Two, background technology
Good biocompatibility that aliphatic polyester itself has and biodegradable, especially biodegradable make it to be widely used as bio-medical material and environment-friendly material.Representational biodegradable aliphatic polyester mainly contains: poly-epsilon-caprolactone (PCL), PPDO (PPDO), poly-glycollide (PGA), polylactide (PLA), poly butylene succinate (PBS), polyethylene glycol succinate (PES), poly adipate succinic acid ester (PBA) and poly--3-hydroxyl butyl ester [P (3-HB)] etc.Difference on the The Nomenclature Composition and Structure of Complexes of these aliphatic polyesters has been given different separately biodegradable performance and purposes.Very fast as poly-glycollide degradation in vivo speed, suitable operate suture line and slow releasing pharmaceutical carrier.The degradation speed of polylactide and poly-L-rac-Lactide is slower, suitable do material implanted, slower because of degradation speed if, only be applicable to depot drug product at present for fugitive medicine as the slow releasing pharmaceutical carrier, be difficult for absorbing in vivo and be restricted; As it is used as environmentally conscious materials,, after can't adapting to these materials and be used to complete, their degradation speed needs the requirement of degraded rapidly as agricultural mulching, food bag, refuse bag etc.Therefore, expand the purposes of various aliphatic polyesters, seek to make its degradation property to obtain the approach of effectively control and adjusting, be the important topic of macromolecular material researcher research.
At present, according to bibliographical information, the degradation property of control and adjusting aliphatic polyester adopts the method for copolymerization that it is carried out modification usually.This method is the composition by the control multipolymer, and character such as the wetting ability of change polymkeric substance, crystallinity satisfy some service requirements.After glycollide (GA) and rac-Lactide (LA) copolymerization, can make degradation speed improve 10 times than polylactide homopolymer, and can be by changing the ratio of component of glycollide and rac-Lactide, reach the effect (J.Biomed.Mater.Res. of the degradation rate of regulating multipolymer effectively, 1977,11,711-719; Polymer, 1981,22,494-498; U.S.4,011,312; U.S.3,982,543.).And for example poly-epsilon-caprolactone is a slower kind of typical degraded in the aliphatic polyester, it also can adopt various biocompatible monomer such as glycollide (GA), rac-Lactide (LA) and polyoxyethylene glycol (PEG) etc. and 6-caprolactone (ε-CL) copolymerization, improve the degradation property of poly-epsilon-caprolactone, thereby obtain to have the macromolecular material of different degradation rates, to adapt to the different pharmaceutical carrier in the intravital absorption requirement of people, make good release of poly-epsilon-caprolactone and biodegradable realize to regulate control (J.Polym.Sci.Part A:Polym.Chem., 2002,40,544-554; Contemp.Topics in Polym.Sci., 1977,2,251-289; The functional polymer journal, 2002,14 (1), 67-71.).The degradation behavior of polymkeric substance in environment such as bile, blood plasma, pancreas suspension that poly-epsilon-caprolactone and rac-Lactide and 6-caprolactone monomer are obtained by the copolymerization of different mole proportioning, compare research, the result shows that the degradation rate of multipolymer is significantly higher than poly-epsilon-caprolactone homopolymer (The Fourth Military Medical University's journal, 2001,22 (7), 604-608.).
Though the modification by copolymerization method can reach the purpose of regulation and control aliphatic polyester degradation rate, this method is also inconvenient in actually operating.Because modified monomer must be introduced when polymer manufacture, in case after polymerization was finished, the degradation rate of polymkeric substance just was difficult to change according to actual needs again.In addition, multipolymer is different from homopolymer after all on physics, chemical property, can bring some detrimentally affects to application sometimes even also.Though have excellent biological compatibility, do not possess biodegradable such as polyoxyethylene glycol (PEG), therefore, the aliphatic polyester copolymer that contains the polyoxyethylene glycol segment just can not be degraded fully, and its application will inevitably be subjected to certain limitation.
Three, summary of the invention
The objective of the invention is the defective that exists at existing modification by copolymerization method, provide a kind of be different from modification by copolymerization, preparation has the method for different degradation rate aliphatic polyesters or its goods.
Preparation provided by the invention has the method for different degradation rate aliphatic polyesters or its goods, it is characterized in that in the polymerization process of aliphatic polyester or/and in the course of processing of aliphatic polyester and its goods that the adding weight percent is 0.1~6% lewis acid catalyst.
Wherein aliphatic polyester is any in poly-epsilon-caprolactone, poly-L-rac-Lactide, PPDO, poly butylene succinate, the poly adipate succinic acid ester.
Lewis acid catalyst is selected BF for use
3, AlCl
3, SnCl
4, ZnCl
2, TiCl
4, TiBr
4In any.
Preparation has different degradation rate aliphatic polyesters in the polymerization process that is chosen in aliphatic polyester, and its lewis acid catalyst is to add with monomer, initiator, and its polymerization process condition is identical with corresponding conventional polymerization process condition.Initiator uses Organoalkyl or alkoxide compound usually, as stannous octoate, triethyl aluminum, aluminum isopropylate, three lanthanum isopropoxides, tetrabutyl titanate etc.
In the melt-processed process that is chosen in aliphatic polyester and its goods; preparation has different degradation rate aliphatic polyesters; must be earlier with lewis acid catalyst and aliphatic polyester premix 3~8 minutes; put into then mixing roll or single screw extrusion machine or twin screw extruder routinely processing condition carry out melt blending, granulation or directly be processed into corresponding articles through blowing, plastic uptake, injection moulding, spinning, calendering technology.
In the solution course of processing that is chosen in aliphatic polyester, preparation has different degradation rate aliphatic polyesters, then must be with aliphatic polyester by 3~5% weight percent concentration, after the corresponding solvent dissolving, lewis acid catalyst is added wherein, and mixed at normal temperatures 5~24 hours, get final product except that desolvating then.Heated or constant-temperature evaporation except that the method for desolvating both can adopt, also can adopt the removal method that vacuumizes.
If also need increase the degradation rate of the aliphatic polyester that in above-mentioned polymerization process, has prepared, can be respectively by in the process of melt-processed or solution processing, the lewis acid catalyst that continues the interpolation sufficient quantity reaches.
The present invention has following advantage:
1,, the biocompatibility and the biodegradable of aliphatic polyester itself had no effect because the present invention controls and regulate the degradation rate of aliphatic polyester by adding lewis acid catalyst, and the degraded promoter action that it shows belongs to chemical degradation.
2, because the present invention both can be in the polymerization process of aliphatic polyester or in the course of processing of aliphatic polyester and its goods, prepare and have different degradation rate aliphatic polyesters by adding lewis acid catalyst, can also be again post-treatment process by aliphatic polyester and its goods, the aliphatic polyester of certain degradation rate is finished, has been had in continuation to polymerization, change its degradation rate according to actual needs, thereby can overcome the shortcoming of existing modification by copolymerization method in actually operating inconvenience.
3, the used lewis acid catalyst addition of the present invention is few, the degraded promoter action is remarkable, can be according to actual needs, add the catalyzer of different amounts, regulate and control the degradation rate of aliphatic polyester, to satisfy different service requirementss, especially can enlarge the range of application of the slower aliphatic polyester of degradation rates such as poly-epsilon-caprolactone, poly-L-rac-Lactide.
4, no matter the used degraded promoter action that lewis acid catalyst showed of the present invention is by polycoordination, and still the aliphatic polyester that obtains by contract and polymerization etc. all has general character, is not subjected to the restriction of aliphatic polyester polymerization process.
Four, embodiment
Provide embodiment below so that the invention will be further described; but be pointed out that following examples can not be interpreted as limiting the scope of the invention, the person skilled in the art of this area foregoing according to the present invention still belongs to protection scope of the present invention to some nonessential improvement and the adjustment that the present invention makes.
Embodiment 1
In 4 polymerizing pipes, add respectively earlier the 10mL 6-caprolactone and with the mol ratio of 6-caprolactone be 1: 1000 stannous octoate, add concentration more respectively and be 46.8%, density is the boron trifluoride diethyl etherate (BF of 1.13 g/mL
3OEt
2) solution 0,5,25,50 μ L, put into oil bath then, under nitrogen or argon shield, in 110 ℃ of polymerization 48h.After polymerization is finished, from polymerizing pipe, take out polymkeric substance, be placed in the air.
With the above-mentioned poly-epsilon-caprolactone that obtains, after placing different time, take a sample, make solvent with benzene, come the molecular weight of monitoring polymer to change with Ubbelohde viscometer in 30 ℃ of limiting viscosities [η] of surveying polymkeric substance.The aerial degraded situation of 4 polymkeric substance such as the following table of gained:
BF
3·OEt
2Add-on (μ L)
|
0 |
5 |
25 |
50 |
Polymkeric substance initial [η] |
1.02 |
0.85 |
0.48 |
0.37 |
Place after 7 days [η] |
1.02 |
0.81 |
0.43 |
0.32 |
Place after 14 days [η] |
1.02 |
0.75 |
0.40 |
0.26 |
Place after 35 days [η] |
1.02 |
0.71 |
0.31 |
0.21 |
Embodiment 2
Take by weighing initial intrinsic viscosity [η] and be each 1.0g of poly-epsilon-caprolactone of 1.02 in 4 band plug Erlenmeyer flasks, add benzene 20mL, after treating that it dissolves fully, under the normal temperature, add respectively with microsyringe that concentration is 46.8%, density is boron trifluoride ether solution 0,10,20, the 50 μ L of 1.13g/mL, magnetic agitation is mixed 24h, changes above-mentioned solution over to 4 culture dish, in exsiccator, vacuumize to remove and desolvate, get final product 40 ℃ of vacuum-drying to constant weights at last.
With the above-mentioned poly-epsilon-caprolactone that obtains, record limiting viscosity [η] with the test condition of embodiment 1 and be respectively 1.02,0.85,0.64,0.26.
Embodiment 3
Take by weighing with tetrahydrofuran (THF) and make solvent, polystyrene is made standard, utilizing gel permeation chromatography to survey its weight-average molecular weight Mw is 42144, number-average molecular weight Mn is that 12715 poly-epsilon-caprolactone 1.0g is in a band plug Erlenmeyer flask, add benzene 20mL, after treating that it dissolves fully, under the normal temperature, add with microsyringe that concentration is 46.8%, density is the boron trifluoride ether solution 100 μ L of 1.13g/mL, magnetic agitation 24h, change this solution over to a culture dish, in exsiccator, vacuumize to remove and desolvate, get final product 40 ℃ of vacuum-drying to constant weights at last.
With the above-mentioned poly-epsilon-caprolactone that obtains, survey its weight-average molecular weight Mw with gel permeation chromatography and drop to 8252, number-average molecular weight Mn drops to 2520.
Embodiment 4
Elder generation is 1.02 97 parts of granular poly-epsilon-caprolactones, AlCl with initial intrinsic viscosity [η]
33 parts of pre-mixing 5min in high-speed mixer; then the mixture after the pre-mixing is put into twin screw extruder; 80~120 ℃ of temperature, screw speed is a melt blending under the 50rpm, extrudes the back granulation or directly carries out blowing, plastic uptake, injection moulding, spinning, calendering acquisition corresponding articles.The gained poly-epsilon-caprolactone records limiting viscosity [η] with the test condition of embodiment 1 and drops to 0.54.
Embodiment 5
Elder generation is 1.02 97 parts of granular poly-epsilon-caprolactones, ZnCl with initial intrinsic viscosity [η]
23 parts of pre-mixing 3min in high-speed mixer; then the mixture after the pre-mixing is put into twin screw extruder; 80~120 ℃ of temperature, screw speed is a melt blending under the 50rpm, extrudes the back granulation or directly carries out blowing, plastic uptake, injection moulding, spinning, calendering acquisition corresponding articles.The gained poly-epsilon-caprolactone records limiting viscosity [η] with the test condition of embodiment 1 and drops to 0.60.
Embodiment 6
Elder generation is 1.02 97 parts of granular poly-epsilon-caprolactones, SnCl with initial intrinsic viscosity [η]
43 parts of pre-mixing 6min in high-speed mixer; then the mixture after the pre-mixing is put into twin screw extruder; 80~120 ℃ of temperature, screw speed is a melt blending under the 50rpm, extrudes the back granulation or directly carries out blowing, plastic uptake, injection moulding, spinning, calendering acquisition corresponding articles.The gained poly-epsilon-caprolactone records limiting viscosity [η] with the test condition of embodiment 1 and drops to 0.56.
Embodiment 7
Elder generation is 1.02 97 parts of granular poly-epsilon-caprolactones, TiCl with initial intrinsic viscosity [η]
43 parts of pre-mixing 8min in high-speed mixer; then the mixture after the pre-mixing is put into twin screw extruder; 80~120 ℃ of temperature, screw speed is a melt blending under the 50rpm, extrudes the back granulation or directly carries out blowing, plastic uptake, injection moulding, spinning, calendering acquisition corresponding articles.The gained poly-epsilon-caprolactone records limiting viscosity [η] with the test condition of embodiment 1 and drops to 0.64.
Embodiment 8
Elder generation is 1.02 97 parts of granular poly-epsilon-caprolactones, TiBr with initial intrinsic viscosity [η]
43 parts of pre-mixing 5min in high-speed mixer; then the mixture after the pre-mixing is put into twin screw extruder; 80~120 ℃ of temperature, screw speed is a melt blending under the 50rpm, extrudes the back granulation or directly carries out blowing, plastic uptake, injection moulding, spinning, calendering acquisition corresponding articles.The gained poly-epsilon-caprolactone records limiting viscosity [η] with the test condition of embodiment 1 and drops to 0.59.
Embodiment 9
Elder generation is 2.10 97 parts of granular poly-L-rac-Lactides, AlCl with initial intrinsic viscosity [η]
33 parts of pre-mixing 5min in high-speed mixer; then the mixture after the pre-mixing is added in the twin screw extruder; 170~220 ℃ of temperature, screw speed is a melt blending under the 50rpm, extrudes the back granulation or directly carries out blowing, plastic uptake, injection moulding, spinning, calendering acquisition corresponding articles.The poly-L-rac-Lactide of gained records limiting viscosity [η] with Ubbelohde viscometer in 25 ℃ and drops to 1.13 with the chloroform give solvent.
Embodiment 10
Elder generation is 2.10 98 parts of granular poly-L-rac-Lactides, AlCl with initial intrinsic viscosity [η]
32 parts of pre-mixing 3min in high-speed mixer; then the mixture after the pre-mixing is added in the twin screw extruder; 170~220 ℃ of temperature, screw speed is a melt blending under the 50rpm, extrudes the back granulation or directly carries out blowing, plastic uptake, injection moulding, spinning, calendering acquisition corresponding articles.The poly-L-rac-Lactide of gained records limiting viscosity [η] with the test condition of embodiment 9 and drops to 1.41.
Embodiment 11
Take by weighing initial intrinsic viscosity [η] and be each 1.0g of poly butylene succinate of 0.64 in 4 band plug Erlenmeyer flasks, add chloroform 20mL, after treating that it dissolves fully, under the normal temperature, add respectively with microsyringe that concentration is 46.8%, density is boron trifluoride ether solution 0,10,20, the 50 μ L of 1.13 g/mL, magnetic agitation 10h changes above-mentioned solution over to 4 culture dish, in exsiccator, vacuumize to remove and desolvate, get final product 40 ℃ of vacuum-drying to constant weights at last.
With the above-mentioned poly butylene succinate that obtains,, survey limiting viscosity [η] with Ubbelohde viscometer in 20 ℃ and be respectively 0.64,0.56,0.41,0.28 with the chloroform give solvent.
Embodiment 12
Elder generation is 0.92 98 parts of granular poly butylene succinates, ZnCl with initial intrinsic viscosity [η]
22 parts of pre-mixing 6min in high-speed mixer; then the mixture after the pre-mixing is added in the twin screw extruder; 180~240 ℃ of temperature, screw speed is a melt blending under the 50rpm, extrudes the back granulation or directly carries out blowing, plastic uptake, injection moulding, spinning, calendering acquisition corresponding articles.The gained poly butylene succinate records limiting viscosity [η] with the test condition of embodiment 11 and drops to 0.61.
Embodiment 13
Elder generation is 0.92 98 parts of granular poly butylene succinates, AlCl with initial intrinsic viscosity [η]
32 parts of pre-mixing 4min in high-speed mixer; then the mixture after the pre-mixing is added in the twin screw extruder; 180~240 ℃ of temperature, screw speed is a melt blending under the 50rpm, extrudes the back granulation or directly carries out blowing, plastic uptake, injection moulding, spinning, calendering acquisition corresponding articles.The gained poly butylene succinate records limiting viscosity [η] with the test condition of embodiment 11 and drops to 0.50.
Embodiment 14
Elder generation is 0.84 98 parts of granular poly adipate succinic acid esters, AlCl with initial intrinsic viscosity [η]
32 parts of pre-mixing 5min in high-speed mixer; then the mixture after the pre-mixing is added in the twin screw extruder; 180~240 ℃ of temperature, screw speed is a melt blending under the 50rpm, extrudes the back granulation or directly carries out blowing, plastic uptake, injection moulding, spinning, calendering acquisition corresponding articles.The gained poly adipate succinic acid ester records limiting viscosity [η] with the test condition of embodiment 11 and drops to 0.46.
Embodiment 15
Elder generation is 0.84 98 parts of granular poly adipate succinic acid esters, ZnCl with initial intrinsic viscosity [η]
22 parts of pre-mixing 8min in high-speed mixer; then the mixture after the pre-mixing is added in the twin screw extruder; 180~240 ℃ of temperature, screw speed is a melt blending under the 50rpm, extrudes the back granulation or directly carries out blowing, plastic uptake, injection moulding, spinning, calendering acquisition corresponding articles.The gained poly adipate succinic acid ester records limiting viscosity [η] with the test condition of embodiment 11 and drops to 0.51.
Embodiment 16
Take by weighing initial intrinsic viscosity [η] and be each 1.0g of PPDO of 0.31 in 4 band plug Erlenmeyer flasks, add 1,1,2,2-tetrachloroethane 20mL, heating is dissolved it fully, is cooled to room temperature again, adds respectively with microsyringe that concentration is 46.8%, density is boron trifluoride ether solution 0,10,20, the 50 μ L of 1.13g/mL, magnetic agitation 16h, change above-mentioned solution over to 4 culture dish, in exsiccator, vacuumize to remove and desolvate, at last 40 ℃ of vacuum-dryings to constant weight.
With the above-mentioned PPDO that obtains, make solvent with sym.-tetrachloroethane, record limiting viscosity [η] with Ubbelohde viscometer in 25 ℃ and be respectively 0.31,0.070,0.060,0.046.
Embodiment 17
Elder generation is 1.68 98 parts of granular PPDO, ZnCl with initial intrinsic viscosity [η]
22 parts of pre-mixing 5min in high-speed mixer; then the mixture after the pre-mixing is added in the twin screw extruder; 80~120 ℃ of temperature, screw speed is a melt blending under the 50rpm, extrudes the back granulation or directly carries out blowing, plastic uptake, injection moulding, spinning, calendering acquisition corresponding articles.The gained PPDO with sym.-tetrachloroethane and phenol (3/2, W/W) make solvent, record limiting viscosity [η] with Ubbelohde viscometer in 25 ℃ and drop to 0.98.
Embodiment 18
Elder generation is 1.68 98 parts of granular PPDO, AlCl with initial intrinsic viscosity [η]
32 parts of pre-mixing 7min in high-speed mixer; then the mixture after the pre-mixing is added in the twin screw extruder; 80~120 ℃ of temperature, screw speed is a melt blending under the 50rpm, extrudes the back granulation or directly carries out blowing, plastic uptake, injection moulding, spinning, calendering acquisition corresponding articles.The gained PPDO records limiting viscosity [η] with the test condition of embodiment 17 and drops to 0.85.