CN1214999C - Full servo line type bottle making machine - Google Patents
Full servo line type bottle making machine Download PDFInfo
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- CN1214999C CN1214999C CN 01107942 CN01107942A CN1214999C CN 1214999 C CN1214999 C CN 1214999C CN 01107942 CN01107942 CN 01107942 CN 01107942 A CN01107942 A CN 01107942A CN 1214999 C CN1214999 C CN 1214999C
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- making machine
- bottle making
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Abstract
The present invention belongs to the field of devices for shaping and manufacturing glass, and mainly relates to a paratactic bottle making machine. The present invention is characterized in that the paratactic bottle making machine is composed of a switching mechanism of a primary mold, a switching mechanism of a finishing mold, a material receiving mechanism, a baffle mechanism, a tilting mechanism, an opening plier mechanism, a punching head mechanism, a moving mechanism by using pliers, and an air supplying mechanism, wherein each mechanism is connected with a servo motor which is connected with a master control device through signal lines. Since the servo motor is adopted for driving, the present invention has the advantages of high operating speed, accurate positioning, high precision, machine operation without noise, improved working environment for workers, and long running without accumulative error.
Description
The invention belongs to glass ware forming producing apparatus field, relate generally to individual section machine.
Individual section machine is invented by the American in nineteen twenty-five the earliest, and its mechanism action adopts air cylinder driven, and through nearly 80 years development, individual section machine has been divided into E type, F type, EF type on structure; The group number has 1,2,4,6,8,10,12 group etc.; The gob number has single, two, three, four etc.Though the group number is beyond count identical with gob, theory structure, molding mode are basic identical.The mechanism action of individual section machine regularly is to adopt mechanical rotary drum mode basically, up to the nineties later stage, its timing mode gradually adopts computer-controlled electrically-controlled valve punch-out equipment structure, and side increases many auxiliary knobs before and after individual section machine, compare with the rotary drum individual section machine, its mechanism is regularly accurate, responsiveness is faster, simple to operate, improved workman's work situation significantly.Along with the continuous quickening of machine speed and to the improving constantly of glasswork specification of quality, technical cylinder to each mechanism has increased snubber assembly up and down, and the run stability of mechanism is improved; Through above-mentioned a series of transformation, should develop into a kind of higher level based on pneumatic individual section machine.But individual section machine inherent defective allows the people be difficult to accept all the time.The noise that its vent valve produced is up to more than 120 decibels.Because mechanism is more, causes stable gas pressure poor, the mechanism action instability, timing and needle-valve are regulated frequent, and especially performance is even more serious under the high situation of machine speed, is having a strong impact on the stability of quality product.
At the above-mentioned defective that exists based on pneumatic individual section machine, the purpose of this invention is to provide a kind of individual section machine is operated steadily, noise is low, good product quality and the high full servo line type bottle making machine of stability.
For achieving the above object, the present invention adopts following technical scheme: design a kind of full servo line type bottle making machine, it is characterized in that by blank mould mould on-off mechanism, become mould mould on-off mechanism, material receiving mechanism, choke plug mechanism, switching mechanism, gad tong mechanism, plunger mechanism, tong moving mechanism and air supply mechanism to form, described each mechanism all connects servomotor, and servomotor connects master control set by signal wire.
Parallel folding mode is all adopted in the clamp folding of blank mould mould on-off mechanism of the present invention, one-tenth mould mould on-off mechanism, gad tong mechanism.Gear, the structure control of rack combination formula that the parallel folding of the clamp of blank mould mould on-off mechanism, one-tenth mould mould on-off mechanism is driven by servomotor, two clamps of each mechanism are installed on the line slideway relatively and by gusset plate, gear on the servomotor output shaft and the tooth bar engagement of being fixed in the gusset plate place.Leading screw, feed screw nut and mouthful mould left and right sides clamp are set in the gad tong mechanism, and the servomotor output shaft connects with leading screw in the clamp folding controlling organization, and feed screw nut and leading screw mesh, and connect with mouth mould left and right sides clamp.
Master control set of the present invention adopts industrial computer, and a plurality of channel terminals are set on the industrial computer, and described channel terminal is connected with each servomotor by signal wire.
The present invention has reached the effect of following several respects:
(1) drive each mechanism's work owing to having adopted by servomotor, physical construction is greatly simplified, vulnerable part is few, and physical construction is reliably compact.
(2) fast, the accurate positioning of travelling speed, precision height, long-time running does not have progressive error.
(3) compare with the pneumatic individual section machine of present use, the present invention's energy save energy is more than 80%.
(4) the one-tenth mould mould of driven by servomotor can be accomplished parallel folding with the clamp of blank mould mould on-off mechanism, gad tong mechanism, tong moving mechanism, has eliminated all drawbacks of pneumatic fan-shaped on-off mechanism fully.
(5) do not need pressurized air, the machine operation noiselessness.
(6) adopt the fuse mechanism of driven by servomotor, realize osculum for vial and press blowing technology to provide directly and reliably and guarantee, thoroughly solved the defective of pneumatic fuse mechanism bearing accuracy difference.
(7) owing to adopt advanced computer networking technology, carry out real-time communication with more than 60 servo motor driving system that comprises servo plunger mechanism, servo parallel shears cutting mechanism, servo feeding distribution mechanism etc., can operate each motion of mechanism speed, displacement, run duration in the PC terminal, be convenient to the use operation and the control of production scene.
(8) full servo line type bottle making machine can replace the drive unit of mechanical cam formula, and current consumption has reduced more than 60%, and through comprehensive assessment, separate unit machine year, energy-conservation expense was up to surplus 250,000 yuan.
(9) complete servo ranks machine operates steadily, and impact friction power is little, has only about 37 decibels, and sound pollution is extremely light, has improved work situation greatly; The operation of complete computerizing has greatly alleviated operator's labour intensity.
The present invention is further illustrated below in conjunction with accompanying drawing.
Fig. 1 is the structural representation of one embodiment of the present of invention;
Fig. 2 is that the A of Fig. 1 is to structural representation;
Fig. 3 is the structural representation of blank mould mould on-off mechanism among Fig. 1;
Fig. 4 is the structural representation of gad tong mechanism among Fig. 1.
As shown in the figure: blank mould mould on-off mechanism 5, one-tenth mould mould on-off mechanism 9, material receiving mechanism 3, choke plug mechanism 7, switching mechanism 8, gad tong mechanism 2, plunger mechanism 6, tong moving mechanism 10 are installed on the clack box 4, and the servomotors that can drive described each mechanism action are installed in the clack box 4; Servomotor is by the channel terminal on the industrial computer in the signal wire 11 connection master control sets 12; Input is in advance according to the sequence of control of producing the needs establishment in the computer.
The servomotor that drives each mechanism action passes through signal wire 11 control work by the sequence of control of working out in advance.At first blank mould mould on-off mechanism 5 is under the driving of servomotor, clamp (being the blank mould mould) closure.Driven by servomotor material receiving mechanism 3 falls, be placed on the blank mould mould on-off mechanism, this moment, glass gob flowed down through deflector chute, and material receiving mechanism 3 is received gob in the blank mould mould, material receiving mechanism 3 rises under the driving of servomotor then, separates with blank mould mould on-off mechanism 5.Driven by servomotor choke plug mechanism 7 falls, and plunger mechanism 6 is worked under the driving of servomotor simultaneously, and glass gob is made into the vial blank.Driven by servomotor choke plug mechanism 7 rises then, separates with blank mould mould on-off mechanism.Follow parallel the opening of clamp of driven by servomotor blank mould mould on-off mechanism 5, gad tong mechanism 2 is worked under the driving of servomotor, and its clamp clamps the blank vial; Driven by servomotor switching mechanism 8 work then, the clamp that drives in the gad tong mechanism 2 rotates on the mould mould on-off mechanism 9, become mould mould on-off mechanism 9 to work under the driving of servomotor this moment, the parallel closure of its clamp (mould mould), and vial is put into clamp; Driven by servomotor switching mechanism 8 work simultaneously, the clamp that drives gad tong mechanism 2 rotates to starting position, waits for next working cycle.At this moment, driven by servomotor air supply mechanism 1 falls blows to vial, makes the vial moulding.Become mould mould on-off mechanism 9 its clamp under the driving of servomotor to open then, driven by servomotor tong moving mechanism 10 is worked, and vial is grabbed out be put on the bottle pushing apparatus platform, and then, driven by servomotor air supply mechanism 1 rises and resets.So far, vial moulding manufacturing working cycle is finished.
Parallel folding mode is all adopted in the clamp folding of blank mould mould on-off mechanism 5 of the present invention, one-tenth mould mould on-off mechanism 9.Fig. 3 is the structural representation of blank mould mould on-off mechanism 5, becomes the structure of mould mould on-off mechanism 9 identical with the structure of blank mould mould on-off mechanism 5.Gear, the structure control of rack combination formula that the parallel folding of described each mechanism's clamp is driven by servomotor.Left and right sides clamp 13,15 relatively also is installed on the line slideway 14,21 by gusset plate 20,16 respectively, gear 18 on servomotor 22 output shafts and the tooth bar that is fixed in the gusset plate place 19,17 engagements.Servomotor 22 driving gears 18 rotate, and the tooth bar that gear driven is meshed with it drives clamp by gusset plate afterwards and moves along line slideway is parallel.
Parallel folding mode is adopted in the clamp folding of gad tong mechanism 2 of the present invention.As shown in Figure 4, leading screw 26, feed screw nut 25,27 and mouthful mould left and right sides clamp 24,23 are set in it, the output shaft of servomotor 28 connects with leading screw 26 in the clamp folding controlling organization, feed screw nut 25,27 and leading screw 26 engagements, and connect with mouth mould left and right sides clamp 24,23.Servomotor 28 drives leading screw 26 and rotates, thereby drives feed screw nut 25,27 along leading screw 26 left and right moving, and left and right sides clamp 24,23 moves under the drive of feed screw nut 25,27 respectively, thereby has realized the parallel folding control of left and right sides clamp.
Claims (5)
1. full servo line type bottle making machine, it is characterized in that by blank mould mould on-off mechanism (5), become mould mould on-off mechanism (9), material receiving mechanism (3), choke plug mechanism (7), switching mechanism (8), gad tong mechanism (2), plunger mechanism (6), tong moving mechanism (10) and air supply mechanism (1) to form, described each mechanism all connects servomotor, and servomotor connects master control set (12) by signal wire (11).
2. full servo line type bottle making machine according to claim 1 is characterized in that blank mould mould on-off mechanism (5), becomes the clamp folding of mould mould on-off mechanism (9), gad tong mechanism (2) all to adopt parallel folding mode.
3. full servo line type bottle making machine according to claim 1 and 2, the gear, the structure control of rack combination formula that it is characterized in that blank mould mould on-off mechanism (5), become the parallel folding of the clamp of mould mould on-off mechanism (9) to drive by servomotor, two clamps (13) of each mechanism, (15) relatively also are installed on line slideway (14), (21) by gusset plate (20), (16), the gear (18) on servomotor (22) output shaft and the tooth bar (19) that is fixed in the gusset plate place, (17) engagement.
4. full servo line type bottle making machine according to claim 1 and 2, it is characterized in that being provided with in the gad tong mechanism (2) leading screw (26), feed screw nut (25), (27) and mouthful mould left and right sides clamp (24), (23), servomotor (28) output shaft connects with leading screw (26) in the clamp folding controlling organization, feed screw nut (25), (27) are meshed with leading screw (26), and are connected with mouth mould left and right sides clamp (24), (23).
5. full servo line type bottle making machine according to claim 1, it is characterized in that master control set (12) adopts industrial computer, a plurality of channel terminals are set on the industrial computer, and described channel terminal is connected with each servomotor by signal wire (11).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 01107942 CN1214999C (en) | 2001-03-29 | 2001-03-29 | Full servo line type bottle making machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 01107942 CN1214999C (en) | 2001-03-29 | 2001-03-29 | Full servo line type bottle making machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN1377845A CN1377845A (en) | 2002-11-06 |
| CN1214999C true CN1214999C (en) | 2005-08-17 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 01107942 Expired - Fee Related CN1214999C (en) | 2001-03-29 | 2001-03-29 | Full servo line type bottle making machine |
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| Country | Link |
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| CN (1) | CN1214999C (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101609330B (en) * | 2009-07-11 | 2011-07-27 | 山东三金玻璃机械股份有限公司 | Multiple-axis servo bottle making machine intelligent system |
| CN102126824B (en) * | 2010-01-17 | 2012-12-26 | 山东三金玻璃机械股份有限公司 | Servo drive parallel switch of sine mechanism |
Families Citing this family (13)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101659514B (en) * | 2009-09-18 | 2011-10-12 | 安徽德力日用玻璃股份有限公司 | Special-shaped glassware bubbling machine |
| CN102010117B (en) * | 2010-11-15 | 2012-06-13 | 熊杰 | Method and system for producing glass bottle by adopting blow process |
| CN102211852B (en) * | 2011-04-19 | 2013-01-02 | 山东三金玻璃机械股份有限公司 | Servo drive parallel switch |
| CN102363551B (en) * | 2011-07-02 | 2013-07-31 | 湖北亚哥机电有限公司 | Fully automatic multi-station glass bottle making machine |
| CN103043884B (en) * | 2012-12-31 | 2015-09-30 | 山东省药用玻璃股份有限公司 | Individual section machine 5-6 drips production method |
| CN103253847B (en) * | 2013-03-15 | 2015-06-03 | 范天赐 | Row type glass bottle-making machine's mouth tong overturning and mouth tong fixture assembly |
| CN103539335B (en) * | 2013-09-16 | 2015-10-28 | 石家庄陆源机械制造有限公司 | Program control bottle-making machine |
| CN105130167B (en) * | 2015-08-31 | 2017-06-13 | 荆门市楚大机电有限公司 | A kind of multigroup double drops are double into mould swinging Mechanism of I. S. Machine |
| CN105502891A (en) * | 2016-01-31 | 2016-04-20 | 山东省药用玻璃股份有限公司 | Multi-drop bottle-making machine |
| CN111960650B (en) * | 2020-08-27 | 2021-12-28 | 浙江恒雁通用设备有限公司 | Ranks machine clamping structure |
| CN112520981B (en) * | 2020-12-08 | 2024-08-27 | 四川广安慧诚科艺玻璃有限公司 | Bottle-shaped convex bottom glass product production device |
| CN112573801A (en) * | 2020-12-08 | 2021-03-30 | 四川广安慧诚科艺玻璃有限公司 | Method for producing bottle-shaped convex-bottom glass product |
| CN113772924B (en) * | 2021-09-25 | 2023-03-10 | 浙江恒雁通用设备有限公司 | Split type three-drop nipper and ranks machine using three-drop nipper |
-
2001
- 2001-03-29 CN CN 01107942 patent/CN1214999C/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101609330B (en) * | 2009-07-11 | 2011-07-27 | 山东三金玻璃机械股份有限公司 | Multiple-axis servo bottle making machine intelligent system |
| CN102126824B (en) * | 2010-01-17 | 2012-12-26 | 山东三金玻璃机械股份有限公司 | Servo drive parallel switch of sine mechanism |
Also Published As
| Publication number | Publication date |
|---|---|
| CN1377845A (en) | 2002-11-06 |
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