CN1269418C - Method for preparing instant rice - Google Patents
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- CN1269418C CN1269418C CNB2004100141059A CN200410014105A CN1269418C CN 1269418 C CN1269418 C CN 1269418C CN B2004100141059 A CNB2004100141059 A CN B2004100141059A CN 200410014105 A CN200410014105 A CN 200410014105A CN 1269418 C CN1269418 C CN 1269418C
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- 235000007164 Oryza sativa Nutrition 0.000 title claims abstract description 46
- 235000009566 rice Nutrition 0.000 title claims abstract description 46
- 238000000034 method Methods 0.000 title claims abstract description 15
- 240000007594 Oryza sativa Species 0.000 title 1
- 241000209094 Oryza Species 0.000 claims abstract description 45
- 235000013312 flour Nutrition 0.000 claims abstract description 16
- 238000001035 drying Methods 0.000 claims abstract description 13
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 13
- 238000010411 cooking Methods 0.000 claims abstract description 10
- 239000002994 raw material Substances 0.000 claims abstract description 9
- 108010068370 Glutens Proteins 0.000 claims abstract description 8
- 239000003995 emulsifying agent Substances 0.000 claims abstract description 8
- 235000021312 gluten Nutrition 0.000 claims abstract description 8
- 150000003839 salts Chemical class 0.000 claims abstract description 8
- 239000002562 thickening agent Substances 0.000 claims abstract description 8
- 238000005520 cutting process Methods 0.000 claims abstract description 7
- 238000009835 boiling Methods 0.000 claims abstract description 3
- 238000001816 cooling Methods 0.000 claims abstract description 3
- 235000013339 cereals Nutrition 0.000 claims description 10
- 239000000463 material Substances 0.000 claims description 4
- 239000002245 particle Substances 0.000 claims description 4
- LDVVTQMJQSCDMK-UHFFFAOYSA-N 1,3-dihydroxypropan-2-yl formate Chemical group OCC(CO)OC=O LDVVTQMJQSCDMK-UHFFFAOYSA-N 0.000 claims description 3
- IXPNQXFRVYWDDI-UHFFFAOYSA-N 1-methyl-2,4-dioxo-1,3-diazinane-5-carboximidamide Chemical compound CN1CC(C(N)=N)C(=O)NC1=O IXPNQXFRVYWDDI-UHFFFAOYSA-N 0.000 claims description 3
- IIZPXYDJLKNOIY-JXPKJXOSSA-N 1-palmitoyl-2-arachidonoyl-sn-glycero-3-phosphocholine Chemical compound CCCCCCCCCCCCCCCC(=O)OC[C@H](COP([O-])(=O)OCC[N+](C)(C)C)OC(=O)CCC\C=C/C\C=C/C\C=C/C\C=C/CCCCC IIZPXYDJLKNOIY-JXPKJXOSSA-N 0.000 claims description 3
- 229920002774 Maltodextrin Polymers 0.000 claims description 3
- 239000005913 Maltodextrin Substances 0.000 claims description 3
- 235000010489 acacia gum Nutrition 0.000 claims description 3
- 235000010445 lecithin Nutrition 0.000 claims description 3
- 239000000787 lecithin Substances 0.000 claims description 3
- 229940067606 lecithin Drugs 0.000 claims description 3
- 229940035034 maltodextrin Drugs 0.000 claims description 3
- 238000002360 preparation method Methods 0.000 claims description 3
- 235000010413 sodium alginate Nutrition 0.000 claims description 3
- 239000000661 sodium alginate Substances 0.000 claims description 3
- 229940005550 sodium alginate Drugs 0.000 claims description 3
- 238000004140 cleaning Methods 0.000 claims description 2
- 238000002156 mixing Methods 0.000 claims description 2
- 238000010298 pulverizing process Methods 0.000 claims description 2
- CAXNYFPECZCGFK-UHFFFAOYSA-N 2-phenyl-2-pyridin-2-ylacetonitrile Chemical compound C=1C=CC=NC=1C(C#N)C1=CC=CC=C1 CAXNYFPECZCGFK-UHFFFAOYSA-N 0.000 claims 2
- 239000002131 composite material Substances 0.000 claims 2
- CODAYFPFZXWNLD-UHFFFAOYSA-N 2-hydroxypropanoyl octadecanoate Chemical compound CCCCCCCCCCCCCCCCCC(=O)OC(=O)C(C)O CODAYFPFZXWNLD-UHFFFAOYSA-N 0.000 claims 1
- 239000001785 acacia senegal l. willd gum Substances 0.000 claims 1
- 238000007605 air drying Methods 0.000 claims 1
- 238000007599 discharging Methods 0.000 claims 1
- 239000000428 dust Substances 0.000 claims 1
- 238000010237 hybrid technique Methods 0.000 claims 1
- 235000012054 meals Nutrition 0.000 claims 1
- 238000012858 packaging process Methods 0.000 claims 1
- 239000000843 powder Substances 0.000 abstract description 14
- 108010073771 Soybean Proteins Proteins 0.000 abstract description 7
- 150000001875 compounds Chemical class 0.000 abstract description 7
- 235000019710 soybean protein Nutrition 0.000 abstract description 7
- 235000013305 food Nutrition 0.000 abstract description 5
- 238000001125 extrusion Methods 0.000 abstract description 4
- 239000000796 flavoring agent Substances 0.000 abstract description 3
- 235000019634 flavors Nutrition 0.000 abstract description 3
- 230000032683 aging Effects 0.000 abstract description 2
- 239000012467 final product Substances 0.000 abstract 1
- 238000004806 packaging method and process Methods 0.000 abstract 1
- 238000003825 pressing Methods 0.000 abstract 1
- 239000000047 product Substances 0.000 abstract 1
- 235000002639 sodium chloride Nutrition 0.000 description 6
- 235000013410 fast food Nutrition 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 238000002791 soaking Methods 0.000 description 3
- 244000215068 Acacia senegal Species 0.000 description 2
- 229920000084 Gum arabic Polymers 0.000 description 2
- 229920002472 Starch Polymers 0.000 description 2
- 239000000205 acacia gum Substances 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 230000005070 ripening Effects 0.000 description 2
- ODFAPIRLUPAQCQ-UHFFFAOYSA-M sodium stearoyl lactylate Chemical compound [Na+].CCCCCCCCCCCCCCCCCC(=O)OC(C)C(=O)OC(C)C([O-])=O ODFAPIRLUPAQCQ-UHFFFAOYSA-M 0.000 description 2
- 229940080352 sodium stearoyl lactylate Drugs 0.000 description 2
- 235000019698 starch Nutrition 0.000 description 2
- 239000008107 starch Substances 0.000 description 2
- FAPWRFPIFSIZLT-UHFFFAOYSA-M Sodium chloride Chemical compound [Na+].[Cl-] FAPWRFPIFSIZLT-UHFFFAOYSA-M 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000003750 conditioning effect Effects 0.000 description 1
- 230000018109 developmental process Effects 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 235000013373 food additive Nutrition 0.000 description 1
- 239000002778 food additive Substances 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 235000012149 noodles Nutrition 0.000 description 1
- 235000016709 nutrition Nutrition 0.000 description 1
- 238000012856 packing Methods 0.000 description 1
- 238000004321 preservation Methods 0.000 description 1
- 238000002407 reforming Methods 0.000 description 1
- 239000011780 sodium chloride Substances 0.000 description 1
- 238000010025 steaming Methods 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 235000021139 traditional diet Nutrition 0.000 description 1
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- Cereal-Derived Products (AREA)
Abstract
一种复配方便米的制备方法,涉及大米的精深加工技术领域。本发明以大米为主原料,面粉、大豆蛋白粉、谷朊粉、乳化剂、增稠剂、食盐等为辅料,经过大米及其他谷物清理、粉碎、加入食品改良剂加水调质混合,然后挤压熟化、切割成形、二次蒸煮、干燥、冷却、包装工序而制得。由于大米粉碎成粉状,经过挤压熟化质构进行重组,以及采用食品改良剂可进一步改良产品的复水特性和口感、味道,从而使最终产品具有复水快,口感适宜的特点,并具有独特的风味,本方便米用开水冲泡后,米饭的粘弹特性、口感接近用原料大米直接蒸煮出来的米饭。
The invention discloses a method for preparing compound instant rice, which relates to the technical field of deep processing of rice. The present invention uses rice as the main raw material, flour, soybean protein powder, gluten powder, emulsifier, thickener, salt, etc. It is obtained by pressing and curing, cutting and forming, secondary cooking, drying, cooling and packaging. Because the rice is crushed into powder, recombined after extrusion and aging, and the rehydration characteristics, taste and taste of the product can be further improved by using food improvers, so that the final product has the characteristics of fast rehydration and suitable taste, and has Unique flavor, after the instant rice is brewed with boiling water, the viscoelastic properties and taste of the rice are close to those cooked directly from raw rice.
Description
技术领域technical field
本发明涉及一种以大米为主原料,面粉、大豆蛋白粉、谷朊粉、乳化剂、增稠剂、食盐等为辅料的复配方便米的制备方法,属于大米的精深加工技术领域。The invention relates to a method for preparing compound instant rice with rice as the main raw material and flour, soybean protein powder, gluten powder, emulsifier, thickener, salt, etc. as auxiliary materials, belonging to the technical field of deep processing of rice.
背景技术Background technique
方便食品以其速食、美味而赢得消费者的喜爱,目前,方便食品已成为市场主流食品。我国有一半以上人口以米饭为主食,研制不用蒸煮即可食用的方便米饭,对改革传统饮食方式,减轻人们的家务劳动,提高人们生活质量,为人们的生活提供方便,都有着十分重要意义。传统工业化生产的方便米,通过清洗、浸泡、蒸煮、干燥等工序,不但营养损失严重,复水性差,而且由于可溶性成分的流失造成方便米复水后缺少适宜的粘弹性。另外,为了改善产品的质量,有的采用二次浸泡、二次蒸煮工艺,以及在浸泡液中添加食品添加剂,虽然在一定程度上取得了进展,但由此增加了成本以及造成环境污染。Convenience food is favored by consumers for its fast food and delicious taste. At present, convenience food has become the mainstream food in the market. Rice is the staple food of more than half of the population in my country, and the development of instant rice that can be eaten without steaming is of great significance to reforming traditional diets, reducing people's housework, improving people's quality of life, and providing convenience for people's lives. The instant rice produced in traditional industrialization, through cleaning, soaking, cooking, drying and other processes, not only has serious nutritional loss and poor rehydration, but also lacks suitable viscoelasticity after rehydration due to the loss of soluble components. In addition, in order to improve the quality of products, some adopt secondary soaking, secondary cooking process, and add food additives in the soaking liquid. Although some progress has been made to a certain extent, it increases the cost and causes environmental pollution.
发明内容Contents of the invention
本发明的主要目的是提供了一种复配方便米的制备方法,制备的方便米开水冲泡后具有复水快,味道独特、口感接近蒸煮米饭的优点。The main purpose of the present invention is to provide a method for preparing compound instant rice. The prepared instant rice has the advantages of fast rehydration, unique taste and taste close to steamed rice after being brewed with boiled water.
本发明的另一个目的是提供一种通过上述方法制备的复配方便米。Another object of the present invention is to provide a compound instant rice prepared by the above method.
本发明的技术方案为:首先将大米及其他谷物粉经过清理、粉碎,然后加入乳化剂、增稠剂、食盐进行加水调质混合,挤压熟化、切割成形,二次蒸煮、干燥、冷却、包装工序,最后得到具有独特风味的复配方便米。The technical scheme of the present invention is as follows: firstly, rice and other grain flours are cleaned and crushed, then emulsifiers, thickeners, and salt are added for conditioning and mixing with water, extruding and ripening, cutting and forming, secondary cooking, drying, cooling, Packing process, finally get compound instant rice with unique flavor.
(1)配方(1) Formula
主要原料质量百分比为:The main raw material mass percentage is:
大米粉 83~95%, 面粉 2~15%,Rice flour 83-95%, flour 2-15%,
大豆蛋白粉 0~2%, 谷朊粉 0~2%,Soybean protein powder 0-2%, gluten powder 0-2%,
乳化剂 0.3-1.5%, 增稠剂 0.2~0.6%,Emulsifier 0.3-1.5%, thickener 0.2-0.6%,
食盐 1.5~3%。Salt 1.5-3%.
所用乳化剂包括单甘脂、硬脂酰乳酸钠、卵磷脂。所用增稠剂包括阿拉伯胶、麦芽糊精、海藻酸钠。Emulsifiers used include monoglyceride, sodium stearoyl lactylate, lecithin. Thickeners used include gum arabic, maltodextrin, sodium alginate.
(2)工艺(2) Process
通过添加不同的食品改良剂、谷物粉等,该工艺可以生产一系列风味的产品。By adding different food improvers, grain flour, etc., the process can produce a series of flavored products.
粉碎的目的主要使米粉等主要原料在进入挤压机之前达到加工所要求的粒度,即粒径≤250微米。The purpose of crushing is mainly to make the main raw materials such as rice flour reach the particle size required for processing before entering the extruder, that is, the particle size is ≤250 microns.
粉碎后,其加水调质混合工艺条件为:加水量为主要原料质量总量的32~35%,然后混合3~5分钟,以利于淀粉的熟化和成形。After pulverization, the technical condition of adding water to temper and mix is as follows: the amount of water added is 32-35% of the total mass of the main raw materials, and then mixed for 3-5 minutes to facilitate the ripening and forming of the starch.
挤压工艺目的是淀粉得到部分糊化,保证挤压机出料口物料的糊化度达到45-85%。The purpose of the extrusion process is to obtain partial gelatinization of the starch to ensure that the gelatinization degree of the material at the discharge port of the extruder reaches 45-85%.
切割成形是指在一定水分的米粉挤压成为粘稠的融态物穿过特制的模板后,模孔形状为长轴直径4-8mm,短轴直径0.8-2mm的椭圆,调整切刀转速500rpm,经切刀切断成为类似米粒的形状。Cutting and forming means that after the rice flour with a certain moisture content is extruded into a viscous melt and passes through a special template, the shape of the die hole is an ellipse with a major axis diameter of 4-8mm and a minor axis diameter of 0.8-2mm. Adjust the cutter speed to 500rpm , cut by a cutter into a shape similar to rice grains.
二次蒸煮目的是使挤压人造米充分糊化,由于挤压人造米已部分糊化,因此二次蒸煮所需时间较短,常压100℃蒸煮5~10分钟。经过二次蒸煮,米粒糊化度达到90-95%。The purpose of the secondary cooking is to fully gelatinize the extruded artificial rice. Since the extruded artificial rice has been partially gelatinized, the time required for the secondary cooking is relatively short, and the cooking time is 5 to 10 minutes at 100°C under normal pressure. After secondary cooking, the degree of gelatinization of rice grains reaches 90-95%.
干燥的目的是使产品达到安全水分,有利于储藏保鲜。干燥工艺条件为:控制产品安全水分含量≤8%,选用热风干燥,干燥分两阶段。第一阶段,干燥温度100~130℃,干燥时间5~15分钟;第二阶段,干燥温度80~100℃,干燥时间15~30分钟。The purpose of drying is to make the product reach safe moisture, which is conducive to storage and preservation. The drying process conditions are as follows: control the safe moisture content of the product to ≤8%, use hot air to dry, and dry in two stages. In the first stage, the drying temperature is 100-130°C, and the drying time is 5-15 minutes; in the second stage, the drying temperature is 80-100°C, and the drying time is 15-30 minutes.
本发明的有益效果:本发明提供了一种复配方便米的制备方法,该方法克服了传统方便米制造方法的缺点,同时在制造过程中不损失可溶性成分,无需浸泡,而且可根据需要搭配面粉、谷朊粉、大豆蛋白粉以及食品改良剂,不但大大改善方便米复水特性,而且制得的方便米开水冲泡后,米饭的粘弹特性、口感接近用原料大米蒸煮出来的米饭,并且具有独特风味。Beneficial effects of the present invention: the present invention provides a preparation method of compound instant rice, which overcomes the shortcomings of the traditional instant rice production method, and at the same time does not lose soluble components in the production process, does not need to be soaked, and can be mixed according to needs Flour, gluten powder, soybean protein powder and food improver not only greatly improve the rehydration characteristics of instant rice, but also the viscoelastic properties and taste of the prepared instant rice are close to that of rice cooked with raw rice after being brewed in boiling water. And has a unique flavor.
本发明产品中复配了其他谷物粉如面粉、谷朊粉、大豆蛋白粉,从而可以开发出多种以米粉为主原料的产品,以满足不同的消费人群。The product of the present invention is compounded with other cereal powders such as flour, gluten powder, and soybean protein powder, so that a variety of products with rice flour as the main raw material can be developed to satisfy different consumer groups.
本发明创造性采用了挤压熟化和切割成形的工艺,缩短了后续的蒸煮工序,提高了生产效率,其次使米粉等经过挤压进行了质构重组,具备复水性能优良的品质。The invention creatively adopts the techniques of extrusion aging and cutting and forming, which shortens the subsequent cooking process and improves the production efficiency. Secondly, the texture of the rice noodles etc. is restructured through extrusion, and has excellent quality of rehydration performance.
附图说明Description of drawings
附图为复配方便米的制备工艺流程图。Accompanying drawing is the preparation process flowchart of compound instant rice.
具体实施方式Detailed ways
实施例1Example 1
所用配方:大米87%,面粉10%,食盐2%,海藻酸钠0.5%,单甘脂0.5%。加工工艺条件:粉碎至粒径≤250微米,然后加水32%,混合3分钟,挤压熟化,切割成形后蒸煮5分钟,首先干燥温度120℃,10分钟,95℃再干燥20分钟,冷却,包装。The formula used: rice 87%, flour 10%, salt 2%, sodium alginate 0.5%, monoglyceride 0.5%. Processing conditions: Grind to a particle size of ≤250 microns, then add 32% water, mix for 3 minutes, extrude and mature, cut and shape, cook for 5 minutes, first dry at 120°C for 10 minutes, then dry at 95°C for 20 minutes, cool, Package.
所得产品的主要指标为:产品糊化度91.5%,水分7.8%,产品经90℃热水浸泡,密封5分钟,即可得到味道可口的方便米饭。The main indexes of the obtained product are as follows: the degree of gelatinization of the product is 91.5%, and the water content is 7.8%. After the product is soaked in hot water at 90 DEG C and sealed for 5 minutes, the delicious instant rice can be obtained.
实施例2Example 2
所用配方:大米85%,面粉10%,大豆蛋白粉1%,谷朊粉1%,卵磷脂0.5%,麦芽糊精0.5%,食盐2%。加工条件同实施例1,所得产品指标与实施例1相近。The formula used: rice 85%, flour 10%, soybean protein powder 1%, gluten 1%, lecithin 0.5%, maltodextrin 0.5%, salt 2%. Processing condition is with embodiment 1, and gained product index is close with embodiment 1.
实施例3Example 3
所用配方:大米85%,面粉10%,大豆蛋白粉2%,硬脂酰乳酸钠0.5%,阿拉伯胶0.5%,食盐2%。加工条件同实施例1,所得产品指标与实施例1相近。The formula used: 85% rice, 10% flour, 2% soybean protein powder, 0.5% sodium stearoyl lactylate, 0.5% gum arabic, and 2% table salt. Processing condition is with embodiment 1, and gained product index is close with embodiment 1.
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2004
- 2004-02-17 CN CNB2004100141059A patent/CN1269418C/en not_active Expired - Fee Related
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