-
2002
- 2002-05-22 CA CA002447701A patent/CA2447701C/en not_active Expired - Fee Related
- 2002-05-22 AT AT02771654T patent/ATE309427T1/en not_active IP Right Cessation
- 2002-05-22 JP JP2002591606A patent/JP2004525015A/en active Pending
- 2002-05-22 RU RU2003137009/03A patent/RU2286251C2/en active
- 2002-05-22 DK DK02771654T patent/DK1389251T3/en active
- 2002-05-22 ES ES02771654T patent/ES2253560T3/en not_active Expired - Lifetime
- 2002-05-22 CN CNB028105273A patent/CN1274929C/en not_active Expired - Fee Related
- 2002-05-22 WO PCT/EP2002/005613 patent/WO2002095157A1/en active IP Right Grant
- 2002-05-22 EP EP02771654A patent/EP1389251B1/en not_active Expired - Lifetime
- 2002-05-22 DE DE60207238T patent/DE60207238T2/en not_active Expired - Lifetime
Also Published As
Publication number | Publication date |
---|---|
CA2447701C (en) | 2008-08-19 |
ES2253560T3 (en) | 2006-06-01 |
EP1389251A1 (en) | 2004-02-18 |
DK1389251T3 (en) | 2006-02-06 |
EP1389251B1 (en) | 2005-11-09 |
ATE309427T1 (en) | 2005-11-15 |
DE60207238D1 (en) | 2005-12-15 |
CN1511214A (en) | 2004-07-07 |
JP2004525015A (en) | 2004-08-19 |
ITFO20010015A0 (en) | 2001-05-24 |
DE60207238T2 (en) | 2006-03-23 |
CA2447701A1 (en) | 2002-11-28 |
WO2002095157A1 (en) | 2002-11-28 |
RU2286251C2 (en) | 2006-10-27 |
ITFO20010015A1 (en) | 2002-11-24 |
RU2003137009A (en) | 2005-05-27 |
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