The high-speed folding unit that a kind of wrapping machine (not shown) of label 1 expression among Fig. 1 to 3 is used, this wrapping machine is used for producing the aseptic parallelepiped-shaped package 2 of leak free (Fig. 8) continuously from known package tubes of material (not shown), but this package 3 contain the food of can such as pasteurization or UHT milk, fruit juice, wine or the like.
This pipe is to form by longitudinally folding and seal the known band (not shown) of being made by the heat-sealing sheet material in the upstream of device 1 in a known way, the band of this sheet material comprises several layers of lamination coating such as paper, on outside one side of its final formation package 2, scribble one deck thermoplastic material such as polyethylene, and on the side of its final contact food, scribble one deck thermoplastic material and one deck barrier material such as aluminium foil, scribble thermoplastic material on the aluminium foil again.
Packaging material tube is filled the food as package object then, in the sealing of the transverse part office of equi-spaced apart, and cut into many pillow-like packages 3 (Fig. 4) along these lateral parts, and then it is delivered to device 1, at this place that it is folding and form corresponding package 2 with mechanical means.
With reference to Fig. 4, each package 3 has an axis A, and comprises main portion 4 and the opposed top and the bottom part 6,7 of a parallelepiped-shaped, and two end portions 6,7 potted line separately 8,9 perpendicular to the axis A of package 3 on the main portion 4 is gradually narrow.
More particularly, the main portion 4 of each package 3 is formed by pair of planar rectangular wall 10 and a pair of planar rectangular wall 11 that extends between wall 10 along side direction, and this is 10 parallel to each other to the planar rectangular wall, A and be parallel to potted line 8,9 parallels to the axis.
Each end sections 6,7 becomes the wall 12 of isosceles trapezoid to limit by a pair of basically, this a pair of wall 12 tilts slightly with respect to the plane vertical with axis A toward each other, and has square limit that the respective edges by the wall 10 of base portion 4 limits and by corresponding potted line 8,9 interconnected long limits.
Each package 3 also comprises the fin 13,14 and a pair of leg-of-mutton basically part 15,16 of an elongated substantial rectangular of stretching out from corresponding potted line 8,9 to each end sections 6,7, the latter is along laterally stretching out from the opposite sides thereof of main portion 4, and limited by the end of corresponding wall 12.
For forming package 2, the two end portions 6,7 of 1 pair of package 3 of device compresses toward each other, make corresponding fin 13,14 is folded on the end sections 6,7, and with the part 15 of end sections 6 folding and be sealed in corresponding wall 12 on, and the part 16 of end sections 7 is folding and be sealed on the corresponding wall 11.
Referring to figs. 1 through 3, device 1 comprises: a bearing support 20 (disconnect downwards in Fig. 1 and be expressed as its component part); A chain converyer 21 that is installed on the bearing support 20 is used for along forming path B package 3 being fed into output station 23 continuously from supplying with station 22; A plurality of fold mechanisms 24,25,26 cooperate in the fixed position and with package 3 on the bearing support 20 that they are installed in along path B and finish respective folded operation to package; Heating arrangements 27 acts on the part that is folded 15,16 of package 3, is sealed on the corresponding wall 12,11 with puddle 15,16 and with it; And last hold-down mechanism 28, cooperate with individual package 3, when part 15,16 coolings, part 15,16 is remained on the corresponding wall 12,11.
More particularly, conveyer 21 comprises at least one gear (driving gear 29 and a driven gear 30 are shown in an embodiment) and a pivotally attached chain 31, this chain 31 around gear 29,30 and with its engagement, and many planar rectangular blades 32 are housed, each blade stretches out from chain 31, and cooperate with the respective wall 10 of separately package 3 and promote this package 3, so that along path B feeding package.
More particularly, chain 31 comprises that a straight horizontal top segmentation 33, is arranged essentially parallel to the bottom segmentation 34 of segmentation 33, and the C shape part 35,36 of two bendings, C shape part 35,36 is configured to its concave surface and faces one another and connect segmentation 33,34, and the intermediate portion defines respectively and supplies with station 22 and output station 23.
Path B comprises the straight main portion B1 and two corresponding the supplies and output end sections B2, B3 that are limited by the segmentation 33 of chain 31, and end sections B2, B3 are limited by respective tops part 35a, the 36a of the part 35,6 of the chain 31 that extends between corresponding station 22,23 and segmentation 33.Therefore part 35a, the 36a of segmentation 33 and part 35,36 form the conveying segmentation of chain 31, are used for package 3 is fed into station 23 from station 22; And remainder 35b, the 36b of segmentation 34 and part 35,36 form the segmentation of returning of chain 31, are used for blade 32 is fed into 2 22 from station 23.
Chain 31 comprises many pivotally attached attaching partss 40 that limited by smooth rectangular plate, vertically stretches out corresponding blade 32 from rectangular plate.More particularly, each blade 32 stretches out from corresponding attaching parts 40 asymmetricly, and attaching parts 40 is divided into along the different rectangle part 41,42 of two length of path B, and they are arranged on the upstream and downstream of blade 32 respectively along path B.More particularly, along path B, part 41 is longer than part 42.
Each attaching parts 40 also separates slightly with respect to adjacent attaching parts 40, forms corresponding gap 43 thus, and its purpose is narrated later on.
Because the structure of conveyer 21, blade 32 vertically is provided with along the part B1 of path B, then is horizontally disposed with at station 22,23.
Each package 3 is located on conveyer 21 like this, make the conveying segmentation of its end sections 7 contact chains 31, an one wall 10 is leaned against on the corresponding blade 32, make axis A be parallel to blade 32, thereby the part 15,16 of each package 3 is extended transverse to path B.
Package 3 also is fed on the conveyer 21 with horizontal input position, and wherein end sections 7 contacts the part 42,41 of adjacent attaching parts 40, and fin 14 is inserted in the corresponding gap 43 loosely.Equally, each finished product packing spare 2 shifts out from conveyer 21 with the horizontal output position.
Fold mechanism 24 comprises an elongated guide 44, to be installed in the fixed position on the bearing support 20, in the face of the conveying segmentation of chain 31 and above it, and extend at the connection B1 of path B and that part place of two parts of B2, and define a recessed apparent surface S towards chain 31, this surperficial S cooperates with the end sections 6 of each package 3 towards conveying segmentation convergence and with sliding type, thereby compresses and flatten end sections 6 towards chain 31.
Guiding parts 44 comprises a plurality of parallel elongate curved sections 45, and they are connected mutually securely by the link 46 with each section 45 traversed by; And two sections 45 that extend at guiding parts 44 transverse ends places comprise corresponding both ends part 47, and they longitudinally stretch out towards station 23 with respect to other section 45.
Folding device 25 comprises a pair of relative parts 50 that formed by parallel elongated sections, they are installed on the bearing support 20, the corresponding opposed horizontal two edges 51 of the segmentation 33 of contiguous chain 31, and cooperate with the end sections 7 of each package 3 with sliding type, so that fin 14 is folded on the corresponding wall 12, and part 16 is folded on the corresponding wall 11 of main portion 4 of packing 3.
More particularly, each relative parts 50 comprises the straight centre portion 52 of a segmentation 33 that is parallel to chain 31, the upstream portion 53 of 33 bendings of extending from middle part 52 towards segmentation, and the downstream part 54 of guiding parts 55 from middle part 52 towards fold mechanism 26 bending that is arranged on fold mechanism 25 tops of extending.
After at first utilizing parts 90 fin 14 to be folded on the corresponding wall 12, the upstream portion 53 of parts 50 cooperates with the end sections 7 of each package 3 with sliding type relatively, towards respective wall 11 folded parts 16 of package 3; The centre portion 52 of parts 50 cooperates with the part 16 of each package 3 with sliding type relatively, make the corresponding wall 11 of part 16 in the face of package 3, and downstream part 54 cooperates with part 16 with sliding type, and they are contacted with wall 11.
Guiding parts 55 is formed by the section of an elongated U-shaped basically, it is installed on the bearing support 20, its surface of position to the segmentation 33 of chain 31 and above it, 44 extend downstream along path B from guiding parts, and cooperate with the part 15 of the end sections 6 of package 3, they are folded on the corresponding wall 12.
Guiding parts 55 comprises a pair of elongated relative arm 56, basically above the respective lateral edge 51 of the segmentation 33 of corresponding parts 50 relatively and chain 31, extend, also comprise one with path B traversed by the connecting bridge 57 of the respective downstream end of connecting arm 56.
Fold mechanism 26 also comprises a forming rolls 58, this roller has an axis perpendicular to path B, be installed on the bearing support 20 this roller idle running, between two arms 56 of guiding parts 55, and has an opposed rounded ends surface 59 towards two arms 56, and with the corresponding seat of arm 56 qualifications, the part 15 of each package 3 can be slided therein.
Arm 56 respectively comprises along path B: first targeting part 60, and they are dispersed with respect to the segmentation 33 of chain 31, and assemble relative to one another, so that the part 15 of each package 3 is rotated toward each other; Second targeting part 61, parallel to each other and be parallel to segmentation 33, and be arranged to respective end surface 59 in the face of roller 58, so that part 15 contacts with end surface 59; The 3rd targeting part 62 is parallel to segmentation 33 and also assembles toward each other, with end sections 6 folded parts 15 towards package 3; And the 4th targeting part 63, parallel to each other and be parallel to segmentation 33, be used for part 15 is remained on the position that get in the output place of the 3rd targeting part 62.At last, the part 57 of guiding parts 55 cooperates with the part 15 of each package 3 with sliding type, thereby they are contacted with the end sections 6 of package 3.
With reference to Fig. 2 and 3, bearing support 20 comprises a pair of fixing sidepiece 64 (only illustrating), be used for laterally keeping package 3 along path B, they are arranged on the opposite sides thereof of the conveying segmentation of chain 31, and between station 22 and last hold-down mechanism 28, extend, mechanism 28 is arranged on the tight downstream of fold mechanism 25,26 along path B.
Referring to figs. 1 through 3, heating arrangements 27 comprises: an air heating component 65 that is installed on the bearing support 20; A pair of first nozzle 66 that is connected on the assembly 65 is arranged between the targeting part 63 of arm 56, so that before the part 57 of part 15 arrival guiding partss 55 hot air is directed on the part 15 of each package 3; And a pair of second nozzle 67 that is connected assembly 65, be arranged between the centre portion 52 of relative parts 50, so that before the downstream part 54 of the relative parts 50 of part 16 arrival, hot air is directed on the part 16 of each package 3.
Last hold-down mechanism 28 comprises three endless belts 70,71,72, they be installed in corresponding each on the belt pulley 73, be installed on the bearing support 20 belt pulley 73 idle runnings, belt 70,71,72 angle at 90 degrees to each other is provided with, and between them and with the segmentation 33 of chain 31, form a formed channel (in Fig. 8, representing), and define the profile of the finished product packing spare 2 of separating device 1 with P1 with constant square-section.In the example that illustrates, belt 70,71,72 and corresponding belt pulley 73 are installed on the top section of bearing support 20, but also can be installed on the base section of bearing support 20.
More particularly, two (70,71) in the described belt are positioned on the opposite sides thereof of segmentation 33 of chain 31, and comprise the level and smooth effect segmentation 74,75 that faces one another separately, and they are perpendicular to segmentation 33, and extend along the extension of sidepiece 64 separately basically.
Belt 72 is positioned at blade 32 tops, comprises an effect segmentation 76, this segmentation be parallel to conveyer 21 segmentation 33 and perpendicular to the effect segmentation 74,75 of belt 70,71.
There is the salient 77 of a plurality of shaped equi-spaced apart in the outside of belt 72, cooperates with the part 15 of each package 3 with sliding type, and part 15 is pressed on the smooth end sections 6 this moment of package 3.
The outside of belt 72 also has a plurality of elongated salients 78 perpendicular to path B, be arranged between the shaping salient 77, when conveyer 21 advances, elongated salient 78 and respective elongated perforate 79 engagements that on the free end edge of respective vanes 32, form, thus make the motion of belt 72 and chain 31 synchronous.Select as another kind, belt 70,71 can form in the mode identical with belt 72, has the salient that is similar to salient 77,78.
As can be clearly from above-mentioned explanation, according to key character of the present invention, guiding parts 44 and 55, relative parts 50, roller 58 and belt 70,71,72 all have fixing size, and because the motion of conveyer 21 and cooperating with package 3.
Referring now to the operation of package 3 tracing devices 1, from moment with horizontal input position feeding package 3 on the respective vanes 32 of conveyer 21, make end sections 7 fin 14 with 43 engagements of corresponding gap.
By means of the thrust that moves and apply of blade 32, package 3 tilts and finally begins the place at the part B1 of path B to stand upright in the upright position along the part B2 of path B; In this motion, the end sections 6 of package 3 cooperates to parts 44 with sliding type, and as mentioned above, guiding parts 44 has a profile of assembling towards chain 31, therefore compresses end sections 6 and makes its flatten (Fig. 5).
When the end sections 6 of package 3 arrives the end sections 47 of sections 45 or soon afterwards, the upstream portion 53 of the relative parts 50 of end sections 7 contacts of package 3; When package 3 slided facing to parts 90, fin 14 was folded on the end sections 7, and end sections 7 is driven plain; And when package 3 slided along the part 53 of relative parts 50, part 16 was rotated (Fig. 6) towards the respective wall 11 of package 3.
Subsequently, the part 15 of the end sections 6 of package 3 arrives the targeting part 60 of arm 56, and they upwards turn to a vertical position parallel to each other at this place; At this some place, part 15 is logical giving between the end surface 59 of the targeting part 61 of arm 56 and forming rolls 58, and is further folding towards the wall 12 of end sections 6 by the targeting part 62 of arm 56.
When between the guide part 63 of package 3 at two arms 56 and when advancing between parts 4 centre portions 52 relatively, nozzle 66,67 guides on the corresponding part 15,16 hot air partly and partly to melt the thermoplastic material layer of cover part 15,16; And when package 3 slided below the part 57 of guiding parts 55 and between the downstream part 54 of relative parts 50, part 15,16 was folded on the corresponding wall 12,11 at last.
At last, package 3 is subjected to the promotion of conveyer 21 by the motion of passage P1, the segmentation 33 of this passage P1 conveyer 21 and the effect segmentation of belt 70,71,72 74,75,76 limit, in this passage, 15,16 coolings are sent out by portion, and owing to the pressure that acts on above them is sealed on the corresponding wall 12,11, thereby form finished product package 2 (Fig. 8).
Can know the advantage of device 1 of the present invention from above-mentioned explanation.
Particularly, device 1 continuous handling can solve the dynamics problem that produces owing to the suffered violent acceleration of the movable parts of step operating system and deceleration, so can obtain high delivery rate (as 8000-24000 package per hour).
In addition, different with known folding device, device 1 characteristics are that to have only a power part be conveyer 21, have therefore simplified and have installed 1 control system and bigger reliability is provided, and also simplified the wrapping machine that this device 1 is installed thus and increased its reliability.
At last, owing to all be installed in basically on the conveyer 21 with package 3 interactional parts (44,50,55,58,70,71,72), therefore installing 1 is highly compact.
Obviously, can describe and illustrative device 1 changes and do not depart from the scope of claims this paper.