CN120438245B - Multi-temperature-zone gradient hot air circulation high-speed coating machine - Google Patents
Multi-temperature-zone gradient hot air circulation high-speed coating machineInfo
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- CN120438245B CN120438245B CN202510953712.3A CN202510953712A CN120438245B CN 120438245 B CN120438245 B CN 120438245B CN 202510953712 A CN202510953712 A CN 202510953712A CN 120438245 B CN120438245 B CN 120438245B
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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Abstract
The invention discloses a multi-temperature-area gradient hot air circulation high-speed coating machine, which belongs to the field of hot air circulation coating machines and comprises a coating structure, wherein the coating structure comprises a coating machine body and a transmission structure, a cooling circulation assembly is arranged on the transmission structure, the cooling circulation assembly comprises four supporting rods, a top plate is fixedly arranged at the top of each supporting rod, side plates are respectively arranged on four sides of a rectangle surrounded by the four transmission structures, at least one isolation plate is arranged at the bottom of each top plate, the isolation plate equally divides the inner space surrounded by the four side plates into a plurality of parts, and by the aid of the cooling circulation assembly, gradual cooling can be realized through a mechanical structure, coating materials are sequentially dried from low temperature to high temperature, the problem that the edges of the dried materials are warped due to direct high-temperature drying of the device is avoided, and meanwhile, the problem that hard shells and cracks appear on the surfaces can be reduced by the aid of the cooling circulation assembly.
Description
Technical Field
The invention relates to the technical field of hot air circulation coating machines, in particular to a multi-temperature-zone gradient hot air circulation high-speed coating machine.
Background
In many fields of industrial production, a coating process plays a key role, while a coater is used as core equipment for realizing the coating process, and the importance of the coater is that the coater is mainly used for uniformly coating a layer of substances with specific functions, such as adhesives, coatings, printing ink, photosensitive materials and the like, on the surfaces of various base materials, such as paper, films, metal foils, cloth and the like, so that the novel performance of the base materials is endowed, and the diversified requirements of different industries are met.
In the whole flow of the coating process, the drying link is a core step for ensuring the quality and performance of the coated product, and along with the vigorous development of industries such as paper making, electronics, new energy, packaging and the like, the requirements on the quality, the production efficiency and the environmental protection performance of the coated product are continuously improved, so that the innovation of the drying technology of a coating machine becomes an urgent requirement for the development of the industry.
However, the coating and drying mostly adopts a natural airing or hot air drying mode, the efficiency of the coating and drying is obviously improved under the hot air drying environment, and the problems of large waste gas discharge and high technical energy consumption are caused by the fact that the defects of cracking, pinholes and the like of the coating are reduced by gradually heating the surface to prevent the surface from forming a hard shell due to the fact that the surface is excessively quickly dried during the coating and drying.
It is therefore necessary to provide a multi-temperature zone gradient hot air circulation high speed coater to solve the above problems.
Disclosure of Invention
Based on the problems in the prior art, the invention aims to solve the problems that the temperature reduction circulation assembly is arranged, gradual temperature reduction can be realized through a mechanical structure, coating materials are dried sequentially from low temperature to high temperature, the problems of hard shell and cracking on the surface caused by drying the materials at high temperature directly are avoided, meanwhile, the emission of hot air can be reduced, the problem of polluted air is avoided, the cooling loop and the air cooling assembly are arranged, the water source subjected to heat replacement can be cooled, the problem that the heat replacement effect is poor due to the temperature of the circulating water source is avoided, the positioning assembly is arranged, the positioning assembly can help the device to position edges, the problem of edge warping caused by stress concentration during drying of the materials is avoided, the positioning of the materials is assisted, and the better transmission of the materials is facilitated.
The technical scheme includes that the multi-temperature-zone gradient hot air circulation high-speed coating machine comprises a coating structure, wherein the coating structure comprises a coating machine body and a transmission structure, a cooling circulation assembly is arranged on the transmission structure, the cooling circulation assembly comprises four supporting rods, top plates are fixedly arranged at the tops of the four supporting rods, side plates are respectively arranged on four sides of a rectangle surrounded by the four transmission structure, at least one isolation plate is arranged at the bottom of the top plate, the isolation plate equally divides an inner space surrounded by the four side plates into a plurality of parts, one side of one side plate penetrates through a first output pipeline, the other end of the first output pipeline is connected with a heater, an air inlet hole of the heater is connected with a backflow pipeline, the other end of the backflow pipeline penetrates through one side of the top plate and extends into the top plate, the top plate is connected with a second output pipeline, the other end of the second output pipeline is connected with an air flow guide assembly, the bottom of the air flow guide assembly is fixedly connected with a double-head driver, the bottom of the driver is fixedly connected with a water flow guide assembly, one side of the water tank is fixedly connected with a water flow guide assembly, and one side of the water tank is fixedly connected with a cooling assembly.
Further, the top of roof still is provided with locating component, locating component includes the air compressor machine, the one end of air compressor machine is connected with the reposition of redundant personnel pipeline, be provided with two at least sets of reposition of redundant personnel heads on the reposition of redundant personnel pipeline, the four corners of reposition of redundant personnel head all is connected with the second grade and divides the flow tube, the bottom of second grade divides the flow tube all to switch on has the locating head.
Further, the air flow guide assembly comprises an air flow shell, the second output pipeline penetrates through the top of the air flow shell and extends into the air flow shell, two fixing rings fixedly connected with the side plates are arranged on the outer portion of the air flow shell, air flow fan blades are arranged in the air flow shell, an upper output shaft of the double-head driver penetrates through the air flow shell and is fixedly connected with the air flow fan blades, a second flow pipe is fixedly connected to the bottom of one side of the air flow shell, a connector is fixedly connected to the bottom of the second flow pipe, and the connector penetrates through the side plates arranged on one side.
Further, the cooling assembly is including setting up the cooling shell at the second flow pipe outer wall, one side of cooling shell is connected with condenser tube, the inside of cooling shell is provided with the screw groove, the rivers water conservancy diversion subassembly is including the shell that draws water, the inside of drawing water the shell is provided with the turbine, the lower output shaft of double-end driver runs through double-end driver and extends into in the water tank subassembly, the lower output shaft and the turbine fixed connection of double-end driver, the inlet tube is installed to top one side of the shell that draws water, the inlet tube runs through the water tank subassembly and extends into the inside of water tank subassembly, the outlet pipe is installed to the top opposite side of rivers water conservancy diversion subassembly, the other end switch-on cooling shell of outlet pipe is inside.
Further, the water tank assembly comprises a cooling water tank, a water inlet is formed in one side of the top of the cooling water tank, a cooling loop is connected to the bottom of one side of the cooling water tank, and the other end of the cooling loop is connected with a cooling water pipe.
Further, one side fixedly connected with forced air cooling subassembly of coolant tank, forced air cooling subassembly includes two forced air cooling shells, two the inside of forced air cooling shell all is provided with the forced air cooling fan, two first connecting rod and second connecting rod are installed respectively to one side of forced air cooling fan, be provided with the transmission area that is used for the transmission between first connecting rod and the second connecting rod.
Further, one end of the second connecting rod is connected with a gear, a thread is arranged on a part, penetrating into the cooling water tank, of the lower output shaft of the double-head driver, the thread can be meshed with the gear, and the setting position of the air cooling assembly corresponds to the setting position of the cooling circuit.
Further, the positioning head comprises a positioning shell communicated with the secondary flow dividing pipe, a sealing plate is arranged in the positioning shell, a limiting rod fixedly connected with the positioning shell is arranged at the top of the sealing plate, a lower extending rod is fixedly connected to the bottom of the sealing plate, a spring is fixedly connected to the bottom of the limiting rod, a mounting plate is fixedly connected to the bottom of the lower extending rod, a positioning wheel is fixedly connected to the bottom of the mounting plate, and a fixing shell fixedly connected with a side plate is arranged on the outer wall of the positioning shell.
Further, the bottom of the positioning wheel corresponds to the position of the roller arranged at the top of the transmission structure vertically.
Further, the second output pipe is connected with one cabin divided by the isolation plate, and the connector is connected with the other cabin divided by the isolation plate.
The beneficial effects of the invention are as follows:
According to the multi-temperature-zone gradient hot air circulation high-speed coating machine, the cooling circulation assembly is arranged, gradual cooling can be realized through the mechanical structure, coating materials are sequentially dried from low temperature to high temperature, the problems that the dried materials are warped and cracked due to direct high-temperature drying of the device are avoided, meanwhile, the cooling circulation assembly is arranged, the emission of hot air can be reduced, and the problem of air pollution is avoided.
Through being provided with cooling circuit and forced air cooling subassembly, can cool down through the hot water source of replacement, avoid circulating water source to have the temperature to cause the problem that the heat replacement effect is poor to appear.
Through being provided with locating component, can help the device to carry out the location at edge, avoid the material stress concentration to lead to the problem that the edge sticks up the limit when drying, assist the material to fix a position, help the better transmission of material.
Drawings
The accompanying drawings, which are included to provide a further understanding of the application and are incorporated in and constitute a part of this specification, illustrate embodiments of the application and together with the description serve to explain the application. In the drawings:
FIG. 1 is an overall schematic diagram of a multi-temperature zone gradient hot air circulation high-speed coater according to the present application;
FIG. 2 is a schematic illustration of a coating structure;
FIG. 3 is a schematic diagram of a cooling cycle assembly;
FIG. 4 is a schematic diagram of the internal structure of the cooling circulation assembly;
FIG. 5 is a schematic cross-sectional view of a cooling cycle assembly;
FIG. 6 is an enlarged schematic view of FIG. 5A;
FIG. 7 is a schematic diagram of an air cooling assembly;
FIG. 8 is a schematic cross-sectional view of a positioning head;
Wherein, each reference sign in the figure:
1. A coating structure; 101, a coater body; 102, a transmission structure; a cooling circulation assembly, 201, a support rod, 202, a side plate, 203, a top plate, 204, a heater, 205, a first output pipeline, 206, a return pipeline, 208, a second output pipeline, 209, an air guide assembly, 210, a double-head driver, 211, a water guide assembly, 212, a water tank assembly, 213, a cooling circuit, 214, a cooling assembly, 215, an air cooling assembly, 216, a separation plate, 2091, an air flow shell, 2092, a fan blade, 2093, a fixed ring, 2094, a second flow pipe, 2095, a connector, 2111, a pumping shell, 2112, a turbine, 2113, a water inlet, 2114, a water outlet pipe, 2121, a cooling water tank, 2122, a water inlet, 2141, a cooling shell, 2142, a cooling water pipe, 2143, a screw groove, 2151, an air cooling shell, 2152, an air cooling fan, 2153, a first connecting rod, 2154, a transmission belt 2155, a second connecting rod, 2156, a gear, 3, a positioning assembly, 301, an air compressor, 303, a split head 304, a split-flow pipeline, 305, 306, a second connecting rod, 306, 3067, a positioning valve 3067, a positioning shaft, 3067, a lower guide, a positioning plate, a mounting plate, a lower mounting plate.
Detailed Description
It should be noted that, without conflict, the embodiments of the present application and features of the embodiments may be combined with each other. The application will be described in detail below with reference to the drawings in connection with embodiments.
In order that those skilled in the art will better understand the present application, a technical solution in the embodiments of the present application will be clearly and completely described below with reference to the accompanying drawings in which it is apparent that the described embodiments are only some embodiments of the present application, not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the present application without making any inventive effort, shall fall within the scope of the present application.
As shown in fig. 1-8, the application provides a multi-temperature-zone gradient hot air circulation high-speed coating machine, which comprises a coating structure 1, wherein the coating structure 1 comprises a coating machine body 101 and a transmission structure 102, a cooling circulation assembly 2 is arranged on the transmission structure 102, the cooling circulation assembly 2 comprises four supporting rods 201, a top plate 203 is fixedly arranged at the top of the four supporting rods 201, side plates 202 are respectively arranged on four sides of a rectangle surrounded by the four transmission structure 102, at least one isolation plate 216 is arranged at the bottom of the top plate 203, the isolation plate 216 equally divides an inner space surrounded by the four side plates 202 into a plurality of parts, one side of one side plate 202 penetrates through a first output pipeline 205, the other end of the first output pipeline 205 is connected with a heater 204, an air inlet of the heater 204 is connected with a backflow pipeline 206, the other end of the backflow pipeline 206 penetrates through one side of the top plate 203 and extends into the top plate 203, the top of the top plate 203 is connected with a second output pipeline 208, the other end of the second output pipeline 208 is connected with an air diversion assembly 209, the bottom of the air diversion assembly 209 is fixedly connected with a driver 210, the bottom of the driver 210 is fixedly connected with the bottom of the double-head diversion assembly 211, one side of the driver 210 is fixedly connected with a double-head diversion assembly 211, and one side cooling water tank assembly 211 is fixedly connected with the double-head diversion assembly 212.
The top of roof 203 still is provided with locating component 3, and locating component 3 includes air compressor machine 301, and air compressor machine 301's one end is connected with reposition of redundant personnel pipeline 304, is provided with two at least sets of reposition of redundant personnel heads 303 on the reposition of redundant personnel pipeline 304, and the four corners of reposition of redundant personnel head 303 all is connected with second grade shunt tubes 305, and the bottom of second grade shunt tubes 305 all has put through locating head 306.
The air guiding component 209 comprises an air flow housing 2091, a second output pipeline 208 extends into the air flow housing 2091 through the top of the air flow housing 2091, two fixing rings 2093 fixedly connected with the side plates 202 are mounted on the outer portion of the air flow housing 2091, air flow blades 2092 are mounted on the inner portion of the air flow housing 2091, an upper output shaft of the double-head driver 210 extends through the air flow housing 2091 and is fixedly connected with the air flow blades 2092, a second flow pipe 2094 is fixedly connected to the bottom of one side of the air flow housing 2091, a connector 2095 is fixedly connected to the bottom of the second flow pipe 2094, and the connector 2095 extends through the side plates 202 arranged on one side.
The air guiding component 209 comprises an air flow housing 2091, a second output pipeline 208 extends into the air flow housing 2091 through the top of the air flow housing 2091, two fixing rings 2093 fixedly connected with the side plates 202 are mounted on the outer portion of the air flow housing 2091, air flow blades 2092 are mounted on the inner portion of the air flow housing 2091, an upper output shaft of the double-head driver 210 extends through the air flow housing 2091 and is fixedly connected with the air flow blades 2092, a second flow pipe 2094 is fixedly connected to the bottom of one side of the air flow housing 2091, a connector 2095 is fixedly connected to the bottom of the second flow pipe 2094, and the connector 2095 extends through the side plates 202 arranged on one side.
The water tank assembly 212 includes a cooling water tank 2121, a water inlet 2122 is provided at a top side of the cooling water tank 2121, a cooling circuit 213 is connected to a bottom of the cooling water tank 2121 side, and the other end of the cooling circuit 213 is connected to a cooling water pipe 2142.
One side fixedly connected with forced air cooling subassembly 215 of coolant tank 2121, forced air cooling subassembly 215 include two forced air cooling shells 2151, and the inside of two forced air cooling shells 2151 all is provided with forced air cooling fan 2152, and first connecting rod 2153 and second connecting rod 2155 are installed respectively to one side of two forced air cooling fans 2152, are provided with the transmission band 2154 that is used for the transmission between first connecting rod 2153 and the second connecting rod 2155.
One end of the second connecting rod 2155 is connected with a gear 2156, and a portion of the lower output shaft of the double-ended driver 210 penetrating into the cooling water tank 2121 is provided with a thread, which can engage with the gear 2156, and the setting position of the air cooling assembly 215 corresponds to the setting position of the cooling circuit 213.
The positioning head 306 comprises a positioning shell 3061 communicated with the secondary flow dividing pipe 305, a sealing plate 3063 is arranged in the positioning shell 3061, a limiting rod 3062 fixedly connected with the positioning shell 3061 is arranged at the top of the sealing plate 3063, a lower extending rod 3066 is fixedly connected to the bottom of the sealing plate 3063, a spring 3064 is fixedly connected to the bottom of the limiting rod 3062, a mounting plate 3067 is fixedly connected to the bottom of the lower extending rod 3066, a positioning wheel 3068 is fixedly connected to the bottom of the mounting plate 3067, and a fixed shell 3065 fixedly connected with the side plate 202 is arranged on the outer wall of the positioning shell 3061.
The bottom of the positioning wheel 3068 corresponds vertically to the roller position provided at the top of the transport structure 102.
The second outlet conduit 208 opens into one compartment divided by the dividing plate 216 and the connector 2095 opens into the other compartment divided by the dividing plate 216.
The positioning head 306 may be disposed only within the high temperature chamber.
The transmission structure 102 is preferably a transmission belt pattern, which can achieve more efficient heat preservation operation and further reduce device air leakage.
Working principle:
before the device is used, all parts of the device are firstly checked, the normal coordination of all the parts of the device is ensured, the device can normally operate, and after the device is checked, the part of the device which needs to be electrified is electrified, so that the device is firstly idled, and the heat in the device is promoted to start circulating.
When the double-head driver 210 is started, the double-head driver 210 works to drive the turbine 2112 to work, the turbine 2112 works to discharge water in the cooling water tank 2121 into the cooling shell 2141 through the water outlet pipe 2114, after high-speed water flow enters the cooling shell 2141, the flow direction of the water flow is changed into rotation rising through the thread groove 2143 arranged in the cooling shell 2141, and after the water flow runs to the top, the water flow is led out through the cooling water pipe 2142 and flows back into the cooling water tank 2121 through the cooling loop 213, so that circulation of cooling water flow is realized.
When the heater 204 is started, the heater 204 starts to supply heat, the heater 204 sucks cold air in the other cabin thereof into the heater 204 through the return pipe 206, and converts the cold air into hot air, and discharges the hot air into the cabin connected to the first output pipe 205 through the first output pipe 205, and the cabin connected to the first output pipe 205 is filled with high-temperature air.
When the double-head driver 210 is started, the double-head driver 210 drives the fan blades 2092 to rotate at a high speed, the fan blades 2092 rotate to convey the high-temperature gas in the cabin connected with the second output pipeline 208 to the inside of the air flow shell 2091 through the second output pipeline 208 and discharge the high-temperature gas to the inside of the cabin on the other side through the second flow pipe 2094 and the connector 2095, and when the high-temperature air passes through the second flow pipe 2094, the water flow circulated in the second flow pipe 2094 cools the high-temperature air flowing in the second flow pipe 2094, and the circulating water flow replaces a part of heat in the high-temperature air, so that the temperature of the high-temperature air is reduced a little.
When the double-head driver 210 works, the double-head driver 210 drives the gear 2156 to work, the gear 2156 drives the second connecting rod 2155 to rotate when the gear 2156 works, the second connecting rod 2155 rotates to drive one of the air cooling fans 2152 to rotate, when the second connecting rod 2155 rotates, the first connecting rod 2153 is driven to rotate through the transmission belt 2154, the first connecting rod 2153 rotates to drive the other air cooling fan 2152 to rotate, and when the two air cooling fans 2152 rotate, air is blown to the cooling loop 213 to cool the water flow which just replaces heat.
By providing a plurality of compartments in series in turn, the temperature of the cooling circulation assembly 2 is gradually reduced in steps, and meanwhile, the redundant air with temperature generated by the lowest temperature compartment is transmitted back to the heater 204 through the return pipeline 206 to be reheated for the next circulation.
After the device is circularly adjusted, the coated materials are guided through the coater body 101 and the transmission structure 102, so that the coated objects pass through the device after being coated by the coater body 101.
When the air compressor 301 works, the air compressor 301 conveys compressed gas into the positioning head 306 through the split flow head 303, the split flow pipe 304 and the secondary split flow pipe 305, after high-pressure gas enters the positioning shell 3061, the sealing plate 3063 is pushed to descend, the sealing plate 3063 moves to drive the lower extending rod 3066 to move, the lower extending rod 3066 moves to drive the mounting plate 3067 and the positioning wheel 3068 to move, the sealing plate 3063 moves to compress the spring 3064, and when the positioning wheel 3068 contacts with a coating material, the edge of the coating material is locked.
Through being provided with cooling circulation subassembly 2, can realize gradually cooling through mechanical structure, make its coating material dry according to the order in proper order from low temperature to high temperature, avoid device direct high temperature stoving to lead to drying material perk limit, hard shell, the cracked problem appear on the surface, simultaneously, through being provided with cooling circulation subassembly 2, can reduce the emission of hot air, avoid polluted air problem to appear.
By the cooling loop 213 and the air cooling assembly 215, the water source with heat replaced can be cooled, and the problem that the heat replacement effect is poor due to the fact that the circulating water source has temperature is avoided.
Through being provided with locating component 3, can help the device to carry out the location at edge, avoid the material stress concentration to lead to the problem that the edge sticks up the limit when drying, supplementary material is fixed a position, better transmission of help material.
The above is only a preferred embodiment of the present application, and is not intended to limit the present application, but various modifications and variations can be made to the present application by those skilled in the art. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application should be included in the protection scope of the present application.
Claims (9)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202510953712.3A CN120438245B (en) | 2025-07-11 | 2025-07-11 | Multi-temperature-zone gradient hot air circulation high-speed coating machine |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202510953712.3A CN120438245B (en) | 2025-07-11 | 2025-07-11 | Multi-temperature-zone gradient hot air circulation high-speed coating machine |
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| CN120438245A CN120438245A (en) | 2025-08-08 |
| CN120438245B true CN120438245B (en) | 2025-09-23 |
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| CN212870607U (en) * | 2020-05-09 | 2021-04-02 | 安庆丰格无纺布有限公司 | A heat sink for non-woven fabrics production |
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| GB994094A (en) * | 1963-04-22 | 1965-06-02 | Ici Ltd | Coating process |
| AUPR554501A0 (en) * | 2001-06-07 | 2001-07-12 | Lehmann Pacific Solar Pty Limited | Radiative cooling surface coatings |
| CN205110055U (en) * | 2015-11-10 | 2016-03-30 | 常德金德镭射科技股份有限公司 | Energy saving and emission reduction is oven for coating |
| CN217940189U (en) * | 2022-08-19 | 2022-12-02 | 松原百孚化工(唐山)有限公司 | Hierarchical cooling system of reation kettle |
| CN218329151U (en) * | 2022-08-29 | 2023-01-17 | 广西天鹿新能源有限公司 | A battery pole piece drying equipment |
| CN115458703A (en) * | 2022-09-01 | 2022-12-09 | 天津市捷威动力工业有限公司 | A pole piece coating method, drying device and application thereof |
| CN116367511A (en) * | 2023-04-19 | 2023-06-30 | 北京华云新创科技有限公司 | Split type efficient cooling device for power equipment |
| CN219653191U (en) * | 2023-05-15 | 2023-09-08 | 保定盛世金源化纤有限公司 | Noise-reduction type polyester long fiber cooling equipment |
| CN222617598U (en) * | 2024-04-08 | 2025-03-14 | 青岛海通达微电子有限公司 | Quick water-cooling furnace body of horizontal diffusion furnace |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN211887776U (en) * | 2019-12-20 | 2020-11-10 | 昆山博益鑫成高分子材料有限公司 | Hot air circulating system for multi-section drying oven of coating machine |
| CN212870607U (en) * | 2020-05-09 | 2021-04-02 | 安庆丰格无纺布有限公司 | A heat sink for non-woven fabrics production |
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