CN120949403B - A Hall element-based device and method for adjusting the angle of a swivel mirror - Google Patents
A Hall element-based device and method for adjusting the angle of a swivel mirrorInfo
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- CN120949403B CN120949403B CN202511493724.9A CN202511493724A CN120949403B CN 120949403 B CN120949403 B CN 120949403B CN 202511493724 A CN202511493724 A CN 202511493724A CN 120949403 B CN120949403 B CN 120949403B
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- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B7/00—Mountings, adjusting means, or light-tight connections, for optical elements
- G02B7/18—Mountings, adjusting means, or light-tight connections, for optical elements for prisms; for mirrors
- G02B7/182—Mountings, adjusting means, or light-tight connections, for optical elements for prisms; for mirrors for mirrors
- G02B7/1821—Mountings, adjusting means, or light-tight connections, for optical elements for prisms; for mirrors for mirrors for rotating or oscillating mirrors
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- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B7/00—Mountings, adjusting means, or light-tight connections, for optical elements
- G02B7/18—Mountings, adjusting means, or light-tight connections, for optical elements for prisms; for mirrors
- G02B7/182—Mountings, adjusting means, or light-tight connections, for optical elements for prisms; for mirrors for mirrors
- G02B7/198—Mountings, adjusting means, or light-tight connections, for optical elements for prisms; for mirrors for mirrors with means for adjusting the mirror relative to its support
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Abstract
本发明提供了一种基于霍尔元件的摆镜角度调整装置及方法,涉及光机结构技术领域,角度调整装置包括镜座、镜片、电动转台、基准单元、传感器和传感器支撑架,传感器采用霍尔位移传感器,通过检测与基准单元之间的距离,从而达到精准控制摆镜镜片的调节角度,而通过设置基准单元的基准参考面与镜片平行,基准参考面与被检测面平行,传感器的检测端与基准单元的被检测面位置垂直,在精确调节的同时保证无接触式的检测,抵抗环境因素强,长期工作无机械磨损,传感器以及配套电路成本低,安装调试简单,可以灵活适配多种场景角度的调节,解决了现有摆镜角度控制方式中存在安装困难、成本高、易受干扰以及存在机械磨损的问题。
This invention provides a Hall element-based device and method for adjusting the angle of a tilting mirror, relating to the field of optomechanical structure technology. The angle adjustment device includes a mirror base, a lens, an electric turntable, a reference unit, a sensor, and a sensor support frame. The sensor is a Hall displacement sensor, which detects the distance between itself and the reference unit to achieve precise control of the adjustment angle of the tilting mirror lens. By setting the reference reference surface of the reference unit to be parallel to the lens and the surface being detected, and the detection end of the sensor to be perpendicular to the surface being detected by the reference unit, precise adjustment is achieved while ensuring non-contact detection. It is highly resistant to environmental factors, exhibits no mechanical wear during long-term operation, and has low cost for the sensor and its supporting circuitry. It is easy to install and debug and can flexibly adapt to the angle adjustment in various scenarios. This invention solves the problems of difficult installation, high cost, susceptibility to interference, and mechanical wear in existing tilting mirror angle control methods.
Description
技术领域Technical Field
本发明涉及光机结构技术领域,具体涉及一种基于霍尔元件的摆镜角度调整装置及方法。This invention relates to the field of optomechanical structure technology, and specifically to a device and method for adjusting the angle of a tilting mirror based on a Hall element.
背景技术Background Technology
在光学系统和精密仪器中,大口径摆镜的角度控制是关键环节,其精度直接影响系统性能,例如天文观测、激光加工等场景均对摆镜角度控制有明确的需求。In optical systems and precision instruments, the angle control of large-aperture tilting mirrors is a critical component, and its accuracy directly affects the system performance. For example, scenarios such as astronomical observation and laser processing have clear requirements for tilting mirror angle control.
现有大口径摆镜角度控制方式存在明显局限,首先是利用编码器进行控制,基于编码器的控制方式虽然精度较高,但是应用在大口径摆镜上时,安装和后期维护起来都比较困难,而且编码器的成本也比较高,同时编码器在强电磁干扰环境下易受信号干扰,调节过程容易受到影响;除此之外还有基于电限位的控制方式,该种方式为接触式设计,分辨率有限,难以适配多样化的场景,而且长期使用后会出现机械磨损,进而导致精度下降,如长期使用则需要频繁的维护以及更换,增加成本的同时也影响工作效率。Existing methods for controlling the angle of large-aperture tilting mirrors have significant limitations. Firstly, while encoder-based control offers high precision, its installation and maintenance are difficult when applied to large-aperture tilting mirrors. Encoders are also expensive and susceptible to signal interference in environments with strong electromagnetic interference, affecting the adjustment process. Secondly, there is the control method based on electrical limits. This contact-based design has limited resolution, making it difficult to adapt to diverse scenarios. Furthermore, long-term use leads to mechanical wear and tear, resulting in decreased precision. Frequent maintenance and replacement are required for extended periods, increasing costs and impacting work efficiency.
发明内容Summary of the Invention
因此,本发明要解决的技术问题在于克服现有技术中的缺陷,从而提供一种基于霍尔元件的摆镜角度调整装置及方法。Therefore, the technical problem to be solved by the present invention is to overcome the defects in the prior art, thereby providing a device and method for adjusting the angle of a pendulum mirror based on a Hall element.
一种基于霍尔元件的摆镜角度调整装置,包括:镜座、镜片和电动转台,所述镜片安装在镜座上,镜座安装在电动转台的转动端上,调整装置还包括基准单元、传感器和传感器支撑架,传感器为霍尔位移传感器,传感器安装在传感器支撑架上,基准单元设置在镜座上,且基准单元的基准参考面与镜片平行,基准参考面的背面为基准单元的被检测面,基准参考面与被检测面平行,传感器的检测端与基准单元的被检测面位置垂直,传感器与电动转台信号连接。A Hall element-based mirror angle adjustment device includes: a mirror base, a lens, and an electric turntable. The lens is mounted on the mirror base, and the mirror base is mounted on the rotating end of the electric turntable. The adjustment device also includes a reference unit, a sensor, and a sensor support frame. The sensor is a Hall displacement sensor mounted on the sensor support frame. The reference unit is disposed on the mirror base, and the reference reference surface of the reference unit is parallel to the lens. The back side of the reference reference surface is the detection surface of the reference unit, and the reference reference surface is parallel to the detection surface. The detection end of the sensor is perpendicular to the detection surface of the reference unit, and the sensor is signal-connected to the electric turntable.
进一步地,所述基准单元为限位装置,限位装置包括依次固定连接的限位装置安装板、限位装置连接筋和基准板,且限位装置安装板与基准板的位置垂直,限位装置安装板与镜座连接。Furthermore, the reference unit is a limiting device, which includes a limiting device mounting plate, a limiting device connecting rib, and a reference plate that are fixedly connected in sequence. The limiting device mounting plate is perpendicular to the reference plate, and the limiting device mounting plate is connected to the mirror base.
进一步地,所述角度调整装置还包括底板和传感器调整垫,传感器支撑架安装在传感器调整垫的上表面,传感器调整垫设置在底板上,传感器支撑架的截面为工字型。Furthermore, the angle adjustment device also includes a base plate and a sensor adjustment pad. The sensor support frame is installed on the upper surface of the sensor adjustment pad, the sensor adjustment pad is set on the base plate, and the cross-section of the sensor support frame is I-shaped.
进一步地,所述角度调整装置还包括传感器调整垫块,传感器调整垫块设置在传感器调整垫上,传感器调整垫块的截面为扇形,扇形截面的圆心角为90度。Furthermore, the angle adjustment device also includes a sensor adjustment pad, which is disposed on a sensor adjustment pad. The cross-section of the sensor adjustment pad is fan-shaped, and the central angle of the fan-shaped cross-section is 90 degrees.
进一步地,所述角度调整装置还包括传感器固定架,传感器固定架与传感器和传感器支撑架固定连接。Furthermore, the angle adjustment device also includes a sensor mounting bracket, which is fixedly connected to the sensor and the sensor support bracket.
进一步地,所述传感器固定架的截面为几字型,传感器固定架上还开设有调整腰孔,调整腰孔相对设置在传感器固定架上,调整腰孔上的宽度处处相等。Furthermore, the cross-section of the sensor mounting bracket is U-shaped, and the sensor mounting bracket is also provided with adjustment waist holes, which are arranged opposite to each other on the sensor mounting bracket, and the width of the adjustment waist holes is equal everywhere.
进一步地,所述角度调整装置还包括镜座调整垫,镜座调整垫设置在镜座和电动转台之间,镜座调整垫上以度为间隔均匀设置有多个镜座调整垫块。Furthermore, the angle adjustment device also includes a mirror base adjustment pad, which is disposed between the mirror base and the electric turntable. Multiple mirror base adjustment pad blocks are evenly arranged on the mirror base adjustment pad at degree intervals.
进一步地,所述角度调整装置还包括限位装置调整垫,限位装置调整垫设置在限位装置安装板和镜座之间,限位装置调整垫上设置有多个限位装置调整垫块。Furthermore, the angle adjustment device also includes a limiting device adjustment pad, which is disposed between the limiting device mounting plate and the mirror base, and a plurality of limiting device adjustment pad blocks are disposed on the limiting device adjustment pad.
进一步地,所述基准参考面为基准面,基准面设置在基准板上。Furthermore, the reference surface is a reference surface, which is set on the reference plate.
本发明还包括一种基于霍尔元件的摆镜角度调整方法,该方法是基于上述任一项所述的一种基于霍尔元件的摆镜角度调整装置所实现的,所述调整方法包括以下步骤:The present invention also includes a method for adjusting the angle of a pendulum mirror based on a Hall element. This method is implemented based on the Hall element-based pendulum mirror angle adjustment device described in any of the preceding claims. The adjustment method includes the following steps:
步骤S1,传感器检测并记录检测端与基准单元被检测面之间的距离;Step S1: The sensor detects and records the distance between the detection end and the detection surface of the reference unit;
步骤S2,调整传感器和检测端至摆镜的镜片所需调整的指定角度,并固定传感器;Step S2: Adjust the sensor and the detection end to the specified angle required for the lens of the swing mirror, and fix the sensor.
步骤S3,传感器控制电动转台转动进行角度调整,当传感器检测到检测端与基准单元被检测面之间的距离与步骤S1中所记录的数值相等时,传感器控制电动转台停止转动,摆镜的镜片被调整至指定角度。In step S3, the sensor controls the electric turntable to rotate to adjust the angle. When the sensor detects that the distance between the detection end and the detection surface of the reference unit is equal to the value recorded in step S1, the sensor controls the electric turntable to stop rotating, and the lens of the swing mirror is adjusted to the specified angle.
本发明技术方案,具有如下优点:The technical solution of this invention has the following advantages:
本发明提供的技术方案中,将传感器采用霍尔位移传感器,通过检测与基准单元之间的距离,从而达到精准控制摆镜镜片的调节角度,而通过设置基准单元的基准参考面与镜片平行,基准参考面与被检测面平行,传感器的检测端与基准单元的被检测面位置垂直,能在保证精确调节的同时保证无接触式的检测,抵抗光线、灰尘、振动等环境因素强,长期工作无机械磨损,稳定性和可靠性高,霍尔位移传感器以及配套电路成本低,安装调试简单,无需复杂的校准过程,可以灵活适配多种场景角度的调节。The technical solution provided by this invention uses a Hall displacement sensor. By detecting the distance between the sensor and the reference unit, the adjustment angle of the tilting lens can be precisely controlled. By setting the reference reference surface of the reference unit to be parallel to the lens and the surface being detected, and the detection end of the sensor to be perpendicular to the surface being detected of the reference unit, it can ensure precise adjustment while ensuring non-contact detection. It is highly resistant to environmental factors such as light, dust, and vibration, and has no mechanical wear during long-term operation. It has high stability and reliability. The Hall displacement sensor and its supporting circuit are low in cost, simple to install and debug, and do not require a complicated calibration process. It can flexibly adapt to the adjustment of angles in various scenarios.
附图说明Attached Figure Description
为了更清楚地说明本发明具体实施方式或现有技术中的技术方案,下面将对具体实施方式或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图是本发明的一些实施方式,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。To more clearly illustrate the specific embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the specific embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of the present invention. For those skilled in the art, other drawings can be obtained from these drawings without creative effort.
图1为本发明整体结构示意图;Figure 1 is a schematic diagram of the overall structure of the present invention;
图2为本发明传感器和传感器固定架结构示意图;Figure 2 is a schematic diagram of the sensor and sensor mounting frame structure of the present invention;
图3为本发明传感器和传感器探头结构示意图;Figure 3 is a schematic diagram of the sensor and sensor probe structure of the present invention;
图4为本发明传感器调整垫和传感器调整垫块结构示意图;Figure 4 is a schematic diagram of the sensor adjustment pad and sensor adjustment pad block structure of the present invention;
图5为本发明限位装置调整垫和限位装置调整垫块结构示意图;Figure 5 is a schematic diagram of the structure of the limiting device adjusting pad and the limiting device adjusting pad block of the present invention;
图6为本发明镜座调整垫和镜座调整垫块结构示意图;Figure 6 is a schematic diagram of the structure of the mirror base adjustment pad and mirror base adjustment pad block of the present invention;
图7为本发明传感器支撑架的结构示意图;Figure 7 is a schematic diagram of the sensor support frame of the present invention;
图8为本发明基准板和限位装置安装板结构示意图;Figure 8 is a schematic diagram of the mounting plate of the reference plate and the limiting device of the present invention;
图9为本发明限位装置连接筋和基准面的结构示意图;Figure 9 is a schematic diagram of the connecting ribs and reference surface of the limiting device of the present invention;
图10为本发明传感器固定架和调整腰孔结构示意图;Figure 10 is a schematic diagram of the sensor fixing bracket and adjustment waist hole structure of the present invention;
图11为本发明传感器固定架结构俯视图;Figure 11 is a top view of the sensor mounting structure of the present invention;
图12为本发明与自准直平行光管调整过程示意图;Figure 12 is a schematic diagram of the present invention and the self-collimating parallel light tube adjustment process;
图13为本发明镜座结构示意图。Figure 13 is a schematic diagram of the mirror base structure of the present invention.
附图标记说明:Explanation of reference numerals in the attached figures:
1-镜座;2-镜片;3-底板;4-传感器调整垫;401-传感器调整垫块;5-传感器支撑架;6-传感器;601-传感器探头;7-传感器固定架;701-调整腰孔;8-电动转台;9-限位装置;901-限位装置安装板;902-限位装置连接筋;903-基准板;10-镜座调整垫;1001-镜座调整垫块;11-限位装置调整垫;1101-限位装置调整垫块;12-基准面;13-自准直平行光管。1-Mirror mount; 2-Lens; 3-Base plate; 4-Sensor adjustment pad; 401-Sensor adjustment pad block; 5-Sensor support frame; 6-Sensor; 601-Sensor probe; 7-Sensor mounting bracket; 701-Adjustment waist hole; 8-Electric turntable; 9-Limiting device; 901-Limiting device mounting plate; 902-Limiting device connecting rib; 903-Reference plate; 10-Mirror mount adjustment pad; 1001-Mirror mount adjustment pad block; 11-Limiting device adjustment pad; 1101-Limiting device adjustment pad block; 12-Reference surface; 13-Autocollimating collimator.
具体实施方式Detailed Implementation
下面将结合附图对本发明的技术方案进行清楚、完整地描述,显然,所描述的实施例是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solution of the present invention will now be clearly and completely described with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
在本发明的描述中,需要说明的是,术语“中心”、“上”、“下”、“左”、“右”、“竖直”、“水平”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。此外,术语“第一”、“第二”、“第三”仅用于描述目的,而不能理解为指示或暗示相对重要性。In the description of this invention, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing the invention and for simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on the invention. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
在本发明的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本发明中的具体含义。In the description of this invention, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "linking" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this invention based on the specific circumstances.
此外,下面所描述的本发明不同实施方式中所涉及的技术特征只要彼此之间未构成冲突就可以相互结合。Furthermore, the technical features involved in the different embodiments of the present invention described below can be combined with each other as long as they do not conflict with each other.
如图1、图2、图3、图7和图13所示的一种基于霍尔元件的摆镜角度调整装置,包括:镜座1、镜片2和电动转台8,所述镜片2固定安装在镜座1上,镜座1上还设置有安装板,使得镜座1整体结构的侧面为L型,通过将安装板固定安装在电动转台8的转动端上,从而将镜座1固定安装在电动转台8的转动端上,电动转台8在转动工作时可以带动镜座1以及镜片2转动,调整装置还包括基准单元、传感器6和传感器支撑架5,传感器6为霍尔位移传感器,霍尔位移传感器相较于其他类型的传感器结构更加稳固、使用寿命长、抗污染腐蚀能力强同时安装便捷,而且测量位移的方式相较于其他的参数测量方式也能更加精确锁定镜座1和镜片2的转动角度,传感器6安装在传感器支撑架5上,基准单元设置在镜座1的安装板上,且基准单元的基准参考面与镜片2平行,基准参考面的背面为基准单元的被检测面,基准参考面与被检测面平行,传感器6的检测端,也即设置在传感器6上的传感器探头601,与基准单元的被检测面位置垂直,传感器6与电动转台8信号连接,传感器6可以控制电动转台8进行工作转动,由于这种控制方式为现有技术,故不在此赘述,基准单元、传感器6、传感器支撑架5均成对设置在电动转台8的两侧,从而使装置可以进行左右两个方向的角度调整,增加灵活性和适用范围,电动转台8为现有技术,其通过内部的电机驱动进行旋转,故不在此赘述其结构组成和原理。As shown in Figures 1, 2, 3, 7, and 13, a Hall element-based mirror angle adjustment device includes: a mirror base 1, a lens 2, and an electric turntable 8. The lens 2 is fixedly mounted on the mirror base 1, and a mounting plate is also provided on the mirror base 1, making the side of the overall structure of the mirror base 1 L-shaped. By fixing the mounting plate to the rotating end of the electric turntable 8, the mirror base 1 is fixedly mounted on the rotating end of the electric turntable 8. When the electric turntable 8 rotates, it can drive the mirror base 1 and the lens 2 to rotate. The adjustment device also includes a reference unit, a sensor 6, and a sensor support frame 5. The sensor 6 is a Hall displacement sensor. Compared with other types of sensors, the Hall displacement sensor has a more stable structure, longer service life, stronger resistance to pollution and corrosion, and is easy to install. Moreover, the displacement measurement method can more accurately lock the rotation of the mirror base 1 and the lens 2 compared with other parameter measurement methods. The angle sensor 6 is mounted on the sensor support frame 5. The reference unit is set on the mounting plate of the lens mount 1, and the reference reference surface of the reference unit is parallel to the lens 2. The back of the reference reference surface is the detection surface of the reference unit. The reference reference surface is parallel to the detection surface. The detection end of the sensor 6, that is, the sensor probe 601 set on the sensor 6, is perpendicular to the detection surface of the reference unit. The sensor 6 is signal connected to the electric turntable 8. The sensor 6 can control the electric turntable 8 to rotate. Since this control method is existing technology, it will not be described in detail here. The reference unit, sensor 6, and sensor support frame 5 are all set in pairs on both sides of the electric turntable 8, so that the device can be adjusted in both left and right directions, increasing flexibility and applicability. The electric turntable 8 is existing technology. It is driven by an internal motor to rotate, so its structure and principle will not be described in detail here.
上述基于霍尔元件的摆镜角度调整装置,将传感器6采用霍尔位移传感器,通过检测与基准单元之间的距离,从而达到精准控制摆镜镜片2的调节角度,而通过设置基准单元的基准参考面与镜片2平行,基准参考面与被检测面平行,传感器6的检测端与基准单元的被检测面位置垂直,能在保证精确调节的同时保证无接触式的检测,抵抗光线、灰尘、振动等环境因素强,长期工作无机械磨损,稳定性和可靠性高,霍尔位移传感器以及配套电路成本低,安装调试简单,无需复杂的校准过程,可以灵活适配多种场景角度的调节。The aforementioned Hall element-based tilting mirror angle adjustment device uses a Hall displacement sensor for sensor 6. By detecting the distance between the sensor and the reference unit, it achieves precise control of the adjustment angle of the tilting mirror lens 2. By setting the reference reference surface of the reference unit to be parallel to the lens 2 and parallel to the surface being detected, and the detection end of sensor 6 to be perpendicular to the surface being detected of the reference unit, it can ensure precise adjustment while ensuring non-contact detection. It is highly resistant to environmental factors such as light, dust, and vibration, and has no mechanical wear during long-term operation. It has high stability and reliability. The Hall displacement sensor and its supporting circuit are low in cost, simple to install and debug, and do not require a complicated calibration process. It can flexibly adapt to the angle adjustment of various scenarios.
如图1、图2、图3、图8、图9和图13所示,本实施例中,基准单元为限位装置9,限位装置9包括依次固定连接的限位装置安装板901、限位装置连接筋902和基准板903,且限位装置安装板901与基准板903的位置垂直,限位装置安装板901与镜座1连接;通过设置限位装置安装板901与基准板903的位置垂直,可以保证限位装置9既能安装在镜座1上,又能提供基准作为参考,而通过限位装置连接筋902将限位装置安装板901与基准板903连接,可以提高限位装置安装板901与基准板903之间的连接强度,保证长期工作后限位装置安装板901与基准板903之间不发生偏移,长期保证二者之间的垂直关系,进而可以使传感器探头601准确检测其与基准板903之间的距离,从而实现对角度精确的调节。As shown in Figures 1, 2, 3, 8, 9, and 13, in this embodiment, the reference unit is a limiting device 9. The limiting device 9 includes a limiting device mounting plate 901, a limiting device connecting rib 902, and a reference plate 903, which are fixedly connected in sequence. The limiting device mounting plate 901 is perpendicular to the reference plate 903, and the limiting device mounting plate 901 is connected to the mirror base 1. By setting the limiting device mounting plate 901 and the reference plate 903 to be perpendicular, it can be ensured that the limiting device 9 can be installed on the mirror base 1 and provide a reference. The limiting device connecting rib 902 connects the limiting device mounting plate 901 and the reference plate 903, which can improve the connection strength between the limiting device mounting plate 901 and the reference plate 903, ensuring that the limiting device mounting plate 901 and the reference plate 903 do not shift after long-term operation, and maintaining the perpendicular relationship between the two for a long time. This allows the sensor probe 601 to accurately detect the distance between itself and the reference plate 903, thereby achieving precise adjustment of the angle.
如图1、图2、图4和图7所示,本实施例中,角度调整装置还包括底板3和传感器调整垫4,传感器支撑架5安装在传感器调整垫4的上表面,传感器调整垫4设置在底板3上,传感器支撑架5的截面为工字型;底板3为整个装置的底部平面支撑,保证整个装置的平稳性,且电动转台8也安装在底板3上,传感器调整垫4设置在传感器支撑架5和底板3之间,对传感器支撑架5形成支撑,而将传感器支撑架5的截面设计为工字型,这与普通的长方体结构不同,工字型结构为对称的结构,在受力过程中更加均匀,同时也有效减少变形,而且所需的材料较少,减少材料应用成本的同时也有助于装置的轻量化设计,且占地空间小,有助于在空间有限的情况下进行工作。As shown in Figures 1, 2, 4, and 7, in this embodiment, the angle adjustment device also includes a base plate 3 and a sensor adjustment pad 4. A sensor support frame 5 is installed on the upper surface of the sensor adjustment pad 4, and the sensor adjustment pad 4 is set on the base plate 3. The cross-section of the sensor support frame 5 is I-shaped. The base plate 3 provides bottom support for the entire device, ensuring its stability. The electric turntable 8 is also installed on the base plate 3. The sensor adjustment pad 4 is positioned between the sensor support frame 5 and the base plate 3, providing support for the sensor support frame 5. The I-shaped design of the sensor support frame 5 is different from the ordinary cuboid structure. The I-shaped structure is symmetrical, resulting in more uniform force distribution during stress and effectively reducing deformation. It also requires less material, reducing material application costs and contributing to the lightweight design of the device. Furthermore, it occupies less space, facilitating operation in confined spaces.
如图2、图4和图7所示,本实施例中,角度调整装置还包括传感器调整垫块401,传感器调整垫块401设置在传感器调整垫4上,传感器调整垫块401的截面为扇形,扇形截面的圆心角为90度;传感器调整垫块401设置在传感器调整垫4上下两面的四角处,共计设置有八个传感器调整垫块401,通过研磨传感器调整垫块401,可以实现对传感器支撑架5高度的调整,除此之外,还可以控制各个传感器调整垫块401的研磨高度不同,进而使传感器支撑架5的俯仰角度进行微小调节,以适应不同的工作条件与工作环境,增加装置的灵活性,而90度的扇形结构可以将受力均匀分布到整个结构中,减少局部的应力集中,而且传感器调整垫块401设置在传感器调整垫4上下两面的四角处,其支撑点所组成的图形面积最大,可以对传感器支撑架5形成最大程度的稳固支撑,提升整体结构的稳定性。As shown in Figures 2, 4, and 7, in this embodiment, the angle adjustment device also includes sensor adjustment pads 401. Sensor adjustment pads 401 are disposed on sensor adjustment pads 4, and their cross-section is fan-shaped with a central angle of 90 degrees. A total of eight sensor adjustment pads 401 are disposed at the four corners of the upper and lower surfaces of the sensor adjustment pads 4. By grinding the sensor adjustment pads 401, the height of the sensor support frame 5 can be adjusted. Furthermore, the grinding height of each sensor adjustment pad 401 can be controlled to be different, thereby allowing for minute adjustments to the pitch angle of the sensor support frame 5 to adapt to different working conditions and environments, increasing the flexibility of the device. The 90-degree fan-shaped structure can evenly distribute the force throughout the entire structure, reducing local stress concentration. Moreover, the sensor adjustment pads 401 are disposed at the four corners of the upper and lower surfaces of the sensor adjustment pads 4, and the area of the shape formed by their support points is the largest, providing maximum stable support for the sensor support frame 5 and improving the overall structural stability.
如图1、图2、图3、图7、图8、图10和图11所示,本实施例中,角度调整装置还包括传感器固定架7,传感器固定架7与传感器6和传感器支撑架5固定连接;传感器固定架7主要用于将传感器6固定在传感器支撑架5的顶部,从而保证设置在传感器6上的传感器探头601可以准确地测量与基准板903之间的距离,从而实现对角度精确的调节,而传感器固定架7通过螺栓与传感器支撑架5进行连接,采取螺栓连接的可拆卸连接形式便于后期对传感器6的调整与更换。As shown in Figures 1, 2, 3, 7, 8, 10, and 11, in this embodiment, the angle adjustment device further includes a sensor mounting bracket 7, which is fixedly connected to the sensor 6 and the sensor support bracket 5. The sensor mounting bracket 7 is mainly used to fix the sensor 6 on the top of the sensor support bracket 5, thereby ensuring that the sensor probe 601 set on the sensor 6 can accurately measure the distance between it and the reference plate 903, thus achieving precise angle adjustment. The sensor mounting bracket 7 is connected to the sensor support bracket 5 by bolts, and the detachable connection of the bolt connection facilitates the adjustment and replacement of the sensor 6 in the future.
如图1、图2、图3、图7、图10和图11所示,本实施例中,传感器固定架7的截面为几字型,传感器固定架7上还开设有调整腰孔701,调整腰孔701相对设置在传感器固定架7上,调整腰孔701上的宽度处处相等;几字型的传感器固定架7中间部分与传感器6贴合,将传感器6固定在传感器固定架7与传感器支撑架5之间,而几字型的传感器固定架7的两边则与传感器支撑架5进行接触连接,调整腰孔701用于带动传感器6转动,从而进行传感器6角度的调整,才能精确调整摆镜的镜片2至指定的角度,调整腰孔701的相对设置使几字型的传感器固定架7在转动时,传感器固定架7的两边都可以对应转动,进而传感器固定架7的两边都能通过调整腰孔701和螺栓配合连接至传感器支撑架5上,调整腰孔701是由共用同一个圆心的两段圆弧所围成的密闭形状,所以调整腰孔701上的宽度处处相等,这样可以使调整腰孔701与螺栓更好地进行适配,从而使传感器固定架7进行更加便捷精确的调节。As shown in Figures 1, 2, 3, 7, 10, and 11, in this embodiment, the sensor mounting bracket 7 has a U-shaped cross-section. The sensor mounting bracket 7 also has adjustment holes 701, which are positioned opposite each other on the sensor mounting bracket 7, and the width of each adjustment hole 701 is equal. The middle part of the U-shaped sensor mounting bracket 7 fits against the sensor 6, fixing the sensor 6 between the sensor mounting bracket 7 and the sensor support bracket 5. The two sides of the U-shaped sensor mounting bracket 7 are in contact with the sensor support bracket 5. The adjustment holes 701 are used to drive the sensor 6 to rotate, thereby adjusting the sensor... The adjustment of the 6-angle angle is necessary to precisely adjust the lens 2 of the tilting mirror to the specified angle. The relative setting of the adjustment waist hole 701 allows both sides of the sensor mounting bracket 7 to rotate correspondingly when the U-shaped sensor mounting bracket 7 rotates. Thus, both sides of the sensor mounting bracket 7 can be connected to the sensor support bracket 5 through the adjustment waist hole 701 and the bolt. The adjustment waist hole 701 is a closed shape formed by two arcs sharing the same center. Therefore, the width of the adjustment waist hole 701 is equal everywhere, which allows the adjustment waist hole 701 to better fit with the bolt, thereby making the sensor mounting bracket 7 more convenient and precise to adjust.
如图1、图2、图6和图13所示,本实施例中,角度调整装置还包括镜座调整垫10,镜座调整垫10设置在镜座1和电动转台8之间,镜座调整垫10上以120度为间隔均匀设置有多个镜座调整垫块1001;镜座调整垫10的上下两面均设置有镜座调整垫块1001,以上述的角度间隔设置可以均匀分散镜座1和限位装置9的压力,同时对镜座1进行稳固的支撑,而通过研磨镜座调整垫块1001,可以进行镜座1高度的调整,以及通过研磨不同的镜座调整垫块1001,控制镜座调整垫块1001的高度不同,从而进行俯仰角度的微小调节,实现灵活调整。As shown in Figures 1, 2, 6, and 13, in this embodiment, the angle adjustment device further includes a mirror base adjustment pad 10. The mirror base adjustment pad 10 is disposed between the mirror base 1 and the electric turntable 8. Multiple mirror base adjustment pad blocks 1001 are evenly arranged on the mirror base adjustment pad 10 at 120-degree intervals. Mirror base adjustment pad blocks 1001 are provided on both the upper and lower surfaces of the mirror base adjustment pad 10. The aforementioned angular intervals can evenly distribute the pressure between the mirror base 1 and the limiting device 9, while providing stable support for the mirror base 1. By grinding the mirror base adjustment pad blocks 1001, the height of the mirror base 1 can be adjusted. Furthermore, by grinding different mirror base adjustment pad blocks 1001, the height of the mirror base adjustment pad blocks 1001 can be controlled to be different, thereby enabling minute adjustments to the pitch angle and achieving flexible adjustment.
如图1、图2、图5、图6、图8和图13所示,本实施例中,角度调整装置还包括限位装置调整垫11,限位装置调整垫11设置在限位装置安装板901和镜座1之间,限位装置调整垫11上设置有多个限位装置调整垫块1101;限位装置调整垫11的上下两面均设置有限位装置调整垫块1101,限位装置调整垫11对限位装置安装板901进行支撑,限位装置调整垫块1101是以三角形的三个顶点为安装点进行设置的,所以三个限位装置调整垫块1101围成一个等边三角形状,且各个限位装置调整垫块1101相互平行设置,这样设置可以使限位装置调整垫块1101分散应力,避免出现应力集中现象,同时通过研磨限位装置调整垫块1101,也可以调整限位装置安装板901的高度,以及研磨不同高度的限位装置调整垫块1101,也可以调节不同的俯仰角度,在对角度进行调节后,限位装置安装板901、限位装置调整垫11、镜座1上的安装板、镜座调整垫10以及电动转台8通过螺栓依次进行连接,实现紧固固定,防止调节过程出现松动导致角度调整出现偏差。As shown in Figures 1, 2, 5, 6, 8, and 13, in this embodiment, the angle adjustment device further includes a limiting device adjusting pad 11. The limiting device adjusting pad 11 is disposed between the limiting device mounting plate 901 and the mirror base 1. Multiple limiting device adjusting pad blocks 1101 are disposed on the limiting device adjusting pad 11. Limiting device adjusting pad blocks 1101 are disposed on both the upper and lower surfaces of the limiting device adjusting pad 11. The limiting device adjusting pad 11 supports the limiting device mounting plate 901. The limiting device adjusting pad blocks 1101 are set with the three vertices of a triangle as mounting points, so the three limiting device adjusting pad blocks 1101 form an equilateral triangle shape, and each… The limit device adjusting pads 1101 are arranged parallel to each other. This arrangement can disperse the stress of the limit device adjusting pads 1101 and avoid stress concentration. At the same time, the height of the limit device mounting plate 901 can be adjusted by grinding the limit device adjusting pads 1101. Grinding the limit device adjusting pads 1101 at different heights can also adjust different pitch angles. After the angle is adjusted, the limit device mounting plate 901, the limit device adjusting pads 11, the mounting plate on the mirror base 1, the mirror base adjusting pads 10, and the electric turntable 8 are connected in sequence by bolts to achieve a tight fixation and prevent loosening during the adjustment process, which could lead to deviations in the angle adjustment.
如图1、图2、图3、图9和图12所示,本实施例中,基准参考面为基准面12,基准面12设置在基准板903上;基准面12为一精加工面,通过自准直平行光管13的光垂直入射至镜片2,而后光又垂直返回至自准直平行光管13,也即返回至自准直平行光管13的视场中心,则校正自准直平行光管13的光轴与镜片2所在平面垂直,而后平行移动自准直平行光管13,与上述步骤相同,通过研磨调整限位装置调整垫块1101,使得自准直平行光管13的十字线位于自准直平行光管13的视场中心,再次校正自准直平行光管13的光轴与基准面12所在平面垂直,则可以使基准面12与镜片2位置平行,进而可以进行下一步的角度调整,通过上述校正,可以保证在调整镜片2的角度时,由于基准面12与被检测面平行,则通过传感器6对基准面12背面的被检测面进行检测即可精确调整镜片2的角度。As shown in Figures 1, 2, 3, 9, and 12, in this embodiment, the reference surface is reference surface 12, which is set on the reference plate 903. Reference surface 12 is a precision-machined surface. Light from the autocollimating collimator 13 is incident perpendicularly onto the lens 2, and then returns perpendicularly to the autocollimating collimator 13, that is, back to the center of the field of view of the autocollimating collimator 13. This corrects the optical axis of the autocollimating collimator 13 to be perpendicular to the plane of the lens 2. Then, the autocollimating collimator 13 is moved parallel to the plane of the lens 2, following the same steps as described above, and is adjusted by grinding. The adjustment pad 1101 of the limiting device is adjusted so that the crosshairs of the autocollimating collimator 13 are located at the center of the field of view of the autocollimating collimator 13. The optical axis of the autocollimating collimator 13 is then corrected to be perpendicular to the plane where the reference plane 12 is located, so that the reference plane 12 is parallel to the position of the lens 2. Then the next angle adjustment can be carried out. Through the above correction, it can be ensured that when adjusting the angle of the lens 2, since the reference plane 12 is parallel to the surface being detected, the angle of the lens 2 can be accurately adjusted by the sensor 6 detecting the surface being detected behind the reference plane 12.
如图1、图2、图3、图5、图9、图10、图11、图12和图13所示,本发明还包括一种基于霍尔元件的摆镜角度调整方法,该方法是基于上述任一项所述的一种基于霍尔元件的摆镜角度调整装置所实现的,所述调整方法包括以下步骤:As shown in Figures 1, 2, 3, 5, 9, 10, 11, 12, and 13, the present invention also includes a method for adjusting the angle of a pendulum mirror based on a Hall element. This method is implemented based on the Hall element-based pendulum mirror angle adjustment device described in any of the preceding claims. The adjustment method includes the following steps:
步骤S1,传感器6检测并记录检测端与基准单元被检测面之间的距离;Step S1: Sensor 6 detects and records the distance between the detection end and the detection surface of the reference unit;
步骤S2,调整传感器6和检测端至摆镜的镜片2所需调整的指定角度,并固定传感器6;Step S2: Adjust the sensor 6 and the lens 2 of the detection end to the specified angle required for adjustment, and fix the sensor 6.
步骤S3,传感器6控制电动转台8转动进行角度调整,当传感器6检测到检测端与基准单元被检测面之间的距离与步骤S1中所记录的数值相等时,传感器6控制电动转台8停止转动,摆镜的镜片2被调整至指定角度;In step S3, sensor 6 controls electric turntable 8 to rotate to adjust the angle. When sensor 6 detects that the distance between the detection end and the detection surface of the reference unit is equal to the value recorded in step S1, sensor 6 controls electric turntable 8 to stop rotating, and the lens 2 of the swing mirror is adjusted to the specified angle.
具体而言,首先进行校正,通过自准直平行光管13的光垂直入射至镜片2,而后光又垂直返回至自准直平行光管13,也即返回至自准直平行光管13的视场中心,则校正自准直平行光管13的光轴与镜片2所在平面垂直,而后平行移动自准直平行光管13,与上述步骤相同,通过研磨调整限位装置调整垫块1101,使得自准直平行光管13的十字线位于自准直平行光管13的视场中心,再次校正自准直平行光管13的光轴与基准面12所在平面垂直,则可以使基准面12与镜片2位置平行;而后进行角度调整,通过传感器6检测并记录传感器探头601与限位装置9上被检测面之间的距离,再通过调整腰孔701调整传感器6和传感器探头601至摆镜的镜片2所需调整的指定角度,同时通过螺栓与调整腰孔701配合固定传感器6,最后传感器6控制电动转台8带动镜座1和镜片2转动进行角度调整,当传感器6检测到传感器探头601与限位装置9上被检测面之间的距离与前文所述中记录的距离数值相等时,传感器6控制电动转台8停止转动,摆镜的镜片2则被调整至指定角度。Specifically, the process begins with correction. Light from the autocollimating collimator 13 is incident perpendicularly onto the lens 2, and then returns perpendicularly to the autocollimating collimator 13, i.e., back to the center of the field of view of the autocollimating collimator 13. This corrects the optical axis of the autocollimating collimator 13 to be perpendicular to the plane of the lens 2. Then, the autocollimating collimator 13 is moved parallel to the plane of the lens 2. The same steps are repeated. The shim 1101 is adjusted by grinding and adjusting the limiting device so that the crosshairs of the autocollimating collimator 13 are located at the center of the field of view of the autocollimating collimator 13. The optical axis of the autocollimating collimator 13 is corrected again to be perpendicular to the plane of the reference plane 12, so that the reference plane 12 is parallel to the position of the lens 2. Then, angle adjustment is performed. The distance between the sensor probe 601 and the detected surface on the limiting device 9 is detected and recorded by the sensor 6. The sensor 6 and the sensor probe 601 are then adjusted to the specified angle required for the lens 2 of the tilting mirror by adjusting the waist hole 701. At the same time, the sensor 6 is fixed by bolts in cooperation with the adjusting waist hole 701. Finally, the sensor 6 controls the electric turntable 8 to drive the mirror base 1 and the lens 2 to rotate for angle adjustment. When the sensor 6 detects that the distance between the sensor probe 601 and the detected surface on the limiting device 9 is equal to the distance value recorded above, the sensor 6 controls the electric turntable 8 to stop rotating, and the lens 2 of the tilting mirror is adjusted to the specified angle.
显然,上述实施例仅仅是为清楚地说明所作的举例,而并非对实施方式的限定。对于所属领域的普通技术人员来说,在上述说明的基础上还可以做出其它不同形式的变化或变动。这里无需也无法对所有的实施方式予以穷举。而由此所引伸出的显而易见的变化或变动仍处于本发明创造的保护范围之中。Obviously, the above embodiments are merely illustrative examples for clear explanation and are not intended to limit the implementation. Those skilled in the art will recognize that other variations or modifications can be made based on the above description. It is neither necessary nor possible to exhaustively list all possible implementations here. However, obvious variations or modifications derived therefrom are still within the scope of protection of this invention.
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