CN120820352B - A method and system for testing the performance of wool dry cleaning and bleaching equipment - Google Patents
A method and system for testing the performance of wool dry cleaning and bleaching equipmentInfo
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- CN120820352B CN120820352B CN202511325963.3A CN202511325963A CN120820352B CN 120820352 B CN120820352 B CN 120820352B CN 202511325963 A CN202511325963 A CN 202511325963A CN 120820352 B CN120820352 B CN 120820352B
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- G01M—TESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
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Abstract
The invention discloses a performance detection method and system for wool dry-cleaning bleaching equipment, and belongs to the technical field of electronic data processing. The method comprises the following steps of obtaining an electric energy consumption evaluation coefficient according to an electric energy consumption empty state analysis result of an automatic wool dry-cleaning bleaching device and an electric energy consumption operation state analysis result under an operation state, obtaining a water energy consumption evaluation coefficient according to a water energy consumption operation state analysis result under the operation state, and comprehensively analyzing the electric energy consumption evaluation coefficient and the water energy consumption evaluation coefficient to obtain a total energy consumption evaluation coefficient. According to the invention, through testing the energy consumption performance of the automatic wool dry-cleaning and bleaching device, the effect of improving the accuracy of the energy consumption performance testing method of the automatic wool dry-cleaning and bleaching device is achieved, and the problem of insufficient accuracy of the energy consumption performance testing of the wool dry-cleaning and bleaching device in the prior art is solved.
Description
Technical Field
The invention relates to the technical field of electronic data processing, in particular to a performance detection method and system for wool dry-cleaning bleaching equipment.
Background
With the pursuit of more efficient and more environment-friendly treatment technology in the current laundry industry, the upgrading of the energy consumption performance accuracy of an automatic wool dry-cleaning bleaching device has advantages for the development of the whole laundry industry. Therefore, the requirement for the energy consumption performance testing method of the automatic wool dry-cleaning and bleaching device is continuously increased, the function of the automatic wool dry-cleaning and bleaching device is also continuously complete, and the requirement for the energy consumption performance testing method of the automatic wool dry-cleaning and bleaching device is continuously increased.
The existing performance test system of the automatic wool dry-cleaning bleaching device is realized by an advanced automatic control system and by computer programming control of the dry-cleaning device, the automatic classification, washing, bleaching, drying and ironing of clothes. The automatic device comprises an advanced control technology, so that the temperature, the pressure and the flow of the chemical agent can be accurately controlled, and the safety and the effect of clothes are ensured.
The device, the method, the system and the method for detecting the performance of the memory chip are disclosed in the application of the invention with the publication number of CN116701140A, and comprise a test base for installing the memory chip to be tested, a control unit which is connected with the test base and is internally provided with a temperature sensor, a test log and a memory module, wherein the control unit is used for detecting the environment temperature and carrying out the performance test on the memory chip according to a preset test program to obtain a performance test result, and the memory module is connected with the control unit and used for storing the test log.
The automatic performance testing method and the terminal device are disclosed in the application of CN112860561A, and comprise the steps of deploying a recording program in a terminal provided with a testing environment, wherein the recording program is provided with a recorder for relaying information transmission between an app and a browser and copying and transmitting the information to an intelligent module, the intelligent module comprises a txt or a database with different ports in a platform and is used for receiving the information transmitted by the recorder and transmitting control signal information to a setting module after being converted according to the txt or the database, and the setting module is used for translating the control signal information into a proxy script of a proxy server identifiable by the browser.
However, in the process of implementing the technical scheme of the embodiment of the application, the application discovers that the above technology has at least the following technical problems:
In the prior art, the problem of insufficient accuracy of an energy consumption performance test method exists in the performance test of an automatic wool dry-cleaning and bleaching device, the accurate and comprehensive energy consumption test of the automatic wool dry-cleaning and bleaching device is difficult, the total energy consumption evaluation coefficients of the wool dry-cleaning and bleaching device under different detection points are comprehensively analyzed, and the problem of insufficient accuracy of the automatic wool dry-cleaning and bleaching device in the energy consumption performance test method is solved.
Disclosure of Invention
The embodiment of the application solves the problem that the accuracy of an automatic wool dry-cleaning and bleaching device in an energy consumption performance test method cannot be improved in the prior art by providing the performance detection method and the system for the wool dry-cleaning and bleaching device, and improves the accuracy of the energy consumption test of the wool dry-cleaning and bleaching device.
The embodiment of the application provides a wool dry-cleaning and bleaching equipment performance detection method, which comprises the following steps of collecting and obtaining an electric energy consumption idle state analysis result, collecting and analyzing electric energy consumption operation performance parameters, analyzing and obtaining electric energy consumption characteristic parameters, comprehensively analyzing the electric energy consumption characteristic parameters to obtain an electric energy consumption operation state analysis result, comprehensively analyzing the electric energy consumption idle state analysis result and the electric energy consumption operation state analysis result to obtain an electric energy consumption evaluation coefficient, collecting and analyzing the water energy consumption operation performance parameters to obtain a water energy consumption evaluation coefficient, analyzing the electric energy consumption evaluation coefficient and the water energy consumption evaluation coefficient to obtain a total energy consumption evaluation coefficient, and analyzing and obtaining the total energy consumption evaluation result of an automatic wool dry-cleaning and bleaching equipment according to the total energy consumption evaluation coefficient.
The specific process of acquiring the electric energy consumption empty state analysis result comprises the steps of analyzing the electric energy consumption empty state of the automatic wool dry-cleaning and bleaching device through a voltage sensor, a current sensor and a temperature sensor to obtain the electric energy consumption empty state analysis result.
The method comprises the steps of collecting and analyzing electric energy consumption operation performance parameters, wherein the electric energy consumption operation performance parameters comprise temperature evaluation parameters and rotation speed evaluation parameters, a temperature sensor and a rotation speed measuring instrument are arranged in an automatic wool dry-cleaning bleaching device, the temperature sensor and the rotation speed measuring instrument are used as front-end data collecting equipment in the automatic wool dry-cleaning bleaching device and are connected with a rear-end data processor, and the rear-end data processor continuously receives the temperature evaluation parameters and the rotation speed evaluation parameters collected from the temperature sensor and the rotation speed measuring instrument.
Further, the specific process of acquiring and analyzing the electric energy consumption operation performance parameters to obtain electric energy consumption operation state analysis results comprises the steps of carrying out data processing analysis on the temperature evaluation parameters and the rotation speed evaluation parameters to obtain temperature characteristic parameters and rotation speed characteristic parameters; collecting the rotation speed of the generator of the device under the normal running state at each detection point through a rotation speed measuring instrument to obtain a rotation speed evaluation parameter; and carrying out data processing analysis on the temperature characteristic parameters and the rotating speed characteristic parameters to obtain an electric energy consumption analysis result.
Further, the specific process of comprehensively analyzing the electric energy consumption no-load state analysis result and the electric energy consumption operation state analysis result to obtain the electric energy consumption evaluation coefficient is as follows:
The electric energy consumption evaluation coefficient is obtained by carrying out data analysis on the electric energy consumption level and the electric energy consumption operation state analysis result under the empty state under the combined action of the electric energy consumption level and the electric energy consumption operation state analysis result under the empty state.
The specific process for acquiring and analyzing the water energy consumption operation performance parameters comprises the steps of acquiring the water energy consumption operation performance parameters including temperature evaluation parameters and solute evaluation parameters, disposing a conductivity meter in the device, acquiring the solute evaluation parameters by using the conductivity meter, and processing data of the solute evaluation parameters and the temperature evaluation parameters to obtain the water energy consumption operation performance parameters.
The method comprises the steps of collecting and analyzing the water energy consumption operation performance parameters, wherein the water energy consumption operation performance parameters are collected and analyzed, and the water energy consumption evaluation coefficient is obtained through the specific processes that flow meters are arranged in a water inlet, a water outlet and a device, the water quantity evaluation parameters are collected by the flow meters, the water quantity evaluation parameters of an automatic wool dry-cleaning bleaching device are subjected to data processing by a rear-end processor to obtain water quantity characteristic parameters, and the water quantity characteristic parameters and the water energy consumption operation performance parameters are comprehensively analyzed to obtain the water energy consumption evaluation coefficient.
The method comprises the specific steps of acquiring time data information through a rotating speed measuring instrument, analyzing to obtain electric energy consumption operation performance parameters of the automatic wool dry-cleaning and bleaching device, acquiring data information through a flowmeter to obtain the water energy consumption operation performance parameters, and comprehensively analyzing to obtain the total energy consumption evaluation coefficient of the automatic wool dry-cleaning and bleaching device.
Further, the total energy consumption evaluation coefficient specific analysis process comprises the following steps:
The back-end processor integrates the electric energy consumption evaluation coefficients and the water energy consumption evaluation coefficients under different detection points to obtain a total energy consumption evaluation coefficient, wherein the specific formula is as follows:
;
In the formula, To automate the overall energy consumption assessment of wool dry cleaning bleaching units,For analyzing the result of the electric energy consumption idle state of the automatic wool dry-cleaning bleaching device, namely the electric energy consumption level in the idle stateThe analysis result of the electric energy consumption operation performance parameter is the electric energy consumption analysis value,Is thatWeight per unit woolMaximum water volume evaluation parameters at each detection point,Is thatWeight per unit woolMinimum water quantity evaluation parameters at each detection point,Is the water energy consumption operation performance parameter value,T,Representing the weight parts of unit wool, T is the total weight parts of wool,,The number of detection points is represented, t is the total number of the detection points, and e is a natural constant. The formula comprehensively evaluates the total energy consumption of the wool dry-cleaning bleaching device, and simultaneously considers the electric energy consumption and the water energy consumption to provide more powerful basis for energy-saving optimization, so that corresponding treatment schemes can be provided for wool under wool with different weights in a targeted manner, the energy utilization rate is improved, and the energy consumption loss is reduced.
The embodiment of the application provides a performance test system of an automatic wool dry-cleaning and bleaching device, which comprises an electric energy consumption idle-load performance analysis module, an electric energy consumption operation performance analysis module, an electric energy consumption evaluation coefficient module, a water energy consumption evaluation coefficient module and a total energy consumption evaluation coefficient module, wherein the electric energy consumption idle-load performance analysis module is used for analyzing temperature characteristic parameters and electric power characteristic parameters in an idle state of the automatic wool dry-cleaning and bleaching device to obtain an electric energy consumption idle-load state analysis result, the electric energy consumption operation performance analysis module is used for analyzing the electric energy consumption characteristic parameters to obtain an electric energy consumption operation state analysis result, the electric energy consumption evaluation coefficient module is used for comprehensively analyzing the electric energy consumption state analysis result and the electric energy consumption operation state analysis result of the automatic wool dry-cleaning and bleaching device to comprehensively evaluate and analyze the temperature characteristic parameters and rotation speed characteristic parameters to obtain an electric energy consumption evaluation coefficient, and the water energy consumption evaluation coefficient module is used for comprehensively analyzing water quantity evaluation parameters and water quality evaluation parameters under detection points in a wool cleaning and bleaching process to obtain the water energy consumption evaluation coefficient.
One or more technical solutions provided in the embodiments of the present application at least have the following technical effects or advantages:
1. The method comprises the steps of acquiring an electric energy consumption idle state analysis result of an automatic wool dry-cleaning bleaching device and an electric energy consumption operation state analysis result under an operation state, acquiring and analyzing the water energy consumption operation state analysis result under the operation state to obtain a water energy consumption evaluation coefficient, and obtaining a total energy consumption evaluation coefficient according to the electric energy consumption evaluation coefficient and the water energy consumption evaluation coefficient, thereby effectively solving the problem of insufficient accuracy of the wool dry-cleaning bleaching device in an energy consumption performance test method and improving the accuracy of the energy consumption test method of the wool dry-cleaning bleaching device.
2. The method comprises the steps of comprehensively analyzing the idle state and the running state of an automatic wool dry-cleaning and bleaching device to obtain a total energy consumption evaluation coefficient, obtaining a total energy consumption evaluation result under each detection point in the wool dry-cleaning and bleaching process according to the total energy consumption evaluation coefficient, and introducing temperature evaluation parameters, rotation speed evaluation parameters, solute evaluation parameters and water quantity evaluation parameters of the automatic wool dry-cleaning and bleaching device under each detection point to completely evaluate the energy consumption testing method of the wool dry-cleaning and bleaching device from multiple dimensions comprehensively and accurately, so that the accuracy of the energy consumption testing method of the wool dry-cleaning and bleaching device is improved.
3. According to the total energy consumption evaluation result under each detection point in the wool dry-cleaning bleaching process, the influence of the stability of the temperature evaluation parameters under each detection point on the energy consumption performance of the automatic wool dry-cleaning bleaching device is clarified, the data integration analysis capability is improved, the data multidimensional precision description is enhanced, the data processing priority is clarified, the energy consumption rate is reduced, the data processing versatility of the automatic wool dry-cleaning bleaching device is improved, and the accuracy of the energy consumption performance test of the automatic wool dry-cleaning bleaching device is further realized.
Drawings
Fig. 1 is a flow chart of a method for detecting performance of wool dry-cleaning bleaching equipment according to an embodiment of the application;
Fig. 2 is a schematic diagram of an analysis value function of electric energy consumption of an automatic wool dry-cleaning and bleaching device according to an embodiment of the application;
Fig. 3 is a flow chart of a performance test system of an automatic wool dry-cleaning bleaching device according to an embodiment of the application.
Detailed Description
The embodiment of the application solves the problem of insufficient accuracy of the energy consumption test of the automatic wool dry-cleaning and bleaching device in the prior art by providing the performance detection method and the system for the wool dry-cleaning and bleaching device, and achieves the effect of improving the accuracy of the energy consumption test method of the wool dry-cleaning and bleaching device by testing the energy consumption performance of the automatic wool dry-cleaning and bleaching device.
The technical scheme in the embodiment of the application aims to solve the problem that the accuracy of the energy consumption testing method of the wool dry-cleaning bleaching device cannot be improved, and the overall thought is as follows:
the method comprises the steps of acquiring an electric energy consumption idle state analysis result of an automatic wool dry-cleaning bleaching device, acquiring an electric energy consumption operation state analysis result, acquiring and analyzing electric energy consumption operation performance parameters, acquiring an electric energy consumption evaluation coefficient of the automatic wool dry-cleaning bleaching device by comprehensively analyzing the electric energy consumption operation state analysis result and the electric energy consumption operation performance parameters, acquiring a temperature evaluation parameter and a solute evaluation parameter, acquiring a water energy consumption operation performance parameter, comprehensively analyzing the water energy consumption operation performance parameter and a water quantity evaluation parameter, acquiring a water energy consumption evaluation coefficient, comprehensively analyzing the electric energy consumption evaluation coefficient and the water energy consumption evaluation coefficient, and acquiring a total energy consumption evaluation coefficient, thereby acquiring a total energy consumption evaluation result according to the total energy consumption evaluation coefficient, and improving the accuracy of the energy consumption test of the automatic wool dry-cleaning bleaching device.
For a better understanding of the above test methods, the following detailed description of the technical test methods will be given with reference to the drawings and the detailed description.
As shown in FIG. 1, a flow chart of a performance detection method of wool dry-cleaning bleaching equipment provided by the embodiment of the application is applied to a performance test device of an automatic wool dry-cleaning bleaching device, and the method comprises the following steps of collecting and obtaining an electric energy consumption idle state analysis result, collecting and analyzing electric energy consumption operation performance parameters, analyzing and obtaining electric energy consumption characteristic parameters, and comprehensively analyzing the electric energy consumption characteristic parameters to obtain an electric energy consumption operation state analysis result; the method comprises the steps of comprehensively analyzing an electric energy consumption empty state analysis result and an electric energy consumption running state analysis result to obtain an electric energy consumption evaluation coefficient, collecting and analyzing water energy consumption running performance parameters to obtain a water energy consumption evaluation coefficient, analyzing the electric energy consumption evaluation coefficient and the water energy consumption evaluation coefficient to obtain a total energy consumption evaluation coefficient, and analyzing the total energy consumption evaluation coefficient to obtain the total energy consumption evaluation result of the automatic wool dry-cleaning and bleaching device.
The method comprises the specific processes of collecting and obtaining the analysis result of the electric energy consumption empty state, namely, analyzing the electric energy consumption empty state of the automatic wool dry-cleaning bleaching device under each detection point through a voltage sensor, a current sensor and a temperature sensor to obtain the analysis result of the electric energy consumption empty state, namely, the electric energy consumption grade under the empty state.
In this embodiment, the automatic wool dry-cleaning and bleaching device in the no-load state runs in the no-load state, no clothes or other loads are present, relevant parameter information is collected by analyzing the temperature sensor and the electric force sensor in the no-load state, and whether the device is in a normal working state in the no-load state is judged, for example, the balance of the rotating drum is affected, the device generates heat, the temperature rises, the no-load state of the device is unstable at this time, and a back-end processor is required to analyze the temperature evaluation parameter and the electric power evaluation parameter, so that the analysis ensures that the dry-cleaning device has reached a stable state.
The back-end data processor, such as a PLC programmable logic controller, is used for processing the temperature evaluation parameter, the power evaluation parameter and the rotation speed evaluation parameter, and can realize data exchange between the sensor and the PLC through a serial communication port, such as RS-232 and RS-485, or can communicate with the PLC through an ethernet interface by arranging some advanced temperature sensors with network functions in the device.
The rear-end processor is used for obtaining an analysis result of the electric energy consumption idle performance parameters through processing, evaluating the analysis result, comparing energy efficiency grades of wool bleaching devices in the market, and setting the electric energy consumption grade of the automatic wool dry-cleaning bleaching device in an idle state to be 1-4.
The method comprises the steps of collecting and analyzing electric energy consumption operation performance parameters, namely collecting and analyzing the electric energy consumption operation state analysis results, wherein the electric energy consumption operation performance parameters comprise temperature evaluation parameters and rotation speed evaluation parameters, arranging a temperature sensor and a rotation speed measuring instrument in an automatic wool dry-cleaning and bleaching device, taking the temperature sensor and the rotation speed measuring instrument as front-end data collecting equipment in the automatic wool dry-cleaning and bleaching device, and connecting the front-end data collecting equipment with a rear-end data processor, wherein the rear-end data processor continuously receives the temperature evaluation parameters and the rotation speed evaluation parameters collected from the temperature sensor and the rotation speed measuring instrument.
In this embodiment, the running state, that is, the automatic wool dry-cleaning and bleaching device is in a working state when clothes or other loads are present, the device stably works in the loaded running state, at this time, the temperature evaluation parameter and the rotation speed evaluation parameter of the running state of the automatic wool dry-cleaning and bleaching device are collected through the temperature sensor and the rotation speed measuring instrument, and are transmitted to the back-end processor to analyze and integrate the collected information.
Further, the specific process of acquiring and analyzing the electric energy consumption operation performance parameters to obtain the electric energy consumption operation state analysis result comprises the steps of carrying out data processing analysis on the temperature evaluation parameters and the rotation speed evaluation parameters to obtain temperature characteristic parameters and rotation speed characteristic parameters; collecting the rotation speed of the generator of the device under the normal running state at each detection point through a rotation speed measuring instrument to obtain a rotation speed evaluation parameter; and carrying out data processing analysis on the temperature characteristic parameters and the rotating speed characteristic parameters to obtain an electric energy consumption analysis result.
In the embodiment, stability analysis is carried out on the temperature evaluation coefficient in the wool dry-cleaning and bleaching process under each detection point to obtain a temperature characteristic parameter, the temperature characteristic parameter is a standard value for evaluating the stability of the temperature evaluation coefficient, whether the temperature evaluation coefficient is stable or not in the wool dry-cleaning and bleaching process is judged, the temperature characteristic parameter is larger and indicates that the temperature evaluation coefficient is more unstable, so that the influence of the temperature evaluation coefficient on an electric energy consumption analysis result is analyzed according to the size of the temperature characteristic parameter, the rotating speed characteristic parameter is an average value of rotating speed and speed differences of a wool dry-cleaning and bleaching device under each detection point of unit wool weight, and the larger the rotating speed characteristic parameter indicates that the equipment consumes more energy per unit wool weight part under the rotating speed, namely the equipment cleaning effect is poor, and the device performance is poorer.
The temperature characteristic parameter is obtained by analyzing a temperature evaluation parameter through a formula, the rotating speed characteristic parameter is obtained by analyzing a rotating speed evaluation parameter through a formula, and the specific formula is as follows:
;
;
For the temperature characteristic parameters at different wool weights at all detection points, a stable level of the temperature level difference of the device operating temperature and the device temperature at rated power at different wool weights, i.e. a stable level of the temperature evaluation parameter, is represented. Smaller means that the temperature evaluation parameter is more stable.
T,The weight parts of the unit wool are expressed, and the T is the total weight parts of the wool.
,The number of the detection point is indicated, t is the total number of the detection point numbers.
Is thatThe unit weight of wool is the followingAnd the temperature evaluation parameters of the detection points represent the temperature level difference between the device running temperature at each detection point and the device temperature at rated power when the device is used for different parts by weight of wool. The more stable the temperature level difference is, the higher the device efficiency is, and the more stable the electric energy consumption is.
Is thatThe rotational speed evaluation parameter per unit weight of wool is expressed inAbsolute level of speed difference between the rotational speed per unit weight of wool and the rotational speed of the device in the idle state.
Is arranged atThe rotating speed characteristic parameter under the weight of unit wool, namely the average value of absolute level of rotating speed and speed difference under the weight of unit wool. The larger the average value of the absolute level of the rotating speed and the speed difference is, the larger the energy consumption of the device is. The larger the difference in absolute level of the rotational speed difference, the more energy is consumed by the device, which may be due to the slow rotational speed of the overload, and also due to the too fast rotational speed. Because the rotational speed level of different devices is different under the weight parts of unit wool, the rotational speed level grade is set between 1 and 5.
The influence of the temperature characteristic parameters and the rotating speed characteristic parameters of the detection points under different wool weights on the electric energy consumption operation performance parameters of the automatic wool dry-cleaning and bleaching device is comprehensively analyzed, and the analysis of the electric energy consumption operation performance parameters is more accurate and complete.
Carrying out data processing analysis on the temperature characteristic parameters and the rotating speed characteristic parameters to obtain a specific formula of an electric energy consumption analysis result, wherein the specific formula is as follows:
;
and the electric energy consumption analysis result is the electric energy consumption analysis value.
The smaller the electric energy consumption analysis value is, the smaller the electric energy consumption analysis value affects the total energy consumption evaluation coefficient.
The comprehensive evaluation influence weight factor of the preset temperature characteristic parameters on the electric energy consumption analysis result is obtained from a database, the value range is (0, 1), when the comprehensive evaluation influence weight factor of the temperature characteristic parameters in the database on the electric energy consumption analysis result is established in the system, a mapping table of the temperature characteristic parameters and the electric energy consumption analysis value is established, the real-time temperature characteristic parameters are input into a preset mapping set, and the comprehensive evaluation influence weight factor of the temperature characteristic parameters on the electric energy consumption analysis result is input into the preset mapping set.
The comprehensive evaluation influence weight factor of the preset rotating speed characteristic parameter on the electric energy consumption analysis result is obtained from a database, the value range is (0, 1), when the system is established, a mapping table of the rotating speed characteristic parameter and the electric energy consumption analysis value is established, the real-time temperature characteristic parameter is input into a preset mapping set, and the comprehensive evaluation influence weight factor of the rotating speed characteristic parameter on the electric energy consumption analysis result is obtained.
Weighting factor+=1。
According to analysis, the more stable the temperature of the wool dry-cleaning and bleaching process is and the smaller the average value of absolute levels of rotational speed and speed differences under the weight parts of unit wool is, namely the smaller the equipment is in a normal working state and the lower the electric energy consumption under the weight parts of unit wool is, the smaller the electric energy consumption analysis result is, the more stable the electric energy consumption of the wool dry-cleaning and bleaching device is, and the better the performance of the automatic wool dry-cleaning and bleaching device is.
Fig. 2 is a schematic diagram of an analysis value function of electric energy consumption of an automatic wool dry-cleaning and bleaching device according to an embodiment of the application. The change trend of the temperature characteristic parameter and the rotating speed characteristic parameter along with the electric energy consumption analysis value is shown, when the temperature characteristic parameter is smaller, the electric energy consumption analysis value tends to be the minimum value, and the influence of the electric energy consumption analysis value on the electric energy consumption evaluation coefficient is smaller, so that the performance of the automatic wool dry-cleaning bleaching device is better. When the average value of the absolute level of the rotational speed and speed difference of the device per unit weight of wool is smaller, the electric energy consumption analysis value tends to be the minimum value, and the electric energy consumption of the device is smaller, so that the performance is better. The larger the average value of the absolute level of the rotational speed and the speed difference in parts by weight of wool, the larger the electric energy consumption analysis value. According to the actual dry-cleaning and bleaching process of wool, the analysis value of electric energy consumption at each detection point under a certain weight portion of wool changes according to the trend of the graph.
The curve is the effect when only temperature characteristic parameters are used as independent variables, when the rotating speed characteristic parameters are fixed, the rotating speed characteristic parameters in the graph are in a grade 1, when the temperature characteristic parameters change, the electric energy consumption analysis value changes along with the change trend of the temperature characteristic parameters, the temperature evaluation parameters are more stable, the temperature characteristic parameters are smaller, the electric energy consumption analysis value is smaller, the device is in a normal running state under the more stable state of the temperature evaluation parameters, the electric energy consumption analysis value is influenced by the average value of the absolute level of the rotating speed difference under the weight parts of unit wool, the comprehensive evaluation influence weight factor of the corresponding rotating speed characteristic parameters on the electric energy consumption analysis result is larger, and the electric energy consumption analysis value is smaller.
Under the common influence of the temperature characteristic parameter and the rotating speed characteristic parameter, the smaller the electric energy consumption analysis value is, the better the performance of the device is.
Further, the specific process of comprehensively analyzing the electric energy consumption level and the electric energy consumption running state analysis result under the no-load state to obtain the electric energy consumption evaluation coefficient comprises the steps that the electric energy consumption evaluation coefficient is acted by the electric energy consumption level and the electric energy consumption running state analysis result under the no-load state together, and the electric energy consumption level and the electric energy consumption running state analysis result under the no-load state are subjected to data analysis to obtain the electric energy consumption evaluation coefficient.
In this embodiment, the electric energy consumption evaluation coefficient may be obtained by a calculation formula, where the specific calculation formula of the electric energy consumption evaluation coefficient is:
;
The analysis result of the electric energy consumption idle state of the automatic wool dry-cleaning bleaching device, namely the electric energy consumption level under the idle state, And (5) representing the analysis result of the electric energy consumption operation state. The analysis results of the electric energy consumption idle state of different automatic wool dry-cleaning bleaching devices can be different, namely the electric energy consumption levels in the idle state are different, and the larger the electric energy consumption level in the idle state is, the best performance of the device in the idle state is; The smaller the electric energy consumption analysis value of the device under the detection point is, the more stable the electric energy consumption analysis value is, the smaller the electric energy consumption evaluation coefficient is obtained through comprehensive analysis, and the better the performance of the automatic wool dry-cleaning bleaching device is.
The specific process for acquiring and analyzing the water energy consumption operation performance parameters comprises the steps of arranging a conductivity meter in the device, acquiring solute evaluation parameters by using the conductivity meter, and processing data of the temperature evaluation parameters and the solute evaluation parameters to obtain the water energy consumption operation performance parameters.
In this embodiment, the conductivity analyzer is an instrument for analyzing and detecting solute assessment parameters of an automated wool dry-cleaning bleaching device, and is used for collecting and analyzing concentration of the wool cleaning agent at each detection point in the wool dry-cleaning bleaching device.
The water energy consumption operation performance parameters can be obtained through a calculation formula, and the specific calculation formula of the water energy consumption operation performance parameters is as follows:
;
Wherein, the Is the water energy consumption operation performance parameter value,Is thatPart of weight of woolSolute evaluation parameters under the detection points, in the actual dry-cleaning and bleaching process of wool, the solute evaluation parameters represent the impurity content of the dry-cleaning agent of the wool under each detection point, and the impurity content of the dry-cleaning agent of the wool under any wool weight is set to be more than 1 in mg/kg because the effect of different wool weights on the dry-cleaning agent of the wool is different under different wool weights, so that the unit of the impurity content of the dry-cleaning agent of the wool under any wool weight is mg/kg. For example, when the solute assessment parameter is e, this indicates that there is e milligrams of dry cleaning agent per kilogram of wool.
The larger the solute evaluation parameter, the more impurity content the wool dry cleaning agent is represented, and the smaller the water energy consumption operation performance parameter is. When the temperature evaluation parameter is fixed, the solute evaluation parameter is inversely related to the water energy consumption operation performance parameter value. When solute evaluation parameters under different wool weights are fixed, the magnitude of the temperature characteristic parameter and the water energy consumption operation performance parameter are positively correlated according to a formula, namely relatively stable temperature evaluation parametersThe positive influence on the water energy consumption operation performance parameters is achieved, and the more stable the temperature evaluation parameters are, the smaller the water energy consumption operation performance parameters are. According to formula analysis, under the unstable state of the temperature evaluation parameter, the larger the water energy consumption operation performance parameter is, the smaller the water energy consumption operation performance parameter is under the stable temperature evaluation parameter, and the better the performance of the automatic wool dry-cleaning bleaching device is.
If the solute evaluation parameter is a fixed value e and the temperature characteristic parameter is taken as an independent variable, the actual value of the water energy consumption operation performance parameter value isTable 1 is an exemplary table of water energy consumption operating performance parameter values, table 1 being as follows:
Table 1 water energy consumption operating performance parameter value example table
As can be seen from table 1, the water energy consumption operation performance parameter value increases with the increase of the temperature characteristic parameter, and the more unstable the temperature evaluation parameter is, the larger the water energy consumption operation performance parameter is, the smaller the temperature evaluation parameter is, and the better the device performance is. The influence of the change of the characteristic parameters of the estimated temperature on the water energy consumption estimation coefficient is further judged.
The method comprises the steps of collecting and analyzing the water energy consumption operation performance parameters, wherein the water energy consumption operation performance parameters are collected and analyzed, and the water energy consumption evaluation coefficient is obtained through the specific processes that flow meters are arranged in a water inlet, a water outlet and a device, the water quantity evaluation parameters are collected by the flow meters, the water quantity evaluation parameters of an automatic wool dry-cleaning bleaching device are subjected to data processing by a rear-end processor to obtain water quantity characteristic parameters, and the water quantity characteristic parameters and the water energy consumption operation performance parameters are comprehensively analyzed to obtain the water energy consumption evaluation coefficient.
In this embodiment, the water energy consumption operation performance parameters are collected and analyzed, and the specific calculation formula of the water energy consumption evaluation coefficient is obtained as follows:
WEC=;
Is that Weight per unit woolMaximum water volume evaluation parameters at each detection point,Is thatWeight per unit woolMinimum water quantity evaluation parameter at each detection pointIs the water energy consumption operation performance parameter value,T,The weight parts of unit wool are expressed, T is the total weight parts of wool, and e is a natural constant. By flowmeter pairAnd carrying out data analysis on the water yield evaluation parameters of the detection points to obtain water yield characteristic parameters. The characteristic parameter of the water quantity is expressed in the unit weight of woolThe energy consumption level of the water quantity evaluation parameters under the detection points is set to be between 1 and 4, the larger the level is, the better the representative performance parameters are, the negative correlation with the water energy consumption evaluation coefficient is formed,The smaller the water energy consumption evaluation coefficient is, the better the device performance is.
The method comprises the specific steps of acquiring time data information through a rotating speed measuring instrument, analyzing and obtaining electric energy consumption operation performance parameters of the automatic wool dry-cleaning and bleaching device, acquiring data information through a flowmeter to obtain the water energy consumption operation performance parameters, and comprehensively analyzing and obtaining the total energy consumption evaluation coefficient of the automatic wool dry-cleaning and bleaching device.
In this embodiment, the rotational speed measuring instrument collects data parameter information including the operation and no-load state of the automated wool dry-cleaning bleaching device, and the flow meter collects data parameter information including the operation of the automated wool dry-cleaning bleaching device.
Further, the performance detection method of the wool dry-cleaning bleaching equipment is characterized in that the specific analysis process of the total energy consumption evaluation coefficient is as follows:
The back-end processor integrates the electric energy consumption evaluation coefficients and the water energy consumption evaluation coefficients under different detection points to obtain a total energy consumption evaluation coefficient, wherein the specific formula is as follows:
;
In the formula, To automate the overall energy consumption assessment of wool dry cleaning bleaching units,For analyzing the result of the electric energy consumption idle state of the automatic wool dry-cleaning bleaching device, namely the electric energy consumption level in the idle stateThe analysis result of the electric energy consumption operation performance parameter is the electric energy consumption analysis value,Is thatWeight per unit woolMaximum water volume evaluation parameters at each detection point,Is thatWeight per unit woolMinimum water quantity evaluation parameters at each detection point,Is the water energy consumption operation performance parameter value,T,Representing the weight parts of unit wool, T is the total weight parts of wool,,The number of detection points is represented, t is the total number of the detection points, and e is a natural constant. The formula comprehensively evaluates the total energy consumption of the wool dry-cleaning bleaching device, and simultaneously considers the electric energy consumption and the water energy consumption to provide more powerful basis for energy-saving optimization, so that corresponding treatment schemes can be provided for wool under wool with different weights in a targeted manner, the energy utilization rate is improved, and the energy consumption loss is reduced.
The embodiment of the application provides a performance test system for an automatic wool dry-cleaning bleaching device, which is characterized by comprising an electric energy consumption idle performance analysis module, an electric energy consumption operation performance analysis module, an electric energy consumption evaluation coefficient module, a water energy consumption evaluation coefficient module and a total energy consumption evaluation coefficient module, wherein the electric energy consumption idle performance analysis module is used for analyzing temperature characteristic parameters and electric power characteristic parameters of the automatic wool dry-cleaning bleaching device in an idle state to obtain electric energy consumption levels in the idle state, the electric energy consumption operation performance analysis module is used for analyzing the electric energy consumption characteristic parameters to obtain electric energy consumption operation state analysis results, the electric energy consumption evaluation coefficient module is used for comprehensively analyzing the electric energy consumption levels and the electric energy consumption operation state analysis results in the idle state of the automatic wool dry-cleaning bleaching device, comprehensively evaluating and analyzing the temperature characteristic parameters and the rotation speed characteristic parameters to obtain electric energy consumption evaluation coefficients, the water energy consumption evaluation coefficient module is used for comprehensively analyzing the water energy consumption parameters and water quality parameters in detection points in the idle state in the wool cleaning bleaching process to obtain water energy consumption evaluation coefficients in the process, and the total energy consumption evaluation coefficient is used for comprehensively analyzing the water consumption coefficient in the idle state of the automatic wool dry-cleaning bleaching device. According to the total energy consumption evaluation coefficient, the smaller the total energy consumption evaluation coefficient is, the better the total energy consumption evaluation result is.
In summary, according to the embodiment of the application, through monitoring the energy consumption performance of the automatic dry-cleaning bleaching device, collecting the influence parameters of electric energy and water energy, respectively analyzing and obtaining the electric energy consumption evaluation coefficient and the water energy consumption evaluation coefficient, the method for testing the energy consumption testing performance of the automatic dry-cleaning bleaching device is more complete, and the accuracy of the energy consumption performance of the automatic wool dry-cleaning bleaching device is further improved.
It will be appreciated by those skilled in the art that embodiments of the present invention may be provided as a method, system, or computer program product. Accordingly, the present invention may take the form of an entirely hardware embodiment, an entirely software embodiment or an embodiment combining software and hardware aspects. Furthermore, the present invention may take the form of a computer program product embodied on one or more computer-usable storage media (including, but not limited to, disk storage, CD-ROM, optical storage, and the like) having computer-usable program code embodied therein.
The present invention is described with reference to flowchart illustrations and/or block diagrams of methods, apparatus (systems) and computer program products according to embodiments of the invention. It will be understood that each flow and/or block of the flowchart illustrations and/or block diagrams, and combinations of flows and/or blocks in the flowchart illustrations and/or block diagrams, can be implemented by computer program instructions. These computer program instructions may be provided to a processor of a general purpose computer, special purpose computer, embedded processor, or other programmable data processing apparatus to produce a machine, such that the instructions, which execute via the processor of the computer or other programmable data processing apparatus, create means for implementing the functions specified in the flowchart flow or flows and/or block diagram block or blocks.
These computer program instructions may also be stored in a computer-readable memory that can direct a computer or other programmable data processing apparatus to function in a particular manner, such that the instructions stored in the computer-readable memory produce an article of manufacture including instruction means which implement the function specified in the flowchart flow or flows and/or block diagram block or blocks.
These computer program instructions may also be loaded onto a computer or other programmable data processing apparatus to cause a series of operational steps to be performed on the computer or other programmable apparatus to produce a computer implemented process such that the instructions which execute on the computer or other programmable apparatus provide steps for implementing the functions specified in the flowchart flow or flows and/or block diagram block or blocks.
While preferred embodiments of the present invention have been described, additional variations and modifications in those embodiments may occur to those skilled in the art once they learn of the basic inventive concepts. It is therefore intended that the following claims be interpreted as including the preferred embodiments and all such alterations and modifications as fall within the scope of the invention.
It will be apparent to those skilled in the art that various modifications and variations can be made to the present invention without departing from the spirit or scope of the invention. Thus, it is intended that the present invention also include such modifications and alterations insofar as they come within the scope of the appended claims or the equivalents thereof.
Claims (8)
1. The performance detection method of the wool dry-cleaning bleaching equipment is characterized by comprising the following steps of:
collecting and obtaining an analysis result of an electric energy consumption no-load state;
collecting and analyzing the electric energy consumption operation performance parameters, analyzing to obtain electric energy consumption characteristic parameters, and comprehensively analyzing the electric energy consumption characteristic parameters to obtain electric energy consumption operation state analysis results;
comprehensively analyzing the electric energy consumption no-load state analysis result and the electric energy consumption operation state analysis result to obtain an electric energy consumption evaluation coefficient;
collecting and analyzing the water energy consumption operation performance parameters to obtain a water energy consumption evaluation coefficient;
Analyzing the electric energy consumption evaluation coefficient and the water energy consumption evaluation coefficient to obtain a total energy consumption evaluation coefficient, and analyzing according to the total energy consumption evaluation coefficient to obtain a total energy consumption evaluation result of the automatic wool dry-cleaning bleaching device;
The total energy consumption evaluation coefficient specific analysis process comprises the following steps:
The back-end processor integrates the electric energy consumption evaluation coefficients and the water energy consumption evaluation coefficients under different detection points to obtain a total energy consumption evaluation coefficient, wherein the specific formula is as follows:
;
In the formula, To automate the overall energy consumption assessment of wool dry cleaning bleaching units,For analyzing the result of the electric energy consumption idle state of the automatic wool dry-cleaning bleaching device, namely the electric energy consumption level in the idle stateThe analysis result of the electric energy consumption operation performance parameter is the electric energy consumption analysis value,Is thatWeight per unit woolMaximum water volume evaluation parameters at each detection point,Is thatWeight per unit woolMinimum water quantity evaluation parameters at each detection point,Is the water energy consumption operation performance parameter value,T,Representing the weight parts of unit wool, T is the total weight parts of wool,,The method has the advantages that the number of the detection points is represented, t is the total number of the detection points, e is a natural constant, the formula comprehensively evaluates the total energy consumption of the wool dry-cleaning bleaching device, and meanwhile, more powerful basis is provided for energy conservation optimization by considering electric energy consumption and water energy consumption, so that corresponding treatment schemes can be provided for wool under wool with different weights in a targeted manner, the energy utilization rate is improved, and the energy consumption loss is reduced.
2. The method for detecting the performance of the wool dry-cleaning bleaching equipment according to claim 1, wherein the specific process of acquiring the electric energy consumption no-load state analysis result is as follows:
And analyzing the electric energy consumption empty state of the automatic wool dry-cleaning bleaching device under each detection point through a voltage sensor, a current sensor and a temperature sensor to obtain an electric energy consumption empty state analysis result, namely the electric energy consumption grade under the empty state.
3. The method for detecting the performance of the wool dry-cleaning and bleaching equipment according to claim 1, wherein the specific process of collecting and analyzing the electric energy consumption operation performance parameters to obtain the electric energy consumption operation state analysis result is as follows:
the electric energy consumption operation performance parameters comprise temperature evaluation parameters and rotation speed evaluation parameters;
A temperature sensor and a rotation speed measuring instrument are arranged in the automatic wool dry-cleaning bleaching device;
The temperature sensor and the rotating speed measuring instrument are used as front-end data acquisition equipment in the wool dry-cleaning bleaching device to be connected with the rear-end data processor, and the rear-end data processor continuously receives the temperature evaluation parameters and the rotating speed evaluation parameters which are acquired from the temperature sensor and the rotating speed measuring instrument at each detection point.
4. A method for detecting performance of a dry-cleaning and bleaching device for wool according to claim 3, wherein the steps of collecting and analyzing the operation performance parameters of electric energy consumption and obtaining the analysis result of the operation state of the electric energy consumption are as follows:
Carrying out data processing analysis on the temperature evaluation parameters and the rotation speed evaluation parameters to obtain temperature characteristic parameters and rotation speed characteristic parameters;
Collecting the rotation speed of the generator of the device under the normal running state at each detection point through a rotation speed measuring instrument to obtain a rotation speed evaluation parameter;
and carrying out data processing analysis on the temperature characteristic parameters and the rotating speed characteristic parameters to obtain an electric energy consumption analysis result.
5. The method for detecting the performance of the wool dry-cleaning and bleaching equipment according to claim 1, wherein the specific process of comprehensively analyzing the electric energy consumption idle state analysis result and the electric energy consumption operation state analysis result to obtain the electric energy consumption evaluation coefficient is as follows:
The electric energy consumption evaluation coefficient is obtained by carrying out data analysis on the electric energy consumption level and the electric energy consumption operation state analysis result under the empty state under the combined action of the electric energy consumption level and the electric energy consumption operation state analysis result under the empty state.
6. The method for detecting the performance of the wool dry-cleaning bleaching equipment according to claim 1, wherein the specific process of acquiring and analyzing the water energy consumption operation performance parameters to obtain the water energy consumption evaluation coefficients is as follows:
the water energy consumption operation performance parameters comprise temperature evaluation parameters and solute evaluation parameters;
A conductivity meter is deployed in the device, and solute evaluation parameters under each detection point are collected by using the conductivity meter;
and carrying out data processing on the solute evaluation parameter and the temperature evaluation parameter to obtain the water energy consumption operation performance parameter.
7. The method for detecting the performance of the wool dry-cleaning bleaching equipment according to claim 6, wherein the specific process of acquiring and analyzing the water energy consumption operation performance parameters to obtain the water energy consumption evaluation coefficients is as follows:
the water inlet, the water outlet and the equipment are internally provided with flow meters, and the flow meters are utilized to collect water yield evaluation parameters of each detection point;
and carrying out data processing on the water quantity evaluation parameters of the automatic wool dry-cleaning bleaching device under each detection point by a rear-end processor to obtain water quantity characteristic parameters, and carrying out comprehensive analysis on the water quantity characteristic parameters and the water energy consumption operation performance parameters to obtain a water energy consumption evaluation coefficient.
8. A performance test system of an automatic wool dry-cleaning bleaching device comprises an electric energy consumption idle performance analysis module, an electric energy consumption operation performance analysis module, an electric energy consumption evaluation coefficient module, a water energy consumption evaluation coefficient module and a total energy consumption evaluation coefficient module;
The electric energy consumption no-load performance analysis module is used for analyzing the temperature characteristic parameters and the electric power characteristic parameters of the automatic wool dry-cleaning bleaching device in the no-load state to obtain the electric energy consumption level in the no-load state;
The electric energy consumption operation performance analysis module is used for analyzing the electric energy consumption characteristic parameters to obtain an electric energy consumption operation state analysis result;
The electric energy consumption evaluation coefficient module is used for comprehensively analyzing the electric energy consumption grade and the electric energy consumption running state analysis result of the automatic wool dry-cleaning and bleaching device in the no-load state, and comprehensively evaluating and analyzing the temperature characteristic parameters and the rotating speed characteristic parameters to obtain an electric energy consumption evaluation coefficient;
The water energy consumption evaluation coefficient module is used for comprehensively analyzing water quantity evaluation parameters and water quality evaluation parameters at each detection point in the wool cleaning and bleaching process to obtain a water energy consumption evaluation coefficient;
The total energy consumption evaluation coefficient module is used for comprehensively analyzing the electric energy consumption evaluation coefficient and the water energy consumption evaluation coefficient at each detection point in the wool cleaning and bleaching process to obtain the total energy consumption evaluation coefficient;
The total energy consumption evaluation coefficient specific analysis process comprises the following steps:
The back-end processor integrates the electric energy consumption evaluation coefficients and the water energy consumption evaluation coefficients under different detection points to obtain a total energy consumption evaluation coefficient, wherein the specific formula is as follows:
;
In the formula, To automate the overall energy consumption assessment of wool dry cleaning bleaching units,For analyzing the result of the electric energy consumption idle state of the automatic wool dry-cleaning bleaching device, namely the electric energy consumption level in the idle stateThe analysis result of the electric energy consumption operation performance parameter is the electric energy consumption analysis value,Is thatWeight per unit woolMaximum water volume evaluation parameters at each detection point,Is thatWeight per unit woolMinimum water quantity evaluation parameters at each detection point,Is the water energy consumption operation performance parameter value,T,Representing the weight parts of unit wool, T is the total weight parts of wool,,The method has the advantages that the number of the detection points is represented, t is the total number of the detection points, e is a natural constant, the formula comprehensively evaluates the total energy consumption of the wool dry-cleaning bleaching device, and meanwhile, more powerful basis is provided for energy conservation optimization by considering electric energy consumption and water energy consumption, so that corresponding treatment schemes can be provided for wool under wool with different weights in a targeted manner, the energy utilization rate is improved, and the energy consumption loss is reduced.
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