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CN1268810C - Filler composition, its preparation method and use - Google Patents

Filler composition, its preparation method and use Download PDF

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Publication number
CN1268810C
CN1268810C CN 02118915 CN02118915A CN1268810C CN 1268810 C CN1268810 C CN 1268810C CN 02118915 CN02118915 CN 02118915 CN 02118915 A CN02118915 A CN 02118915A CN 1268810 C CN1268810 C CN 1268810C
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weight
parts
composition
surfactant
filler composition
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CN1455044A (en
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詹剑峤
袁志伦
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Jiaxun Development Co ltd
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Jiaxun Development Co ltd
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Priority to CN 02118915 priority Critical patent/CN1268810C/en
Priority to PCT/CN2003/000308 priority patent/WO2003093578A1/en
Priority to AU2003236169A priority patent/AU2003236169A1/en
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    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21HPULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
    • D21H17/00Non-fibrous material added to the pulp, characterised by its constitution; Paper-impregnating material characterised by its constitution
    • D21H17/71Mixtures of material ; Pulp or paper comprising several different materials not incorporated by special processes
    • D21H17/74Mixtures of material ; Pulp or paper comprising several different materials not incorporated by special processes of organic and inorganic material
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09CTREATMENT OF INORGANIC MATERIALS, OTHER THAN FIBROUS FILLERS, TO ENHANCE THEIR PIGMENTING OR FILLING PROPERTIES ; PREPARATION OF CARBON BLACK  ; PREPARATION OF INORGANIC MATERIALS WHICH ARE NO SINGLE CHEMICAL COMPOUNDS AND WHICH ARE MAINLY USED AS PIGMENTS OR FILLERS
    • C09C1/00Treatment of specific inorganic materials other than fibrous fillers; Preparation of carbon black
    • C09C1/40Compounds of aluminium
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09CTREATMENT OF INORGANIC MATERIALS, OTHER THAN FIBROUS FILLERS, TO ENHANCE THEIR PIGMENTING OR FILLING PROPERTIES ; PREPARATION OF CARBON BLACK  ; PREPARATION OF INORGANIC MATERIALS WHICH ARE NO SINGLE CHEMICAL COMPOUNDS AND WHICH ARE MAINLY USED AS PIGMENTS OR FILLERS
    • C09C1/00Treatment of specific inorganic materials other than fibrous fillers; Preparation of carbon black
    • C09C1/40Compounds of aluminium
    • C09C1/42Clays
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01PINDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
    • C01P2002/00Crystal-structural characteristics
    • C01P2002/70Crystal-structural characteristics defined by measured X-ray, neutron or electron diffraction data
    • C01P2002/72Crystal-structural characteristics defined by measured X-ray, neutron or electron diffraction data by d-values or two theta-values, e.g. as X-ray diagram
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01PINDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
    • C01P2004/00Particle morphology
    • C01P2004/01Particle morphology depicted by an image
    • C01P2004/03Particle morphology depicted by an image obtained by SEM
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01PINDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
    • C01P2004/00Particle morphology
    • C01P2004/60Particles characterised by their size
    • C01P2004/61Micrometer sized, i.e. from 1-100 micrometer
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01PINDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
    • C01P2006/00Physical properties of inorganic compounds
    • C01P2006/60Optical properties, e.g. expressed in CIELAB-values
    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21HPULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
    • D21H17/00Non-fibrous material added to the pulp, characterised by its constitution; Paper-impregnating material characterised by its constitution
    • D21H17/63Inorganic compounds
    • D21H17/67Water-insoluble compounds, e.g. fillers, pigments
    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21HPULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
    • D21H21/00Non-fibrous material added to the pulp, characterised by its function, form or properties; Paper-impregnating or coating material, characterised by its function, form or properties
    • D21H21/14Non-fibrous material added to the pulp, characterised by its function, form or properties; Paper-impregnating or coating material, characterised by its function, form or properties characterised by function or properties in or on the paper
    • D21H21/22Agents rendering paper porous, absorbent or bulky
    • D21H21/24Surfactants

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  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Dispersion Chemistry (AREA)
  • Inorganic Chemistry (AREA)
  • Paper (AREA)

Abstract

The invention discloses a filler composition, which mainly comprises the following chemical components: 30-38 parts by weight of SiO215-2l of CaO, 17-21 parts of MgO and 2-3 parts of Al2O33.9-5.9 parts by weight of SO4 2-And 8.8 to 3l of water of crystallization. Further contains Fe2O3、Na2O and K2O, the total weight of which is less than 1% of the weight of the whole composition. The composition is mainly prepared from talc, (ii) natural calcium metasilicate, (iii) bentonite, (iv) magnesium oxide or magnesium carbonate and (v) a surfactant, wherein the main chemical composition of the surfactant is as follows: 10-12 parts by weight of SiO27-11 parts by weight of Al2O336-39 parts by weight of SO4 2-And 27-38 parts by weight of crystal water, and optionally Fe2O3、CaO、Na2O and K2And O, wherein the total weight part of the O is less than 7.2 percent of the weight part of the whole surfactant. Also disclosed are methods of making the filler composition and the use of the filler composition in papermaking.

Description

填料组合物、其制备方法及用途Filler composition, its preparation method and use

技术领域technical field

本发明涉及一种填料组合物,其制备方法及用途,尤其涉及一种造纸用填料组合物,其制备方法以及在造纸中的应用。The invention relates to a filler composition, its preparation method and application, in particular to a paper-making filler composition, its preparation method and its application in papermaking.

背景技术Background technique

造纸的主要原料为植物纤维,在纸中植物纤维交织成网状结构,从而赋予纸各种性能。造纸业中为了节省植物纤维的用量和改善纸的某些性能,通常在造纸中加填多种填料,如碳酸钙、滑石粉、白土(Kaoline)等。国际专利申请WO 01/44573公开了通过向纸浆中加入至少一种铝化合物和至少一种硅酸盐来制备纸制品。US5300147揭示了低亮度的硅酸镁SLR填料、含该填料的低亮度纸以及该填料的制备方法及在造纸中的应用。The main raw material for papermaking is plant fibers, which are interwoven into a network structure in paper, thus endowing paper with various properties. In the papermaking industry, in order to save the amount of plant fibers and improve some properties of the paper, various fillers are usually added to the papermaking industry, such as calcium carbonate, talcum powder, and clay (Kaoline). International patent application WO 01/44573 discloses the preparation of paper products by adding at least one aluminum compound and at least one silicate to pulp. US5300147 discloses a low-brightness magnesium silicate SLR filler, a low-brightness paper containing the filler, a preparation method of the filler and an application in papermaking.

另一方面,造纸业界公认,填料的加填是很有限的,过度的加填会导致纸张的各项技术指标严重恶化,尤其是力学强度(如断裂长度、撕裂强度等)。此外还会影响抄纸工艺指标和印刷性能指标。因此,通常实际加填量为20-35%,而某些制品(如新闻纸)则是基本不加填的。On the other hand, the papermaking industry recognizes that the filling of fillers is very limited, and excessive filling will lead to serious deterioration of various technical indicators of paper, especially the mechanical strength (such as breaking length, tear strength, etc.). In addition, it will also affect the papermaking process indicators and printing performance indicators. Therefore, usually the actual filling amount is 20-35%, while some products (such as newsprint) are basically not filled.

发明内容Contents of the invention

本发明的一个目的是提供一种填料组合物,它能以较高加填量加填到纸中并保持75-85%的较高实际留着率,同时使纸的各项指标满足有关标准,并使一些指标得到优化。An object of the present invention is to provide a filler composition, which can be filled into paper with a higher filling amount and maintain a higher actual retention rate of 75-85%, while making the various indicators of the paper meet the relevant standards , and optimize some metrics.

本发明还有一个目的是提供一种制备填料组合物的方法。Yet another object of the present invention is to provide a method for preparing filler compositions.

本发明再有一个目的是提供填料组合物的用途。Yet another object of the present invention is to provide the use of the filler composition.

本发明提供了一种填料组合物,该组合物的主要化学组成如下:30-38重量份SiO2,15-21重量份CaO,17-21重量份MgO,2-3重量份Al2O3,3.9-5.9重量份SO4 2-和8.8-31重量份结晶水。The invention provides a filler composition, the main chemical composition of which is as follows: 30-38 parts by weight of SiO 2 , 15-21 parts by weight of CaO, 17-21 parts by weight of MgO, 2-3 parts by weight of Al 2 O 3 , 3.9-5.9 parts by weight SO 4 2- and 8.8-31 parts by weight crystal water.

本发明的填料组合物还含有Fe2O3、Na2O和K2O,其总重量份小于整个组合物重量份数的1%。The filler composition of the present invention also contains Fe 2 O 3 , Na 2 O and K 2 O, the total weight of which is less than 1% of the whole composition.

本发明的填料组合物主要由(i)滑石、(ii)天然偏硅酸钙、(iii)膨润土、(iv)氧化镁或碳酸镁和(v)表面活性剂制得,所述表面活性剂的主要化学组成如下:10-12重量份SiO2、7-11重量份Al2O3、36-39重量份SO4 2-和27-38重量份结晶水。所述表面活性剂的化学组成中还有Fe2O3、CaO、Na2O和K2O,其总重量份小于整个表面活性剂重量份数的7.2%。The filler composition of the present invention is mainly prepared from (i) talc, (ii) natural calcium metasilicate, (iii) bentonite, (iv) magnesium oxide or magnesium carbonate and (v) surfactant, said surfactant The main chemical composition is as follows: 10-12 parts by weight of SiO 2 , 7-11 parts by weight of Al 2 O 3 , 36-39 parts by weight of SO 4 2- and 27-38 parts by weight of crystal water. The chemical composition of the surfactant also includes Fe 2 O 3 , CaO, Na 2 O and K 2 O, the total weight of which is less than 7.2% of the weight of the whole surfactant.

本发明填料组合物还包含选自石膏、沸石、硫酸铝钠、聚合硫酸硅酸铝和水合硅酸镁中的一种或多种原料。The filler composition of the present invention also includes one or more raw materials selected from gypsum, zeolite, sodium aluminum sulfate, polyaluminum sulfate silicate and hydrated magnesium silicate.

本发明的填料组合物是白色粉体,其白度≥85%,平均粒度为5-10微米,其中纤维状颗粒的重量百分含量为36-60%,所述纤维状颗粒的长径比≥10。The filler composition of the present invention is a white powder with a whiteness of ≥85%, an average particle size of 5-10 microns, wherein the weight percentage of fibrous particles is 36-60%, and the aspect ratio of the fibrous particles is ≥10.

本发明还提供了一种制备填料组合物的方法,该方法包括以下步骤:The present invention also provides a method for preparing the filler composition, the method comprising the following steps:

混合原料滑石、天然偏硅酸钙、膨润土和氧化镁或碳酸镁,预磨碎成细粒粉末;Mix raw materials talc, natural calcium metasilicate, bentonite and magnesium oxide or magnesium carbonate, pre-grind into fine powder;

将表面活性剂预磨碎成细粒粉末,或者混合表面活性剂与可任选的石膏、沸石、硫酸铝钠、聚合硫酸硅酸铝和水合硅酸镁中的一种或多种原料,预磨碎成细粒粉末;Pregrinding the surfactant into a fine-grained powder, or mixing the surfactant with optionally one or more of gypsum, zeolite, sodium aluminum sulfate, polyaluminum sulfate silicate and hydrated magnesium silicate, pre Grind into fine powder;

将上述两种细粒粉末混合均匀,并进一步研磨至粒度为5-10微米,Mix the above two fine-grained powders evenly, and further grind to a particle size of 5-10 microns,

所述表面活性剂可如下制得:向氢氧化铝中加入硫酸溶液进行酸解,再加入硅酸钠和可任选的碳酸钙和/或硫酸钠和/或硫酸钾和/或阳离子淀粉,充分搅拌,冷却结晶并干燥。The surfactant can be prepared by adding sulfuric acid solution to aluminum hydroxide for acid hydrolysis, then adding sodium silicate and optional calcium carbonate and/or sodium sulfate and/or potassium sulfate and/or cationic starch, Stir well, cool to crystallize and dry.

本发明还提供了填料组合物在造纸中的应用。The invention also provides the use of the filler composition in papermaking.

本发明还提供了包含填料组合物的纸制品,例如书写纸、胶印书刊纸等。The present invention also provides paper products, such as writing paper, offset book paper, and the like, comprising the filler composition.

本发明的填料组合物能以较高加填量加填到纸中并保持75-85%的较高实际留着率,同时使纸的各项指标满足有关标准,并使一些指标得到优化。该填料组合物具有一定的净水效果,在较高加填条件下仍具有较高的滤水性;且有助于增白、施胶;性能稳定,适合于长时间贮存。该填料组合物适用于各种主要纸种(如书写纸、印刷纸、鞋底板纸和特种纸),其应用无需对已有造纸设备和工艺作出大的调整。此外,本发明填料组合物成本较低,可再生利用,无毒副作用,且制备方法简单,易于推广应用。The filler composition of the invention can be filled into paper with a relatively high filling amount and maintain a relatively high actual retention rate of 75-85%, while making various indexes of the paper meet relevant standards and optimize some indexes. The filler composition has a certain water purification effect, and still has high water drainage under relatively high filling conditions; and is helpful for whitening and sizing; has stable performance and is suitable for long-term storage. The filler composition is suitable for various main paper types (such as writing paper, printing paper, shoe board paper and special paper), and its application does not require major adjustments to existing papermaking equipment and processes. In addition, the filler composition of the invention has low cost, can be recycled, has no toxic and side effects, has a simple preparation method, and is easy to popularize and apply.

附图说明Description of drawings

图1a-1e是反映本发明填料组合物结构的显微照片,图1a示出滑石、膨润土与硅酸钙组成的结构;图1b示出膨润土将滑石、硅酸钙粘联成网状;图1c示出新生的亚纳米级硅酸铝和钙矾石(又称锻白,其白度很高,吸附力强)吸附在硅酸钙和滑石片上;图1d示出亚纳米级硅酸铝吸附在滑石和硅酸钙上;图1e示出滑石、膨润土、硅酸钙级上的交互嵌生。Fig. 1 a-1 e is the photomicrograph reflecting filler composition structure of the present invention, and Fig. 1 a shows the structure that talc, bentonite and calcium silicate form; Fig. 1 b shows that bentonite talc, calcium silicate are bonded into network; Fig. 1c shows that the nascent subnano-scale aluminum silicate and ettringite (also known as wrought white, which has high whiteness and strong adsorption force) are adsorbed on calcium silicate and talc flakes; Figure 1d shows the subnano-scale aluminum silicate Adsorption on talc and calcium silicate; Figure 1e shows intercalation on talc, bentonite, calcium silicate grades.

图2a-2f是反映本发明填料组合物与纸纤维组成结构的显微照片,图2a示出滑石和天然偏硅酸钙与纸纤维形成的交互网状结构,图2b示出天然偏硅酸钙和滑石附于纤维上;图2c示出天然偏硅酸钙和滑石(片状)被膨润土包覆于纤维上;图2d示出新生的阳离子淀粉硅酸溶胶缠绕纸纤维,天然偏硅酸钙和滑石网团吊在纸纤维上;图2e示出天然偏硅酸钙(针状)和滑石被膨润土粘联成网状,填充于纸纤维之间;图2f示出在纸纤维的交接处被亚纳米级膨润土和阳离子淀粉硅酸溶胶粘接。Fig. 2a-2f is the photomicrograph that reflects filler composition of the present invention and paper fiber composition structure, and Fig. 2 a shows the interactive network structure that talc and natural calcium metasilicate and paper fiber form, and Fig. 2 b shows natural metasilicate Calcium and talc are attached to the fiber; Figure 2c shows that natural calcium metasilicate and talc (flaky) are coated on the fiber by bentonite; Figure 2d shows that the nascent cationic starch silicic acid sol winds the paper fiber, and the natural metasilicate Calcium and talc network clusters are suspended on the paper fibers; Figure 2e shows that natural calcium metasilicate (acicular) and talc are bonded into a network by bentonite and filled between the paper fibers; Figure 2f shows the handover of the paper fibers It is bonded by sub-nanometer bentonite and cationic starch silicate sol.

图3是本发明填料组合物的X射线衍射图。Figure 3 is an X-ray diffraction pattern of the filler composition of the present invention.

图4是含本发明填料组合物的纸张的灰份X射线衍射图。Figure 4 is an ash X-ray diffraction pattern of paper containing the filler composition of the present invention.

具体实施方式Detailed ways

本发明填料组合物的主要化学组成,以氧化物形式表示为:30-38重量份SiO2,15-21重量份CaO,17-21重量份MgO,2-3重量份Al2O3,3.9-5.9重量份SO4 2-和8.8-31重量份结晶水;还可含有Fe2O3、Na2O和K2O,其总重量份小于整个组合物重量份数的1%。The main chemical composition of the filler composition of the present invention is expressed in the form of oxides: 30-38 parts by weight of SiO 2 , 15-21 parts by weight of CaO, 17-21 parts by weight of MgO, 2-3 parts by weight of Al 2 O 3 , 3.9 parts by weight - 5.9 parts by weight of SO 4 2 - and 8.8-31 parts by weight of water of crystallization; Fe 2 O 3 , Na 2 O and K 2 O may also be contained, the total weight of which is less than 1% by weight of the entire composition.

本发明填料组合物的原料主要是(i)滑石、(ii)天然偏硅酸钙、(iii)膨润土、(iv)氧化镁或碳酸镁和(v)表面活性剂。滑石例如可以得自四川汶川,也可从市场上购得,例如辽宁营口和广西柳州的非金属矿公司,但不限于此。天然偏硅酸钙,例如可以得自云南腾冲、吉林大顶山、江西大余等产地,也可从市场上购得,例如吉林梨树硅灰石矿业公司商品名为大鼎山牌的产品,但不限于此。膨润土例如可以得自四川双流,也可从市场上购得,例如四川双流膨润土厂、广东佛山膨润土厂,但不限于此。本发明中的氧化镁是指活性氧化镁,即菱镁矿(碳酸镁)于600-700℃低温烧制而成的轻烧氧化镁,通常主要用于涂料、橡胶、塑料、造纸填料(颜料)。所述氧化镁和碳酸镁例如可产于辽宁省大石桥,例如由辽宁大石桥非金属公司销售的产品。The raw materials of the filler composition of the present invention are mainly (i) talc, (ii) natural calcium metasilicate, (iii) bentonite, (iv) magnesium oxide or magnesium carbonate and (v) surfactant. Talc can be obtained, for example, from Wenchuan, Sichuan, or can be purchased from the market, such as non-metal mining companies in Yingkou, Liaoning and Liuzhou, Guangxi, but not limited thereto. Natural calcium metasilicate, for example, can be obtained from Tengchong, Yunnan, Dadingshan, Jilin, and Dayu, Jiangxi, etc., and can also be purchased from the market, such as the product of Jilin Lishu Wollastonite Mining Company, whose trade name is Dadingshan , but not limited to this. Bentonite can be obtained, for example, from Shuangliu, Sichuan, or can be purchased from the market, such as Sichuan Shuangliu Bentonite Factory, Guangdong Foshan Bentonite Factory, but not limited thereto. Magnesium oxide in the present invention refers to activated magnesium oxide, that is, light-burned magnesium oxide formed by magnesite (magnesium carbonate) fired at a low temperature of 600-700 ° C, and is usually mainly used for coatings, rubber, plastics, paper-making fillers (pigments) ). The magnesium oxide and magnesium carbonate can be produced, for example, in Dashiqiao, Liaoning Province, such as products sold by Liaoning Dashiqiao Non-Metal Company.

表面活性剂的主要化学组成为10-12重量份SiO2、7-11重量份Al2O3、36-39重量份SO4 2-和27-38重量份结晶水。所述表面活性剂的化学组成中还含有Fe2O3、CaO、Na2O和K2O,其总重量份小于整个表面活性剂重量份数的7.2%。The main chemical composition of the surfactant is 10-12 parts by weight of SiO 2 , 7-11 parts by weight of Al 2 O 3 , 36-39 parts by weight of SO 4 2- and 27-38 parts by weight of crystal water. The chemical composition of the surfactant also contains Fe 2 O 3 , CaO, Na 2 O and K 2 O, the total weight of which is less than 7.2% of the weight of the whole surfactant.

本发明的填料组合物还可任选地包含选自石膏、沸石、硫酸铝钠、聚合硫酸硅酸铝和水合硅酸镁中的一种或多种原料。The filler composition of the present invention may also optionally contain one or more raw materials selected from gypsum, zeolite, sodium aluminum sulfate, polyaluminum sulfate silicate and hydrated magnesium silicate.

在本发明的填料组合物中,滑石是天然产出的片状晶体,因其白度较高、硬度低因而可用于改善纸品的平滑度和适印性。In the filler composition of the present invention, talc is a naturally produced flaky crystal, which can be used to improve the smoothness and printability of paper products because of its high whiteness and low hardness.

在本发明的填料组合物中,天然偏硅酸钙为天然生成的纤维状集合体,超细粉碎后,粒度为5-10微米,长径比≥10,具有优良的细长纤维特性,可部分代替短纸纤维。传统填料均为低硬度材料(例如滑石、高岭土等的硬度均为1),但却很少使用硬度大于3的填料。而本发明采用的纤维状偏硅酸钙的硬度为4.5-5,这些偏硅酸钙颗粒在表面活性剂的作用下表面活化,使得针状颗粒相互搭接。在填料组合物中加入大量的水解时带正电荷的胶粒(如水合硅酸镁、阳离子淀粉等),将针状偏硅酸钙颗粒层层包裹起来(如图1所示)。这些颗粒在抄纸时由于层流水体的作用而易于平行纸的层面排列,和纸纤维一起形成平滑的纸面。因此,高硬度的偏硅酸钙也就成为一种功能性填料。In the filler composition of the present invention, natural calcium metasilicate is a naturally occurring fibrous aggregate. After ultrafine grinding, the particle size is 5-10 microns, and the aspect ratio is greater than or equal to 10. It has excellent elongated fiber characteristics and can Partially replace short paper fibers. Traditional fillers are low-hardness materials (for example, talc, kaolin, etc. have a hardness of 1), but fillers with a hardness greater than 3 are rarely used. However, the fibrous calcium metasilicate used in the present invention has a hardness of 4.5-5, and these calcium metasilicate particles are surface-activated under the action of a surfactant, so that the needle-shaped particles overlap each other. A large amount of positively charged colloidal particles (such as hydrated magnesium silicate, cationic starch, etc.) are added to the filler composition to wrap the needle-shaped calcium metasilicate particles layer by layer (as shown in Figure 1). These particles are easy to arrange parallel to the layer of paper due to the action of laminar water during papermaking, and form a smooth paper surface together with paper fibers. Therefore, calcium metasilicate with high hardness becomes a kind of functional filler.

在本发明的填料组合物中,膨润土作为滑石、天然偏硅酸钙或碳酸镁的表面包覆材料,使其与带负电荷的木材纤维形成强化学键合,提高其留着率和附着力。在成纸时提高湿强度和组合物分散的均一性,在干燥固化时形成具有一定弹性的粘结剂,将填料和纸纤维牢牢粘结起来,提高纸品强度。此外,膨润土还可作为良好的絮凝剂和脱色剂。In the filler composition of the present invention, bentonite is used as the surface coating material of talc, natural calcium metasilicate or magnesium carbonate to form a strong chemical bond with negatively charged wood fibers and improve its retention rate and adhesion. It improves the wet strength and the uniformity of composition dispersion when it is made into paper, and forms a binder with certain elasticity when it is dried and solidified, so as to firmly bond fillers and paper fibers and improve the strength of paper products. In addition, bentonite can also be used as a good flocculant and decolorizer.

在本发明的填料组合物中,氧化镁或碳酸镁用作填料的分散剂和助留剂。而在已有技术中通常使用的是有机高分子助留剂。氧化镁或碳酸镁能在填料组合物用于造纸时帮助其均匀地分散到纸浆中,使该填料组合物与纸纤维结合且难以从纤维上脱落。即便进行二次打浆、再抄纸仍能保持高留着率和高均匀度。In the filler composition of the present invention, magnesium oxide or magnesium carbonate is used as a dispersant and retention aid for the filler. And in the prior art usually use organic macromolecular retention aids. Magnesium oxide or magnesium carbonate can help the filler composition to disperse evenly in the pulp when it is used in paper making, making the filler composition bonded to the paper fibers and difficult to fall off from the fibers. Even after secondary beating and papermaking, it can still maintain high retention rate and high uniformity.

在本发明的填料组合物中,表面活性剂对所用原料进行改型和表面改性,在填料组合物的水化过程时,促使多种新硅酸盐化合物的形成。表面活性剂可如下制得:向氢氧化铝中加入硫酸溶液,于70-80℃搅拌1-2小时以进行酸解,然后再加入硅酸钠和可任选的碳酸钙和/或硫酸钠和/或硫酸钾,于70-80℃搅拌30-60分钟,冷却结晶并干燥。制备所述表面活性剂时,还可加入阳离子淀粉,形成纳米或亚纳米级的阳离子淀粉硅酸溶胶,用于造纸可提高纸品的抗张强度。阳离子淀粉的含量占表面活性剂的8-9.8重量%。In the filler composition of the present invention, the surfactant modifies and modifies the surface of the raw materials used, promoting the formation of various new silicate compounds during the hydration process of the filler composition. Surfactants can be prepared by adding sulfuric acid solution to aluminum hydroxide, stirring at 70-80°C for 1-2 hours for acid hydrolysis, then adding sodium silicate and optionally calcium carbonate and/or sodium sulfate And/or potassium sulfate, stirred at 70-80°C for 30-60 minutes, cooled to crystallize and dried. When preparing the surfactant, cationic starch can also be added to form nanometer or subnanometer cationic starch silicic acid sol, which can improve the tensile strength of paper products when used in papermaking. The content of cationic starch accounts for 8-9.8% by weight of the surfactant.

采用机械混合的方法制备本发明的填料组合物。本发明填料组合物的原料可分为两部分,第一部分是滑石、天然偏硅酸钙、膨润土和氧化镁或碳酸镁;第二部分是表面活性剂、可任选的石膏、沸石、硫酸铝钠、聚合硫酸硅酸铝和水合硅酸镁,该填料组合物的制备方法是分别将第一部分和第二部分的原料混合均匀并磨细,然后再将两种粉末混合均匀并进一步研磨至粒度为5-10微米。The filler composition of the present invention is prepared by mechanical mixing. The raw material of filler composition of the present invention can be divided into two parts, and the first part is talc, natural calcium metasilicate, bentonite and magnesium oxide or magnesium carbonate; The second part is surfactant, optional gypsum, zeolite, aluminum sulfate Sodium, polyaluminum sulfate sulfate and hydrated magnesium silicate, the preparation method of the filler composition is to mix and grind the raw materials of the first part and the second part respectively, and then mix the two powders and further grind to the particle size 5-10 microns.

所得填料组合物为白色粉体,其白度≥85%,平均粒度为5-10微米,其中纤维状颗粒的重量百分含量≥36-60%,所述纤维状颗粒的长径比(L/D)≥10。The resulting filler composition is a white powder with a whiteness of ≥85%, an average particle size of 5-10 microns, wherein the weight percentage of the fibrous particles is ≥36-60%, and the aspect ratio (L /D) ≥ 10.

本发明的填料组合物与已有技术的填料相比,结构机理不同。已有技术的填料颗粒多为片状、粒状,难以形成合理的堆砌,其充填形式主要为机械充填于纸纤维之间,结构松散。因而随加填量的增加,所得纸张的力学强度指标会急剧下降。而本发明填料组合物的主要原料之外形为纤维状、针状、片状和粒状,它们在水解时,构成产品的各种原料首先是片状和粒状颗粒以针状纤维作骨架彼此交连形成合理结构(参见图1)。与纸纤维化学键合后,纸纤维的网状结构与填料组合物网状结构交互嵌生,共同构成纸的合理结构(参见图2)。本发明的填料组合物具有结构材料的作用,因此在较高加填的情况下,不会使力学强度大幅下降。The filler composition of the present invention has a different structural mechanism than the fillers of the prior art. The filler particles in the prior art are mostly in the form of flakes and granules, which are difficult to form a reasonable stack. The filling form is mainly mechanical filling between paper fibers, and the structure is loose. Therefore, with the increase of the filling amount, the mechanical strength index of the obtained paper will drop sharply. The main raw materials of the filler composition of the present invention are fibrous, needle-like, sheet-like and granular in shape. When they are hydrolyzed, the various raw materials that constitute the product are firstly flake-like and granular particles that are cross-linked with each other with needle-like fibers as the skeleton. Form a reasonable structure (see Figure 1). After being chemically bonded to the paper fiber, the network structure of the paper fiber and the network structure of the filler composition are alternately intercalated to form a reasonable structure of the paper (see Figure 2). The filler composition of the present invention has the function of structural material, so under the condition of higher filling, the mechanical strength will not be greatly reduced.

本发明填料组合物与纸纤维的结合机理也不同于已有技术的填料。已有技术的填料与纸纤维的结合是一种物吸附作用,即自然充填以及造纸工艺中的施胶固结,其结合强度是有限的。而本发明填料组合物与纸纤维的结合主要是一种化学吸附作用,其结合强度较强。本发明超细粉的比表面能很高,在水解时于表面活性剂的强烈作用下使粉体颗粒带较强的正电荷,与带较强负电荷的纸纤维形成较强的化学键合(图1和图2)。填料组合物水解后生成的聚合硫酸硅酸铝、水合硅酸镁、高悬浮的钠镁铝硅酸溶胶及沸石和阳离子淀粉硅酸溶胶等活性分子对粉体和纸纤维发生强力粘接。在造纸的烘干过程中脱水固化并产生亚纳米级新矿物,使粉体与纸纤维牢牢地粘接起来。上述物理-化学过程使本发明填料组合物能在纸上保持较高的“留着率”和“湿强度”,成纸后仍保持较高的力学强度。The binding mechanism of the filler composition of the present invention to the paper fibers is also different from that of prior art fillers. The combination of fillers and paper fibers in the prior art is a kind of material adsorption, that is, natural filling and sizing consolidation in the papermaking process, and its bonding strength is limited. However, the combination of the filler composition of the present invention and the paper fiber is mainly a kind of chemical adsorption, and its combination strength is relatively strong. The specific surface energy of the superfine powder of the present invention is very high, and the powder particles are strongly positively charged under the strong action of the surfactant during hydrolysis, and form a strong chemical bond with paper fibers with strong negative charges ( Figure 1 and Figure 2). Active molecules such as polyaluminum sulfate silicate, hydrated magnesium silicate, highly suspended sodium magnesium aluminum silicate sol, zeolite and cationic starch silicate sol produced after hydrolysis of the filler composition are strongly bonded to the powder and paper fibers. During the drying process of papermaking, it is dehydrated and solidified to produce sub-nanometer new minerals, so that the powder and paper fibers are firmly bonded. The above physical-chemical process enables the filler composition of the present invention to maintain high "retention rate" and "wet strength" on paper, and maintain high mechanical strength after paper is formed.

以下通过实施例进一步说明本发明。The present invention is further illustrated by the following examples.

表面活性剂的制备Preparation of Surfactant

表面活性剂1Surfactant 1

向13.9克氢氧化铝中加入42.9克浓度为60重量%的硫酸溶液,于约80℃搅拌1.5小时以进行酸解,然后再加入15.4克硅酸钠,于约80℃搅拌45分钟,冷却结晶,于120℃左右干燥,然后粉碎制得表面活性剂1。Add 42.9 grams of sulfuric acid solution with a concentration of 60% by weight to 13.9 grams of aluminum hydroxide, stir at about 80°C for 1.5 hours to carry out acidolysis, then add 15.4 grams of sodium silicate, stir at about 80°C for 45 minutes, and cool to crystallize , dried at about 120°C, and then pulverized to obtain Surfactant 1.

用国际通用的化学全分析方法测得表面活性剂1的化学组成为:10.1重量份SiO2、7.2重量份Al2O3、35.8重量份SO4 2-、27.1重量份结晶水和0.30重量份Fe2O3。其中Fe2O3是由所用原料中所含杂质带来的。The chemical composition of Surfactant 1 measured by international general chemical full analysis method is: 10.1 parts by weight SiO 2 , 7.2 parts by weight Al 2 O 3 , 35.8 parts by weight SO 4 2- , 27.1 parts by weight crystal water and 0.30 parts by weight Fe 2 O 3 . Among them, Fe 2 O 3 is brought by the impurities contained in the raw materials used.

表面活性剂2Surfactant 2

向15.0克氢氧化铝中加入46.0克浓度为60重量%的硫酸溶液,于约70℃搅拌1小时以进行酸解,然后再加入16.7克硅酸钠,于约70℃搅拌60分钟,冷却结晶,于100℃左右干燥,然后粉碎制得表面活性剂2。Add 46.0 grams of sulfuric acid solution with a concentration of 60% by weight to 15.0 grams of aluminum hydroxide, stir at about 70°C for 1 hour to carry out acidolysis, then add 16.7 grams of sodium silicate, stir at about 70°C for 60 minutes, cool and crystallize , dried at about 100°C, and then pulverized to obtain Surfactant 2.

用国际通用的化学全分析方法测得表面活性剂2的化学组成为:12.3重量份SiO2、10.9重量份Al2O3、39.1重量份SO4 2-、38.2重量份结晶水和0.37重量份Fe2O3。其中Fe2O3是由所用原料中所含杂质带来的。The chemical composition of Surfactant 2 measured by international general chemical full analysis method is: 12.3 parts by weight SiO 2 , 10.9 parts by weight Al 2 O 3 , 39.1 parts by weight SO 4 2- , 38.2 parts by weight crystal water and 0.37 parts by weight Fe 2 O 3 . Among them, Fe 2 O 3 is brought by the impurities contained in the raw materials used.

表面活性剂3Surfactant 3

向12.9克氢氧化铝中加入39.9克浓度为60重量%的硫酸溶液,于约75℃搅拌2小时以进行酸解,然后再加入14.0克硅酸钠、1.5克碳酸钙、13.8克硫酸钠和4.4克硫酸钾、9.9克阳离子淀粉和1000毫升水,于约75℃搅拌30分钟,冷却结晶,于150℃左右干燥,然后粉碎制得111.0克表面活性剂3。Adding 39.9 grams of concentration in 12.9 grams of aluminum hydroxide is a sulfuric acid solution of 60% by weight, stirring for 2 hours at about 75°C to carry out acidolysis, then adding 14.0 grams of sodium silicate, 1.5 grams of calcium carbonate, 13.8 grams of sodium sulfate and 4.4 grams of potassium sulfate, 9.9 grams of cationic starch and 1000 milliliters of water were stirred at about 75°C for 30 minutes, cooled and crystallized, dried at about 150°C, and then pulverized to obtain 111.0 grams of Surfactant 3.

用国际通用的化学全分析方法测得表面活性剂3的化学组成为:11.2重量份SiO2、8.6重量份Al2O3、37.4重量份SO4 2-、33.4重量份结晶水、1.2重量份CaO、3.7重量份Na2O、1.5重量份K2O和0.35重量份Fe2O3The chemical composition of Surfactant 3 measured by international general chemical full analysis method is: 11.2 parts by weight SiO 2 , 8.6 parts by weight Al 2 O 3 , 37.4 parts by weight SO 4 2- , 33.4 parts by weight crystal water, 1.2 parts by weight CaO, 3.7 parts by weight Na 2 O, 1.5 parts by weight K 2 O and 0.35 parts by weight Fe 2 O 3 .

填料组合物的制备Preparation of filler composition

实施例1Example 1

用塑料混合机混合原料37克滑石(购自辽宁营口非金属矿公司)、40克天然偏硅酸钙(购自吉林梨树硅灰石公司,商品名为大鼎山牌)、11克膨润土(购自四川双流膨润土粉体厂)、6克氧化镁(购自辽宁大石桥非金属公司),预磨碎成细粒粉末;用C×132型超细粉碎机将7克表面活性剂2预磨碎成细粒粉末;用塑料混合机将上述两种细粒粉末混合均匀,并进一步研磨至平均粒度为7微米。Mix 37 grams of talc (purchased from Liaoning Yingkou Nonmetallic Mining Company), 40 grams of natural calcium metasilicate (purchased from Jilin Lishu Wollastonite Company, trade name Dadingshan brand), 11 grams of bentonite with a plastic mixer (purchased from Sichuan Shuangliu Bentonite Powder Factory), 6 grams of magnesium oxide (purchased from Liaoning Dashiqiao Non-Metal Company), pre-grinded into fine-grained powder; 7 grams of surfactant 2 Pre-grind into fine-grained powder; use a plastic mixer to mix the above two fine-grained powders evenly, and further grind to an average particle size of 7 microns.

所得组合物为白色粉体,其白度为90%。用国际通用的化学全分析方法测得,纤维状颗粒的重量百分含量为60%,用日本日立公司S-530型电镜测得,纤维颗粒的长径比为11。用国际通用的化学全分析方法测量该组合物粉体的化学组成,结果是30.2重量份SiO2,15.2重量份CaO,17.1重量份MgO,1.9重量份Al2O3,3.9重量份SO4 2-,8.9重量份结晶水和0.5重量份Fe2O3The obtained composition is a white powder with a whiteness of 90%. Measured by international general chemical full analysis method, the weight percentage of fibrous particles is 60%. Measured by S-530 electron microscope of Hitachi, Japan, the aspect ratio of fiber particles is 11. The chemical composition of the composition powder is measured by the international general chemical full analysis method, and the result is 30.2 parts by weight SiO 2 , 15.2 parts by weight CaO, 17.1 parts by weight MgO, 1.9 parts by weight Al 2 O 3 , 3.9 parts by weight SO 4 2 - , 8.9 parts by weight of water of crystallization and 0.5 parts by weight of Fe 2 O 3 .

实施例2Example 2

用塑料混合机混合原料39克滑石(购自辽宁营口非金属矿公司)、45克天然偏硅酸钙(购自吉林梨树硅灰石公司,商品名为大鼎山牌)、13克膨润土(购自四川双流膨润土粉体厂)、8克氧化镁(购自辽宁大石桥非金属公司),预磨碎成细粒粉末;用C×132型超细粉碎机将9克表面活性剂1预磨碎成细粒粉末;用塑料混合机将上述两种细粒粉末混合均匀,并进一步研磨至平均粒度为5微米。39 grams of talcum (purchased from Liaoning Yingkou Nonmetallic Mining Company), 45 grams of natural calcium metasilicate (purchased from Jilin Lishu Wollastonite Company, trade name Dadingshan brand), 13 grams of bentonite were mixed with a plastic mixer (purchased from Sichuan Shuangliu Bentonite Powder Factory), 8 grams of magnesium oxide (purchased from Liaoning Dashiqiao Non-Metal Company), pre-grinded into fine powder; 9 grams of surfactant 1 Pre-grind into fine-grained powder; use a plastic mixer to mix the above two fine-grained powders evenly, and further grind to an average particle size of 5 microns.

所得组合物为白色粉体,其白度为88%。用国际通用的化学全分析方法测得,纤维状颗粒的重量百分含量为52%,用日本日立公司S-530型电镜测得,纤维颗粒的长径比为11。用国际通用的化学全分析方法测量该组合物粉体的化学组成,结果是38.1重量份SiO2,21.0重量份CaO,21.1重量份MgO、3.1重量份Al2O3,5.9重量份SO4 2-,31.0重量份结晶水和0.7重量份Fe2O3The obtained composition is a white powder with a whiteness of 88%. Measured by international general chemical full analysis method, the weight percentage of fibrous particles is 52%. Measured by S-530 electron microscope of Hitachi, Japan, the aspect ratio of fibrous particles is 11. The chemical composition of the composition powder was measured by an international general chemical analysis method, and the result was 38.1 parts by weight of SiO 2 , 21.0 parts by weight of CaO, 21.1 parts by weight of MgO, 3.1 parts by weight of Al 2 O 3 , 5.9 parts by weight of SO 4 2 - , 31.0 parts by weight of crystal water and 0.7 parts by weight of Fe 2 O 3 .

实施例3Example 3

用塑料混合机混合原料35克滑石(购自辽宁营口非金属矿公司))、35克天然偏硅酸钙(购自吉林梨树硅灰石公司,商品名为大鼎山牌)、9克膨润土(购自四川双流膨润土粉体厂)、4克碳酸镁(购自辽宁大石桥非金属公司),预磨碎成细粒粉末;用C×132型超细粉碎机混合5克表面活性剂3与4.2克石膏、3.8克沸石、9.9克硫酸铝钠、4.8克聚合硫酸硅酸铝、13.2克水合硅酸镁并预磨碎成细粒粉末;用塑料混合机将上述两种细粒粉末混合均匀,并进一步研磨至粒度为10微米。35 grams of talcum (purchased from Liaoning Yingkou Nonmetallic Mining Company)), 35 grams of natural calcium metasilicate (purchased from Jilin Lishu Wollastonite Company, trade name Dadingshan brand), 9 grams of mixed raw materials with a plastic mixer Bentonite (purchased from Sichuan Shuangliu Bentonite Powder Factory), 4 grams of magnesium carbonate (purchased from Liaoning Dashiqiao Non-Metal Company), pre-grinded into fine powder; mixed 5 grams of surfactant with C × 132 type ultrafine pulverizer 3 and 4.2 grams of gypsum, 3.8 grams of zeolite, 9.9 grams of sodium aluminum sulfate, 4.8 grams of polysilicate aluminum sulfate, 13.2 grams of hydrated magnesium silicate and pre-grind into fine powder; use a plastic mixer to mix the above two fine powders Mix well and grind further to a particle size of 10 microns.

所得组合物为白色粉体,其白度为85%。用国际通用的化学全分析方法测得,纤维状颗粒的重量百分含量为36%,用日本日立公司S-530型电镜测得,纤维颗粒的长径比为10。用国际通用的化学全分析方法测量该组合物粉体的化学组成,结果是35.2重量份SiO2,18.2重量份CaO,20.1重量份MgO,2.7重量份Al2O3,4.8重量份SO4 2-、25.1重量份结晶水、0.4重量份Fe2O3、0.56重量份Na2O和0.07重量份K2O。The obtained composition is a white powder with a whiteness of 85%. Measured by the international general chemical total analysis method, the weight percentage of fibrous particles is 36%, and measured by the S-530 electron microscope of Hitachi, Japan, the aspect ratio of the fibrous particles is 10. The chemical composition of the composition powder is measured by the internationally accepted chemical full analysis method, and the result is 35.2 parts by weight of SiO 2 , 18.2 parts by weight of CaO, 20.1 parts by weight of MgO, 2.7 parts by weight of Al 2 O 3 , 4.8 parts by weight of SO 4 2 - , 25.1 parts by weight of crystal water, 0.4 parts by weight of Fe 2 O 3 , 0.56 parts by weight of Na 2 O and 0.07 parts by weight of K 2 O.

造纸和测试Papermaking and Testing

将所得的填料组合物用于造纸,并对所得纸张进行测试。The resulting filler composition was used in the manufacture of paper, and the resulting paper was tested.

填料组合物在用于造纸时先要制浆,即用4倍的符合造纸要求的清洁水加入填料组合物中,加热至50-60℃并搅拌40分钟,保持pH值为6.5-7.5。When the filler composition is used for papermaking, pulping is performed first, that is, 4 times the amount of clean water meeting the papermaking requirements is added to the filler composition, heated to 50-60°C and stirred for 40 minutes, and the pH value is maintained at 6.5-7.5.

常规的造纸工艺流程是纸浆打浆→调浆→稀释→抄纸,在调浆时加入如上制得的填料组合物浆液,再按常规造纸技术制造胶版印刷纸,测量所得纸张的主要技术指标。The conventional papermaking process is pulp beating → pulping → dilution → papermaking. During pulping, the filler composition slurry prepared above is added, and offset printing paper is manufactured according to conventional papermaking technology, and the main technical indicators of the obtained paper are measured.

书写纸writing paper

将实施例1的填料组合物用来制造55g/m2的书写纸,产品原料为针叶浆(15重量%)、阔叶浆(40重量%)和填料组合物(45重量%)。所得成品纸的灰份为29.1%,留着率为76%。所得纸张的检测结果见下表1。The filler composition of Example 1 was used to manufacture 55g/m 2 writing paper, and the product raw materials were softwood pulp (15% by weight), hardwood pulp (40% by weight) and filler composition (45% by weight). The ash content of the resulting finished paper was 29.1%, and the retention rate was 76%. The test results of the obtained paper are shown in Table 1 below.

                                表1   检测项目   单位   产品标准GB12654-90A级   检验结果   定量   g/m2   50±2.5   54.5   白度   %   ≥80   83.2   不透明度   %   ≥75   87.4   施胶度   mm   ≥0.75   0.75   平滑度   S   ≥25   53   正反面差   %   ≥30   36.9   耐折度(横向)   次   ≥6   8   尘埃度   个/m20.3-1.5mm2   ≤80   28   水分   %   6±2.0   6.8   灰份   %   ---   29.1   裂断长   m   ---   2400 Table 1 Test items unit Product standard GB12654-90A level test result Quantitative g/ m2 50±2.5 54.5 BaiDu % ≥80 83.2 Opacity % ≥75 87.4 Sizing degree mm ≥0.75 0.75 smoothness S ≥25 53 Positive and negative difference % ≥30 36.9 Folding endurance (horizontal direction) Second-rate ≥6 8 Dust piece/m 2 0.3-1.5mm 2 ≤80 28 moisture % 6±2.0 6.8 Ash % --- 29.1 Fracture length m --- 2400

图3和图4分别示出了本发明填料组合物和含有该组合物的纸张的灰份的X射线衍射图,可见两者相一致。这表明在造纸过程中本发明填料组合物的化学组成和分子结构得到了很好的保持。Figure 3 and Figure 4 respectively show the X-ray diffraction patterns of the ash content of the filler composition of the present invention and the paper containing the composition, and it can be seen that the two are consistent. This indicates that the chemical composition and molecular structure of the filler composition of the present invention are well maintained during the papermaking process.

胶印书刊纸Offset book paper

将实施例2的填料组合物用来制造70g/m2的胶印书刊纸,产品原料为进口俄罗斯针叶木浆(25重量%)、思茅松漂白浆(35重量%)、兰按浆(10重量%)和填料组合物(30重量%),所得纸张的检测结果见下表2。The filler composition of embodiment 2 is used to manufacture 70g/m The offset printing book paper, product raw material is imported Russian softwood pulp (25% by weight), Simao pine bleached pulp (35% by weight), blue press pulp (10% by weight %) and filler composition (30% by weight), the test results of the resulting paper are shown in Table 2 below.

                            表2   检测项目   单位   产品标准QB/T1211-1911A级   检验结果   定量   g/m2   70±3.0   71   裂断长   纵   m   4130   横   m   2560   平均   m   ≥3000   3345   白度   %   ≥70-75   90   紧度   g/m3   ≤0.85   0.80   水分   %   4.0-8.0   5.96   施胶度   mm   ≥0.25   1.10   耐折度   次   ≥5   13   不透明度   %   ≥82   89   尘埃度   个/m2   ≤100(0.3-2.0mm2)   40   灰份   %   ---   25.94   撕裂指数   mn·m2/g   ---   5.90   调浆池灰份   %   ---   33.21 Table 2 Test items unit Product standard QB/T1211-1911A level test result Quantitative g/ m2 70±3.0 71 Fracture length vertical m 4130 horizontal m 2560 average m ≥3000 3345 BaiDu % ≥70-75 90 tightness g/ m3 ≤0.85 0.80 moisture % 4.0-8.0 5.96 Sizing degree mm ≥0.25 1.10 Folding Endurance Second-rate ≥5 13 Opacity % ≥82 89 Dust piece/m 2 ≤100(0.3-2.0mm 2 ) 40 Ash % --- 25.94 tear index mn·m 2 /g --- 5.90 Slurry tank ash % --- 33.21

净水性能试验Water purification performance test

将实施例3的填料组合物用来制造55g/m2的书写纸,并对所得纸张进行试验,得到与上述实施例1填料组合物类似的检测结果。此外,对该造纸过程中的造纸用水和总排放口的造纸废水进行水质分析,结果表明造纸过程并未对水质造成明显不利的影响,水中大多数污染物元素(如汞、镉、砷、铅、镍、酚、氰化物、硫化物、甲醛、锌、镁等)的含量均未增加,另外,总悬浮物、铬、铜和钙的含量明显下降。The filler composition of Example 3 was used to manufacture 55g/m 2 writing paper, and the resulting paper was tested, and the detection results similar to those of the filler composition of Example 1 above were obtained. In addition, the water quality analysis of the papermaking water in the papermaking process and the papermaking wastewater at the main discharge outlet showed that the papermaking process did not cause significant adverse effects on the water quality, and most of the pollutant elements in the water (such as mercury, cadmium, arsenic, lead, etc.) , nickel, phenol, cyanide, sulfide, formaldehyde, zinc, magnesium, etc.) content did not increase, in addition, the content of total suspended solids, chromium, copper and calcium decreased significantly.

在上述实施例1填料组合物加填书写纸和实施例2填料组合物加填胶印书刊纸的过程中,同样对造纸用水和造纸废水进行水质分析,得到与上表大致相同的结果。In the process of filling writing paper with the filler composition of Example 1 and adding offset printing book paper with the filler composition of Example 2, the papermaking water and papermaking wastewater were also analyzed for water quality, and the results roughly the same as those in the above table were obtained.

因此,本发明的填料组合物用于造纸显示了良好的净水功能。传统填料对造纸用水只有机械过滤作用,因此净水作用弱。而本发明的填料组合物为超细粉体,具有胶体特征,在粉体水解时,在改性剂(如表面活性剂)的强烈作用下,新生超微的聚合硫酸硅酸铝、水合硅酸镁、高活性硅酸铝镁溶胶及沸石和阳离子淀粉硅酸溶胶等微粒,强烈吸附水中的各种重金属离子,如铜、镉、汞、砷、铬、铅等有害元素,对造纸用水有良好的净化、灭菌和防腐作用。Therefore, the filler composition of the present invention shows good water purification function when used in papermaking. Traditional fillers only have a mechanical filtration effect on papermaking water, so the water purification effect is weak. The filler composition of the present invention is an ultrafine powder with colloidal characteristics. When the powder is hydrolyzed, under the strong action of a modifying agent (such as a surfactant), new ultrafine polymerized aluminum sulfate silicate, hydrated silicon Magnesium acid, highly active aluminum magnesium silicate sol, zeolite and cationic starch silicate sol and other particles can strongly adsorb various heavy metal ions in water, such as copper, cadmium, mercury, arsenic, chromium, lead and other harmful elements, which are harmful to papermaking water. Good purification, sterilization and antiseptic effect.

试验中还发现,本发明填料组合物具有较好的脱水功能。传统填料比较单一,故几何堆砌不太合理,填料充填于纸纤维的网状结构中,堵塞了滤水通道,滤水作用差。而本发明的填料组合物是多种原料组成的复合填料。针状、片状、粒状物料在水解时形成合理堆砌(如图1所示),与纤维结合后共同构成纸的合理网状结构(如图2)。因而,即使在较高加填情况下仍有较好的滤水和脱水作用。It is also found in the test that the filler composition of the present invention has better dehydration function. The traditional filler is relatively simple, so the geometric stacking is not reasonable. The filler is filled in the network structure of paper fibers, which blocks the water filtration channel and has poor water filtration effect. The filler composition of the present invention is a composite filler composed of various raw materials. Needle-like, flake-like, and granular materials form reasonable piles during hydrolysis (as shown in Figure 1), and combine with fibers to form a reasonable network structure of paper (Figure 2). Therefore, even in the case of higher filling, there is still better water filtration and dehydration.

本发明填料组合物的复用性高,有助于充分利用和节约资源。传统填料与纸纤维结合力弱,再生利用时填料与纤维迅速脱离,在制浆过程中被消耗殆尽。而加填有本发明填料组合物的纸张在再生利用过程中因填料与纸纤维结合力较强,因而填料组合物在不加助留剂时的回收利用率≥73%。其作用机理是:废纸在水介质和机构搅拌作用下,起键合作用的改性硅酸盐再度还原为带正电荷的粒子团。填料组合物与纸纤维分离后,仍依靠自身表面电荷差异来保持结合。The filler composition of the present invention has high reusability, and helps to fully utilize and save resources. Traditional fillers have weak binding force with paper fibers, and the fillers and fibers are separated rapidly during recycling, and are completely consumed in the pulping process. However, the paper filled with the filler composition of the present invention has a strong binding force between the filler and the paper fibers during the recycling process, so the recycling rate of the filler composition is ≥ 73% when no retention aid is added. Its mechanism of action is: under the stirring action of the water medium and the mechanism, the modified silicate that acts as a bond is reduced to positively charged particle clusters again. After the filler composition is separated from the paper fiber, it still relies on its own surface charge difference to maintain the combination.

加填本发明填料组合物的纸张,其白度、不透明度、耐折度和吸墨性等指标均有明显改善。本发明填料组合物具有较高的自然白度(通常不低于85%),该填料组合物粉体依靠表面电位差附着在纸面上,产生物理“漂白”作用。The whiteness, opacity, folding resistance and ink absorption of the paper filled with the filler composition of the present invention are all significantly improved. The filler composition of the present invention has high natural whiteness (generally not lower than 85%), and the powder of the filler composition adheres to the paper surface by means of surface potential difference to produce physical "bleaching" effect.

此外,填料组合物中硬度较高的纤维状材料在水化时与其他组分材料组成网状骨架结构,该结构与纸纤维的网状结构彼此交互嵌生,改善了纸品的挺度、耐折度、透水性和透气度。In addition, the fibrous material with higher hardness in the filler composition forms a network skeleton structure with other component materials during hydration, and this structure and the network structure of paper fibers are inter-embedded with each other, improving the stiffness, Folding resistance, water permeability and air permeability.

Claims (10)

1.一种造纸用填料组合物,该组合物的主要化学组成如下:30-38重量份SiO2,15-21重量份CaO,17-21重量份MgO,2-3重量份Al2O3,3.9-5.9重量份SO4 2-和8.8-31重量份结晶水。1. A filler composition for papermaking, the main chemical composition of the composition is as follows: 30-38 parts by weight SiO 2 , 15-21 parts by weight CaO, 17-21 parts by weight MgO, 2-3 parts by weight Al 2 O 3 , 3.9-5.9 parts by weight SO 4 2- and 8.8-31 parts by weight crystal water. 2.如权利要求1所述的组合物,其特征在于该组合物还含有Fe2O3、Na2O和K2O,其总重量份小于整个组合物重量份数的1%。2. The composition according to claim 1, characterized in that the composition also contains Fe2O3 , Na2O and K2O , the total weight of which is less than 1 % of the whole composition. 3.如权利要求1或2所述的组合物,其特征在于该组合物主要由(i)滑石、(ii)天然偏硅酸钙、(iii)膨润土、(iv)氧化镁或碳酸镁和(v)表面活性剂制得,所述表面活性剂的主要化学组成如下:10-12重量份SiO2、7-11重量份Al2O3、36-39重量份SO4 2-和27-38重量份结晶水。3. composition as claimed in claim 1 or 2, is characterized in that this composition is mainly by (i) talc, (ii) natural calcium metasilicate, (iii) bentonite, (iv) magnesium oxide or magnesium carbonate and (v) The surfactant is prepared, the main chemical composition of the surfactant is as follows: 10-12 parts by weight SiO 2 , 7-11 parts by weight Al 2 O 3 , 36-39 parts by weight SO 4 2- and 27- 38 parts by weight of water of crystallization. 4.如权利要求3所述的组合物,其特征在于所述表面活性剂的化学组成中还有Fe2O3、CaO、Na2O和K2O,其总重量份小于整个表面活性剂重量份数的7.2%。4. composition as claimed in claim 3 is characterized in that also having Fe 2 O 3 , CaO, Na 2 O and K 2 O in the chemical composition of described surfactant, and its total weight portion is less than whole surfactant 7.2% of parts by weight. 5.如权利要求3所述的组合物,其特征在于该组合物还包含选自石膏、沸石、硫酸铝钠、聚合硫酸硅酸铝和水合硅酸镁中的一种或多种原料。5. The composition according to claim 3, characterized in that the composition further comprises one or more raw materials selected from gypsum, zeolite, sodium aluminum sulfate, polymeric aluminum sulfate silicate and hydrated magnesium silicate. 6.如权利要求1或2所述的组合物,其特征在于该组合物是白色粉体,其白度≥85%。6. The composition according to claim 1 or 2, characterized in that the composition is a white powder with a whiteness of ≥85%. 7.如权利要求1或2所述的组合物,其特征在于该组合物的平均粒度为5-10微米,其中纤维状颗粒的重量百分含量为36-60%,所述纤维状颗粒的长径比≥10。7. composition as claimed in claim 1 or 2, is characterized in that the average particle size of this composition is 5-10 micron, and wherein the weight percent of fibrous particle is 36-60%, and the weight percent of described fibrous particle Aspect ratio ≥ 10. 8.一种制备权利要求1-7中任一项所述的造纸用填料组合物的方法,该方法包括以下步骤:8. A method for preparing the papermaking filler composition described in any one of claims 1-7, the method may further comprise the steps: 混合原料滑石、天然偏硅酸钙、膨润土和氧化镁或碳酸镁,预磨碎成细粒粉末;Mix raw materials talc, natural calcium metasilicate, bentonite and magnesium oxide or magnesium carbonate, pre-grind into fine powder; 将表面活性剂预磨碎成细粒粉末,或者混合表面活性剂与可任选的石膏、沸石、硫酸铝钠、聚合硫酸硅酸铝和水合硅酸镁中的一种或多种原料,预磨碎成细粒粉末;Pregrinding the surfactant into a fine-grained powder, or mixing the surfactant with optionally one or more of gypsum, zeolite, sodium aluminum sulfate, polyaluminum sulfate silicate and hydrated magnesium silicate, pre Grind into fine powder; 将上述两种细粒粉末混合均匀,并进一步研磨至粒度为5-10微米,Mix the above two fine-grained powders evenly, and further grind to a particle size of 5-10 microns, 所述表面活性剂可如下制得:向氢氧化铝中加入硫酸溶液进行酸解,再加入硅酸钠和可任选的碳酸钙和/或硫酸钠和/或硫酸钾和/或阳离子淀粉,充分搅拌,冷却结晶并干燥。The surfactant can be prepared by adding sulfuric acid solution to aluminum hydroxide for acid hydrolysis, then adding sodium silicate and optional calcium carbonate and/or sodium sulfate and/or potassium sulfate and/or cationic starch, Stir well, cool to crystallize and dry. 9.如权利要求1-7中任一项所述的填料组合物在造纸中的应用。9. Use of the filler composition according to any one of claims 1-7 in papermaking. 10.包含权利要求1-7中任一项所述的填料组合物的纸制品。10. A paper product comprising the filler composition of any one of claims 1-7.
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