CN1243034C - Heat resistant impregnant resin and its preparing method and use - Google Patents
Heat resistant impregnant resin and its preparing method and use Download PDFInfo
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- CN1243034C CN1243034C CN 03107273 CN03107273A CN1243034C CN 1243034 C CN1243034 C CN 1243034C CN 03107273 CN03107273 CN 03107273 CN 03107273 A CN03107273 A CN 03107273A CN 1243034 C CN1243034 C CN 1243034C
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- 229920005989 resin Polymers 0.000 title claims abstract description 81
- 239000011347 resin Substances 0.000 title claims abstract description 81
- 238000000034 method Methods 0.000 title claims description 16
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 claims abstract description 42
- 239000002253 acid Substances 0.000 claims abstract description 38
- 238000004804 winding Methods 0.000 claims abstract description 38
- 239000013538 functional additive Substances 0.000 claims abstract description 17
- 238000010992 reflux Methods 0.000 claims abstract description 17
- 239000000178 monomer Substances 0.000 claims abstract description 9
- 150000008065 acid anhydrides Chemical class 0.000 claims abstract description 7
- 125000003118 aryl group Chemical group 0.000 claims abstract description 7
- 239000007788 liquid Substances 0.000 claims abstract description 7
- 238000005886 esterification reaction Methods 0.000 claims abstract description 6
- 125000001931 aliphatic group Chemical group 0.000 claims abstract description 4
- 238000002360 preparation method Methods 0.000 claims abstract description 3
- DNIAPMSPPWPWGF-UHFFFAOYSA-N Propylene glycol Chemical compound CC(O)CO DNIAPMSPPWPWGF-UHFFFAOYSA-N 0.000 claims description 27
- 238000007654 immersion Methods 0.000 claims description 21
- 239000002904 solvent Substances 0.000 claims description 14
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 claims description 12
- QQVIHTHCMHWDBS-UHFFFAOYSA-N isophthalic acid Chemical compound OC(=O)C1=CC=CC(C(O)=O)=C1 QQVIHTHCMHWDBS-UHFFFAOYSA-N 0.000 claims description 11
- -1 3,3 '-biphenyl methyl ether dioctyl phthalate Chemical compound 0.000 claims description 10
- KKEYFWRCBNTPAC-UHFFFAOYSA-N Terephthalic acid Chemical compound OC(=O)C1=CC=C(C(O)=O)C=C1 KKEYFWRCBNTPAC-UHFFFAOYSA-N 0.000 claims description 10
- QUDWYFHPNIMBFC-UHFFFAOYSA-N bis(prop-2-enyl) benzene-1,2-dicarboxylate Chemical compound C=CCOC(=O)C1=CC=CC=C1C(=O)OCC=C QUDWYFHPNIMBFC-UHFFFAOYSA-N 0.000 claims description 10
- MTHSVFCYNBDYFN-UHFFFAOYSA-N diethylene glycol Chemical compound OCCOCCO MTHSVFCYNBDYFN-UHFFFAOYSA-N 0.000 claims description 10
- KMOUUZVZFBCRAM-OLQVQODUSA-N (3as,7ar)-3a,4,7,7a-tetrahydro-2-benzofuran-1,3-dione Chemical compound C1C=CC[C@@H]2C(=O)OC(=O)[C@@H]21 KMOUUZVZFBCRAM-OLQVQODUSA-N 0.000 claims description 8
- KUDUQBURMYMBIJ-UHFFFAOYSA-N 2-prop-2-enoyloxyethyl prop-2-enoate Chemical compound C=CC(=O)OCCOC(=O)C=C KUDUQBURMYMBIJ-UHFFFAOYSA-N 0.000 claims description 6
- FPYJFEHAWHCUMM-UHFFFAOYSA-N maleic anhydride Chemical group O=C1OC(=O)C=C1 FPYJFEHAWHCUMM-UHFFFAOYSA-N 0.000 claims description 6
- JDBDDNFATWXGQZ-UHFFFAOYSA-N 5-methyl-3a,4,5,7a-tetrahydro-2-benzofuran-1,3-dione Chemical compound C1=CC(C)CC2C(=O)OC(=O)C12 JDBDDNFATWXGQZ-UHFFFAOYSA-N 0.000 claims description 5
- LHGVFZTZFXWLCP-UHFFFAOYSA-N guaiacol Chemical group COC1=CC=CC=C1O LHGVFZTZFXWLCP-UHFFFAOYSA-N 0.000 claims description 5
- GEMHFKXPOCTAIP-UHFFFAOYSA-N n,n-dimethyl-n'-phenylcarbamimidoyl chloride Chemical compound CN(C)C(Cl)=NC1=CC=CC=C1 GEMHFKXPOCTAIP-UHFFFAOYSA-N 0.000 claims description 5
- SLCVBVWXLSEKPL-UHFFFAOYSA-N neopentyl glycol Chemical compound OCC(C)(C)CO SLCVBVWXLSEKPL-UHFFFAOYSA-N 0.000 claims description 5
- NEQFBGHQPUXOFH-UHFFFAOYSA-N 4-(4-carboxyphenyl)benzoic acid Chemical compound C1=CC(C(=O)O)=CC=C1C1=CC=C(C(O)=O)C=C1 NEQFBGHQPUXOFH-UHFFFAOYSA-N 0.000 claims description 4
- 230000000694 effects Effects 0.000 claims description 4
- XNGIFLGASWRNHJ-UHFFFAOYSA-N phthalic acid Chemical compound OC(=O)C1=CC=CC=C1C(O)=O XNGIFLGASWRNHJ-UHFFFAOYSA-N 0.000 claims description 4
- BJELTSYBAHKXRW-UHFFFAOYSA-N 2,4,6-triallyloxy-1,3,5-triazine Chemical compound C=CCOC1=NC(OCC=C)=NC(OCC=C)=N1 BJELTSYBAHKXRW-UHFFFAOYSA-N 0.000 claims description 3
- OMIGHNLMNHATMP-UHFFFAOYSA-N 2-hydroxyethyl prop-2-enoate Chemical compound OCCOC(=O)C=C OMIGHNLMNHATMP-UHFFFAOYSA-N 0.000 claims description 3
- DBCAQXHNJOFNGC-UHFFFAOYSA-N 4-bromo-1,1,1-trifluorobutane Chemical compound FC(F)(F)CCCBr DBCAQXHNJOFNGC-UHFFFAOYSA-N 0.000 claims description 3
- WOBHKFSMXKNTIM-UHFFFAOYSA-N Hydroxyethyl methacrylate Chemical compound CC(=C)C(=O)OCCO WOBHKFSMXKNTIM-UHFFFAOYSA-N 0.000 claims description 3
- 238000007598 dipping method Methods 0.000 claims description 3
- STVZJERGLQHEKB-UHFFFAOYSA-N ethylene glycol dimethacrylate Substances CC(=C)C(=O)OCCOC(=O)C(C)=C STVZJERGLQHEKB-UHFFFAOYSA-N 0.000 claims description 3
- 239000000203 mixture Substances 0.000 claims description 3
- 150000002894 organic compounds Chemical class 0.000 claims description 3
- 229920005862 polyol Polymers 0.000 claims description 3
- ROLAGNYPWIVYTG-UHFFFAOYSA-N 1,2-bis(4-methoxyphenyl)ethanamine;hydrochloride Chemical compound Cl.C1=CC(OC)=CC=C1CC(N)C1=CC=C(OC)C=C1 ROLAGNYPWIVYTG-UHFFFAOYSA-N 0.000 claims description 2
- KHZYMPDILLAIQY-UHFFFAOYSA-N 3-(3-carboxyphenyl)benzoic acid Chemical compound OC(=O)C1=CC=CC(C=2C=C(C=CC=2)C(O)=O)=C1 KHZYMPDILLAIQY-UHFFFAOYSA-N 0.000 claims description 2
- GWZCCUDJHOGOSO-UHFFFAOYSA-N diphenic acid Chemical compound OC(=O)C1=CC=CC=C1C1=CC=CC=C1C(O)=O GWZCCUDJHOGOSO-UHFFFAOYSA-N 0.000 claims description 2
- WXZMFSXDPGVJKK-UHFFFAOYSA-N pentaerythritol Chemical compound OCC(CO)(CO)CO WXZMFSXDPGVJKK-UHFFFAOYSA-N 0.000 claims description 2
- MQIUGAXCHLFZKX-UHFFFAOYSA-N Di-n-octyl phthalate Natural products CCCCCCCCOC(=O)C1=CC=CC=C1C(=O)OCCCCCCCC MQIUGAXCHLFZKX-UHFFFAOYSA-N 0.000 claims 3
- BJQHLKABXJIVAM-UHFFFAOYSA-N bis(2-ethylhexyl) phthalate Chemical compound CCCCC(CC)COC(=O)C1=CC=CC=C1C(=O)OCC(CC)CCCC BJQHLKABXJIVAM-UHFFFAOYSA-N 0.000 claims 3
- 230000032050 esterification Effects 0.000 claims 2
- PUPZLCDOIYMWBV-UHFFFAOYSA-N (+/-)-1,3-Butanediol Chemical compound CC(O)CCO PUPZLCDOIYMWBV-UHFFFAOYSA-N 0.000 claims 1
- GILMNGUTRWPWSY-UHFFFAOYSA-N 2-hydroxypropyl prop-2-enoate;2-methylprop-2-enoic acid Chemical compound CC(=C)C(O)=O.CC(O)COC(=O)C=C GILMNGUTRWPWSY-UHFFFAOYSA-N 0.000 claims 1
- OKYLLOMVJAZHAT-UHFFFAOYSA-N CCCCCCCCOC(C1=CC=CC=C1C(OCCCCCCCC)=O)=O.CC(C=CC=C1)=C1O Chemical compound CCCCCCCCOC(C1=CC=CC=C1C(OCCCCCCCC)=O)=O.CC(C=CC=C1)=C1O OKYLLOMVJAZHAT-UHFFFAOYSA-N 0.000 claims 1
- 238000013019 agitation Methods 0.000 claims 1
- 229910052799 carbon Inorganic materials 0.000 claims 1
- SZXQTJUDPRGNJN-UHFFFAOYSA-N dipropylene glycol Chemical compound OCCCOCCCO SZXQTJUDPRGNJN-UHFFFAOYSA-N 0.000 claims 1
- 239000004615 ingredient Substances 0.000 claims 1
- 229940059574 pentaerithrityl Drugs 0.000 claims 1
- 238000003756 stirring Methods 0.000 abstract description 32
- 238000010438 heat treatment Methods 0.000 abstract description 18
- 238000006243 chemical reaction Methods 0.000 abstract description 14
- 239000003085 diluting agent Substances 0.000 abstract description 13
- 238000005470 impregnation Methods 0.000 abstract description 13
- 239000003973 paint Substances 0.000 abstract description 5
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 abstract description 3
- 238000009826 distribution Methods 0.000 abstract description 2
- 238000005187 foaming Methods 0.000 abstract description 2
- 239000000126 substance Substances 0.000 abstract description 2
- 150000005846 sugar alcohols Polymers 0.000 abstract description 2
- 239000000243 solution Substances 0.000 description 32
- 239000004641 Diallyl-phthalate Substances 0.000 description 10
- OFOBLEOULBTSOW-UHFFFAOYSA-N Malonic acid Chemical compound OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 description 9
- XYLMUPLGERFSHI-UHFFFAOYSA-N alpha-Methylstyrene Chemical compound CC(=C)C1=CC=CC=C1 XYLMUPLGERFSHI-UHFFFAOYSA-N 0.000 description 8
- 238000004821 distillation Methods 0.000 description 6
- 239000012295 chemical reaction liquid Substances 0.000 description 5
- 238000011161 development Methods 0.000 description 5
- 229920006305 unsaturated polyester Polymers 0.000 description 5
- 230000007613 environmental effect Effects 0.000 description 4
- 238000009413 insulation Methods 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 4
- 238000003860 storage Methods 0.000 description 4
- UHOVQNZJYSORNB-UHFFFAOYSA-N Benzene Chemical compound C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 description 3
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 3
- CDQSJQSWAWPGKG-UHFFFAOYSA-N butane-1,1-diol Chemical compound CCCC(O)O CDQSJQSWAWPGKG-UHFFFAOYSA-N 0.000 description 3
- 238000010292 electrical insulation Methods 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 238000003912 environmental pollution Methods 0.000 description 3
- CHWKGJOTGCSFNF-UHFFFAOYSA-N norbornene anhydride Chemical compound C1CC2C3C(=O)OC(=O)C3=C1C2 CHWKGJOTGCSFNF-UHFFFAOYSA-N 0.000 description 3
- JLBJTVDPSNHSKJ-UHFFFAOYSA-N 4-Methylstyrene Chemical compound CC1=CC=C(C=C)C=C1 JLBJTVDPSNHSKJ-UHFFFAOYSA-N 0.000 description 2
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 2
- LCGLNKUTAGEVQW-UHFFFAOYSA-N Dimethyl ether Chemical compound COC LCGLNKUTAGEVQW-UHFFFAOYSA-N 0.000 description 2
- 239000004593 Epoxy Substances 0.000 description 2
- 239000000654 additive Substances 0.000 description 2
- 239000000853 adhesive Substances 0.000 description 2
- 230000001070 adhesive effect Effects 0.000 description 2
- ZUOUZKKEUPVFJK-UHFFFAOYSA-N diphenyl Chemical group C1=CC=CC=C1C1=CC=CC=C1 ZUOUZKKEUPVFJK-UHFFFAOYSA-N 0.000 description 2
- USIUVYZYUHIAEV-UHFFFAOYSA-N diphenyl ether Natural products C=1C=CC=CC=1OC1=CC=CC=C1 USIUVYZYUHIAEV-UHFFFAOYSA-N 0.000 description 2
- 239000011810 insulating material Substances 0.000 description 2
- 239000012774 insulation material Substances 0.000 description 2
- 229920001225 polyester resin Polymers 0.000 description 2
- 239000004645 polyester resin Substances 0.000 description 2
- 230000001568 sexual effect Effects 0.000 description 2
- 238000007614 solvation Methods 0.000 description 2
- 229920006337 unsaturated polyester resin Polymers 0.000 description 2
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 description 1
- NIXOWILDQLNWCW-UHFFFAOYSA-N 2-Propenoic acid Natural products OC(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 1
- VHSHLMUCYSAUQU-UHFFFAOYSA-N 2-hydroxypropyl methacrylate Chemical compound CC(O)COC(=O)C(C)=C VHSHLMUCYSAUQU-UHFFFAOYSA-N 0.000 description 1
- QTWJRLJHJPIABL-UHFFFAOYSA-N 2-methylphenol;3-methylphenol;4-methylphenol Chemical compound CC1=CC=C(O)C=C1.CC1=CC=CC(O)=C1.CC1=CC=CC=C1O QTWJRLJHJPIABL-UHFFFAOYSA-N 0.000 description 1
- UPMLOUAZCHDJJD-UHFFFAOYSA-N 4,4'-Diphenylmethane Diisocyanate Chemical compound C1=CC(N=C=O)=CC=C1CC1=CC=C(N=C=O)C=C1 UPMLOUAZCHDJJD-UHFFFAOYSA-N 0.000 description 1
- CTQNGGLPUBDAKN-UHFFFAOYSA-N O-Xylene Chemical compound CC1=CC=CC=C1C CTQNGGLPUBDAKN-UHFFFAOYSA-N 0.000 description 1
- LGRFSURHDFAFJT-UHFFFAOYSA-N Phthalic anhydride Natural products C1=CC=C2C(=O)OC(=O)C2=C1 LGRFSURHDFAFJT-UHFFFAOYSA-N 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- 150000001412 amines Chemical class 0.000 description 1
- 150000008064 anhydrides Chemical class 0.000 description 1
- 239000012298 atmosphere Substances 0.000 description 1
- 238000009835 boiling Methods 0.000 description 1
- JHIWVOJDXOSYLW-UHFFFAOYSA-N butyl 2,2-difluorocyclopropane-1-carboxylate Chemical compound CCCCOC(=O)C1CC1(F)F JHIWVOJDXOSYLW-UHFFFAOYSA-N 0.000 description 1
- 239000011203 carbon fibre reinforced carbon Substances 0.000 description 1
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- 229920003055 poly(ester-imide) Polymers 0.000 description 1
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Landscapes
- Macromonomer-Based Addition Polymer (AREA)
- Organic Insulating Materials (AREA)
Abstract
一种非苯乙烯型无溶剂绝缘浸渍树脂,为低粘度透明液体,其制备方法为1)将芳香族二酸、脂肪族多元醇在搅拌下加热至180-200℃,发生酯化反应,同时分馏出反应产生的水份;2)在140-160℃的温度范围内,加入不饱和酸酐,加热回流,继续进行酯化反应至酸值小于30;3)在120-150℃的温度范围内,加入非苯乙烯型活性单体稀释剂;4)40-80℃的温度范围内,加入功能性添加剂。该树脂适用于作为电机的浸渍树脂;经加热固化后形成的绝缘漆膜具有优良的机械性能、电气强度高、介电损耗低、耐化学稳定性、低温快固化、厚层不起泡。适用于交、直流标准电机、大型特殊电机、高压电机和配电变压器绕组的浸渍。A non-styrene type solvent-free insulating impregnation resin, which is a low-viscosity transparent liquid, and its preparation method is 1) heating aromatic diacids and aliphatic polyhydric alcohols to 180-200°C under stirring to undergo esterification reaction, and at the same time Fractionally distill off the water produced by the reaction; 2) Add unsaturated acid anhydride in the temperature range of 140-160°C, heat to reflux, and continue the esterification reaction until the acid value is less than 30; 3) In the temperature range of 120-150°C , add non-styrene type reactive monomer diluent; 4) within the temperature range of 40-80°C, add functional additives. The resin is suitable for impregnating resins for motors; the insulating paint film formed after heating and curing has excellent mechanical properties, high electrical strength, low dielectric loss, chemical resistance, low temperature and fast curing, and thick layers without foaming. It is suitable for impregnation of AC and DC standard motors, large special motors, high voltage motors and distribution transformer windings.
Description
技术领域technical field
本发明涉及一种耐热浸渍树脂,具体地说涉及一种非苯乙烯型无溶剂耐热浸渍树脂。The invention relates to a heat-resistant impregnating resin, in particular to a non-styrene solvent-free heat-resistant impregnating resin.
本发明还涉及上述树脂的制备方法。The present invention also relates to a method for preparing the above-mentioned resin.
本发明还涉及上述树脂的应用。The present invention also relates to the use of the above-mentioned resins.
背景技术Background technique
电气工业的快速发展对聚合物绝缘材料的性能要求越来越高;高、低压电机的绝缘浸渍树脂的耐热等级不断提高,从B级(130℃)、F级(155℃)发展到H级(180℃)和C级(240℃);浸渍树脂的浸渍工艺从普通沉浸、连续沉浸、滴浸、滚浸发展到真空压力浸渍;浸渍树脂的类型也从溶剂型、少溶剂型向无溶剂方向发展。随着人们环境保护意识的不断增强,无溶剂浸渍树脂成为一个重要的发展方向。溶剂型浸渍树脂由于使用大量有机溶剂,如苯、甲苯、二甲苯、甲酚等,在使用过程中这些溶剂大部分或作为废液排放,或作为废气排放到大气中,造成严重的环境污染;同时,在绝缘树脂的烘培过程中,大量的溶剂挥发易产生气泡、气孔等,致使绝缘结构产生缺陷。随着人们环境保护意识的不断增强,无溶剂浸渍树脂成为一个重要的发展方向。With the rapid development of the electrical industry, the performance requirements of polymer insulating materials are getting higher and higher; the heat resistance grades of insulating impregnated resins for high and low voltage motors are continuously improved, from B (130°C), F (155°C) to H Grade (180°C) and Grade C (240°C); the impregnation process of impregnating resin has developed from ordinary immersion, continuous immersion, dripping, rolling impregnation to vacuum pressure impregnation; the type of impregnating resin has also changed from solvent type, less solvent type to no solvent direction. With the continuous enhancement of people's awareness of environmental protection, solvent-free impregnation resin has become an important development direction. Solvent-based impregnating resins use a large amount of organic solvents, such as benzene, toluene, xylene, cresol, etc. During use, most of these solvents are either discharged as waste liquid or discharged into the atmosphere as waste gas, causing serious environmental pollution; At the same time, during the baking process of the insulating resin, a large amount of solvent volatilizes and easily produces bubbles, pores, etc., resulting in defects in the insulating structure. With the continuous enhancement of people's awareness of environmental protection, solvent-free impregnation resin has become an important development direction.
无溶剂浸渍树脂主要包括苯乙烯型不饱和聚酯浸渍树脂和环氧树脂型无溶剂浸渍树脂两大类。环氧树脂型无溶剂树脂由于使用酸酐和/或胺类固化剂等具有令人难闻的气味;另外,其固化时间长,固化后的漆膜韧性较差。与溶剂型浸渍树脂相比,苯乙烯型无溶剂浸渍树脂在保护环境方面具有一定的改善;由于苯乙烯或甲基苯乙烯在树脂的固化过程中参与交联反应,故有机挥发物(VOC)的排放量有所降低。但是,苯乙烯和甲基苯乙烯的闪点较低(分别为31℃和52℃),以它们为稀释剂的不饱和聚酯浸渍树脂在固化过程中仍会有部分稀释剂挥发掉,其挥发量高达稀释剂总量的15-25%;因此,其仍然对环境污染、对人体健康造成很大的影响。近年来,工业发达国家都在该领域投入了财力、人力和物力,用于研制新型的低(少)污染无公害浸渍漆;Solvent-free impregnating resins mainly include styrene-type unsaturated polyester impregnating resins and epoxy resin-type solvent-free impregnating resins. Epoxy type solvent-free resin has an unpleasant smell due to the use of acid anhydride and/or amine curing agent; in addition, its curing time is long, and the toughness of the cured paint film is poor. Compared with solvent-based impregnating resins, styrene-type solvent-free impregnating resins have certain improvements in environmental protection; since styrene or methylstyrene participates in the cross-linking reaction during the curing process of the resin, volatile organic matter (VOC) emissions have been reduced. However, styrene and methylstyrene have low flash points (31°C and 52°C respectively), and the unsaturated polyester impregnated resin using them as diluents will still have part of the diluent volatilized during the curing process. The volatile amount is as high as 15-25% of the total amount of diluent; therefore, it still has a great impact on environmental pollution and human health. In recent years, industrially developed countries have invested financial, manpower and material resources in this field to develop new low (less) pollution-free impregnating paints;
Hegemann(25thElectrical electronics Insulation Conference & ElectricalManufacturing & Coil Winding,Oct.1999,Ohio,US,P7-13)报道了一种低挥发性的无溶剂不饱和聚酯浸渍树脂,该树脂不含任何稀释剂单体,耐热等级达到200℃;Hegemann (25 th Electrical electronics Insulation Conference & Electrical Manufacturing & Coil Winding, Oct.1999, Ohio, US, P7-13) reported a low volatility solvent-free unsaturated polyester impregnating resin without any diluent Monomer, the heat resistance level can reach 200℃;
Ron Goetter等(Proceding:Electrical Insulation Conference and ElectricalManufacturing & Coil Winding Conference,Oct.2001,Ohio,US,P16-18)报道的无溶剂不饱和聚酯树脂,同普通型不饱和聚酯浸渍漆相比,具有较高的粘度,因此需要加入稀释剂来降低粘度。为了减少苯乙烯类稀释剂用量,采用了丙烯酸类作为共稀释剂;The solvent-free unsaturated polyester resin reported by Ron Goetter et al. (Proceding: Electrical Insulation Conference and Electrical Manufacturing & Coil Winding Conference, Oct. 2001, Ohio, US, P16-18), compared with ordinary unsaturated polyester dipping paint, Has a high viscosity, so need to add diluent to reduce the viscosity. In order to reduce the amount of styrene diluent, acrylic acid was used as co-diluent;
Bardoliwalla博士(Proceding:Electrical Insulation Conference andElectrical Manufacturing & Coil Winding Conference,Oct.2001,Ohio,US,P61-63)报道了一种适用于沉浸和真空压力浸渍(VPI)、以及滴浸和滚浸工艺的低挥发、高闪点无溶剂聚酯树脂,其选用苯二甲酸烯丙酯(DAP)为稀释剂;并报道了一种VOC在0.3-0.8%的新型无溶剂聚酯树脂(EXP),耐热等级为180℃;Dr. Bardoliwalla (Proceding: Electrical Insulation Conference and Electrical Manufacturing & Coil Winding Conference, Oct.2001, Ohio, US, P61-63) reported a method suitable for immersion and vacuum pressure impregnation (VPI), as well as drip and roll immersion processes. Low volatility, high flash point solvent-free polyester resin, which selects allyl phthalate (DAP) as diluent; and reported a new type of solvent-free polyester resin (EXP) with a VOC of 0.3-0.8%. Thermal rating is 180°C;
Mark Winkeler(Proceding:Electrical Insulation Conference and ElectricalManufacturing & Coil Winding Conference,Oct.2001,Ohio,US,P143-148)对比分析了各种电动机对浸渍树脂的性能要求,认为环氧树脂和不饱和聚酯作为主要的两大品种,今后会朝着低溶剂化、无溶剂化方向发展,以满足电机微型化和适应变频等新技术的发展需要。Mark Winkeler (Proceding: Electrical Insulation Conference and Electrical Manufacturing & Coil Winding Conference, Oct.2001, Ohio, US, P143-148) compared and analyzed the performance requirements of various motors for impregnated resins, and considered epoxy resin and unsaturated polyester as The two main varieties will develop in the direction of low solvation and no solvation in the future to meet the development needs of new technologies such as motor miniaturization and frequency conversion.
在国内,有关无溶剂不饱和聚酯树脂浸渍漆的研究也有报道,但大多数报道仍采用苯乙烯,或改性苯乙烯为稀释剂单体。周健等(第八届全国绝缘材料与绝缘技术学术交流会论文集,2002年10月,中国昆明,第11-16)和董占才等(第八届全国绝缘材料与绝缘技术学术交流会论文集,2002年10月,中国昆明,第17-21)报道了苯乙烯型高、低压电机通用F级无溶剂浸渍漆和苯乙烯型H9150不饱和聚酯亚胺无溶剂浸渍树脂的性能和应用。由于苯乙烯的闪点低,沸点低,挥发性大,而且对人体健康有害,长期接触对人体心脏会产生不良影响。与溶剂型浸渍树脂一样,还存在由于固化过程中气泡、气隙等造成的绝缘强度降低等问题。因此,无论是溶剂型浸渍树脂还是苯乙烯型无溶剂浸渍树脂,都程度不同地存在环境污染问题。In China, there are also reports on the research on solvent-free unsaturated polyester resin impregnation paint, but most of the reports still use styrene or modified styrene as the diluent monomer. Zhou Jian et al. (Proceedings of the Eighth National Symposium on Insulation Materials and Insulation Technology, October 2002, Kunming, China, No. 11-16) and Dong Zhancai et al. (Proceedings of the Eighth National Symposium on Insulation Materials and Insulation Technology , October 2002, Kunming, China, No. 17-21) reported the performance and application of styrene-type high and low-voltage motor general-purpose F-class solvent-free impregnating varnish and styrene-type H9150 unsaturated polyesterimide solvent-free impregnating resin. Because styrene has a low flash point, low boiling point, high volatility, and is harmful to human health, long-term exposure will have adverse effects on the human heart. Like solvent-based impregnating resins, there are also problems such as a decrease in dielectric strength due to air bubbles, air gaps, etc. during curing. Therefore, both solvent-based impregnating resins and styrene-based solvent-free impregnating resins have environmental pollution problems to varying degrees.
随着人们环保意识的逐步增强,研究开发新型环保、无公害的无溶剂浸渍树脂成为绝缘材料领域的发展热点之一。With the gradual enhancement of people's awareness of environmental protection, the research and development of new environmentally friendly, pollution-free solvent-free impregnated resins has become one of the development hotspots in the field of insulating materials.
发明内容Contents of the invention
本发明的目的在于公开一种非苯乙烯型无溶剂耐热浸渍树脂,该浸渍树脂挥发性小、无刺激性气味、贮存稳定性好、固化速度快,适用于各种电机的绝缘系统。The purpose of the present invention is to disclose a non-styrene solvent-free heat-resistant impregnating resin, which has low volatility, no irritating odor, good storage stability and fast curing speed, and is suitable for insulation systems of various motors.
本发明的另一目的在于公开一种制备上述树脂的方法。Another object of the present invention is to disclose a method for preparing the above resin.
为实现上述目的,本发明公开的一种非苯乙烯型无溶剂耐热浸渍树脂,其主要指标为:In order to achieve the above object, a non-styrene solvent-free heat-resistant impregnating resin disclosed by the present invention has the following main indicators:
外观为透明液体;Appearance is transparent liquid;
体积电阻率:常态下≥1×1012Ωm,20±5℃浸水24h≥1×1010Ωm,155±2℃≥1×108Ωm;Volume resistivity: ≥1×10 12 Ωm under normal conditions, ≥1×10 10 Ωm at 20±5°C for 24 hours, ≥1×10 10 Ωm at 155±2°C ≥1×10 8 Ωm;
介电强度:常态下≥20kV/mm,20±5℃浸水24h≥18kV/mm,155±2℃≥16kV/mm;Dielectric strength: ≥20kV/mm under normal conditions, ≥18kV/mm at 20±5℃ for 24 hours, ≥16kV/mm at 155±2℃;
用户应用条件:120-130℃≤2h;User application conditions: 120-130℃≤2h;
树脂对漆包线的作用:铅笔硬度不软于1H;The effect of resin on enameled wire: the pencil hardness is not softer than 1H;
粘接强度(螺旋线圈法):常态≥50N;Adhesive strength (helical coil method): normal ≥ 50N;
温度指数:155(F级)。Temperature index: 155 (F grade).
包括上述主要指标在内以及其他指标详见表1。See Table 1 for details including the above-mentioned main indicators and other indicators.
上述树脂主要成份包括:The main components of the resin include:
148-286份的芳香族二酸、155-265份的脂肪族多元酸、98-164份的不饱和酸酐、1500份的非苯乙烯型活性单体稀释剂和0.22份的功能性添加剂;148-286 parts of aromatic diacids, 155-265 parts of aliphatic polybasic acids, 98-164 parts of unsaturated anhydrides, 1500 parts of non-styrene reactive monomer diluents and 0.22 parts of functional additives;
本发明公开的非苯乙烯型无溶剂浸渍树脂,其制备方法为:The non-styrene type solvent-free impregnating resin disclosed by the present invention, its preparation method is:
a)将芳香族二酸、脂肪族多元醇在搅拌下加热至180-200℃,发生酯化反应,同时分馏出反应产生的水份;a) heating the aromatic diacid and the aliphatic polyol to 180-200° C. under stirring, an esterification reaction occurs, and the water produced by the reaction is fractionated;
b)在140-160℃的温度范围内,加入不饱和酸酐,加热回流,继续进行酯化反应至酸值小于30;b) In the temperature range of 140-160°C, add unsaturated acid anhydride, heat to reflux, and continue the esterification reaction until the acid value is less than 30;
c)在120-150℃的温度范围内,加入非苯乙烯型活性单体稀释剂。c) In the temperature range of 120-150°C, add non-styrene reactive monomer diluent.
d)40-80℃的温度范围内,加入功能性添加剂,得到透明、均匀的无溶剂浸渍树脂。d) In the temperature range of 40-80°C, functional additives are added to obtain a transparent and uniform solvent-free impregnating resin.
本发明所述的芳香族二酸,系指4,4′-联苯二甲酸、3,3′-联苯二甲酸、2,2′-联苯二甲酸、4,4′-二苯甲醚二甲酸、3,3′-联苯甲醚二甲酸、2,2′-联苯甲醚二甲酸、4,4′-二苯甲烷二甲酸、3,3′-二苯甲烷二甲酸、2,2′-二苯甲烷二甲酸、间苯二甲酸、对苯二甲酸或邻苯二甲酸。The aromatic diacids described in the present invention refer to 4,4'-biphenyl dicarboxylic acid, 3,3'-biphenyl dicarboxylic acid, 2,2'-biphenyl dicarboxylic acid, 4,4'-diphenylformic acid Ether dicarboxylic acid, 3,3'-biphenyl methyl ether dicarboxylic acid, 2,2'-biphenyl methyl ether dicarboxylic acid, 4,4'-diphenylmethane dicarboxylic acid, 3,3'-diphenylmethane dicarboxylic acid, 2,2'-Diphenylmethanedicarboxylic acid, isophthalic acid, terephthalic acid or phthalic acid.
本发明所述的不饱和酸酐,系指顺丁烯二酸酐、降冰片烯酸酐、4-甲基四氢苯酐或四氢苯酐。The unsaturated acid anhydride in the present invention refers to maleic anhydride, norbornene anhydride, 4-methyltetrahydrophthalic anhydride or tetrahydrophthalic anhydride.
本发明所述的脂肪族多元醇,系指乙二醇、丙二醇、二甘醇、丙二醇、新戊二醇、丁二醇或季戊四醇。The aliphatic polyhydric alcohol described in the present invention refers to ethylene glycol, propylene glycol, diethylene glycol, propylene glycol, neopentyl glycol, butanediol or pentaerythritol.
本发明所述的非苯乙烯型活性单体稀释剂,系指含有反应性碳-碳双键(-C=C-)的低粘度液体有机化合物,包括间苯二甲酸二烯丙酯、邻苯二甲酸二烯丙酯、二苯醚二甲酸二烯丙酯、三聚氰酸三烯丙酯、甲基丙烯酸-2-羟乙酯、丙烯酸羟乙酯、甲基丙烯酸-2-羟丙酯、二甲基丙烯酸乙二醇酯或二丙烯酸一缩乙二醇酯。The non-styrene reactive monomer diluent of the present invention refers to a low-viscosity liquid organic compound containing reactive carbon-carbon double bonds (-C=C-), including diallyl isophthalate, o- Diallyl phthalate, diallyl diphenyl ether dicarboxylate, triallyl cyanurate, 2-hydroxyethyl methacrylate, hydroxyethyl acrylate, 2-hydroxypropyl methacrylate ester, ethylene glycol dimethacrylate, or ethylene glycol diacrylate.
本发明所述的功能性添加剂,系指可提高浸渍树脂贮存稳定性,改善树脂成型工艺性能,促进和加速树脂固化,提高固化树脂高低温力学性能、电气性能、贮存稳定性的有机化合物及其混合物,包括甲氧基苯酚、环烷酸钴及其混合物。The functional additives in the present invention refer to organic compounds that can improve the storage stability of the impregnated resin, improve the performance of the resin molding process, promote and accelerate the curing of the resin, and improve the high and low temperature mechanical properties, electrical properties, and storage stability of the cured resin and its components. Mixtures, including methoxyphenol, cobalt naphthenate and mixtures thereof.
本发明所述的非苯乙烯型无溶剂浸渍树脂,具有优良的机械性能、电气强度高、介电损耗低、耐化学稳定性、低温快固化、厚层不起泡等特点。The non-styrene type solvent-free impregnating resin of the present invention has the characteristics of excellent mechanical properties, high electric strength, low dielectric loss, chemical resistance, low-temperature fast curing, no foaming in thick layers, and the like.
本发明所述的非苯乙烯型无溶剂浸渍树脂,其主要用途包括:交、直流标准电机、大型特殊电机、高压电机和配电变压器绕组的浸渍;浸渍方式包括普通浸渍、滚浸、真空压力浸渍等。The non-styrene type solvent-free impregnating resin of the present invention, its main application includes: the impregnation of AC and DC standard motors, large special motors, high-voltage motors and distribution transformer windings; the impregnation methods include ordinary impregnation, roll impregnation, vacuum pressure Dipping etc.
具体实施方式Detailed ways
实例1:将166份间苯二甲酸,190份丙二醇,98份顺丁烯二酸酐在搅拌下加热至180-220℃,在回流状态下反应至溶液呈透明状态,酸值小于50后减压蒸馏;当反应液酸值低于30后,降温至160℃,加入1500份邻苯二甲酸二烯丙酯和0.22份功能性添加剂。搅拌均匀后得到均匀透明的浸渍树脂。Example 1: Heat 166 parts of isophthalic acid, 190 parts of propylene glycol, and 98 parts of maleic anhydride to 180-220 °C under stirring, and react under reflux until the solution is transparent. After the acid value is less than 50, reduce the pressure Distillation; when the acid value of the reaction liquid is lower than 30, the temperature is lowered to 160° C., and 1500 parts of diallyl phthalate and 0.22 parts of functional additives are added. After uniform stirring, a uniform and transparent impregnating resin is obtained.
将浸渍树脂采用连续沉浸方式浸渍电机绕组,经130℃/1.5小时热处理得到浸渍电机绕组。The impregnating resin is used to impregnate the motor windings in a continuous immersion manner, and the impregnated motor windings are obtained by heat treatment at 130°C/1.5 hours.
实例2:将166份间苯二甲酸,155份乙二醇,152份四氢苯酐,在搅拌下加热至180-220℃,在回流状态下反应至溶液呈透明状态,酸值小于50后减压蒸馏;当反应液酸值低于30后,降温至160℃,加入1500份邻苯二甲酸二烯丙酯和0.22份功能性添加剂。搅拌均匀后得到均匀透明的浸渍树脂。Example 2: Heat 166 parts of isophthalic acid, 155 parts of ethylene glycol, and 152 parts of tetrahydrophthalic anhydride to 180-220 °C under stirring, and react under reflux until the solution is transparent, and the acid value is less than 50. Pressure distillation; when the acid value of the reaction liquid is lower than 30, the temperature is lowered to 160°C, and 1500 parts of diallyl phthalate and 0.22 parts of functional additives are added. After uniform stirring, a uniform and transparent impregnating resin is obtained.
将浸渍树脂采用连续沉浸方式浸渍电机绕组,经130℃/1.5小时热处理得到浸渍电机绕组。The impregnating resin is used to impregnate the motor windings in a continuous immersion manner, and the impregnated motor windings are obtained by heat treatment at 130°C/1.5 hours.
实例3:将166份对苯二甲酸,190份丙二醇,138份4-甲基四氢苯酐,在搅拌下加热至180-220℃,在回流状态下反应至溶液呈透明状态,酸值小于50后减压蒸馏;当反应液酸值低于30后,降温至160℃,加入1500份50%的二苯醚二甲酸二烯丙酯的α-甲基苯乙烯溶液,0.12份甲氧基苯酚,0.1份环烷酸钴,搅拌均匀后得到均匀透明的浸渍树脂。Example 3: Heat 166 parts of terephthalic acid, 190 parts of propylene glycol, and 138 parts of 4-methyltetrahydrophthalic anhydride to 180-220°C under stirring, and react under reflux until the solution is transparent and the acid value is less than 50 After vacuum distillation; when the acid value of the reaction solution is lower than 30, cool down to 160°C, add 1500 parts of 50% α-methylstyrene solution of diallyl diphenyl ether dicarboxylate, 0.12 parts of methoxyphenol , 0.1 part of cobalt naphthenate, after stirring evenly, a uniform and transparent impregnating resin is obtained.
将浸渍树脂采用连续沉浸方式浸渍电机绕组,经130℃/1.5小时热处理得到浸渍电机绕组。The impregnating resin is used to impregnate the motor windings in a continuous immersion manner, and the impregnated motor windings are obtained by heat treatment at 130°C/1.5 hours.
实例4:将166份对苯二甲酸,190份丙二醇,98份顺丁烯二酸酐,在搅拌下加热至180-220℃,在回流状态下反应至溶液呈透明状态,酸值小于50后减压蒸馏;当反应液酸值低于30后,降温至160℃,加入1500份30%的三聚氰酸三烯丙酯和α-甲基苯乙烯混合溶液以及和0.22份功能性添加剂。搅拌均匀后得到均匀透明的浸渍树脂。Example 4: Heat 166 parts of terephthalic acid, 190 parts of propylene glycol, and 98 parts of maleic anhydride to 180-220°C under stirring, and react under reflux until the solution is transparent, and the acid value is less than 50. Pressure distillation; when the acid value of the reaction solution is lower than 30, cool down to 160°C, add 1500 parts of 30% triallyl cyanurate and α-methylstyrene mixed solution and 0.22 parts of functional additives. After uniform stirring, a uniform and transparent impregnating resin is obtained.
将浸渍树脂采用连续沉浸方式浸渍电机绕组,经130℃/1.5小时热处理得到浸渍电机绕组。The impregnating resin is used to impregnate the motor windings in a continuous immersion manner, and the impregnated motor windings are obtained by heat treatment at 130°C/1.5 hours.
实例5:将148份邻苯二甲酸酐,190份丙二醇,加入152份四氢苯酐,在搅拌下加热至180-220℃,在回流状态下反应至溶液呈透明状态,酸值小于50后减压蒸馏;当反应液酸值低于30后,降温至160℃,加入1500份二甲基丙烯酸乙二醇酯和0.22份功能性添加剂。搅拌均匀后得到均匀透明的浸渍树脂。Example 5: Add 148 parts of phthalic anhydride, 190 parts of propylene glycol, and 152 parts of tetrahydrophthalic anhydride, heat to 180-220°C under stirring, and react under reflux until the solution is transparent, and the acid value is less than 50. Pressure distillation; when the acid value of the reaction liquid is lower than 30, the temperature is lowered to 160°C, and 1500 parts of ethylene glycol dimethacrylate and 0.22 parts of functional additives are added. After uniform stirring, a uniform and transparent impregnating resin is obtained.
将浸渍树脂采用连续沉浸方式浸渍电机绕组,经130℃/1.5小时热处理得到浸渍电机绕组。The impregnating resin is used to impregnate the motor windings in a continuous immersion manner, and the impregnated motor windings are obtained by heat treatment at 130°C/1.5 hours.
实例6:将242份4,4′-联苯二甲酸,260份新戊二醇,加入98份顺丁烯二酸酐,在搅拌下加热至180-220℃,在回流状态下反应至溶液呈透明状态,酸值小于50后减压蒸馏;当反应液酸值低于30后,降温至160℃,加入1500份二丙烯酸一缩乙二醇酯和0.22份功能性添加剂。搅拌均匀后得到均匀透明的浸渍树脂。Example 6: Add 242 parts of 4,4'-biphenyldicarboxylic acid and 260 parts of neopentyl glycol, add 98 parts of maleic anhydride, heat to 180-220°C under stirring, and react until the solution is Transparent state, after the acid value is less than 50, distill under reduced pressure; when the acid value of the reaction solution is lower than 30, cool down to 160°C, add 1500 parts of ethylene glycol diacrylate and 0.22 parts of functional additives. After uniform stirring, a uniform and transparent impregnating resin is obtained.
将浸渍树脂采用连续沉浸方式浸渍电机绕组,经130℃/1.5小时热处理得到浸渍电机绕组。The impregnating resin is used to impregnate the motor windings in a continuous immersion manner, and the impregnated motor windings are obtained by heat treatment at 130°C/1.5 hours.
实例7:将166份间苯二甲酸,225份丁二醇,152份四氢苯酐,在搅拌下加热至180-220℃,在回流状态下反应至溶液呈透明状态,酸值小于50后减压蒸馏;当反应液酸值低于30后,降温至160℃,加入1500份丙烯酸羟乙酯,0.12份甲氧基苯酚,0.1份环烷酸钴,搅拌均匀后得到均匀透明的浸渍树脂。Example 7: Heat 166 parts of isophthalic acid, 225 parts of butanediol, and 152 parts of tetrahydrophthalic anhydride to 180-220 °C under stirring, and react under reflux until the solution is transparent, and the acid value is less than 50. Pressure distillation; when the acid value of the reaction solution is lower than 30, cool down to 160°C, add 1500 parts of hydroxyethyl acrylate, 0.12 parts of methoxyphenol, and 0.1 part of cobalt naphthenate, and stir to obtain a uniform and transparent impregnating resin.
将浸渍树脂采用连续沉浸方式浸渍电机绕组,经130℃/1.5小时热处理得到浸渍电机绕组。The impregnating resin is used to impregnate the motor windings in a continuous immersion manner, and the impregnated motor windings are obtained by heat treatment at 130°C/1.5 hours.
实例8:将242份4,4′-联苯二甲酸,225份丁二醇,加入138份4-甲基四氢苯酐,在搅拌下加热至180-220℃,在回流状态下反应至溶液呈透明状态,酸值小于50后减压蒸馏;当反应液酸值低于30后,降温至160℃,加入1500份甲基丙烯酸-2-羟乙酯和0.22份功能性添加剂。搅拌均匀后得到均匀透明的浸渍树脂。Example 8: Add 242 parts of 4,4'-biphenyldicarboxylic acid and 225 parts of butanediol to 138 parts of 4-methyltetrahydrophthalic anhydride, heat to 180-220°C under stirring, and react to a solution under reflux It is in a transparent state, and the acid value is less than 50, then distilled under reduced pressure; when the acid value of the reaction solution is lower than 30, cool down to 160°C, and add 1500 parts of 2-hydroxyethyl methacrylate and 0.22 parts of functional additives. After uniform stirring, a uniform and transparent impregnating resin is obtained.
将浸渍树脂采用连续沉浸方式浸渍电机绕组,经130℃/1.5小时热处理得到浸渍电机绕组。The impregnating resin is used to impregnate the motor windings in a continuous immersion manner, and the impregnated motor windings are obtained by heat treatment at 130°C/1.5 hours.
实例9:将286份4,4′-二苯甲醚二甲酸,260份新戊二醇,98份顺丁烯二酸酐,在搅拌下加热至180-220℃,在回流状态下反应至溶液呈透明状态,酸值小于50后减压蒸馏;当反应液酸值低于30后,降温至160℃。加入1500份50%的邻苯二甲酸二烯丙酯的α-甲基苯乙烯溶液,0.12份甲氧基苯酚,0.1份环烷酸钴,搅拌均匀后得到均匀透明的浸渍树脂。Example 9: Heat 286 parts of 4,4'-diphenylmethyl ether dicarboxylic acid, 260 parts of neopentyl glycol, and 98 parts of maleic anhydride to 180-220°C under stirring, and react to a solution under reflux It is in a transparent state, and after the acid value is less than 50, it is distilled under reduced pressure; when the acid value of the reaction liquid is lower than 30, the temperature is lowered to 160°C. Add 1500 parts of 50% α-methylstyrene solution of diallyl phthalate, 0.12 parts of methoxyphenol, and 0.1 part of cobalt naphthenate, and stir evenly to obtain a uniform and transparent impregnating resin.
将浸渍树脂采用连续沉浸方式浸渍电机绕组,经130℃/1.5小时热处理得到浸渍电机绕组。The impregnating resin is used to impregnate the motor windings in a continuous immersion manner, and the impregnated motor windings are obtained by heat treatment at 130°C/1.5 hours.
实例10:将286份4,4′-二苯甲醚二甲酸,265份二甘醇,加入152份四氢苯酐,在搅拌下加热至180-220℃,在回流状态下反应至溶液呈透明状态,酸值小于50后减压蒸馏;当反应液酸值低于30后,降温至160℃,加入1500份甲基丙烯酸-2-羟丙酯和0.22份功能性添加剂。搅拌均匀后得到均匀透明的浸渍树脂。Example 10: Add 286 parts of 4,4'-diphenylmethyl ether dicarboxylic acid, 265 parts of diethylene glycol, and 152 parts of tetrahydrophthalic anhydride, heat to 180-220°C under stirring, and react under reflux until the solution becomes transparent state, after the acid value is less than 50, distill under reduced pressure; when the acid value of the reaction solution is less than 30, cool down to 160°C, and add 1500 parts of 2-hydroxypropyl methacrylate and 0.22 parts of functional additives. After uniform stirring, a uniform and transparent impregnating resin is obtained.
将浸渍树脂采用连续沉浸方式浸渍电机绕组,经130℃/1.5小时热处理得到浸渍电机绕组。The impregnating resin is used to impregnate the motor windings in a continuous immersion manner, and the impregnated motor windings are obtained by heat treatment at 130°C/1.5 hours.
实例11:将256份4,4′-二苯甲烷二甲酸,265份二甘醇,152份四氢苯酐,在搅拌下加热至180-220℃,在回流状态下反应至溶液呈透明状态,酸值小于50后减压蒸馏;当反应液酸值低于30后,降温至160℃,加入1500份50%的邻苯二甲酸二烯丙酯的α-甲基苯乙烯溶液和0.22份功能性添加剂。搅拌均匀后得到均匀透明的浸渍树脂。Example 11: 256 parts of 4,4'-diphenylmethanedicarboxylic acid, 265 parts of diethylene glycol, and 152 parts of tetrahydrophthalic anhydride were heated to 180-220°C under stirring, and reacted under reflux until the solution was transparent. Distill under reduced pressure after the acid value is less than 50; when the acid value of the reaction solution is less than 30, cool down to 160°C, add 1500 parts of 50% alpha-methyl styrene solution of diallyl phthalate and 0.22 parts of functional sexual additives. After uniform stirring, a uniform and transparent impregnating resin is obtained.
将浸渍树脂采用连续沉浸方式浸渍电机绕组,经130℃/1.5小时热处理得到浸渍电机绕组。The impregnating resin is used to impregnate the motor windings in a continuous immersion manner, and the impregnated motor windings are obtained by heat treatment at 130°C/1.5 hours.
实例12:将286份4,4′-二苯甲醚二甲酸,260份新戊二醇,152份四氢苯酐,在搅拌下加热至180-220℃,在回流状态下反应至溶液呈透明状态,酸值小于50后减压蒸馏;当反应液酸值低于30后,降温至160℃,加入1500份50%的邻苯二甲酸二烯丙酯的α-甲基苯乙烯溶液和0.22份功能性添加剂。搅拌均匀后得到均匀透明的浸渍树脂。Example 12: Heat 286 parts of 4,4'-diphenylmethyl ether dicarboxylic acid, 260 parts of neopentyl glycol, and 152 parts of tetrahydrophthalic anhydride to 180-220°C under stirring, and react until the solution is transparent under reflux state, the acid value is less than 50 and then distilled under reduced pressure; when the acid value of the reaction solution is lower than 30, cool down to 160°C, add 1500 parts of 50% diallyl phthalate α-methylstyrene solution and 0.22 functional additives. After uniform stirring, a uniform and transparent impregnating resin is obtained.
将浸渍树脂采用连续沉浸方式浸渍电机绕组,经130℃/1.5小时热处理得到浸渍电机绕组。The impregnating resin is used to impregnate the motor windings in a continuous immersion manner, and the impregnated motor windings are obtained by heat treatment at 130°C/1.5 hours.
实例13:将286份4,4′-二苯甲醚二甲酸,190份丙二醇,164份降冰片烯酸酐,在搅拌下加热至180-220℃,在回流状态下反应至溶液呈透明状态,酸值小于50后减压蒸馏;当反应液酸值低于30后,降温至160℃,加入1500份50%的邻苯二甲酸二烯丙酯的α-甲基苯乙烯溶液和0.22份功能性添加剂。搅拌均匀后得到均匀透明的浸渍树脂。Example 13: 286 parts of 4,4'-diphenylmethyl ether dicarboxylic acid, 190 parts of propylene glycol, and 164 parts of norbornene anhydride were heated to 180-220°C under stirring, and reacted under reflux until the solution was transparent. Distill under reduced pressure after the acid value is less than 50; when the acid value of the reaction solution is less than 30, cool down to 160°C, add 1500 parts of 50% alpha-methyl styrene solution of diallyl phthalate and 0.22 parts of functional sexual additives. After uniform stirring, a uniform and transparent impregnating resin is obtained.
将浸渍树脂采用连续沉浸方式浸渍电机绕组,经130℃/1.5小时热处理得到浸渍电机绕组。The impregnating resin is used to impregnate the motor windings in a continuous immersion manner, and the impregnated motor windings are obtained by heat treatment at 130°C/1.5 hours.
实例14:将166份对苯二甲酸,190份丙二醇,164份降冰片烯酸酐,在搅拌下加热至180-220℃,在回流状态下反应至溶液呈透明状态,酸值小于50后减压蒸馏;当反应液酸值低于30后,降温至160℃,加入1500份50%的邻苯二甲酸二烯丙酯的α-甲基苯乙烯溶液和0.22份功能性添加剂。搅拌均匀后得到均匀透明的浸渍树脂。Example 14: Heat 166 parts of terephthalic acid, 190 parts of propylene glycol, and 164 parts of norbornene anhydride to 180-220°C under stirring, and react under reflux until the solution is transparent. After the acid value is less than 50, the pressure is reduced Distillation; when the acid value of the reaction liquid is lower than 30, the temperature is lowered to 160° C., and 1500 parts of 50% diallyl phthalate in α-methylstyrene solution and 0.22 parts of functional additives are added. After uniform stirring, a uniform and transparent impregnating resin is obtained.
将浸渍树脂采用连续沉浸方式浸渍电机绕组,经130℃/1.5小时热处理得到浸渍电机绕组。The impregnating resin is used to impregnate the motor windings in a continuous immersion manner, and the impregnated motor windings are obtained by heat treatment at 130°C/1.5 hours.
实例15:将166份间苯二甲酸,155份乙二醇,138份4-甲基四氢苯酐,在搅拌下加热至180-220℃,在回流状态下反应至溶液呈透明状态,酸值小于50后减压蒸馏;当反应液酸值低于30后,降温至160℃,加入1500份50%的邻苯二甲酸二烯丙酯的α-甲基苯乙烯溶液和0.22份功能性添加剂。搅拌均匀后得到均匀透明的浸渍树脂。Example 15: Heat 166 parts of isophthalic acid, 155 parts of ethylene glycol, and 138 parts of 4-methyltetrahydrophthalic anhydride to 180-220°C under stirring, and react under reflux until the solution is transparent, and the acid value Distill under reduced pressure after less than 50; when the acid value of the reaction solution is lower than 30, cool down to 160°C, add 1500 parts of 50% diallyl phthalate α-methylstyrene solution and 0.22 parts of functional additives . After uniform stirring, a uniform and transparent impregnating resin is obtained.
将浸渍树脂采用连续沉浸方式浸渍电机绕组,经130℃/1.5小时热处理得到浸渍电机绕组。The impregnating resin is used to impregnate the motor windings in a continuous immersion manner, and the impregnated motor windings are obtained by heat treatment at 130°C/1.5 hours.
表1非苯乙烯型无溶剂浸渍树脂的主要技术指标Table 1 The main technical indicators of non-styrene solvent-free impregnating resin
外观: 透明液体、无机械杂质Appearance: Transparent liquid, no mechanical impurities
比重(25℃): 1.06-1.20Specific gravity (25°C): 1.06-1.20
粘度(23±2℃): 4#杯混配后15-25sViscosity (23±2℃): 15-25s after 4# cup mixing
酸值 <9mgKOH/gAcid value <9mgKOH/g
凝胶时间: 试管法5-10min/110±2℃Gel time: Test tube method 5-10min/110±2℃
干燥性能: 表干15min/120℃Drying performance: Surface dry 15min/120℃
厚干 20min/120℃Thick dry 20min/120℃
体积电阻率: 常态:≥1×1012ΩmVolume resistivity: Normal: ≥1×10 12 Ωm
20±5℃浸水24h后:≥1×1010ΩmAfter soaking in water at 20±5℃ for 24 hours: ≥1×10 10 Ωm
155±2℃≥1×108Ωm155±2℃≥1×10 8 Ωm
介电强度: 常态:≥20kV/mm;Dielectric strength: Normal: ≥20kV/mm;
20±5℃浸水24h:≥18kV/mm
155±2℃≥16kV/mm
挥发份: ≤5%Volatile matter: ≤5%
贮存期: 25℃分组密封贮存6个月Storage period: 6 months at 25°C and sealed in groups
适用期:树脂混配后,30-35℃在敞口容器中贮存10天,补足后挥发部分溶剂,粘度增长值不大于50s,室温贮存20天以上不凝胶。Pot life: After the resin is mixed, store it in an open container at 30-35°C for 10 days. After replenishing, part of the solvent will volatilize, and the viscosity increase value will not exceed 50s. It will not gel when stored at room temperature for more than 20 days.
用户应用条件: 120-130℃≤2hUser application conditions: 120-130℃≤2h
树脂对漆包线的作用: 铅笔硬度不软于1HEffect of resin on enameled wire: Pencil hardness not softer than 1H
粘接强度(螺管法): 常态≥50NAdhesive strength (screw tube method): Normal ≥ 50N
温度指数: 155(F级)Temperature index: 155 (Grade F)
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