CN1238425A - Belt guiding device of belt-type buncher - Google Patents
Belt guiding device of belt-type buncher Download PDFInfo
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- CN1238425A CN1238425A CN99107051.8A CN99107051A CN1238425A CN 1238425 A CN1238425 A CN 1238425A CN 99107051 A CN99107051 A CN 99107051A CN 1238425 A CN1238425 A CN 1238425A
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- 230000005540 biological transmission Effects 0.000 claims abstract description 68
- 230000002093 peripheral effect Effects 0.000 claims abstract description 66
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- 238000005299 abrasion Methods 0.000 abstract 1
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- 239000013013 elastic material Substances 0.000 description 3
- 238000005245 sintering Methods 0.000 description 3
- 239000004519 grease Substances 0.000 description 2
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- 125000006850 spacer group Chemical group 0.000 description 2
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
- B62M—RIDER PROPULSION OF WHEELED VEHICLES OR SLEDGES; POWERED PROPULSION OF SLEDGES OR SINGLE-TRACK CYCLES; TRANSMISSIONS SPECIALLY ADAPTED FOR SUCH VEHICLES
- B62M9/00—Transmissions characterised by use of an endless chain, belt, or the like
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H7/00—Gearings for conveying rotary motion by endless flexible members
- F16H7/18—Means for guiding or supporting belts, ropes, or chains
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H9/00—Gearings for conveying rotary motion with variable gear ratio, or for reversing rotary motion, by endless flexible members
- F16H9/02—Gearings for conveying rotary motion with variable gear ratio, or for reversing rotary motion, by endless flexible members without members having orbital motion
- F16H9/04—Gearings for conveying rotary motion with variable gear ratio, or for reversing rotary motion, by endless flexible members without members having orbital motion using belts, V-belts, or ropes
- F16H9/12—Gearings for conveying rotary motion with variable gear ratio, or for reversing rotary motion, by endless flexible members without members having orbital motion using belts, V-belts, or ropes engaging a pulley built-up out of relatively axially-adjustable parts in which the belt engages the opposite flanges of the pulley directly without interposed belt-supporting members
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- Combustion & Propulsion (AREA)
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- Transmissions By Endless Flexible Members (AREA)
- Devices For Conveying Motion By Means Of Endless Flexible Members (AREA)
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Abstract
本发明提供一种皮带式无级变速器的皮带导向装置,在驱动皮带轮4和从动皮带轮21之间设导向辊33,该导向辊33的外周面与皮带13内周面之间的间隙在变速器的高变速区域大,在其低变速区域小。因此,当皮带异常振动时,可以抑制该皮带的振动,减少皮带碰击声,同时可以降低皮带的磨耗,提高寿命。
The present invention provides a belt guide device for a belt-type continuously variable transmission. A guide roller 33 is provided between the driving pulley 4 and the driven pulley 21. The gap between the outer peripheral surface of the guide roller 33 and the inner peripheral surface of the belt 13 is in the transmission The high-speed range is large, and the low-speed range is small. Therefore, when the belt vibrates abnormally, the vibration of the belt can be suppressed, the impact sound of the belt can be reduced, and at the same time, the abrasion of the belt can be reduced and the service life can be improved.
Description
本发明涉及用于机动二、三轮车等的动力装置的皮带式无级变速器的皮带导向装置,特别是涉及这样一种新型皮带式无级变速器的皮带导向装置,它可以尽可能地抑制卷挂在驱动皮带轮和从动皮带轮之间的环状皮带的异常振动,减少皮带碰击声,同时可提高皮带的寿命。The present invention relates to the belt guide device of the belt-type continuously variable transmission used in the power plant of motor two-wheel and tricycle etc., especially relates to such a kind of belt guide device of such a new type belt-type continuously variable transmission, it can suppress the winding as far as possible The abnormal vibration of the endless belt between the drive pulley and the driven pulley reduces belt rattling and improves the life of the belt.
作为该皮带式无级变速器的皮带导向装置,例如有日本专利公报实开平3-39650号所记载的装置。As the belt guide device of the belt-type continuously variable transmission, there is, for example, the device described in Japanese Patent Application Laid-Open No. 3-39650.
该皮带式无级变速装置具有设在发动机曲轴的直径可变的驱动皮带轮、设在连接于驱动车轮的变速器输入轴的直径可变的从动皮带轮、以及卷挂在该两个皮带轮之间的环状皮带,在两皮带轮之间设置可与上述皮带内周面接触的导向辊,在该导向辊与皮带内周面之间形成间隙,当皮带异常振动时,该皮带的内周面接触导向辊的外周面,从而抑制该皮带的异常振动。This belt-type continuously variable transmission has a variable-diameter driving pulley provided on the crankshaft of the engine, a variable-diameter driven pulley provided on the transmission input shaft connected to the driving wheels, and a pulley wound between the two pulleys. For an endless belt, a guide roller that can contact the inner peripheral surface of the belt is provided between the two pulleys, and a gap is formed between the guide roller and the inner peripheral surface of the belt. When the belt vibrates abnormally, the inner peripheral surface of the belt contacts the guide The outer peripheral surface of the roller, thereby suppressing the abnormal vibration of the belt.
一般情况下,在上述皮带式无级变速器中,通过调整驱动皮带轮的有效直径,通过改变这些皮带轮与皮带之间的接触有效节圆直径,可以将变速比从低比例区域(包括怠速的高变速比区域)无级地调整到高比例区域(低变速比区域),在从上述低比例到高比例的整个区域中,并不是在相同的水平下由皮带的振动产生碰击声,在低比例区域,皮带的振动相对变得较大,刺耳的皮带碰击声变大,与此相反,在高比例区域,皮带的振动变得较小,上述皮带碰击声也变小。In general, in the above-mentioned belt-type continuously variable transmission, by adjusting the effective diameter of the driving pulleys, by changing the contact effective pitch circle diameter between these pulleys and the belt, the transmission ratio can be changed from a low ratio area (including idle speed to a high speed change Ratio area) is steplessly adjusted to the high ratio area (low gear ratio area). In the entire range from the above-mentioned low ratio to the high ratio, the knocking sound is not generated by the vibration of the belt at the same level. In the low ratio In the high ratio region, the vibration of the belt becomes relatively larger, and the harsh belt slamming sound becomes louder. Conversely, in the high ratio region, the belt vibration becomes smaller, and the above-mentioned belt slapping sound also becomes smaller.
然而,在上述现有的皮带式无级变速器的皮带导向装置中,皮带与导向皮带轮的间隙从低比例区域到高比例区域都大体相同,所以,即使在皮带碰击声小、驾驶员不很在意的高比例区域,皮带也同样地接触在导向辊,当然这存在使皮带磨损、难以提高其寿命的问题。However, in the belt guide device of the above-mentioned existing belt-type continuously variable transmission, the gap between the belt and the guide pulley is all substantially the same from the low ratio region to the high ratio region, so even if the belt bumping sound is small and the driver is not very In the high proportion area of interest, the belt also contacts the guide rollers in the same way. Of course, this has the problem of wearing the belt and making it difficult to improve its life.
因此,本发明的目的在于提供一种新型的皮带式无级变速器的皮带导向装置,在上述无级变速器中,着眼于随着其变速操作使环状的皮带朝着其宽度方向相对驱动皮带轮和从动皮带轮平行移动,使得在上述低比例区域和高比例区域可以改变皮带与导向构件的接触状态,从而可以减少皮带的异常即起伏振动产生的皮带碰击声,同时抑制皮带的磨损,大幅度提高其寿命。Therefore, the object of the present invention is to provide a novel belt-type continuously variable transmission belt guide. The driven pulley moves in parallel, so that the contact state between the belt and the guide member can be changed in the above-mentioned low-ratio area and high-ratio area, thereby reducing the abnormality of the belt, that is, the belt knocking sound caused by the ups and downs, and suppressing the wear of the belt at the same time. increase its lifespan.
为了达到上述目的,按照本发明第1项方案,皮带式无级变速器由连接于驱动侧的直径可变的驱动皮带轮、连接于从动侧的直径可变的从动皮带轮、以及卷挂在该两个皮带轮之间的环状皮带构成,通过对上述两皮带轮与皮带的卷挂直径进行可变控制,可以变更变速比;其特征在于:在驱动皮带轮和从动皮带轮之间设置当皮带异常振动时可与该皮带周面接触的导向构件,在该导向构件的皮带导向面和与该皮带导向面相向的皮带的周面之间设置间隙,该间隙在皮带处于高变速比区域时小,在皮带处于低变速比区域时大。按照该特征,当皮带异常振动时,可由导向构件引导该皮带,降低皮带碰击声,并可以避免该皮带与导向构件的不必要的接触,提高皮带的寿命。In order to achieve the above object, according to the first item of the present invention, the belt-type continuously variable transmission consists of a variable-diameter driving pulley connected to the driving side, a variable-diameter driven pulley connected to the driven side, and a belt-type continuously variable transmission. The ring-shaped belt between the two pulleys is formed, and the transmission ratio can be changed by variable control of the winding diameter of the above two pulleys and the belt; it is characterized in that: when the belt is abnormally vibrating, it is set between the driving pulley and the driven pulley. A guide member that can be in contact with the peripheral surface of the belt during operation, and a gap is provided between the belt guide surface of the guide member and the peripheral surface of the belt facing the belt guide surface. Larger when the belt is in the low gear ratio range. According to this feature, when the belt vibrates abnormally, the belt can be guided by the guide member to reduce the belt bumping sound, avoid unnecessary contact between the belt and the guide member, and improve the life of the belt.
为了达到上述目的,按照本发明第2项方案,在上述第1项方案中,还具有这样的特征:上述导向构件的皮带导向面具有上述皮带在高变速比区域时相向的第1导向部和该皮带在低变速比区域时相向的第2导向部,上述第1导向部与皮带周面的间隙小,上述第2导向部与皮带周面的间隙大,而且,第1导向部的强度比第2导向部低。按照该特征,在上述效果的基础上,还可以使皮带缓冲地接触导向构件,进一步减少皮带碰击声。In order to achieve the above-mentioned purpose, according to the second solution of the present invention, in the above-mentioned first solution, it also has such a feature: the belt guide surface of the above-mentioned guide member has a first guide portion and a In the second guide portion facing the belt in the low speed ratio region, the gap between the first guide portion and the belt peripheral surface is small, and the gap between the second guide portion and the belt peripheral surface is large, and the strength of the first guide portion is higher than that of the belt. The 2nd guide is low. According to this feature, in addition to the above-mentioned effects, the belt can be brought into contact with the guide member in a cushioned manner, thereby further reducing the rattling sound of the belt.
为了达到上述目的,按照本发明第3项方案,在上述第2项方案中,还具有这样的特征:上述第1导向部比皮带在高变速比区域时的皮带断面重心位置更偏向一侧。按照该特征,在上述效果的基础上,还可以使皮带倾斜,以台阶方式接触在导向构件,进一步减少皮带碰击声。In order to achieve the above object, according to the third aspect of the present invention, in the second aspect, the above-mentioned first guide part is further to one side than the center of gravity of the belt cross section when the belt is in the high speed ratio region. According to this feature, in addition to the above-mentioned effects, the belt can be inclined to contact the guide member in a stepped manner, thereby further reducing the sound of the belt rattling.
为了达到上述目的,按照本发明第4项方案,在上述第1、2或3项方案中,还具有这样的特征:上述导向构件由导向辊构成,可自由回转地设在上述驱动皮带轮和从动皮带轮的中间,在其外周面有与上述皮带的内周面相向的皮带导向面,该皮带导向面设有由大直径凸出部构成的上述第1导向部和由直径比其小的平坦面构成的第2导向部。按照该特征,在上述效果的基础上,当皮带与导向辊接触时,导向辊回转,从而可使皮带和导向辊的磨耗进一步减少。In order to achieve the above object, according to the fourth solution of the present invention, in the above-mentioned first, second or third solutions, it also has such a feature: the above-mentioned guide member is composed of a guide roller, which can be freely rotatably arranged on the above-mentioned drive pulley and from the In the middle of the moving pulley, there is a belt guide surface facing the inner peripheral surface of the above-mentioned belt on its outer peripheral surface. 2nd guide part made of surface. According to this feature, in addition to the above effects, when the belt comes into contact with the guide roller, the guide roller rotates, so that the wear of the belt and the guide roller can be further reduced.
为了达到上述目的,按照本发明第5项方案,具有这样的特征:上述导向构件从包围上述皮带式无级变速器的箱本体一体地凸起设置而形成,与该皮带的周面相向的皮带导向面形成有由高位面构成的上述第1导向部和由低位面构成的第2导向部,上述第1导向部与皮带周面的间隙比上述第2导向部与皮带周面的间隙小。按照该特征,在上述效果的基础上,引导皮带的导向构件通过由从箱本体一体地凸起设置的上、下固定导向片构成,可以减少部件数目和组装时间,大幅度降低成本。In order to achieve the above object, according to the fifth aspect of the present invention, it is characterized in that the above-mentioned guide member is integrally protruded from the case body surrounding the above-mentioned belt-type continuously variable transmission, and the belt guide facing the peripheral surface of the belt The surface is formed with the above-mentioned first guide part constituted by the high-level surface and the second guide part constituted by the low-level surface, and the gap between the first guide part and the belt peripheral surface is smaller than the gap between the second guide part and the belt peripheral surface. According to this feature, on the basis of the above effects, the guide member for guiding the belt is composed of upper and lower fixed guide pieces integrally protruding from the box body, which can reduce the number of parts and assembly time, and greatly reduce the cost.
对附图简单说明如下:A brief description of the accompanying drawings is as follows:
图1为设有皮带式无级变速器的皮带导向装置的动力装置的、沿图2中1-1线的剖视图(第1实施例)。Fig. 1 is a sectional view taken along line 1-1 in Fig. 2 of a power unit provided with a belt guide of a belt-type continuously variable transmission (first embodiment).
图2为沿图1中2-2线的上述动力装置的横剖视图(第1实施例)。Fig. 2 is a cross-sectional view of the above-mentioned power plant along line 2-2 in Fig. 1 (first embodiment).
图3为皮带导向装置的侧视图(第1实施例)。Fig. 3 is a side view of the belt guide (first embodiment).
图4为沿图3中4-4线的、皮带导向装置的纵剖视图(第1实施例)。Fig. 4 is a longitudinal sectional view of the belt guide device along line 4-4 in Fig. 3 (first embodiment).
图5为皮带式无级变速器的皮带导向装置的主要部分侧视图(第2实施例)。Fig. 5 is a side view of main parts of a belt guide device of a belt-type continuously variable transmission (second embodiment).
图6为沿图5中6-6线的剖视图(第2实施例)。Fig. 6 is a sectional view along line 6-6 in Fig. 5 (second embodiment).
图7为皮带式无级变速器的皮带导向装置的主要部分侧视图(第3实施例)。Fig. 7 is a side view of main parts of a belt guide device of a belt-type continuously variable transmission (third embodiment).
图8为沿图7中8-8线的剖视图(第3实施例)。Fig. 8 is a sectional view along line 8-8 in Fig. 7 (third embodiment).
图9为皮带式无级变速器的皮带导向装置的主要部分侧视图(第4实施例)。Fig. 9 is a side view of main parts of a belt guide device of a belt-type continuously variable transmission (fourth embodiment).
图10为沿图9中10-10线的剖视图(第4实施例)。Fig. 10 is a sectional view taken along line 10-10 in Fig. 9 (fourth embodiment).
图11为皮带式无级变速器的皮带导向装置的主要部分侧视图(第5实施例)。Fig. 11 is a side view of main parts of a belt guide device of a belt-type continuously variable transmission (fifth embodiment).
图12为沿图11中12-12线的剖视图(第5实施例)。Fig. 12 is a sectional view along line 12-12 in Fig. 11 (fifth embodiment).
下面,根据附图所示本发明的实施例说明本发明的实施形式。下面的说明中“前后”、“左右”及“上下”以机动二轮车的前进方向为基准判断。Next, embodiments of the present invention will be described based on the embodiments of the present invention shown in the drawings. In the following description, "front and rear", "left and right", and "up and down" are judged based on the forward direction of the motorcycle.
首先参照图1~4说明本发明的第1实施例,该第1实施例是在机动二轮车用摆动式动力装置实施本发明的皮带式无级变速器的皮带导向装置的场合。First, a first embodiment of the present invention will be described with reference to FIGS. 1 to 4. The first embodiment is a case where the belt guide device of the belt type continuously variable transmission of the present invention is implemented in a swing type power plant for a motorcycle.
图1为设有本发明皮带式无级变速器的皮带导向装置的动力装置的、沿图2中1-1线的剖视图,图2为沿图1中2-2线的上述动力装置的横剖视图,图3为皮带导向装置的侧视图,图4为沿图3中4-4线的、皮带导向装置的纵剖视图。Fig. 1 is a sectional view along line 1-1 in Fig. 2 of a power unit provided with a belt guide device of a belt-type continuously variable transmission of the present invention, and Fig. 2 is a cross-sectional view of the above-mentioned power unit along line 2-2 in Fig. 1 , Figure 3 is a side view of the belt guide, and Figure 4 is a longitudinal sectional view of the belt guide along the line 4-4 in Figure 3.
在图1、2中,装备有上述皮带式无级变速器的摆动式动力装置P的前部通过摆动轴S可上下摆动地支承在机动二轮车的车身F,其后部通过后缓冲器Cr悬挂在车架F上。In Figs. 1 and 2, the swing power unit P equipped with the above-mentioned belt-type continuously variable transmission is supported on the body F of the motorcycle so that the front part can swing up and down through the swing shaft S, and the rear part passes through the rear buffer Cr. Suspended on frame F.
上述动力装置P由发动机E、后轮Wr、将其连动连接的皮带式无级变速器B及齿轮减速器G构成,发动机E的驱动力通过皮带式无级变速器B和齿轮减速器G传递到后轮。The above-mentioned power unit P is composed of an engine E, a rear wheel Wr, a belt-type continuously variable transmission B and a gear reducer G which are linked together. The driving force of the engine E is transmitted to the rear wheel.
上述动力装置P的箱本体1为了连接上述发动机E和后轮Wr而沿前后方向长长地形成,其前部兼作发动机E的曲轴箱2的一部分,箱本体1的前部形成发动机E的曲轴箱2的左半部。在发动机E的曲轴箱2通过一对滚珠轴承14、15可自由转动地支承其曲轴3。在上述曲轴3的延伸到箱本体1侧的左端部设置直径可变的驱动皮带轮4,该驱动皮带轮4由固定皮带轮半体5和可相对其进退的可动皮带轮半体6构成。在不能相对转动地固定于曲轴3的斜面板7与固定侧皮带轮半体5之间,安装着配合于曲轴3的定距环8,在该定距环8可自由滑动地支承上述可动皮带轮半体6。设置于该斜面板7外周部的滑块9可自由滑动地接合在形成于可动侧皮带轮半体6的轴向的导向片10,这样,斜面板7在容许可动侧皮带轮半体6的轴向滑动的同时,可以与该可动侧皮带轮半体6一体转动。在可动侧皮带轮半体6的倾斜背面与斜面板7之间形成具有朝径向外侧变窄的锥面的空间11,在该空间11收容着由辊构成的离心重块12,当随着曲轴3的回转速度增加作用在离心重块12的离心力增加时,该离心重块12在具有锥面的空间11内朝径向外侧移动,推压可动侧皮带轮半体6,这样,该可动皮带轮半体6朝左侧移动与固定侧皮带轮半体5之间的间隔减小,使夹持在两皮带轮半体5、6间的断面为V字形的环状皮带13朝径向外侧平行移动,从而可以调整皮带13对于驱动皮带轮4的有效节圆直径。The
另一方面,在箱本体1的后部固定着齿轮减速器G的壳体16,在箱本体1的后部与壳体16之间通过滚珠轴承17、18可自由回转地支承着齿轮减速器G的减速器输入轴20,在该输入轴20支承着由固定侧皮带轮半体22和可动侧皮带轮半体23构成的直径可变型的从动皮带轮21,在该从动皮带轮21卷挂着上述环状皮带13。固定侧皮带轮半体22可在轴向自由滑动地支承在上述减速器输入轴20,由弹簧24在向固定侧皮带轮半体22靠近的方向施加弹性力。On the other hand, the housing 16 of the gear reducer G is fixed to the rear of the
在减速器输入轴20的左端安装着前进离合器25,同时在其右端形成上述齿轮减速器G的驱动齿轮26。上述齿轮减速器G配置在由多个螺栓固定于箱本体1后部右侧的壳体16内,上述驱动齿轮26通过公知的减速齿轮机构27与固定于后轮Wr的车轴28的从动齿轮29连动,可以将减速器输入轴20的回转减速后传递到后轮Wr。A forward clutch 25 is attached to the left end of the reducer input shaft 20, and a driving gear 26 of the above-mentioned gear reducer G is formed at the right end thereof. The above-mentioned gear reducer G is arranged in the housing 16 fixed to the right side of the rear part of the
上述箱本体1的开放侧面由外侧罩31覆盖,该外侧罩31由多个螺栓固定在此处,由上述驱动皮带轮4、从动皮带轮21及环形皮带13构成的皮带式无级变速器B收容在由上述箱本体1和外侧罩31围成的变速器收容空间32内。The open side of the above-mentioned
在上述变速器收容空间32内,于驱动皮带轮4和从动皮带轮21之间的中央部安装着用于抑制皮带13的异常振动的作为导向构件的导向辊33。如图1、2所示那样,该导向辊33配置在支承驱动皮带轮4的曲轴3与支承从动皮带轮21的减速器输入轴20的大体中央部。因此,即使皮带式无级变速器B的变速比变化、皮带13的线如图3所示那样从低比例区域变化到高比例区域,也可以在导向辊33的近旁将皮带13的上下间隔大体保持一定。只要皮带13不发生异常振动,上述导向辊33的直径就可以在该导向辊33的外周面亦即皮带接触面与皮带13的内周面之间保持规定的间隙。A
如图4所示那样,上述导向辊33通过滚珠轴承37可自由回转地支承在带台阶的螺栓36上,该螺栓36固定在从箱本体1内周面朝着外侧罩31侧凸设的凸台35。As shown in FIG. 4, the above-mentioned
如图3、4所示,上述导向辊33通过在Fe、Al等金属制的内构件38的外周烧结接合由橡胶等弹性材料形成的外构件39而构成,在上述内构件38的内面形成凹部40和润滑盒41,在该凹部40配合固定上述滚珠轴承37的外座圈,该润滑盒41用于防止附着在滚珠轴承37的油脂流出到箱本体1的内部而附着在皮带13。在导向辊33的外构件39的外周面形成皮带导向面43。该皮带导向面43的轴向宽度等于皮带13朝左右方向平行地从低比例区域移动到高比例区域时的皮带13的内周面的移动宽度,或形成为稍比其大的宽度。该导向辊33在橡胶构成的外构件39的两侧面具有环状的凹槽44、45,其外周部46形成为环状,在该外周部46的靠近箱本体1侧的一侧部形成由朝径向外方凸出的大直径凸出部构成的第1导向部431,在除了该第1导向部431的余下部分形成外面平坦的第2导向部432。该第2导向部432占了上述皮带导向面43的大部分,该平坦的第2导向部432由从这里连续的向上倾斜的倾斜面光滑地连接于由朝径向外方凸出的大直径凸出部构成的第1导向部431。由朝径向外方凸出的大直径凸出部构成的第1导向部431的径向厚度形成得比上述第2导向部432薄,强度较低、较柔软。如图4中实线所示那样,当皮带式无级变速器B处于低比例区域时,皮带13的内周面朝着由朝径向外方凸出的大直径凸出部构成的第1导向部431,另外,如图4中双点划线所示那样,当皮带13处于高比例区域时,皮带13的内周面朝着上述第2导向部432。As shown in FIGS. 3 and 4 , the
在箱本体1的上述凸台部的外周凸设着圆筒状的迷宫式肋条48,它构成迷宫式填密,该迷宫式填密用于与上述导向辊33的润滑盒41一起作用以防止润滑油脂从滚珠轴承37流出到变速器收容空间32。A
下面说明具有上述构成的本发明的第1实施例的作用。Next, the operation of the first embodiment of the present invention having the above-mentioned structure will be described.
当发动机E的运行使曲轴3回转时,该回转通过上述皮带式无级变速器B传递到减速器输入轴20,再通过齿轮减速器G传递到后轮Wr,使机动二轮车行走。When the
可是,当发动机E的回转遂渐增加时,离心重块12在离心力的作用下朝径向外侧移动,从而使皮带式无级变速器B的驱动皮带轮4的可动侧皮带轮半体6朝接近固定侧皮带轮半体5的方向移动。随着两皮带轮半体5、6的接近,形成于两者之间的V空间的宽度变小,皮带13朝驱动皮带轮4的径向外侧移动。当皮带13移向外侧时,从动皮带轮21侧的可动皮带轮半体23受到上述皮带13的推压而一边反抗弹簧24的弹性力一边朝左方向移动,形成于两皮带轮半体22、23之间的V空间的宽度变大,皮带13朝着从动皮带轮半体21的径向内侧平行移动。这样,发动机E进行无级变速,当低速回转时处于变速比大的低比例区域,当高速回转时处于变速比小的高比例区域。当运行机动二轮车时,由于在高比例区域的行走多,所以当然该皮带式无级变速器B在高比例区域的使用频度比在低比例区域要多。However, when the rotation of the engine E gradually increases, the
在该动力装置P的通常运行时,环状皮带13以直线状张拉在驱动皮带轮4与从动皮带轮21之间,在该皮带13的内周面与导向辊33的皮带导向面43之间形成规定的间隙。这样,可以避免皮带13与导向辊33的不必要的接触,从而不会因其接触产生的磨擦热导致皮带13的寿命降低。During normal operation of the power plant P, the
驱动皮带轮4和从动皮带轮21的振动、其与皮带13间的侧压的变化、皮带13的摩擦力的变化、发动机E的转矩变动等虽然会在皮带13产生异常振动,但在该场合皮带13的内周面接触导向辊33的外周面即皮带导向面43而可有效地抑制其振动,降低皮带13的在箱本体1的接触导致的碰击声的发生,特别是在第1实施例中,相应于皮带式无级变速器B的工作状态改变皮带13的内周面与导向辊33的皮带导向面43的接触状态,可以尽可能地减小上述碰击声的发生,并且大幅度地提高皮带13的寿命。下面详细说明其工作状态。The vibration of the driving
(1)皮带式无级变速器B在变速比大的低比例区域工作时(1) When the belt-type continuously variable transmission B works in a low-ratio area with a large transmission ratio
此时,如图4所示那样,皮带13平行移动到箱本体1侧即图2、4右侧实线位置,位于偏离皮带13断面重心位置C的位置。皮带13的内周面与导向辊33的由大直径凸出部构成的第1导向部431相向。这样,皮带13的内周面与导向辊33的皮带导向面43的间隙变小。当皮带13异常振动时,该皮带13消除了上述狭小的间隙d1,其内周面以台阶形式倾斜地接触在导向辊33的由大直径凸出部构成的第1导向部431或第1、2导向部431、432,其接触面积小,而且可以成为不均匀的接触,加之上述第1导向部431以低强度形成得柔软,因而可以缓冲地接触皮带13,由以上的综合作用可以有效地降低皮带13接触导向辊33导致的皮带碰出声。At this time, as shown in FIG. 4, the
如以上那样,当皮带式无级变速器B在低比例区域工作时,可以尽可能地降低使用者易于感知的刺耳的、由皮带13振动产生的上述皮带碰击声。As described above, when the belt-type continuously variable transmission B operates in the low-ratio range, it is possible to reduce as much as possible the above-mentioned harsh belt knocking sound, which is easily perceived by the user, generated by the vibration of the
(2)皮带式无级变速器B在变速比小的高比例区域工作时(2) When the belt-type continuously variable transmission B works in a high-ratio area with a small transmission ratio
此时,皮带13平行移动到离开箱本体1侧的那一侧,即图2、4左侧,如双点划线所示那样,该皮带13的内周面与导向辊33的由平坦面构成的第2导向部432相向。这样,皮带13的内周面与导向辊33的皮带导向面43的间隙变得比上述低比例区域的场合大。当皮带13异常振动时,其内周面与导向辊33的皮带导向面43的接触频度与上述低比例区域的场合相比大幅度减小,而且在该接触时皮带13的内周面与导向辊33的平坦的第2导向部432接触,所以其接触面积比上述低比例区域的场合大。Now, the
对于皮带式无级变速器B的皮带13来说,其动作在其高比例区域比在其低比例区域来得稳定,异常振动小,所以,通过在高比例区域如上述那样减少与导向辊33的接触比例,并且增大皮带13与导向辊33的接触面积,可以减少皮带13与导向辊33的接触产生的磨耗。For the
当将该皮带式无级变速器B应用于机动二轮车的动力装置P时,该无级变速器B在高比例区域的使用频度比在低比例区域多,所以,在从低比例区域到高比例区域的整个运行区域中,可以在确保静音效果的同时,尽可能地降低皮带13的磨耗。When the belt-type continuously variable transmission B is applied to the power unit P of a motorcycle, the frequency of use of the continuously variable transmission B in the high-ratio region is more than that in the low-ratio region, so the frequency of use from the low-ratio region to the high-ratio region is higher. In the entire operating range of the proportional range, the wear of the
下面参照图5、6说明本发明的第2实施例。Next, a second embodiment of the present invention will be described with reference to FIGS. 5 and 6. FIG.
图5为皮带式无级变速器的皮带导向装置的主要部分侧视图,图6为沿图5中6-6线的剖视图,与上述第1实施例相同的构件采用相同符号。Fig. 5 is a side view of main parts of a belt guide device of a belt-type continuously variable transmission, and Fig. 6 is a cross-sectional view along line 6-6 in Fig. 5, and the same symbols are used for the same components as those of the first embodiment above.
在该第2实施例中,作为导向构件的导向辊133的外构件139的构造与上述第1实施例不同。亦即该导向辊133通过在与上述第1实施例构造相同的Fe、Al等金属制的内构件138的外周烧结接合由橡胶等弹性材料形成的外构件139而构成。在外构件139外周的皮带导向面143中的由大直径凸出部构成的第1导向部1431,沿其全周一体形成与齿轮齿相同那样的多个齿150,使该部分为低硬度,易于变形。In this second embodiment, the structure of the
当皮带式无级变速器B在低比例区域运行时,皮带13的内周面横跨倾斜地接触在带有多个齿150的由大直径凸出部构成的第1导向部1431或第1导向部1431和第2导向部1432。当皮带13异常振动时,皮带13的内周面缓冲地接触在导向辊133的皮带导向面143,并可以减少其接触面积,从而可以进一步降低皮带13对导向辊133的接触碰击声,提高静音效果。When the belt-type continuously variable transmission B is running in the low-ratio region, the inner peripheral surface of the
当皮带式无级变速器B在高比例区域运行时,如皮带13产生异常振动,则皮带13与上述第1实施例相同地接触在平坦的第2导向部2432。When the belt-type continuously variable transmission B operates in the high ratio range, if the
下面参照图7、8说明本发明的第3实施例。Next, a third embodiment of the present invention will be described with reference to FIGS. 7 and 8. FIG.
图7为皮带式无级变速器的皮带导向装置的主要部分侧视图,图8为沿图7中8-8线的剖视图,与上述第1实施例相同的构件采用相同符号。7 is a side view of main parts of a belt guide device of a belt-type continuously variable transmission, and FIG. 8 is a cross-sectional view along line 8-8 in FIG.
该第3实施例为该第2实施例的变形,作为导向构件的导向辊233的外构件239的构造与上述第1实施例不同。亦即该导向辊233通过在与上述第1实施例构造相同的Fe、Al等金属制的内构件238的外周烧结接合由橡胶等弹性材料形成的外构件239而构成。在外构件239的外周面即皮带导向面243的整个区域,亦即第1、2导向部2431、2432,一体形成与齿轮齿相同那样的多个齿250,该齿250的与第1导向部2431相应的部分比与第2导向部2432相应的部分深,使这些齿250都为低硬度,易于变形。The third embodiment is a modification of the second embodiment, and the structure of the
当皮带式无级变速器B在低比例区域运行时,皮带13的内周面横跨倾斜地接触在带有多个齿的第1导向部2431或带有多个齿的第1、2导向部2431、2432。当皮带13异常振动时,皮带13的内周面缓冲地接触在导向辊233的皮带导向面243,并可以减少其接触面积,从而可以进一步降低皮带13对导向辊233的接触碰击声,提高静音效果。即使皮带式无级变速器B在高比例区域运行,皮带13也可缓冲地接触在带有多个齿250的第2导向部2432,进一步降低皮带13的接触碰击声。When the belt-type continuously variable transmission B is running in the low-ratio region, the inner peripheral surface of the
下面参照图9、10说明本发明的第4实施例。Next, a fourth embodiment of the present invention will be described with reference to FIGS. 9 and 10 .
图9为皮带式无级变速器B的皮带导向装置的主要部分侧视图,图10为沿图9中10-10线的剖视图,与上述第1实施例相同的构件采用相同符号。9 is a side view of main parts of the belt guide device of the belt-type continuously variable transmission B, and FIG. 10 is a cross-sectional view along line 10-10 in FIG.
在该第4实施例中,作为导向构件,是使用固定的导向构件代替上述第1~3实施例的导向辊,这一点与上述第1~3实施例不同。亦即该导向构件由上、下固定导向片333u、333d构成,该上、下固定导向片333u、333d一体地从收容皮带式无级变速器B的、由Fe、Al等金属制的箱本体1的内面朝着内方即外侧罩31侧凸起设置。该上、下固定导向片333u、333d位于驱动皮带轮4和从动皮带轮21的中间部,而且位于环状皮带13的内侧,这些上、下固定导向片333u、333d的皮带导向面343与皮带13的内周面相向,在上述两皮带轮4、21的中间接触于皮带13的内周面,因此,无论皮带13处在怎样的变速位置,上、下固定导向片333u、333d的皮带导向面343与皮带13内周面的间隔都不改变。另外,如图10所示,在构成导向构件的上述成对的上、下固定导向片333u、333d的皮带导向面343,夹着台阶地形成构成第1导向部的平坦的高位面3431和构成第2导向部的平坦的低位面3432,皮带13的内周面与上述高位面3431的间隙d1小,皮带13的内周面与上述低位面3432的间隙d2比其大。与上述第1实施例相同,当皮带式无级变速器B在变速比大的低比例区域运行时,如图10中实线所示那样,皮带13位于箱本体1侧,其内周面横跨地与上述高位面(第1导向部)3431和低位面(第2导向部)3432相向,当在变速比小的高比例区域运行时,如图10中2点划线所示那样,皮带13位于远离箱本体1的一侧,其内周面朝着平坦的低位面3432。因此,当皮带13处于低比例区域时,其内周面与上、下固定导向片333u、333d的间隙d1小,当其处于高比例区域时,其内周面与上、下固定导向片333u、333d的间隙d2大。This fourth embodiment differs from the first to third embodiments in that a fixed guide member is used as the guide member instead of the guide rollers of the first to third embodiments. That is to say, the guide member is composed of upper and lower fixed
当皮带式无级变速器B在变速比大的低比例区域运行时,皮带13平行移动到箱本体1侧,即图10中的实线位置,该皮带13的内周面与上、下固定导向片333u、333d相向,皮带13的内周面与上、下固定导向片333u、333d的间隙d1小,当皮带13异常振动时,皮带13的内周面倾斜地以台阶的方式接触在其上、下固定导向片333u、333d的高位面3431或其高位面3431和低位面3432,可以头减少其接触面积,并可进行不均匀的接触,从而可有效地降低皮带13接触导向构件产生的皮带碰击声。When the belt-type continuously variable transmission B operates in a low-ratio area with a large transmission ratio, the
当皮带式无级变速器B在变速比小的高比例区域运行时,如图10中双点划线所示那样,皮带13平行移动到远离箱本体1侧的一侧,该皮带13的内周面与上、下固定导向片333u、333d的低位面(第2导向部)3432相向。这样,皮带13的内周面与上、下固定导向片333u、333d的间隙d2比上述低比例区域的场合大,当皮带13异常振动时,皮带13接触上、下固定导向片333u、333d的频度比上述低比例区域的场合小,而且由于该皮带13的内周面接触在平坦的低位面3432,所以,接触面积比上述低比例区域的场合大,从而可以减少皮带13与上、下固定导向片333u、333d的接触产生的磨耗。When the belt-type continuously variable transmission B operates in a high-ratio area with a small transmission ratio, as shown by the two-dot dash line in Figure 10, the
下面参照图11、12说明本发明的第5实施例。Next, a fifth embodiment of the present invention will be described with reference to FIGS. 11 and 12. FIG.
图11为皮带式无级变速器B的皮带导向装置的主要部分侧视图,图12为沿图11中12-12线的剖视图,与上述第1实施例相同的构件采用相同符号。11 is a side view of main parts of the belt guide device of the belt type continuously variable transmission B, and FIG. 12 is a cross-sectional view along line 12-12 in FIG.
该第5实施例为将上述第4实施例的上、下固定导向片配置在环状皮带13外侧的场合,一体地从箱本体1的内面朝着内方凸起设置的上、下固定导向片433u、433d在驱动皮带轮4与从动皮带轮21的中间部,而且位于环状皮带13的内侧。在上、下固定导向片433u、433d的与皮带13外周面相向的皮带导向面443,与第4实施例相同地夹着台阶形成作为第1导向部的高位面4431和作为第2导向部的低位面4432。This fifth embodiment is the case where the upper and lower fixing guide pieces of the above-mentioned fourth embodiment are arranged on the outside of the
在该第5实施例中,当皮带13异常振动时,其外周面接触在上、下固定导向片433u、433d,其它构成和作用与上述第4实施例相同,故省去其说明。In this fifth embodiment, when the
以上说明了本发明的实施例,但本发明不限于该实施例,在本发明的范围内可以有多种实施例。例如,在上述实施例中,虽然将皮带式无级变速器的皮带导向装置实施于机动二轮车用动力装置中,但不用说也可将其实施于其它的动力装置,另外,作为导向构件,也可用其它的等效物代替固定导向片。The embodiment of the present invention has been described above, but the present invention is not limited to this embodiment, and various embodiments are possible within the scope of the present invention. For example, in the above-mentioned embodiments, although the belt guide device of the belt-type continuously variable transmission is implemented in the power unit for motorcycles, it goes without saying that it can also be implemented in other power units. In addition, as the guide member, Other equivalents may also be used instead of the fixed guides.
如上所述,按照本发明第1项方案,在皮带式无级变速器中,于驱动皮带轮和从动皮带轮之间设置当皮带异常振动时可与该皮带周面接触的导向构件,在该导向构件的皮带导向面和与该皮带导向面相向的皮带的周面之间设置间隙,该间隙在皮带处于高变速比区域时小,在皮带处于低变速比区域时大,所以,当皮带异常振动时,可由导向构件引导该皮带,降低皮带碰击声,并可以避免该皮带与导向构件的不必要的接触,提高皮带的寿命。As described above, according to the first aspect of the present invention, in the belt-type continuously variable transmission, a guide member that can contact the peripheral surface of the belt when the belt vibrates abnormally is provided between the driving pulley and the driven pulley. There is a gap between the belt guide surface of the belt guide surface and the surrounding surface of the belt facing the belt guide surface. The gap is small when the belt is in the high speed ratio area and is large when the belt is in the low speed ratio area. Therefore, when the belt vibrates abnormally , the belt can be guided by the guide member, reducing the impact sound of the belt, avoiding unnecessary contact between the belt and the guide member, and improving the life of the belt.
按照本发明第2项方案,在上述第1项方案中,上述导向构件的皮带导向面具有上述皮带在高变速比区域时相向的第1导向部和该皮带在低变速比区域时相向的第2导向部,上述第1导向部与皮带周面的间隙小,上述第2导向部与皮带周面的间隙大,而且,第1导向部的强度比第2导向部低,所以,在上述效果的基础上,还可以使皮带缓冲地接触导向构件,进一步减少皮带碰击声。According to the second aspect of the present invention, in the first aspect, the belt guide surface of the above-mentioned guide member has a first guide portion facing the belt in the high speed ratio range and a first guide portion facing the belt in the low speed ratio range. 2 Guide parts, the gap between the first guide part and the belt peripheral surface is small, the gap between the second guide part and the belt peripheral surface is large, and the strength of the first guide part is lower than that of the second guide part, so the above-mentioned effect On the basis of this, it is also possible to make the belt contact the guide member in a buffered manner, further reducing the belt knocking sound.
按照本发明第3项方案,在上述第2项方案中,上述第1导向部比皮带在高变速比区域时的皮带断面重心位置更偏向一侧,所以,在上述效果的基础上,还可以使皮带倾斜,以台阶方式接触在导向构件,进一步减少皮带碰击声。According to the third solution of the present invention, in the above-mentioned second solution, the above-mentioned first guide part is more biased to one side than the center of gravity of the belt section when the belt is in the high speed ratio region, so, on the basis of the above-mentioned effects, it is also possible to Tilting the belt to contact the guide member in a stepped manner further reduces belt rattling.
按照本发明第4项方案,在上述第1、2或3项方案中,上述导向构件由导向辊构成,可自由回转地设在上述驱动皮带轮和从动皮带轮的中间,在其外周面有与上述皮带的内周面相向的皮带导向面,该皮带导向面设有由大直径凸出部构成的上述第1导向部和由直径比其小的平坦面构成的第2导向部,所以,在上述效果的基础上,当皮带与导向辊接触时,导向辊回转,从而可使皮带和导向辊的磨耗进一步减少。According to the fourth item of the present invention, in the above-mentioned
按照本发明第5项方案,上述导向构件从包围上述皮带式无级变速器的箱本体一体地凸起设置而形成,与该皮带的周面相向的导向部形成有由高位面构成的上述第1导向部和由低位面构成的第2导向部,上述高位面与皮带周面的间隙比上述低位面与皮带周面的间隙小,所以,在上述效果的基础上,引导皮带的导向构件通过由从箱本体一体地凸起设置的上、下固定导向片构成,可以减少部件数目和组装时间,大幅度降低成本。According to the fifth aspect of the present invention, the above-mentioned guide member is integrally protruded from the case body surrounding the above-mentioned belt-type continuously variable transmission, and the guide portion facing the peripheral surface of the belt is formed with the above-mentioned first high-level surface. The guide part and the second guide part composed of the lower surface have a smaller gap between the above-mentioned high-level surface and the belt peripheral surface than the gap between the above-mentioned low-level surface and the belt peripheral surface. Therefore, on the basis of the above-mentioned effects, the guide member guiding the belt The upper and lower fixed guide pieces are integrally protruded from the box body, which can reduce the number of parts and assembly time, and greatly reduce the cost.
Claims (5)
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
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JP14971798A JP3975003B2 (en) | 1998-05-29 | 1998-05-29 | Belt guide device for belt type continuously variable transmission |
JP149717/98 | 1998-05-29 | ||
JP149717/1998 | 1998-05-29 |
Publications (2)
Publication Number | Publication Date |
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CN1238425A true CN1238425A (en) | 1999-12-15 |
CN1117228C CN1117228C (en) | 2003-08-06 |
Family
ID=15481292
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN99107051A Expired - Fee Related CN1117228C (en) | 1998-05-29 | 1999-05-26 | Belt guiding device of belt-type buncher |
Country Status (6)
Country | Link |
---|---|
JP (1) | JP3975003B2 (en) |
CN (1) | CN1117228C (en) |
ES (1) | ES2185433B1 (en) |
FR (1) | FR2779200B1 (en) |
IT (1) | IT1308481B1 (en) |
TW (1) | TW396250B (en) |
Cited By (3)
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CN101617150B (en) * | 2006-12-27 | 2013-03-13 | 罗伯特·博世有限公司 | Continuously variable transmission |
CN107429804A (en) * | 2015-03-10 | 2017-12-01 | 舍弗勒技术股份两合公司 | Sliding system for a winding gear and use of a sliding rail for a winding gear |
CN110043622A (en) * | 2018-01-17 | 2019-07-23 | 舍弗勒技术股份两合公司 | Pivoting element for pivotably receiving a damping device |
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JP4806825B2 (en) * | 1999-04-07 | 2011-11-02 | シェフラー テクノロジーズ ゲゼルシャフト ミット ベシュレンクテル ハフツング ウント コンパニー コマンディートゲゼルシャフト | transmission |
JP3709973B2 (en) * | 2000-03-31 | 2005-10-26 | 本田技研工業株式会社 | Belt-type transmission |
JP5166473B2 (en) * | 2010-03-31 | 2013-03-21 | ジヤトコ株式会社 | Chain type continuously variable transmission and assembly method thereof |
DE202010009261U1 (en) * | 2010-06-18 | 2010-09-16 | Wacker Neuson Se | Vibration plate with V-belt calming |
US11885415B2 (en) * | 2019-05-27 | 2024-01-30 | Yesil Kompresor Klima Tasarim Imalat Sanayi Ve Ticaret Limited Sirketi | CVT automatic variator transmission for a bicycle |
JP7120204B2 (en) * | 2019-11-05 | 2022-08-17 | トヨタ自動車株式会社 | belt type continuously variable transmission |
CN115013113B (en) * | 2022-06-07 | 2024-06-25 | 浙江联星机械股份有限公司 | Crankshaft for outboard engine |
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- 1998-05-29 JP JP14971798A patent/JP3975003B2/en not_active Expired - Fee Related
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- 1999-05-03 TW TW088107118A patent/TW396250B/en active
- 1999-05-11 IT IT1999TO000387A patent/IT1308481B1/en active
- 1999-05-26 CN CN99107051A patent/CN1117228C/en not_active Expired - Fee Related
- 1999-05-28 FR FR9906781A patent/FR2779200B1/en not_active Expired - Fee Related
- 1999-05-28 ES ES009901172A patent/ES2185433B1/en not_active Expired - Fee Related
Cited By (5)
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CN101617150B (en) * | 2006-12-27 | 2013-03-13 | 罗伯特·博世有限公司 | Continuously variable transmission |
CN107429804A (en) * | 2015-03-10 | 2017-12-01 | 舍弗勒技术股份两合公司 | Sliding system for a winding gear and use of a sliding rail for a winding gear |
US10473194B2 (en) | 2015-03-10 | 2019-11-12 | Schaeffler Technologies AG & Co. KG | Sliding system for a wraparound transmission |
CN107429804B (en) * | 2015-03-10 | 2020-07-14 | 舍弗勒技术股份两合公司 | Sliding system for a winding gear and use of a sliding rail for a winding gear |
CN110043622A (en) * | 2018-01-17 | 2019-07-23 | 舍弗勒技术股份两合公司 | Pivoting element for pivotably receiving a damping device |
Also Published As
Publication number | Publication date |
---|---|
JP3975003B2 (en) | 2007-09-12 |
FR2779200A1 (en) | 1999-12-03 |
ES2185433B1 (en) | 2004-09-01 |
ES2185433A1 (en) | 2003-04-16 |
IT1308481B1 (en) | 2001-12-17 |
TW396250B (en) | 2000-07-01 |
ITTO990387A0 (en) | 1999-05-11 |
ITTO990387A1 (en) | 2000-11-11 |
JPH11344089A (en) | 1999-12-14 |
FR2779200B1 (en) | 2004-01-02 |
CN1117228C (en) | 2003-08-06 |
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