CN1211675C - Hollow surface illuminator - Google Patents
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- CN1211675C CN1211675C CNB018133657A CN01813365A CN1211675C CN 1211675 C CN1211675 C CN 1211675C CN B018133657 A CNB018133657 A CN B018133657A CN 01813365 A CN01813365 A CN 01813365A CN 1211675 C CN1211675 C CN 1211675C
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- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B6/00—Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
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- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B6/00—Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
- G02B6/0001—Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings specially adapted for lighting devices or systems
- G02B6/0011—Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings specially adapted for lighting devices or systems the light guides being planar or of plate-like form
- G02B6/0033—Means for improving the coupling-out of light from the light guide
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- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B6/00—Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
- G02B6/0001—Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings specially adapted for lighting devices or systems
- G02B6/0011—Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings specially adapted for lighting devices or systems the light guides being planar or of plate-like form
- G02B6/0033—Means for improving the coupling-out of light from the light guide
- G02B6/005—Means for improving the coupling-out of light from the light guide provided by one optical element, or plurality thereof, placed on the light output side of the light guide
- G02B6/0053—Prismatic sheet or layer; Brightness enhancement element, sheet or layer
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- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B6/00—Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
- G02B6/0001—Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings specially adapted for lighting devices or systems
- G02B6/0096—Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings specially adapted for lighting devices or systems the lights guides being of the hollow type
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Abstract
Description
技术领域technical field
本发明涉及一种光导单元,它用作为液晶显示器或室外标志牌的背光的面光源,或者用作为一种内部或者外部发光装置。本发明的光导单元可用来替代传统的光导板,并因其内部具有一中空的光导空间,因而能减轻光导单元、由此面光源的重量。The present invention relates to a light guide unit used as a surface light source for a backlight of a liquid crystal display or an outdoor signboard, or as an internal or external lighting device. The light guide unit of the present invention can be used to replace the traditional light guide plate, and because it has a hollow light guide space inside, it can reduce the weight of the light guide unit and therefore the surface light source.
背景技术Background technique
如图1所示,一传统的面光源采用一实心的光导板10来发光,该光导板从一点光源或者一线光源(即,图1中的一灯)接收光。该光导板通常由诸如丙烯酸树脂之类的聚合物材料所制成。从光源发出的光通过光入射棱边(光入射侧面)进入光导板,且被允许从光导板的主表面的其中之一发射,而光通过该板从光入射棱边朝向与光入射棱边相对的板的远边缘进行传播。这样就实现了面光发射。As shown in FIG. 1 , a conventional surface light source emits light using a solid
通过光导板的光的传播利用在空气和光导板之间的交界面处的光的全内部反射,其归因于空气和光导板(聚合物材料)之间的折射率的差异。这样的光导板是用于液晶显示器的背光面光源的主要部分。例如,日本待审专利申请A-11-142845公开了这样的光导板和一包括光导板的背光。The propagation of light through the light guide plate utilizes total internal reflection of light at the interface between the air and the light guide plate, which is due to the difference in refractive index between the air and the light guide plate (polymer material). Such light guide plates are an essential part of backlighting surface light sources for liquid crystal displays. For example, Japanese Unexamined Patent Application A-11-142845 discloses such a light guide plate and a backlight including the light guide plate.
然而,当使用一实心光导板时,要减小面光源的重量变得很困难。例如,随着液晶显示屏的扩大,光导板的面积(光发射面积)和随之的面光源的厚度逐步增加。因此,光导板的重量的增加使面光源重量的减少变得十分困难,从而难于减小液晶显示器的重量。即使在小型的液晶显示器的情形中,也高度要求减少面光源的重量,例如,诸如便携式个人电脑的终端,手提电话,PHS,等However, when a solid light guide plate is used, it becomes difficult to reduce the weight of the surface light source. For example, with the enlargement of liquid crystal display screens, the area of the light guide plate (light emitting area) and consequently the thickness of the surface light source have gradually increased. Therefore, the increase in the weight of the light guide plate makes it very difficult to reduce the weight of the surface light source, thereby making it difficult to reduce the weight of the liquid crystal display. Even in the case of small liquid crystal displays, it is highly required to reduce the weight of surface light sources, for example, terminals such as portable personal computers, mobile phones, PHS, etc.
因此,已有人提出采用一中空的光导单元来代替实心的光导板。例如,已知有一种中空光导单元,它包括一光发射板和一背板,它们互相平行布置以形成一个中空的光导空间,以及两个各设置在光发射板和朝向光导空间内侧的背板表面上的分光膜(prismatic film)。Therefore, it has been proposed to use a hollow light guide unit instead of a solid light guide plate. For example, a hollow light guide unit is known, which includes a light emitting plate and a back plate, which are arranged parallel to each other to form a hollow light guide space, and two back plates respectively arranged on the light emitting plate and towards the inside of the light guide space Prismatic film on the surface.
分光膜是一种众所周知的光学元件,其含义是光传递膜,它的一个主表面是平的,而其另一个主表面承载多个沿长度方向互相平行布置的棱镜(所谓的平行棱镜)。这样的光传递膜通常放置在光导板和被照明的物体之间(例如,一液晶显示屏等)。A dichroic film is a well-known optical element, meaning a light-transmitting film, whose one main surface is flat and whose other main surface carries a plurality of prisms (so-called parallel prisms) arranged lengthwise parallel to each other. Such light transfer films are typically placed between the light guide plate and the object to be illuminated (eg, a liquid crystal display, etc.).
为了使光从光导单元发射,一般来说,一线性光源(例如,一荧光管等)沿在上述光导空间的一端形成的开口放置,光通过开口在光导空间内辐射。通过设置上述成对的基本互相平行的分光膜并在两者之间留有一间隙,形成上述的开口。该成对的分光膜通常使其平表面互相平行地排列。In order to emit light from the light guide unit, generally, a linear light source (for example, a fluorescent tube, etc.) is placed along an opening formed at one end of the above light guide space, and light is radiated in the light guide space through the opening. The above-mentioned opening is formed by arranging the above-mentioned pair of light-splitting films substantially parallel to each other with a gap between them. The pair of dichroic films are usually arranged with their planar surfaces parallel to each other.
这样的光导单元具有一形成在单元一端的第一开口,以及一形成在与该端相对的另一端(离该端最远的一端)的第二开口,且两个光源放置在各开口中,将光辐射到光导空间。由于成对的分光膜互相平行地排列,所以光导空间的高度(沿厚度方向),即,垂直于光发射表面的尺寸,从在一端的第一开口到在离该段最远端的第二开口基本上不发生变化。Such a light guide unit has a first opening formed at one end of the unit, and a second opening formed at the other end opposite to the end (an end farthest from the end), and two light sources are placed in each opening, Light is radiated into the lightguide space. Since the paired light-splitting films are arranged parallel to each other, the height of the light guide space (along the thickness direction), that is, the dimension perpendicular to the light-emitting surface, is from the first opening at one end to the second opening at the farthest end of the section. The opening is substantially unchanged.
本发明的发明人在JP-A-6-180552中提出了包括这样一个中空光导单元以及一包含该光导单元和一光源的面光源的一实施例。在此发明JP-A-6-180552之前,已知有另外的光导单元的实施例。The inventors of the present invention proposed an embodiment including such a hollow light guide unit and a surface light source including the light guide unit and a light source in JP-A-6-180552. Before the invention of JP-A-6-180552, other embodiments of light guiding units were known.
在光导单元的其它实施例中,(i)在光发射板上的分光膜棱镜的排列方向与光源发出的光的方向平行,且承载平行棱镜的分光膜表面排列成面向光导空间的外侧。此外,(ii)在背板上的分光膜棱镜的方向也与光源发出的光的方向平行,且分光膜表面排列成面向光导空间的外侧。在包括这样的光导单元的面光源的情形中,从光发射表面发出光的照度,随着离光源距离的增加,趋于减小。因此,必须添加附加的光学元件来修正这种照度的降低。这样的附加光学元件即是所谓的萃取器,它具有锯齿形的用于反射的突起,它们之间的距离随离光源距离的增加而增加。这样的萃取器通常设置在背板侧的分光膜的平表面上。In other embodiments of the light guide unit, (i) the arrangement direction of the dichroic film prisms on the light emitting plate is parallel to the direction of light emitted by the light source, and the surface of the dichroic film carrying the parallel prisms is arranged to face the outside of the light guide space. In addition, (ii) the direction of the dichroic film prism on the back plate is also parallel to the direction of the light emitted by the light source, and the surface of the dichroic film is arranged to face the outside of the light guide space. In the case of a surface light source including such a light guide unit, the illuminance of light emitted from the light emitting surface tends to decrease as the distance from the light source increases. Therefore, additional optical elements must be added to correct for this reduction in illumination. Such an additional optical element is a so-called extractor, which has saw-tooth-shaped projections for reflection, the distance between which increases with the distance from the light source. Such extractors are usually placed on the planar surface of the beam-splitting film on the backplane side.
本发明人在JA-A-6-180552中提出一种改进的光导单元,以提供一价廉的光导单元和面光源,它不需要任何的萃取器和一面光源,因此,可以十分容易地设计和生产。The present inventor proposes a kind of improved light guide unit in JA-A-6-180552, to provide a cheap light guide unit and surface light source, it does not need any extractor and surface light source, therefore, can design very easily And production.
这就是说,所提出的中空光导单元包括一对分光膜,它们固定在对应的位置上,使其排列成特定的三维结构,其中,(I)用作为一光发射平面的一分光膜的棱形表面这样布置,即,使该分光膜的棱镜的方向垂直于从光源发出光的方向,且棱形表面朝向光导空间的内侧。此外,(II)其它的分光膜这样布置,即,使其它分光膜的棱镜的方向与从光源发出的光的方向平行,且棱形表面朝向光导空间的内侧。由此,在不使用一萃取器的情况下,使光发射表面上的照度变得均匀。That is to say, the proposed hollow light guide unit includes a pair of dichroic films, which are fixed in corresponding positions so that they are arranged in a specific three-dimensional structure, wherein (1) the ribs of a dichroic film used as a light emitting plane The prismatic surface is arranged in such a way that the direction of the prisms of the dichroic film is perpendicular to the direction of light emitted from the light source, and the prismatic surface faces the inside of the light guiding space. In addition, (II) other dichroic films are arranged such that the direction of the prisms of the other dichroic films is parallel to the direction of light emitted from the light source, and the prism-shaped surface faces the inside of the light guide space. Thereby, the illuminance on the light emitting surface becomes uniform without using an extractor.
采用上述这种光导单元,从光源发出的一部分光被分光膜反射,而余下部分的光通过在光发射侧的分光膜,并从光发射表面(光泄漏)发射。被分光膜反射的光从光发射表面发射,或者,通过由光导空间内的诸分光膜反复反射和传递,从靠近光源的一端传播到离光源最远的一端。这就是说,光泄漏和光传播之间的平衡是重要的。如果光泄漏效应太强,则待传播的光量降低,这样,光发射的均匀性趋于变坏。光泄漏效应的增加导致照明亮度的增加。With such a light guide unit as described above, part of the light emitted from the light source is reflected by the dichroic film, and the remaining part of the light passes through the dichroic film on the light emitting side and is emitted from the light emitting surface (light leakage). The light reflected by the light-splitting film is emitted from the light-emitting surface, or, through repeated reflection and transmission by the light-splitting films in the light guide space, propagates from an end close to the light source to an end farthest from the light source. That said, the balance between light leakage and light propagation is important. If the light leakage effect is too strong, the amount of light to be propagated decreases, and thus, the uniformity of light emission tends to deteriorate. An increase in the light leakage effect results in an increase in the brightness of the illumination.
因此,根据光导单元(即,面光源)的用途,规模以及诸如此类的特点,为了平衡光泄漏和光传播,并达到所要求的亮度以及发射光的均匀性,必须对光导单元的结构进行优化,例如,优化两个分光膜的三维结构和组合诸棱镜的形状,或者,选择和使用诸如萃取器之类的光学元件。Therefore, according to the purpose of the light guide unit (that is, the surface light source), the scale and the like, in order to balance light leakage and light transmission, and to achieve the required brightness and uniformity of emitted light, the structure of the light guide unit must be optimized, for example , optimize the three-dimensional structure of the two spectroscopic films and combine the shapes of the prisms, or select and use optical components such as extractors.
发明内容Contents of the invention
如上所述,包括一对互相平行排列的分光膜并固定在特定的结构中的中空光导单元,可以减少单元本身,面光源和包括该面光源的一装置(例如,一液晶显示器等)的重量。As mentioned above, the hollow light guide unit comprising a pair of light splitting films arranged parallel to each other and fixed in a specific structure can reduce the weight of the unit itself, the surface light source and a device (for example, a liquid crystal display, etc.) comprising the surface light source .
然而,生产上述传统的、具有相当薄厚度的光导单元比较困难。随着液晶显示器屏幕的扩大,人们高度要求进一步减小液晶显示器的厚度。此外,还要求降低上述便携式终端的厚度。However, it is difficult to produce the above-mentioned conventional light guide unit having a relatively thin thickness. With the enlargement of the screen of the liquid crystal display, further reduction in the thickness of the liquid crystal display is highly demanded. In addition, it is also required to reduce the thickness of the above-mentioned portable terminal.
为满足这些要求,有必要将光导单元的厚度(即,光导空间的厚度或高度)减小到30mm或更小,较佳地减小到20mm或更小。To meet these requirements, it is necessary to reduce the thickness of the light guide unit (ie, the thickness or height of the light guide space) to 30 mm or less, preferably to 20 mm or less.
光导单元厚度的减小意味着光导空间的高度的降低,光导空间的高度就是垂直于光传播方向的空间的尺寸。另一方面,光发射表面的面积(即,光传播距离)随单元厚度的减小而没有显著减小。本发明人在JP-A-6-180552中的上述建议提出之后,已作了进一步的研究。其结果发现,在光源放置的边缘附近可泄漏大量的光,或者,当光导空间的高度相对较低时,几乎所有的光量可以无泄漏地传播到最远端。因此,为了容易地实现单元厚度的减薄,有必要比以往更有效地平衡光泄漏效应和光传播效应。然而,使用附加的诸如萃取器之类的光学元件可使单元的结构变得复杂,并难于减小单元重量。The reduction of the thickness of the light guide unit means the reduction of the height of the light guide space, and the height of the light guide space is the dimension of the space perpendicular to the light propagation direction. On the other hand, the area of the light emitting surface (ie, the light propagation distance) does not decrease significantly with decreasing cell thickness. The present inventors have conducted further studies after the above proposal in JP-A-6-180552 was made. As a result, it was found that a large amount of light can leak near the edge where the light source is placed, or, when the height of the light guide space is relatively low, almost all of the light amount can propagate to the farthest end without leakage. Therefore, in order to easily realize the thinning of the cell thickness, it is necessary to balance the light leakage effect and the light propagation effect more effectively than before. However, using an additional optical element such as an extractor complicates the structure of the unit and makes it difficult to reduce the weight of the unit.
本发明提供了一种重量轻的光导单元,它能有效地平衡组成光导空间的分光膜的光泄漏效应和光传播效应,并能满足减轻单元重量的要求。The present invention provides a light-weight light guide unit, which can effectively balance the light leakage effect and light propagation effect of the light splitting film constituting the light guide space, and can meet the requirement of reducing the weight of the unit.
根据本发明的第一个方面,提供一种光导单元,它包括第一分光膜和第二分光膜,各分光膜具有两个主表面,其中一个是棱形表面,所述棱形表面承载多个棱镜,它们沿着棱镜的长度方向互相基本平行地排列,其中,所述两个分光膜这样排列,即,所述分光膜的第一边缘基本上互相平行地设置,并在它们之间留下一间隙以形成一开口,一光导空间,它从所述开口起,在所述分光膜之间连续,从所述开口到相对该开口的远处边缘的所述光导空间的高度相等或者降低,且面向所述光导空间外侧的所述第一分光膜的主表面是一光发射表面,以发射从所述开口向所述光导空间传播的光,其特征在于,所述第一分光膜的所述棱形表面朝向所述光导空间的外侧放置,且所述第一分光膜的所述棱镜的方向与所述光线的方向不平行。According to a first aspect of the present invention, there is provided a light guide unit, which includes a first light-splitting film and a second light-splitting film, each light-splitting film has two main surfaces, one of which is a prismatic surface, and the prismatic surface carries multiple prisms, which are arranged substantially parallel to each other along the length direction of the prisms, wherein the two dichroic films are arranged such that the first edges of the dichroic films are arranged substantially parallel to each other, leaving a gap between them Next gap to form an opening, a light-guiding space, it starts from the opening, is continuous between the light-splitting films, and the height of the light-guiding space from the opening to the far edge of the opening is equal or reduced , and the main surface of the first light-splitting film facing the outside of the light-guiding space is a light-emitting surface to emit light propagating from the opening to the light-guiding space, wherein the first light-splitting film The prismatic surface is placed towards the outside of the light guide space, and the direction of the prisms of the first dichroic film is not parallel to the direction of the light.
根据本发明的第二个方面,提供一种光导单元,它包括第一分光膜和第二分光膜,各分光膜具有两个主表面,其中一个是棱形表面,所述棱形表面承载多个棱镜,它们沿着棱镜的长度方向互相基本平行地排列,其中,所述两个分光膜这样排列,即,所述分光膜的第一边缘基本上互相平行地设置,并在它们之间留下一间隙以形成一开口,一光导空间,它从所述开口起,在所述分光膜之间连续,从所述开口到相对该开口的远处边缘的所述光导空间的高度相等或者降低,且面向所述光导空间外侧的所述第一分光膜的主表面是一光发射表面,以发射从所述开口向所述光导空间传播的光,其特征在于,所述第一分光膜的所述棱形表面朝向所述光导空间的外侧放置,且所述第一分光膜的所述棱镜的方向与所述光线的入射方向平行;在于所述第二分光膜的所述棱镜的排列方向不与所述光线的方向平行。According to a second aspect of the present invention, there is provided a light guide unit, which includes a first light-splitting film and a second light-splitting film, each light-splitting film has two main surfaces, one of which is a prismatic surface, and the prismatic surface carries multiple prisms, which are arranged substantially parallel to each other along the length direction of the prisms, wherein the two dichroic films are arranged such that the first edges of the dichroic films are arranged substantially parallel to each other, leaving a gap between them Next gap to form an opening, a light-guiding space, it starts from the opening, is continuous between the light-splitting films, and the height of the light-guiding space from the opening to the far edge of the opening is equal or reduced , and the main surface of the first light-splitting film facing the outside of the light-guiding space is a light-emitting surface to emit light propagating from the opening to the light-guiding space, wherein the first light-splitting film The prismatic surface is placed towards the outside of the light guide space, and the direction of the prisms of the first dichroic film is parallel to the incident direction of the light; the arrangement direction of the prisms of the second dichroic film not parallel to the direction of the ray.
根据本发明的第三个方面,提供一种光导单元,它包括第一分光膜和第二分光膜,各分光膜具有两个主表面,其中一个是棱形表面,所述棱形表面承载多个棱镜,它们沿着棱镜的长度方向互相基本平行地排列,其中,所述两个分光膜这样排列,即,所述分光膜的第一边缘基本上互相平行地设置,并在它们之间留下一间隙以形成一开口和一光导空间,它从所述开口起连续,形成在所述分光膜之间,且面向所述光导空间外侧的所述第一分光膜的主表面是一光发射表面,以发射从所述开口向所述光导空间传播的光,其特征在于,所述第一分光膜的所述棱形表面朝向所述光导空间的外侧放置,且所述第一分光膜的所述棱镜的方向与所述光线的方向平行,所述第二分光膜的所述棱形表面朝向所述光导空间的外侧放置,且所述第二分光膜的所述棱镜的方向也与所述光线的方向平行;在于所述两个分光膜这样排列,即,所述光导空间的高度从所述开口到相对该开口的远处边缘降低。According to a third aspect of the present invention, a light guide unit is provided, which includes a first light-splitting film and a second light-splitting film, each light-splitting film has two main surfaces, one of which is a prismatic surface, and the prismatic surface carries multiple prisms, which are arranged substantially parallel to each other along the length direction of the prisms, wherein the two dichroic films are arranged such that the first edges of the dichroic films are arranged substantially parallel to each other, leaving a gap between them Next gap to form an opening and a light guide space, it is continuous from the opening, formed between the light splitting films, and the main surface of the first light splitting film facing the outside of the light guide space is a light emitting surface to emit light propagating from the opening to the light guiding space, characterized in that the prismatic surface of the first light splitting film is placed toward the outside of the light guiding space, and the first light splitting film The direction of the prism is parallel to the direction of the light, the prismatic surface of the second dichroic film is placed towards the outside of the light guide space, and the direction of the prism of the second dichroic film is also parallel to the direction of the light The directions of the light rays are parallel; the reason is that the two light splitting films are arranged in such a way that the height of the light guide space decreases from the opening to the far edge relative to the opening.
根据本发明的第四个方面,提供一种光导单元,它包括第一分光膜和第二分光膜,各分光膜具有两个主表面,其中一个是棱形表面,所述棱形表面承载多个棱镜,它们沿着棱镜的长度方向互相基本平行地排列,其中,所述两个分光膜这样排列,即,所述分光膜的第一边缘基本上互相平行地设置,并在它们之间留下一间隙以形成一开口,一光导空间,它从所述开口起,在所述分光膜之间连续,从所述开口到相对该开口的远处边缘的所述光导空间的高度相等或者降低。且面向所述光导空间外侧的所述第一分光膜的主表面是一光发射表面,以发射从所述开口向所述光导空间传播的光,其特征在于,所述第一分光膜的所述棱形表面朝向所述光导空间的内侧放置,而述第二分光膜的所述棱形表面朝向所述光导空间的外侧放置。According to a fourth aspect of the present invention, there is provided a light guide unit, which includes a first light-splitting film and a second light-splitting film, each light-splitting film has two main surfaces, one of which is a prismatic surface, and the prismatic surface carries multiple prisms, which are arranged substantially parallel to each other along the length direction of the prisms, wherein the two dichroic films are arranged such that the first edges of the dichroic films are arranged substantially parallel to each other, leaving a gap between them Next gap to form an opening, a light-guiding space, it starts from the opening, is continuous between the light-splitting films, and the height of the light-guiding space from the opening to the far edge of the opening is equal or reduced . And the main surface of the first light-splitting film facing the outside of the light-guiding space is a light-emitting surface to emit light propagating from the opening to the light-guiding space, wherein all the light-splitting films of the first light-splitting film The prismatic surface is placed towards the inner side of the light guiding space, and the prismatic surface of the second light splitting film is placed towards the outer side of the light guiding space.
根据本发明的第五个方面,提供一种光导单元,它包括第一分光膜和第二分光膜,各分光膜具有两个主表面,其中一个是棱形表面,所述棱形表面承载多个棱镜,它们沿着棱镜的长度方向互相基本平行地排列,其中,所述两个分光膜这样排列,即,所述分光膜的第一边缘基本上互相平行地设置,并在它们之间留下一间隙以形成一开口,一光导空间,它从所述开口起,在所述分光膜之间连续,从所述开口到相对该开口的远处边缘的所述光导空间的高度相等或者降低。且面向所述光导空间外侧的所述第一分光膜的主表面是一光发射表面,以发射从所述开口向所述光导空间传播的光,其特征在于,所述第一分光膜的所述棱形表面朝向所述光导空间的内侧放置,且所述第二分光膜的所述棱形表面也朝向所述光导空间的内侧放置。According to a fifth aspect of the present invention, there is provided a light guide unit, which includes a first light-splitting film and a second light-splitting film, each light-splitting film has two main surfaces, one of which is a prismatic surface, and the prismatic surface carries multiple prisms, which are arranged substantially parallel to each other along the length direction of the prisms, wherein the two dichroic films are arranged such that the first edges of the dichroic films are arranged substantially parallel to each other, leaving a gap between them Next gap to form an opening, a light-guiding space, it starts from the opening, is continuous between the light-splitting films, and the height of the light-guiding space from the opening to the far edge of the opening is equal or reduced . And the main surface of the first light-splitting film facing the outside of the light-guiding space is a light-emitting surface to emit light propagating from the opening to the light-guiding space, wherein all the light-splitting films of the first light-splitting film The prismatic surface is placed towards the inner side of the light guiding space, and the prismatic surface of the second light splitting film is also placed towards the inner side of the light guiding space.
根据本发明的第六个方面,提供一种光导单元,它包括第一分光膜和第二分光膜,各分光膜具有两个主表面,其中一个是棱形表面,所述棱形表面承载多个棱镜,它们沿着棱镜的长度方向互相基本平行地排列,其中,所述两个分光膜这样排列,即,所述分光膜的第一边缘基本上互相平行地设置,并在它们之间留下一间隙以形成一开口,一光导空间,它从所述开口起,在所述分光膜之间连续,从所述开口到相对该开口的远处边缘的所述光导空间的高度相等或者降低。且面向所述光导空间外侧的所述第一分光膜的主表面是一光发射表面,以发射从所述开口向所述光导空间传播的光,其特征在于,所述第一分光膜的所述棱形表面朝向所述光导空间的内侧放置,且所述第一分光膜的所述棱镜的方向垂直于所述光的所述方向,在于所述第一分光膜的所述棱镜的顶角小于所述第二分光膜的所述棱镜的顶角。According to a sixth aspect of the present invention, there is provided a light guide unit, which includes a first light-splitting film and a second light-splitting film, each light-splitting film has two main surfaces, one of which is a prismatic surface, and the prismatic surface carries multiple prisms, which are arranged substantially parallel to each other along the length direction of the prisms, wherein the two dichroic films are arranged such that the first edges of the dichroic films are arranged substantially parallel to each other, leaving a gap between them Next gap to form an opening, a light-guiding space, it starts from the opening, is continuous between the light-splitting films, and the height of the light-guiding space from the opening to the far edge of the opening is equal or reduced . And the main surface of the first light-splitting film facing the outside of the light-guiding space is a light-emitting surface to emit light propagating from the opening to the light-guiding space, wherein all the light-splitting films of the first light-splitting film The prismatic surface is placed towards the inside of the light guide space, and the direction of the prisms of the first dichroic film is perpendicular to the direction of the light, at the vertex angle of the prisms of the first dichroic film smaller than the apex angle of the prism of the second dichroic film.
附图说明Description of drawings
图1是传统面光源的剖视图;Fig. 1 is a cross-sectional view of a traditional surface light source;
图2示出取决于分光膜的结构的光学功能;以及Figure 2 shows the optical function depending on the structure of the beam splitting film; and
图3是包括根据本发明的光导单元的一较佳实例的面光源的剖视图。3 is a cross-sectional view of a surface light source including a preferred example of a light guide unit according to the present invention.
具体实施方式Detailed ways
分光膜的作用是全内部反射光,或根据棱镜的顶角、光进入的表面、光的入射角等来允许光在其间折射和通过。分光膜的这样的光学功能可参考图2来解释。The function of the light splitting film is to totally reflect light internally, or to allow light to refract and pass between them according to the vertex angle of the prism, the surface where the light enters, the incident angle of the light, etc. Such an optical function of the dichroic film can be explained with reference to FIG. 2 .
所示的分光膜在其棱形表面具有多个有着相同形状和相同尺寸的平行棱镜,它们沿着棱镜的长度方向排列。图2的例子定性地示出了一分光膜的光学功能,该分光膜包括的棱镜具有90°的顶角和45°的底角。The beam-splitting film shown has a plurality of parallel prisms of the same shape and size on its prismatic surface, arranged along the length of the prisms. The example of FIG. 2 qualitatively illustrates the optical function of a dichroic film comprising prisms with an apex angle of 90° and a base angle of 45°.
当光在图2(a)或2(b)的球体中心辐射在分光膜上时,通过A区域到达膜的光是全反射的,而通过其它区域到达膜的光在该膜内传播且是折射的。折射的光可以返回到球体的内侧或通过该膜,然后根据折射角或折射次数,从与入射表面相对的表面发射(泄漏出)。这就是说,根据光的入射角,光是全内部反射并传播到最远端,或者,折射并允许通过该膜,然后有选择地发射。区域A的形状和尺寸,随着面向光导空间内侧的入射表面的特性(即,入射表面是棱形表面还是平表面),或棱镜的形状和尺寸而变化。因此,具有这样光学功能的一对分光膜的有效组合可以调整光泄漏效应和光传播效应之间的平衡。When the light is radiated on the spectroscopic film at the center of the sphere in Figure 2(a) or 2(b), the light reaching the film through the A region is totally reflected, while the light reaching the film through other regions propagates in the film and is refracted. The refracted light can either return to the inside of the sphere or pass through the membrane, and then, depending on the angle or number of refractions, is emitted (leaks out) from the surface opposite the incident surface. That is, depending on the light's angle of incidence, the light is either totally internally reflected and propagated to the farthest end, or, refracted and allowed to pass through the membrane, and then selectively emitted. The shape and size of the region A vary with the characteristics of the incident surface facing the inside of the light guide space (ie, whether the incident surface is a prismatic surface or a flat surface), or the shape and size of the prism. Therefore, an effective combination of a pair of dichroic films having such optical functions can adjust the balance between the light leakage effect and the light propagation effect.
根据本发明,通过适当地选择分光膜的三维结构和组合棱镜的形状,以及平衡光泄漏效应和光传播效应,可以容易地减小单元的厚度。分光膜的三维结构和棱镜形状的组合应予以优化的设计,现总结如下:According to the present invention, the thickness of the unit can be easily reduced by properly selecting the three-dimensional structure of the dichroic film and the shape of the combined prism, and balancing the light leakage effect and the light propagation effect. The combination of the three-dimensional structure of the spectroscopic film and the shape of the prism should be optimized, which is summarized as follows:
(a)组合两个分光膜的棱形表面的方向,即,面向光导空间的内侧或外侧;(a) the orientation of the prismatic surfaces combining the two dichroic films, i.e., facing the inside or outside of the light guiding space;
(b)两个分光膜的棱镜的方向,即,棱镜的方向与从光源发出的光的入射方向的夹角;当棱镜的方向与从光源发出的光的方向平行时,该角为0°,当棱镜的方向垂直于从光源发出光的方向时,该角为90°;(b) The direction of the prisms of the two dichroic films, that is, the angle between the direction of the prisms and the incident direction of the light emitted from the light source; when the direction of the prisms is parallel to the direction of the light emitted from the light source, the angle is 0° , when the direction of the prism is perpendicular to the direction of light emitted from the light source, the angle is 90°;
(c)组合两个分光膜的棱镜的顶角;即,分光膜可有相同的顶角,或它们可有不同的顶角;(c) the apex angles of the prisms that combine the two dichroic films; that is, the dichroic films may have the same apex angle, or they may have different apex angles;
(d)组合两个分光膜的平面;即,它们的平表面互相平行,或互相不平行。在不平行的情形中,两个分光膜排列成:光导空间的高度从形成在一端的开口到离该开口最远端降低。在这种情形中,沿光入射方向在平面内的光导空间的横截面的形状呈楔的形式。(d) The planes of the combined two dichroic films; that is, their plane surfaces are parallel to each other, or not parallel to each other. In the case of non-parallel, the two light-splitting films are arranged such that the height of the light-guiding space decreases from the opening formed at one end to the farthest end from the opening. In this case, the shape of the cross-section of the light guiding space in a plane along the light incident direction is in the form of a wedge.
现参照图3说明根据本发明的光导空间的一较佳实施例,该实施例是通过有效组合分光膜的三维结构和棱镜的形状而组装的。Referring now to FIG. 3, a preferred embodiment of the light guide space according to the present invention, which is assembled by effectively combining the three-dimensional structure of the light splitting film and the shape of the prism, will be described.
图3是包括本发明的光导单元(1)的面光源(60)和光源(4)的垂直横截面图。该图是沿着从光源(4)到光导空间(3)的光(40)的入射方向在垂直于光发射表面的平面内的面光源的横截面图。Fig. 3 is a vertical cross-sectional view of a surface light source (60) and a light source (4) comprising the light guide unit (1) of the present invention. The figure is a cross-sectional view of the surface light source in a plane perpendicular to the light emitting surface along the incident direction of light (40) from the light source (4) to the light guiding space (3).
在图3的实施例中,两个分光膜(1,2)排列而成光导单元(6),该单元包括的分光膜(1,2)留有一距离,以提供在两者之间的中空光导空间(3)。此外,分光膜(1,2)的一边缘(11,12)定位成互相平行,并在两者之间留有一间隙以形成开口(30),该开口(30)和光导空间(3)是连续的。In the embodiment of Fig. 3, two light-splitting films (1, 2) are arranged to form a light guide unit (6), and the light-splitting films (1, 2) included in the unit leave a distance to provide a hollow space between the two. Light guide space (3). In addition, one edge (11, 12) of the light splitting film (1, 2) is positioned to be parallel to each other, and a gap is left between the two to form an opening (30), and the opening (30) and the light guiding space (3) are continuously.
光源(4)设置在开口(30)附近,这样,它能有效地照明光导空间(3)的内侧,并与光导单元(6)一起形成面光源(60)。在图3的实施例中,反射平面(41)的放置使它部分覆盖光源(4)的照明表面。反射平面(41)有效地防止光沿光导空间之外的其它方向的照明。一般来说,反射膜(5)设置在第二分光膜(2)的背表面,即,与面向光导空间内侧的表面相对的外表面,以增加第一分光膜(1)的光发射表面的照度,即,图3中的上表面。The light source (4) is arranged near the opening (30), so that it can effectively illuminate the inside of the light guide space (3), and forms a surface light source (60) together with the light guide unit (6). In the embodiment of Figure 3, the reflective plane (41) is placed such that it partially covers the illuminated surface of the light source (4). The reflective plane (41) effectively prevents illumination of light in other directions than the light guide space. Generally speaking, the reflective film (5) is arranged on the back surface of the second dichroic film (2), that is, the outer surface opposite to the surface facing the inside of the light guide space, so as to increase the light emitting surface of the first dichroic film (1). illuminance, i.e., the upper surface in Figure 3.
当如图3实施例所示的光导单元组装时,光导空间(3)的横截面最好具有一楔形。这就是说,分光膜(1,2)的平表面互相不平行,且两个分光膜这样布置:光导空间(3)的高度从在第一边缘(11,12)(该处设置有光源(4))的开口(30)到最远边缘(12,22)降低。When the light guide unit as shown in the embodiment of Fig. 3 is assembled, the cross section of the light guide space (3) preferably has a wedge shape. That is to say, the plane surfaces of the light-splitting films (1, 2) are not parallel to each other, and the two light-splitting films are arranged in this way: the height of the light-guiding space (3) is from the first edge (11, 12) (where the light source ( 4)) The opening (30) is lowered to the farthest edge (12, 22).
在本发明的第一实施例中,两个分光膜中的第一分光膜(其放置在光发射表面侧)应这样放置:其棱形表面面向光导空间的外侧。在这情形中,第一分光膜的棱镜的方向应与光的方向平行。由此,光泄漏效应和光传播效应得到很好的平衡,因此光导单元的厚度可以容易地降低。In the first embodiment of the present invention, the first of the two dichroic films (which is placed on the light emitting surface side) should be placed such that its prismatic surface faces the outside of the light guiding space. In this case, the direction of the prisms of the first dichroic film should be parallel to the direction of light. Thereby, the light leakage effect and the light propagation effect are well balanced, so the thickness of the light guiding unit can be easily reduced.
在该实施例中,第二分光膜的三维布置和棱镜的形状是不限制的。然而,第二分光膜的棱镜的方向最好不与第一分光膜的棱镜的方向平行,特别是,两棱镜的方向之间的夹角最好是在40°和90°之间的范围内。因此,即使当光导空间具有的高度为30mm或更小,尤其是,20mm或更小时,光泄漏效应和光传播效应非常容易地得到平衡。In this embodiment, the three-dimensional arrangement of the second dichroic film and the shape of the prisms are not limited. However, the direction of the prisms of the second dichroic film is preferably not parallel to the direction of the prisms of the first dichroic film, especially, the angle between the directions of the two prisms is preferably in the range between 40° and 90° . Therefore, even when the light guiding space has a height of 30 mm or less, especially, 20 mm or less, the light leakage effect and the light propagation effect are very easily balanced.
当棱镜的两个方向之间的夹角等于或接近于0°时,第一分光膜的棱镜的顶角最好在80°和95°之间的范围内,而第二分光膜的棱镜的顶角最好在65°和80°之间的范围内。因此,即使当光导空间具有的高度为30mm或更小时,光泄漏效应和光传播效应非常容易地得到平衡。When the included angle between the two directions of the prism is equal to or close to 0°, the apex angle of the prism of the first dichroic film is preferably in the range between 80° and 95°, while the angle of the prism of the second dichroic film The top angle is preferably in the range between 65° and 80°. Therefore, even when the light guiding space has a height of 30 mm or less, the light leakage effect and the light propagation effect are very easily balanced.
在上述的第一实施例中,第一分光膜的棱镜的方向和光的方向之间的夹角不等于0,即,这两个方向互相不平行。一般来说,这样的角度在40°和90°之间的范围内。In the above-mentioned first embodiment, the included angle between the direction of the prism of the first dichroic film and the direction of the light is not equal to 0, that is, the two directions are not parallel to each other. Generally, such angles are in the range between 40° and 90°.
在本发明的第二实施例中,第一分光膜的棱形表面放置成面向光导空间的外侧,且第一分光膜的棱镜的方向与光的方向平行。在该实施例中,第二分光膜的三维结构形成如下。这就是说,第二分光膜的棱镜的方向与所述光的方向不平行。由此,光泄漏效应和光传播效应很好地得到平衡,因此光导单元的厚度可以容易地降低。第二分光膜的棱镜的方向和光的方向之间的夹角不等于0,即,这两个方向互相不平行。一般来说,这样的角度在40°和90°之间的范围内。In the second embodiment of the present invention, the prismatic surface of the first dichroic film is placed facing the outside of the light guiding space, and the direction of the prisms of the first dichroic film is parallel to the direction of light. In this embodiment, the three-dimensional structure of the second dichroic film is formed as follows. That is to say, the direction of the prisms of the second dichroic film is not parallel to the direction of the light. Thereby, the light leakage effect and the light propagation effect are well balanced, so the thickness of the light guiding unit can be easily reduced. The included angle between the direction of the prism of the second light splitting film and the direction of the light is not equal to 0, that is, the two directions are not parallel to each other. Generally, such angles are in the range between 40° and 90°.
在本发明的第三实施例中,第一分光膜的棱形表面放置成面向光导空间的外侧,第一分光膜的棱镜的方向与光的方向平行,第二分光膜的棱镜的方向也与光的方向平行。在该实施例中,两分光膜的相对结构形成如下。这就是说,如图3所示,两个分光膜这样布置:光导空间的高度(沿厚度方向的尺寸)从在膜的第一边缘处的开口(30)到离开口最远边缘降低。第二分光膜的棱形表面放置成面向光导空间的外侧。由此,光泄漏效应和光传播效应很好地得到平衡,且因此光导单元的厚度可以容易地降低。In the third embodiment of the present invention, the prismatic surface of the first dichroic film is placed to face the outside of the light guide space, the direction of the prisms of the first dichroic film is parallel to the direction of light, and the direction of the prisms of the second dichroic film is also parallel to the light direction The direction of light is parallel. In this embodiment, the relative structures of the two light splitting films are formed as follows. That is, as shown in Figure 3, two dichroic films are arranged such that the height (dimension in thickness direction) of the light guiding space decreases from the opening (30) at the first edge of the film to the edge furthest from the opening. The prismatic surface of the second light splitting film is placed facing the outside of the light guiding space. Thereby, the light leakage effect and the light propagation effect are well balanced, and thus the thickness of the light guiding unit can be easily reduced.
一般来说,构造成第一分光膜的棱形表面放置成面向光导空间的外侧,且两个分光膜的棱镜的方向均与光的方向平行的结构,对于增加光泄漏效应来说是不利的。然而,当两个分光膜如上所述地相对地排列,且光导空间的垂直截面呈楔的形式时,可以避免这样的缺点。Generally speaking, the structure in which the prismatic surface of the first light-splitting film is placed facing the outside of the light guide space, and the directions of the prisms of the two light-splitting films are all parallel to the direction of light is unfavorable for increasing the light leakage effect . However, such disadvantages can be avoided when the two dichroic films are oppositely arranged as described above, and the vertical section of the light guiding space is in the form of a wedge.
与上述实施例相比,第一分光膜的棱形表面可以放置成面向光导空间的内侧。在这种情形中,第二分光膜的三维结构和棱镜的形状可以形成如下。Compared with the above-mentioned embodiments, the prismatic surface of the first dichroic film can be placed to face the inner side of the light guiding space. In this case, the three-dimensional structure of the second dichroic film and the shape of the prisms may be formed as follows.
在本发明的第四实施例中,第一分光膜的棱形表面放置成面向光导空间的内侧,而第二分光膜的棱形表面放置成面向光导空间的外侧。由此,光泄漏效应和光传播效应很好地得到平衡,且因此光导单元的厚度可以容易地降低。In the fourth embodiment of the present invention, the prismatic surface of the first dichroic film is placed facing the inner side of the light guiding space, and the prismatic surface of the second dichroic film is placed facing the outer side of the light guiding space. Thereby, the light leakage effect and the light propagation effect are well balanced, and thus the thickness of the light guiding unit can be easily reduced.
在该实施例中,第二分光膜的棱镜的方向较佳地基本上与光的方向平行。因此,即使当光导空间具有的高度为30mm或更小时,光泄漏效应和光传播效应非常容易地得到平衡。In this embodiment, the direction of the prisms of the second dichroic film is preferably substantially parallel to the direction of light. Therefore, even when the light guiding space has a height of 30 mm or less, the light leakage effect and the light propagation effect are very easily balanced.
在这第四实施例中,第一分光膜的棱镜方向和光的方向之间的夹角最好是在40°和90°之间的范围内。因此,即使当光导空间具有的高度为20mm或更小,光泄漏效应和光传播效应非常容易地得到平衡。In this fourth embodiment, the angle between the prism direction of the first dichroic film and the light direction is preferably in the range between 40° and 90°. Therefore, even when the light guiding space has a height of 20 mm or less, the light leakage effect and the light propagation effect are very easily balanced.
在本发明的第五实施例中,第一分光膜的棱形表面面向光导空间内侧放置,且第二分光膜的棱形表面也面向光导空间内侧放置。在该实施例中,第一分光膜的棱镜的方向不垂直于光的方向。在这种情形中,第一分光膜的棱镜的方向和光的方向之间的夹角最好是在30°和60°之间的范围内。因此,即使当光导空间具有的高度为30mm或更小,光泄漏效应和光传播效应非常容易地得到平衡。从这样的观点来看,第一分光膜的棱镜方向和光的方向之间的夹角最好是在40°和50°之间的范围内。In the fifth embodiment of the present invention, the prismatic surface of the first light splitting film is placed facing the inside of the light guiding space, and the prismatic surface of the second light splitting film is also placed facing the inside of the light guiding space. In this embodiment, the direction of the prisms of the first dichroic film is not perpendicular to the direction of light. In this case, the angle between the direction of the prisms of the first dichroic film and the direction of the light is preferably in the range between 30° and 60°. Therefore, even when the light guiding space has a height of 30mm or less, the light leakage effect and the light propagation effect are very easily balanced. From such a viewpoint, the angle between the direction of the prisms of the first dichroic film and the direction of light is preferably within a range between 40° and 50°.
在这第五实施例中,第二分光膜的棱镜方向基本与光入射的方向平行。第一分光膜的棱镜的方向和光的方向之间的夹角较佳地是在30°和60°之间的范围内,且第一分光膜的棱镜的方向基本上与光的方向平行。因此,即使当光导空间具有的高度为20mm或更小,光泄漏效应和光传播效应非常容易地得到平衡。In this fifth embodiment, the direction of the prisms of the second dichroic film is substantially parallel to the direction in which light is incident. The included angle between the direction of the prisms of the first dichroic film and the direction of light is preferably in the range between 30° and 60°, and the direction of the prisms of the first dichroic film is substantially parallel to the direction of light. Therefore, even when the light guiding space has a height of 20 mm or less, the light leakage effect and the light propagation effect are very easily balanced.
在本发明的第六实施例中,第一分光膜的棱形表面面向光导空间内侧放置,且第二分光膜的棱形表面也面向光导空间内侧放置,且第一分光膜的棱镜的方向垂直于光的方向。在这种情形中,第一分光膜的棱镜的顶角小于第二分光膜的棱镜的顶角。由此,光泄漏效应和光传播效应可以很好地得到平衡。In the sixth embodiment of the present invention, the prismatic surface of the first dichroic film is placed facing the inside of the light guide space, and the prismatic surface of the second dichroic film is also placed facing the inside of the light guide space, and the direction of the prisms of the first dichroic film is vertical in the direction of light. In this case, the apex angles of the prisms of the first dichroic film are smaller than the apex angles of the prisms of the second dichroic film. Thus, the light leakage effect and the light propagation effect can be well balanced.
还在该实施例中,第二分光膜的棱镜方向最好基本上与光的方向平行。因此,即使当光导空间具有的高度为30mm或更小,光泄漏效应和光传播效应非常容易地得到平衡。Also in this embodiment, the direction of the prisms of the second dichroic film is preferably substantially parallel to the direction of light. Therefore, even when the light guiding space has a height of 30mm or less, the light leakage effect and the light propagation effect are very easily balanced.
在这第六实施例中,第一分光膜的棱镜的顶角最好在65°和80°之间的范围内,而第二分光膜的棱镜的顶角最好在80°和95°之间的范围内。In this sixth embodiment, the apex angles of the prisms of the first dichroic film are preferably in the range between 65° and 80°, and the apex angles of the prisms of the second dichroic film are preferably between 80° and 95°. in the range between.
在用于本发明的分光膜中,多个棱镜沿棱镜的长度方向延伸,且互相平行。各棱镜的顶的形状可以是多角形或圆形。In the spectroscopic film used in the present invention, a plurality of prisms extend in the longitudinal direction of the prisms and are parallel to each other. The shape of the apex of each prism may be polygonal or circular.
为了有效地提高光传播的效应,棱镜的顶最好是具有特定顶角的多角形。在多角形顶的情形中,其顶角通常从60°至100°,较佳地从65°至95°,最好从70°至90°。In order to effectively improve the effect of light propagation, the apex of the prism is preferably a polygon with a specific vertex angle. In the case of a polygonal apex, its apex angle is usually from 60° to 100°, preferably from 65° to 95°, most preferably from 70° to 90°.
用于本发明的分光膜由具有至少80%的透光度的聚合物制成,较佳地至少为85%,最好至少为90%。这里的透光度是根据JIS K7105测得的全透光度。The light splitting film used in the present invention is made of a polymer having a light transmittance of at least 80%, preferably at least 85%, most preferably at least 90%. The light transmittance here is the total light transmittance measured according to JIS K7105.
分光膜的生产可利用一与棱镜的形状和结构对应的具有特定形状和结构的模具来成形聚合物。用来成形分光膜的聚合物最好是具有折射率为1.4至1.9的高透明的聚合物,例如,丙烯酸聚合物,环氧树脂变质丙烯酸聚合物,聚碳酸酯,等。The production of the beam splitting film can utilize a mold with a specific shape and structure corresponding to the shape and structure of the prism to shape the polymer. The polymer used to form the spectroscopic film is preferably a highly transparent polymer having a refractive index of 1.4 to 1.9, for example, acrylic polymer, epoxy modified acrylic polymer, polycarbonate, and the like.
在本发明的效应不削弱的情况下,分光膜的尺寸是不受限制的。一般来说,分光膜的厚度(从平表面到棱镜的顶的距离)是从50μm至2mm。The size of the dichroic film is not limited as long as the effect of the present invention is not impaired. Generally, the thickness of the dichroic film (the distance from the flat surface to the top of the prism) is from 50 μm to 2 mm.
棱镜的节距(相邻顶之间的距离)通常为0.020至0.5mm,较佳地为0.022至0.3mm,且棱镜的高度(介于相邻棱镜和顶之间从底起的高度)通常为0.01至1mm,较佳地为0.011至0.6mm。The pitch of the prisms (distance between adjacent tops) is usually 0.020 to 0.5mm, preferably 0.022 to 0.3mm, and the height of the prisms (height from the bottom between adjacent prisms and tops) is usually 0.01 to 1 mm, preferably 0.011 to 0.6 mm.
根据本发明所使用的分光膜,市场上可购得的具体实例包括“BEF系列”,“IDF系列”和“TRAF”(所有这些产品可从美国3M公司购得)。Commercially available specific examples of the spectroscopic film used according to the present invention include "BEF(R) series", "IDF(R) series" and "TRAF(R)" (all of which are available from 3M, USA).
根据本发明,面光源可如上述的传统面光源那样进行组装。这就是说,除了光导单元之外,面光源的部件可与传统面光源的部件相同。According to the present invention, the surface light source can be assembled like the conventional surface light source mentioned above. That is to say, the components of the surface light source may be the same as those of the conventional surface light source except for the light guide unit.
例如,作为光源,可使用具有传统形状的光源,诸如线型(杆状)光源,球形光源等。举例来说,可以使用荧光管,冷阴极射线管,发光二极管等。For example, as a light source, a light source having a conventional shape such as a linear (rod-shaped) light source, a spherical light source, etc. may be used. For example, fluorescent tubes, cold cathode ray tubes, light emitting diodes, etc. can be used.
除了设置在形成在分光膜一边缘处的第一开口附近处的光源之外,可在形成在分光膜的最远边缘处的第二开口附近设置一附加的光源。在这种情形中,光导空间的高度,从第一开口到在离第一开口最远边缘处的第二开口基本上不发生变化。这就是说,两个分光膜的平表面基本上互相平行。In addition to the light source disposed near the first opening formed at one edge of the dichroic film, an additional light source may be disposed near the second opening formed at the farthest edge of the dichroic film. In this case, the height of the light-guiding space does not change substantially from the first opening to the second opening at the edge furthest from the first opening. That is to say, the planar surfaces of the two dichroic films are substantially parallel to each other.
当面光源组装时,提供一包围光导空间的框或盒,这样,除了分光膜的光发射表面之外,光不会从任何部分泄漏。此外,一诸如反射膜的不透光的膜可设置在第二分光膜(相对于光导空间)的外表面。When the surface light source is assembled, a frame or box surrounding the light guide space is provided so that light does not leak from any part except the light emitting surface of the light splitting film. In addition, an opaque film such as a reflective film may be provided on the outer surface of the second dichroic film (relative to the light guiding space).
如上所述,第一分光膜的其中一个主表面,即,相对于光导空间的外表面,是光发射表面。As mentioned above, one of the main surfaces of the first dichroic film, that is, the outer surface with respect to the light guiding space, is a light emitting surface.
当光导单元的表面和背表面倒过来时,这样,第一分光膜被处理为第二分光膜且反之亦然,有些光导单元可具有包括在上述实施例中的结构。在这种情形中,第二分光膜的外表面可被用作光发射表面。When the surface and the back surface of the light guide unit are reversed such that the first dichroic film is processed as the second dichroic film and vice versa, some light guide units may have the structures included in the above-described embodiments. In this case, the outer surface of the second dichroic film may be used as a light emitting surface.
光发射表面的面积没有限制。在液晶显示器的例子中,本发明的光导单元一方面可用于具有约2cm2屏幕的液晶显示器,而另一方面可用于约1m2大屏幕的液晶显示器。The area of the light emitting surface is not limited. In the example of liquid crystal displays, the light guide unit according to the invention can be used in liquid crystal displays with screens of about 2 cm 2 on the one hand, and liquid crystal displays with large screens of about 1 m 2 in the other hand.
如上所述,根据本发明,可降低光导空间的高度,也可减小光导单元的厚度以及面光源的厚度。光导空间的高度通常为1至30mm,较佳地为2至20mm。As described above, according to the present invention, the height of the light guiding space can be reduced, and the thickness of the light guiding unit and the thickness of the surface light source can also be reduced. The height of the light guiding space is generally 1 to 30 mm, preferably 2 to 20 mm.
这里,光导空间的高度是在形成在膜的第一边缘处(设置光源处)的开口处测得的、介于两个分光膜的相面对的主表面之间的距离。当一个分光膜的棱形表面面向光导空间的内侧时,光导空间的高度是一个分光膜的棱镜的顶和另一分光膜的主表面之间的距离。当两个分光膜的棱形表面均面向光导空间的内侧时,光导空间的高度是从一个分光膜的棱镜的顶到另一分光膜的棱镜的顶之间的距离。Here, the height of the light guiding space is the distance between the facing main surfaces of the two dichroic films measured at the opening formed at the first edge of the film (where the light source is disposed). When the prismatic surface of one light-splitting film faces the inner side of the light-guiding space, the height of the light-guiding space is the distance between the top of the prism of one light-splitting film and the main surface of the other light-splitting film. When the prismatic surfaces of the two light-splitting films face the inner side of the light-guiding space, the height of the light-guiding space is the distance from the top of the prism of one light-splitting film to the top of the prism of the other light-splitting film.
实例example
按下面所述,制造实例和比较例的光导单元。用于各实例的分光膜的平面尺寸如下。用于各实例的分光膜的平面尺寸是40mm×40mm。Light guide units of Examples and Comparative Examples were fabricated as described below. Planar dimensions of the spectroscopic film used in each example are as follows. The plane size of the spectroscopic film used in each example was 40 mm×40 mm.
BEFII:分光膜(亮度提升膜)“BEFII,90/50”可从美国3M公司购得。这种膜在其棱形表面上承载有多个平行棱镜,且每个棱镜的宽度向横截面是一顶角为90°的等腰三角形。相邻棱镜的顶之间的距离(棱镜节距)是50μm,且分光膜的厚度(从膜的平表面到棱镜的顶之间的距离)是155μm。BEFII: Dichroic film (brightness enhancement film) "BEF(R) II, 90/50" is commercially available from 3M Company in the United States. This film carries a plurality of parallel prisms on its prismatic surface, and the widthwise cross-section of each prism is an isosceles triangle with an apex angle of 90°. The distance between the tops of adjacent prisms (prism pitch) was 50 μm, and the thickness of the dichroic film (distance from the flat surface of the film to the tops of the prisms) was 155 μm.
TRAF:分光膜“TRAFII”可从美国3M公司购得。这种膜在其棱形表面上承载有多个平行棱镜,且每个棱镜的宽度向横截面是一顶角为70°的等腰三角形。棱镜节距是31μm,且分光膜的厚度是145μm。TRAF: The spectroscopic film "TRAF(R) II" is commercially available from 3M Company, USA. This film carries a plurality of parallel prisms on its prismatic surface, and the widthwise cross-section of each prism is an isosceles triangle with an apex angle of 70°. The prism pitch was 31 μm, and the thickness of the dichroic film was 145 μm.
IDF20:分光膜“IDF”可从美国3M公司购得。这种膜在其棱形表面上承载有多个平行棱镜,且每个棱镜的宽度向横截面是一顶角为70.7°的三角形,一个底角为77.6°,另一底角为31.7°。棱镜节距是50μm,且分光膜的厚度是150μm。IDF20: The light-splitting film "IDF(R)" is commercially available from 3M Company in the United States. This film carried a plurality of parallel prisms on its prismatic surface, and the widthwise cross-section of each prism was a triangle with an apex angle of 70.7°, one base angle of 77.6° and the other base angle of 31.7°. The prism pitch was 50 μm, and the thickness of the dichroic film was 150 μm.
当使用沿棱镜的宽度方向具有非对称截面的这种分光膜,棱镜的布置方向与光的入射方向不平行时,棱镜的任一侧平面可面对光源。面对光源的侧平面可以这样选择:光泄漏效应和光传播效应可以很好地得到平衡。When using such a dichroic film having an asymmetric cross-section along the width direction of the prisms, when the arrangement direction of the prisms is not parallel to the incident direction of light, either side plane of the prisms can face the light source. The side plane facing the light source can be chosen such that the effects of light leakage and light propagation are well balanced.
在下面所述的诸实例中,在实例4,7,12,20和24中,分光膜这样排列:对应于较大底角(在IDF20的例子中为77.6°的底角)的棱镜的侧平面面对光源,而在实例3和6中,分光膜这样排列:对应于较小底角(在IDF20的例子中为31.7°的底角)的棱镜的侧平面面对光源。仅除了面向光源的第一分光膜的棱镜的侧表面不同之外,实例3和16的面光源具有相同的结构。In the examples described below, in examples 4, 7, 12, 20 and 24, the dichroic film is arranged such that the side of the prism corresponding to the larger base angle (in the case of IDF20 is a base angle of 77.6°) The plane faces the light source, whereas in Examples 3 and 6, the dichroic film is arranged such that the side planes of the prisms corresponding to the smaller base angle (31.7° base angle in the case of IDF20) face the light source. The surface light sources of Examples 3 and 16 had the same structure except that the side surfaces of the prisms of the first dichroic film facing the light source were different.
实例1至24Examples 1 to 24
具有图3结构的一光导单元按如下所述组装。各实例中分光膜的型式和三维结构的组合示于表1。此后,参照实例1来说明光导单元的生产步骤。A light guide unit having the structure of Fig. 3 is assembled as follows. Table 1 shows the combination of the type and three-dimensional structure of the spectroscopic film in each example. Hereinafter, referring to Example 1, the production steps of the light guide unit will be described.
首先,作为第一分光膜的BEFII(可从3M公司购得)放置在光发射侧,这样,棱形表面面对光导空间的外侧(在表1中,以“O”标志(外侧)),而作为第二分光膜的BEFII放置在背表面侧,这样,棱形表面面对光导空间的内侧(在表1中,以“I”标志(内侧))。一开口形成在两个分光膜的一边缘处。在此开口处测得的光导空间的高度为4mm。离两个分光膜的开口的最远边缘尽可能接近地设定,以使它们几乎互相接触。At first, BEF II (available from 3M Company) as the first light-splitting film is placed on the light-emitting side so that the prismatic surface faces the outside of the light-guiding space (in Table 1, marked with "O" (outside) ), and BEF II as the second dichroic film is placed on the back surface side, so that the prismatic surface faces the inside of the light guide space (in Table 1, marked with "I" (inside)). An opening is formed at an edge of the two light splitting films. The height of the light guide space measured at this opening is 4 mm. The farthest edges from the openings of the two dichroic films are set as close as possible so that they are almost in contact with each other.
在图3中,第一分光膜的棱镜的排列方向垂直于纸面的平面,而第二分光膜的棱镜的排列方向平行于纸面的平面。这就是说,第一分光膜的棱镜的方向垂直于从光源发出光的入射方向(在表1中标志为“H”),而第二分光膜的棱镜的方向平行于从光源发出光的入射方向(在表1中标志为“V”)。In FIG. 3 , the arrangement direction of the prisms of the first dichroic film is perpendicular to the plane of the paper, while the arrangement direction of the prisms of the second dichroic film is parallel to the plane of the paper. That is to say, the direction of the prisms of the first dichroic film is perpendicular to the incident direction of the light emitted from the light source (marked "H" in Table 1), while the direction of the prisms of the second dichroic film is parallel to the incident direction of the light emitted from the light source direction (marked "V" in Table 1).
除了应用对表1所示的分光膜的型式和三维结构的组合之外,另一些实例的各个光导单元以与实例1相同的方式进行组装。The light guide units of other examples were assembled in the same manner as in Example 1, except that the combinations of the types of light-splitting films and the three-dimensional structures shown in Table 1 were used.
在诸实例的各光导单元组装之后,对光的传播和泄漏的情况观察如下:After each light guide unit of examples is assembled, the situation to the propagation and leakage of light is observed as follows:
将光导单元设在一暗室内,四个点光源(LED)与开口平行排列成行,并且发光。然后,从光发射表面观察光辐射和传播的情况。在所有实例中,从LED发出的四个明亮的光流在光发射表面(分光膜的主表面)从具有光源的第一边缘到离光源最远的边缘连续地前行。这就是说,有了本发明的光导单元,光传播效应和光泄漏效应可在薄的光导空间中得到平衡,而且根据光源(照明)等的亮度,可以实现所要求的光发射的亮度和均匀度。The light guide unit is set in a dark room, and four point light sources (LEDs) are arranged in parallel with the opening and emit light. Then, observe the radiation and propagation of light from the light-emitting surface. In all instances, four bright streams of light emanating from the LEDs traveled continuously on the light emitting surface (the major surface of the beam splitting film) from the first edge with the light source to the edge furthest from the light source. That is to say, with the light guide unit of the present invention, the light propagation effect and the light leakage effect can be balanced in the thin light guide space, and according to the brightness of the light source (illumination) etc., the required brightness and uniformity of light emission can be achieved .
比较例1Comparative example 1
除了在两个分光膜的位置使用两个透明的丙烯酸树脂膜(在两个表面上无棱镜)之外,该比较例的光导单元以与实例1相同的方式进行组装。The light guide unit of this comparative example was assembled in the same manner as in Example 1, except that two transparent acrylic resin films (no prisms on both surfaces) were used at the positions of the two dichroic films.
有了该比较例的光导单元,以与诸实例相同的方式观察光传播和光泄漏的情况。然后,靠近第一边缘(光源)的区域被明亮地照亮,而靠近最远边缘的区域根本未照亮。这就是说,由于膜没有棱镜,所以光泄漏效应和光传播效应不能得到平衡。With the light guide unit of this comparative example, the conditions of light propagation and light leakage were observed in the same manner as in the examples. Then, the area near the first edge (the light source) is brightly illuminated, while the area near the furthest edge is not illuminated at all. That is, since the film has no prisms, the effects of light leakage and light propagation cannot be balanced.
比较例2Comparative example 2
除了第一分光膜的三维结构使棱形表面面向外侧,且棱镜的方向与光的入射方向平行(用“VO”标志),而第二分光膜的三维结构使棱形表面面向外侧,且棱镜的方向与光的方向平行(用“VI”标志)之外,该比较例的光导单元以与实例1相同的方式进行组装。In addition to the three-dimensional structure of the first dichroic film so that the prismatic surface faces outward, and the direction of the prism is parallel to the incident direction of light (marked with "VO"), the three-dimensional structure of the second dichroic film makes the prismatic surface face outward, and the prism The light guide unit of this comparative example was assembled in the same manner as Example 1, except that the direction of the light was parallel to the direction of light (marked with "VI").
有了该比较例的光导单元,以与诸实例相同的方式观察光传播和光泄漏的情况。然后,靠近第一边缘(光源)的区域被明亮地照亮,而靠近最远边缘的区域根本未照亮。这就是说,即使使用相同的分光膜,但它们的三维结构不正确,光泄漏效应和光传播效应也不能得到平衡。With the light guide unit of this comparative example, the conditions of light propagation and light leakage were observed in the same manner as in the examples. Then, the area near the first edge (the light source) is brightly illuminated, while the area near the furthest edge is not illuminated at all. That is to say, even if the same dichroic film is used, but their three-dimensional structure is not correct, the light leakage effect and the light propagation effect cannot be balanced.
〔表1〕
注:Note:
H:垂直于从光源发出光的方向的棱镜的方向。H: The direction of the prism perpendicular to the direction in which light is emitted from the light source.
V:平行于从光源发出光的入射方向的棱镜的方向。V: The direction of the prism parallel to the incident direction of the light emitted from the light source.
45:棱镜的方向相对于从光源发出光的入射方向倾斜45°。45: The direction of the prism is inclined by 45° with respect to the incident direction of the light emitted from the light source.
I:棱形表面面向光导空间的内侧。I: The prismatic surface faces the inner side of the light guiding space.
O:棱形表面面向光导空间的外侧。O: The prismatic surface faces the outside of the light guiding space.
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JP (1) | JP4485026B2 (en) |
KR (1) | KR20030026325A (en) |
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CN100465729C (en) * | 2001-11-02 | 2009-03-04 | 霍尼韦尔国际公司 | Hollow wedge shape light guide for back illumination |
CN1306295C (en) * | 2002-03-28 | 2007-03-21 | 皇家飞利浦电子股份有限公司 | Compact lighting system and display device |
US7303322B2 (en) | 2003-12-23 | 2007-12-04 | 3M Innovative Properties Company | Multiple lightguide backlight |
US7223005B2 (en) | 2003-12-23 | 2007-05-29 | Lamb David J | Hybrid lightguide backlight |
US20060221610A1 (en) * | 2005-04-01 | 2006-10-05 | Chew Tong F | Light-emitting apparatus having a plurality of overlapping panels forming recesses from which light is emitted |
KR100781350B1 (en) | 2005-12-26 | 2007-11-30 | 주식회사 바다테크 | High brightness backlight device |
KR20070096457A (en) * | 2006-03-24 | 2007-10-02 | 엘지전자 주식회사 | Surface light source device using light pipe, backlight unit and liquid crystal display device having same |
EP2487535A1 (en) * | 2007-05-20 | 2012-08-15 | 3M Innovative Properties Company | Design parameters for backlights, which have a thin hollow cavity and recycle the light |
JP5792464B2 (en) * | 2008-02-22 | 2015-10-14 | スリーエム イノベイティブ プロパティズ カンパニー | BACKLIGHT HAVING SELECTIVE OUTPUT LIGHT DISTRIBUTION, DISPLAY SYSTEM USING SAME, AND METHOD FOR FORMING BACKLIGHT |
JP2011134481A (en) * | 2009-12-22 | 2011-07-07 | Lecip Holdings Corp | Lighting system |
KR101037514B1 (en) * | 2010-07-30 | 2011-05-26 | 변종익 | Fabric Fabric Dust Removal Device |
CN104597555B (en) * | 2014-12-02 | 2019-01-15 | 深圳市华星光电技术有限公司 | Light guide plate, backlight module and liquid crystal display device |
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2000
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2001
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