CN1217095C - Automatic rotary wall hole shearing type diesel oil emulsifier - Google Patents
Automatic rotary wall hole shearing type diesel oil emulsifier Download PDFInfo
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- CN1217095C CN1217095C CN 03115853 CN03115853A CN1217095C CN 1217095 C CN1217095 C CN 1217095C CN 03115853 CN03115853 CN 03115853 CN 03115853 A CN03115853 A CN 03115853A CN 1217095 C CN1217095 C CN 1217095C
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Abstract
本发明公开了一种自动旋转壁孔剪切式柴油乳化器。其油水进口和乳化油出口分别设置在同一根中心轴的两端中心孔,在轴的中间通过轴承配合安装了能自动产生高速旋转的乳化筒,乳化筒的下端盖底面上径向对称布置了两个喷口相反的喷嘴,乳化筒的外壁上均匀布置多个极微小的通孔。一定比例的油水,通过输油泵以一定压力进入乳化器油水进口,流经两个喷口很小的喷嘴,高速喷出,产生反推力,使乳化筒高速旋转。由于喷嘴的冲击作用,乳化筒外壁上微小通孔高速旋转的剪切作用,形成了良好的乳化柴油,经中心轴乳化油出口进入喷油泵。本发明不需添加任何乳化剂,也不需附加其他动力驱动就能获得良好效果的乳化油,实现边乳化边供柴油机使用。
The invention discloses an automatic rotating wall hole shearing type diesel oil emulsifier. The oil-water inlet and the emulsified oil outlet are respectively arranged in the center holes of the two ends of the same central shaft. An emulsification cylinder that can automatically generate high-speed rotation is installed in the middle of the shaft through bearings. The bottom surface of the lower end cover of the emulsification cylinder is radially symmetrically arranged. There are two nozzles with opposite nozzles, and a number of extremely small through holes are evenly arranged on the outer wall of the emulsification cylinder. A certain proportion of oil and water enters the oil and water inlet of the emulsifier with a certain pressure through the oil delivery pump, flows through two nozzles with small nozzles, and is sprayed out at high speed, generating reverse thrust to make the emulsification cylinder rotate at high speed. Due to the impact of the nozzle and the shearing effect of the high-speed rotation of the tiny through-hole on the outer wall of the emulsification cylinder, a good emulsified diesel oil is formed, which enters the fuel injection pump through the emulsified oil outlet of the central shaft. The invention can obtain emulsified oil with good effect without adding any emulsifier or other driving force, and can be used by diesel engines while emulsifying.
Description
技术领域Technical field
本发明涉及液体燃料的预处理装置,是一种自动旋转壁孔剪切式柴油乳化器。The invention relates to a liquid fuel pretreatment device, which is an automatic rotating wall hole shearing type diesel emulsifier.
背景技术 Background technique
柴油机燃用乳化柴油,在降低发动机油耗、减少排气污染及降低排温方面,已取得明显效果。国内外制作乳化油的主要方法有:机械搅拌法,如搅拌器、均化器、齿轮泵等;声换能器,如流体动力超声乳化器、电超声乳化器等。机械搅拌法制得的乳化油质量不够稳定;流体动力超声乳化器的制造工艺要求严格,簧片材质要求高,喷嘴易堵塞等,给实际使用带来了相当的难度。以上方法一般都是固定式制取,并需添加乳化剂,将制成的乳化油放在加油站的油罐中。然而,无论使用何种乳化剂以及使用多大的剂量,制备的乳化油仍不能长时间的维持稳定(无法超过30天),在实际应用中,柴油机间歇式的工作状态会造成存留在柴油机供油系统中的乳化油分离,带来严重问题。并因加入价格昂贵的乳化剂,使用成本高,不易推广。The use of emulsified diesel in diesel engines has achieved remarkable results in reducing engine fuel consumption, reducing exhaust pollution and reducing exhaust temperature. The main methods of making emulsified oil at home and abroad are: mechanical stirring method, such as agitator, homogenizer, gear pump, etc.; sound transducer, such as hydrodynamic ultrasonic emulsifier, electric ultrasonic emulsifier, etc. The quality of the emulsified oil produced by the mechanical stirring method is not stable enough; the manufacturing process of the hydrodynamic phacoemulsifier is strict, the material of the reed is high, and the nozzle is easy to block, which brings considerable difficulty to the actual use. The above methods are generally fixed preparations, and emulsifiers need to be added, and the emulsified oil made is placed in an oil tank at a gas station. However, no matter what kind of emulsifier is used and how much dosage is used, the prepared emulsified oil cannot maintain stability for a long time (cannot exceed 30 days). Emulsified oil in the system separates, causing serious problems. And because of adding expensive emulsifiers, the cost of use is high and difficult to popularize.
发明内容Contents of invention
本发明的目的在于提供一种自动旋转壁孔剪切式柴油乳化器,该油水乳化器不仅不需添加任何乳化剂,也不需附加其他动力驱动就能获得良好乳化效果,而且能方便地随柴油机安装于油路中,边乳化边使用,避免乳化油的分层。The object of the present invention is to provide an automatic rotating wall-hole shearing type diesel emulsifier. The oil-water emulsifier not only does not need to add any emulsifier, but also does not need to be driven by other powers to obtain a good emulsification effect, and can be conveniently The diesel engine is installed in the oil circuit and used while emulsifying to avoid stratification of the emulsified oil.
1)在中心轴的两端分别通过进口紧固螺母和出口紧固螺母固定外壳下端盖和外壳上端盖,并与乳化器外筒组成封闭的乳化器外壳;1) The lower end cover and the upper end cover of the shell are respectively fixed by the inlet fastening nut and the outlet fastening nut at both ends of the central shaft, and form a closed emulsifier shell with the outer cylinder of the emulsifier;
2)在乳化器内的中心轴上装有乳化筒上端盖和乳化筒下端盖用乳化筒紧固螺栓连接,并与乳化筒外壁组成乳化筒,乳化筒与中心轴形成转动配合,乳化筒外壁上开有许多小通孔;2) The upper end cover of the emulsification cylinder and the lower end cover of the emulsification cylinder are installed on the central shaft of the emulsifier and connected with the fastening bolts of the emulsification cylinder, and form an emulsification cylinder with the outer wall of the emulsification cylinder. The emulsification cylinder and the central shaft form a rotational fit. There are many small through holes;
3)乳化筒下端盖径向等高处两侧分别开有径向孔,乳化筒下端盖两径向孔的一端与经中心轴下端的径向孔和轴向中心进油孔连通,乳化筒下端盖两径向孔的另一端分别与装在乳化筒下端盖底面上两个径向对称布置、且喷口相反的喷嘴连通,中心轴上端开有径向小孔与中心轴上端的轴向中心出油孔连通;3) Radial holes are respectively opened on both sides of the radial equal height of the lower end cover of the emulsification cylinder. The other ends of the two radial holes of the lower end cover are respectively connected with two radially symmetrical nozzles arranged on the bottom surface of the lower end cover of the emulsification cylinder, and the nozzles are opposite. The oil hole is connected;
4)乳化筒与乳化器外壳组成外腔,乳化筒与中心轴组成内腔。4) The emulsification cylinder and the shell of the emulsifier form the outer cavity, and the emulsification cylinder and the central shaft form the inner cavity.
所说的乳化筒外壁上的小通孔其直径为0.2mm以下。The diameter of the small through hole on the outer wall of the emulsification cylinder is below 0.2 mm.
工作时,一定比例的油水混合物,通过输油泵以一定压力进入乳化器油水进口,再经过中心轴径向孔进入乳化筒的下端盖油道后,由两个喷口很小的喷嘴高速喷出,产生反推力,使乳化筒高速旋转。由于喷嘴的作用,进入外腔的油水己得到较好的乳化,当油水再从外腔进入内腔时,被高速旋转的乳化筒上的微小壁孔剪切,形成良好的乳化柴油,经中心轴乳化油出口进入喷油泵。When working, a certain proportion of oil-water mixture enters the oil-water inlet of the emulsifier with a certain pressure through the oil delivery pump, and then enters the oil passage of the lower end cover of the emulsification cylinder through the radial hole of the central axis, and is sprayed out at high speed by two nozzles with small nozzles. The reverse thrust is generated to make the emulsification cylinder rotate at high speed. Due to the function of the nozzle, the oil and water entering the outer cavity have been better emulsified. When the oil and water enter the inner cavity from the outer cavity, they are sheared by the tiny wall holes on the high-speed rotating emulsification cylinder to form good emulsified diesel oil. The shaft emulsified oil outlet enters the fuel injection pump.
本发明的有益效果是,可以不需添加任何乳化剂,也不需附加其他动力驱动就能获得良好效果的乳化油,安装于柴油机上边乳化边使用,降低柴油机油耗、减少排气烟度,具有节能和环保效益。结构简单,操作方便。The beneficial effect of the present invention is that the emulsified oil with good effect can be obtained without adding any emulsifier, and without additional power drive, and can be installed on the diesel engine while being emulsified and used, so as to reduce the fuel consumption of the diesel engine and reduce the exhaust smoke. Energy saving and environmental benefits. The structure is simple and the operation is convenient.
附图说明Description of drawings
图1是本发明的结构原理图。Fig. 1 is a schematic diagram of the structure of the present invention.
图2是本发明在柴油机供油系统中的安装图。Fig. 2 is an installation diagram of the present invention in a diesel engine oil supply system.
图中:1.出口紧固螺母,2.出口密封垫片,3.止推滑动轴承,4.乳化筒上端盖,5.乳化筒外壁,6.乳化器外筒,7.乳化筒下端盖,8.喷嘴,9.外壳下端盖,10.外壳上端盖,11.轴向定位垫片,12.中心轴,13.乳化筒紧固螺栓,14.滑动轴承,15.止推球轴承,16.进口密封垫片,17.进口紧固螺母,18.输油泵,19.喷油泵,20.乳化器,21.油管,A.油水进口,B.乳化油出口。In the figure: 1. Outlet fastening nut, 2. Outlet sealing gasket, 3. Thrust sliding bearing, 4. Upper end cap of emulsification cylinder, 5. Outer wall of emulsification cylinder, 6. Outer cylinder of emulsifier, 7. Lower end cap of emulsification cylinder , 8. Nozzle, 9. Lower end cover of shell, 10. Upper end cover of shell, 11. Axial positioning gasket, 12. Central shaft, 13. Fastening bolt of emulsification cylinder, 14. Sliding bearing, 15. Thrust ball bearing, 16. Imported sealing gasket, 17. Imported fastening nut, 18. Oil pump, 19. Fuel injection pump, 20. Emulsifier, 21. Oil pipe, A. Oil and water inlet, B. Emulsified oil outlet.
具体实施方式 Detailed ways
在图1中,乳化器油水进口A和乳化油出口B分别设置在同一根中心轴12的两端中心孔,中心轴12的两头分别通过进口紧固螺母17和出口紧固螺母1固定外壳下端盖9和外壳上端盖10,并与乳化器外筒6组成封闭的乳化器外壳。在中心轴12的中间通过装在乳化筒上端盖4上的止推滑动轴承3和乳化筒下端盖7上的滑动轴承14安装了能产生高速旋转的乳化筒,在乳化筒上端盖4的中心轴上还装有轴向定位垫片11和出口密封垫片2,在乳化筒下端盖7的中心轴上还装有止推球轴承15和进口密封垫片16。乳化筒下端盖7底面上径向对称布置了两个喷口相反的喷嘴8,乳化筒外壁5上均匀布置多个极微小的通孔,乳化筒与乳化器外壳组成外腔,乳化筒与中心轴12组成内腔。工作时,一定比例的油水混合物,通过输油泵18以一定压力进入油水进口A,再经过中心轴12上的轴向孔从径向孔进入乳化筒下端盖7的油道后,由两个喷口很小的喷嘴8高速喷出,产生反推力,使乳化筒高速旋转。由于喷嘴8的冲击作用,进入外腔的油水已得到较好的第一次乳化,当油水再从外腔进入内腔时,被高速旋转的乳化筒外壁5上的微小通孔剪切,这种高速旋转剪切作用产生第二次乳化,加之乳化筒紧固螺栓13的旋转搅拌,形成良好的乳化柴油,通过中心轴12上的径向孔从轴向孔流经乳化油出口B进入喷油泵19。In Fig. 1, the oil-water inlet A of the emulsifier and the emulsified oil outlet B are respectively arranged in the central holes at both ends of the same central shaft 12, and the two ends of the central shaft 12 are respectively fixed at the lower end of the shell by the inlet fastening nut 17 and the outlet fastening nut 1 The cover 9 and the upper end cover 10 of the shell form a closed emulsifier shell with the outer cylinder 6 of the emulsifier. In the middle of the central shaft 12, an emulsification cylinder capable of high-speed rotation is installed through the thrust sliding bearing 3 mounted on the upper end cover 4 of the emulsification cylinder and the sliding bearing 14 on the lower end cover 7 of the emulsification cylinder. In the center of the upper end cover 4 of the emulsification cylinder An axial positioning gasket 11 and an outlet sealing gasket 2 are also installed on the shaft, and a thrust ball bearing 15 and an inlet sealing gasket 16 are also installed on the central axis of the lower end cover 7 of the emulsification cylinder. Two nozzles 8 with opposite nozzles are radially and symmetrically arranged on the bottom surface of the lower end cover 7 of the emulsification cylinder, and a plurality of extremely small through holes are evenly arranged on the outer wall 5 of the emulsification cylinder. 12 make up the inner cavity. When working, a certain proportion of oil-water mixture enters the oil-water inlet A at a certain pressure through the oil delivery pump 18, and then enters the oil passage of the lower end cover 7 of the emulsification cylinder through the axial hole on the central shaft 12 from the radial hole, and is discharged by two nozzles. The small nozzle 8 sprays out at high speed, which generates reverse thrust and makes the emulsification cylinder rotate at high speed. Due to the impact of the nozzle 8, the oil and water entering the outer cavity have been emulsified for the first time. When the oil and water enter the inner cavity from the outer cavity, they are sheared by the tiny through holes on the outer wall 5 of the emulsification cylinder rotating at high speed. This kind of high-speed rotary shearing effect produces the second emulsification, coupled with the rotation and agitation of the emulsification cylinder fastening bolt 13, a good emulsified diesel oil is formed, which flows through the radial hole on the central shaft 12 from the axial hole to the emulsified oil outlet B and enters the injection nozzle. oil pump 19.
在图2中是本发明在柴油机供油系统中的安装实例。乳化器20串联于柴油机油路中,乳化器油水进口A与输油泵18出口通过油管21相接,乳化油出口B与喷油泵19进口通过油管21相接,实现随车乳化,边乳化边使用。In Fig. 2 is the installation example of the present invention in the diesel engine oil supply system. The emulsifier 20 is connected in series in the oil circuit of the diesel engine. The oil-water inlet A of the emulsifier is connected to the outlet of the oil transfer pump 18 through the oil pipe 21, and the emulsified oil outlet B is connected to the inlet of the fuel injection pump 19 through the oil pipe 21, so as to realize emulsification on board and use while emulsifying .
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CN 03115853 CN1217095C (en) | 2003-03-12 | 2003-03-12 | Automatic rotary wall hole shearing type diesel oil emulsifier |
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TWI611832B (en) * | 2017-06-09 | 2018-01-21 | 淡江大學 | Rotory emulsification structure |
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ITAN20120149A1 (en) * | 2012-11-09 | 2014-05-10 | Enrico Ciaralla | MACHINE TO EMULSIFY COMBUSTIBLE OILS WITH WATER. |
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TWI611832B (en) * | 2017-06-09 | 2018-01-21 | 淡江大學 | Rotory emulsification structure |
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Assignee: Hangzhou Huabi Energy Technology Co., Ltd. Assignor: Zhejiang University Contract fulfillment period: 2007.12.26 to 2012.12.25 contract change Contract record no.: 2008330001129 Denomination of invention: Automatic rotary wall hole shearing type diesel oil emulsifier Granted publication date: 20050831 License type: Exclusive license Record date: 20081016 |
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Free format text: EXCLUSIVE LICENSE; TIME LIMIT OF IMPLEMENTING CONTACT: 2007.12.26 TO 2012.12.25; CHANGE OF CONTRACT Name of requester: HANGZHOU HUABI ENERGY SCIENCE CO., LTD. Effective date: 20081016 |
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