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CN120288403A - An automatic loading and unloading system for a mine car transport box warehouse and a control method thereof - Google Patents

An automatic loading and unloading system for a mine car transport box warehouse and a control method thereof Download PDF

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Publication number
CN120288403A
CN120288403A CN202510471753.9A CN202510471753A CN120288403A CN 120288403 A CN120288403 A CN 120288403A CN 202510471753 A CN202510471753 A CN 202510471753A CN 120288403 A CN120288403 A CN 120288403A
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CN
China
Prior art keywords
module
box
flatbed
unloading
loading
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202510471753.9A
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Chinese (zh)
Inventor
张波
陈光荣
王耀辉
曹傲
赵治东
娄晨阳
郭孝琛
朱新元
艾文彬
丁泓博
陈国强
郭盛
王继成
曲海波
李荣进
陈亚琼
刘笃信
靳晓东
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Beijing Jiaotong University
Dalai Nur Coal Industry Co Ltd
Huaneng Coal Technology Research Co Ltd
Original Assignee
Beijing Jiaotong University
Dalai Nur Coal Industry Co Ltd
Huaneng Coal Technology Research Co Ltd
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Publication date
Application filed by Beijing Jiaotong University, Dalai Nur Coal Industry Co Ltd, Huaneng Coal Technology Research Co Ltd filed Critical Beijing Jiaotong University
Priority to CN202510471753.9A priority Critical patent/CN120288403A/en
Publication of CN120288403A publication Critical patent/CN120288403A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G1/00Storing articles, individually or in orderly arrangement, in warehouses or magazines
    • B65G1/02Storage devices
    • B65G1/04Storage devices mechanical
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G1/00Storing articles, individually or in orderly arrangement, in warehouses or magazines
    • B65G1/02Storage devices
    • B65G1/04Storage devices mechanical
    • B65G1/137Storage devices mechanical with arrangements or automatic control means for selecting which articles are to be removed
    • B65G1/1373Storage devices mechanical with arrangements or automatic control means for selecting which articles are to be removed for fulfilling orders in warehouses
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/74Feeding, transfer, or discharging devices of particular kinds or types
    • B65G47/90Devices for picking-up and depositing articles or materials
    • B65G47/902Devices for picking-up and depositing articles or materials provided with drive systems incorporating rotary and rectilinear movements

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Control And Safety Of Cranes (AREA)

Abstract

本发明提供了一种矿车运输箱体仓库自动化装卸系统及其控制方法,属于物流自动化技术领域,旨在解决传统人工或半人工装卸效率低、安全性差的问题。系统包括吊具、天车、机械臂、箱体、平板车和传感器六大模块。箱体采用标准化设计,通过上下角件实现与吊具、平板车的快速锁紧与分离;平板车配备升降扭锁机构,兼容五类箱体构型;四组机械臂融合UWB、IMU和多深度相机感知数据,协同完成扭锁摘取、动态调姿及自动上锁作业;天车模块集成视觉监控与预警系统,构建智能闭环控制。本发明通过多传感器融合定位与机械臂协同控制,实现运输箱体的全自动精准装卸,显著提升效率与安全性,适用于矿山、仓库等复杂场景下的智能物流管理。

The present invention provides an automated loading and unloading system for a mine car transport box warehouse and a control method thereof, which belongs to the field of logistics automation technology and aims to solve the problems of low efficiency and poor safety of traditional manual or semi-manual loading and unloading. The system includes six modules: a sling, an overhead crane, a robotic arm, a box, a flatbed truck and a sensor. The box adopts a standardized design, and the upper and lower corner pieces are used to achieve rapid locking and separation with the sling and the flatbed truck; the flatbed truck is equipped with a lifting and twist-locking mechanism, which is compatible with five types of box configurations; four groups of robotic arms integrate UWB, IMU and multi-depth camera perception data to collaboratively complete twist-lock removal, dynamic posture adjustment and automatic locking operations; the overhead crane module integrates a visual monitoring and early warning system to build an intelligent closed-loop control. The present invention realizes fully automatic and precise loading and unloading of transport boxes through multi-sensor fusion positioning and collaborative control of robotic arms, significantly improving efficiency and safety, and is suitable for intelligent logistics management in complex scenarios such as mines and warehouses.

Description

Automatic loading and unloading system for mine car transportation box warehouse and control method thereof
Technical Field
The invention relates to the field of automatic transportation and loading and unloading of mine materials, in particular to an automatic loading and unloading system of a mine car transportation box warehouse and a control method thereof.
Background
At present, a manual or semi-manual loading and unloading mode is generally adopted for material transportation in mine and warehouse scenes, so that the outstanding problems of low operation efficiency, high manpower resource consumption, insufficient intrinsic safety and the like exist, and particularly, the problem that different material types such as minerals, various materials, equipment accessories and the like are difficult to adapt to different loading requirements of multiple material types due to structural limitations is solved, so that the space utilization rate is low, an intelligent coordination mechanism is lacking in a dispatching system, the phenomenon of transportation capacity waste is easy to occur during the coordination operation of multiple vehicles, meanwhile, complicated geological conditions and severe environments also bring great challenges to the operation of workers, the material transportation always cannot form an integral full-automatic operation flow, and the automatic loading and unloading difficulty is high by means of the existing loading system.
Disclosure of Invention
The invention provides an automatic loading and unloading system for a mine car transportation box warehouse and a control method thereof, which realize full-flow automatic loading and unloading of a multi-configuration transportation box in a mining scene through an intelligent framework of highly modularized hardware design, multi-sensor sensing and identification and cooperative control of a mechanical arm. The system takes multi-sensor depth fusion as a core, combines the operation technology of the mechanical arm dynamic posture adjustment and locking device, and effectively solves the problems of high manual dependency, insufficient precision, poor adaptability and the like in the traditional loading and unloading operation.
The system is composed of six parts of a lifting appliance module, an overhead travelling crane module, a mechanical arm module, a box body module, a flat car module and a sensor module, wherein the modules are integrated into the whole system to cooperatively operate. The box module is designed into various configurations such as a cover-free type, a double-door type, a side-unloading type, a column type, a canning type and the like according to physical characteristics and loading and unloading requirements of materials, all the configurations follow the unified external dimension standard, and high-strength steel corner pieces are welded at four corners of the top and the bottom and fixedly matched with locking mechanisms of the lifting tool module and the flat car module. The flat car module is provided with wheel pairs matched with the rails, lifting twist lock devices are arranged at four corners of the frame, the lock heads can vertically rise into corner pieces after the box body is placed on the flat car and then rotate to complete locking, the lock heads can be unlocked by reversely rotating, and the lock heads can be lowered below the surface of the flat car. The lifting appliance module is connected with the overhead traveling crane lifting hook through four groups of high-strength ropes, the four corners of the lifting appliance frame are provided with locking devices, the middle is provided with rotating shafts, the locking devices are rotatable lock heads through connecting rods, the two crank block mechanisms are integrally connected in series, when the overhead traveling crane lifting hook drives the middle rotating shaft to rotate, the rotating shafts transmit power to the four groups of lock heads, locking heads synchronously rotate to clamp angle pieces to complete locking and fixing, and unlocking and separating are realized when the lock heads rotate anticlockwise. And positioning baffles are arranged on the outer sides of the four corners, so that the matching accuracy of the lifting tool module and the box body module can be improved.
The sensor module is used as a sensing and identifying module of the system, and integrates a UWB (ultra wide band) positioning unit, an IMU (inertial measurement unit) and a plurality of groups of depth cameras to form a multi-mode sensing network covering a loading and unloading full scene. The UWB base station calculates three-dimensional space coordinates of the lifting tool module and the box body module in real time by a time difference ranging method, has higher positioning precision, can monitor the change of the attitude angle of the box body by the built-in three-axis gyroscope and the accelerometer of the IMU, can accurately identify millimeter-level outline characteristics of box body corner fittings, flat car twist locks and peripheral obstacles under complex illumination conditions by adopting a binocular stereoscopic vision and structured light fusion technology by the multi-depth camera, and provides path points for dynamically adjusting the box body attitude and operating the twist locks by the mechanical arm module. The crown block module is provided with an industrial man-machine interaction terminal, the position, the attitude Euler angle, the locking state and the movement track of the mechanical arm of the box body transmitted by the sensor module are displayed in real time, and an operator can switch a full-automatic mode or manually intervene fine adjustment through a touch interface.
The mechanical arm module is composed of four six-degree-of-freedom cooperative mechanical arms, and is symmetrically arranged on two sides of the flat car module, and the tail end of the mechanical arm module is provided with a multifunctional clamping jaw. In the loading and unloading process, the mechanical arm performs multi-task cooperation according to multi-sensor fusion data, namely when the box body is lifted to the upper part of the flat car from the crown block, the mechanical arm dynamically adjusts the tail end clamping force through an impedance control algorithm to offset pose deviation caused by shaking of the lifting appliance, and in the box body lowering process, the multi-depth camera captures the space coordinates of the corner fitting and the lock hole in real time to guide the clamping jaw of the mechanical arm to operate the twist lock to finish lifting and screwing operation. The system has the functions of fault self-diagnosis and redundant fault tolerance, and when a single mechanical arm is down due to unexpected power failure or communication interruption, the rest mechanical arms automatically redistribute task weights, and the continuity of the loading and unloading flow is maintained by increasing the clamping force and adjusting the movement track.
The core of the control method is to construct a closed-loop control architecture of 'sensing-decision-execution-feedback'. After loading and unloading operation is started, UWB and IMU real-time fusion data are generated to estimate the initial pose of the box, and the overhead travelling crane module lifts the box to a target area above the flat car according to a path planning algorithm. At this stage, the multi-depth camera synchronously scans the surface of the flatbed, identifies the spatial coordinates of the locking device by a feature matching algorithm, and inputs the data into the robotic arm motion planner. When the box body enters a hovering state, the tail end clamping jaw of the mechanical arm accurately grabs the automatic twist lock at the bottom of the box body based on visual guidance, and fine adjustment moment in the horizontal plane is applied to the box body through a force-position hybrid control strategy, so that pose deviation caused by hoisting inertia is eliminated. After the box body is lowered to the flat car module, the multi-depth camera rapidly recognizes space coordinates of lock holes at four corners of the flat car, the multi-mechanical arm plans a clamping point position path according to visual guidance, the clamping jaw mechanism realizes locking through pushing and rotating combined movement, reverse operation is performed during unloading, the mechanical arm module positions characteristic points of locking devices at four corners of the bearing platform under the guidance of the multi-depth camera, and the clamping jaw realizes reverse rotation unlocking of the locking handle through reverse rotation action.
The invention has the advantages that the double-lifting of the material transportation loading and unloading efficiency and the safety is realized through the modularized design, the locking structure of the box body with uniform specification and the universal flat car is integrally adopted, the multi-configuration material transportation requirement is adapted, the transport capacity waste is reduced, and the loading and unloading efficiency is improved. The sensor fusion technology (UWB/IMU/depth vision) is used for constructing a centimeter-level positioning network, and the four mechanical arms are combined to cooperatively adjust the gesture and control the fault tolerance, so that the hoisting shaking error is dynamically eliminated, and the accurate butt joint of the box body and the flat car module is ensured. The locking device of the flat car is matched with the vision guide system to realize automatic locking and unlocking operation of the mechanical arm, and high-risk operation of manual intervention is avoided. The overhead travelling crane monitoring and pedestrian early warning system forms three-dimensional protection, man-machine cooperation and full-automatic mode seamless switching are realized through a visual interface, operation safety is guaranteed, and meanwhile, the system can continuously optimize an operation flow through reinforcement learning, so that an intelligent loading and unloading system with a high-efficiency closed loop is formed.
Drawings
FIG. 1 is a schematic diagram of an automated loading and unloading system for a warehouse of a transportation box for mine cars according to an embodiment of the present invention;
FIG. 2 is an enlarged view of a partial structure at A in FIG. 1;
FIG. 3 is a schematic diagram of a truck platform box locking system for an automated loading and unloading system for a transportation box warehouse of a mine car according to an embodiment of the present invention;
FIG. 4 is a schematic diagram of key components of a flatbed module of an automated loading and unloading system for a transportation box warehouse of a mine car according to an embodiment of the present invention;
FIG. 5 is a schematic diagram of a hoist box lock of an automated loading and unloading system for a transportation box warehouse of a mine car according to an embodiment of the present invention;
FIG. 6 is a schematic diagram of a mechanical arm module of an automated loading and unloading system for a warehouse of a transportation box of a mine car according to an embodiment of the present invention;
fig. 7 is a schematic diagram of a control frame of an automated loading and unloading system for a warehouse of a transportation box for mine cars according to an embodiment of the present invention.
Reference numerals illustrate:
The lifting device comprises a lifting tool module (1), a crown block module (2), a mechanical arm module (3), a box module (4), a flat car module (5), a sensor module (6), corner fittings (7), a twist lock tapered end (8), a wheel set (9), a twist lock (10), a rotary tapered end (11) and a positioning baffle (12).
Detailed Description
In order that the above objects, features and advantages of the invention will be readily understood, a more particular description of the invention will be rendered by reference to specific embodiments thereof which are illustrated in the appended drawings. It should be understood that the specific embodiments described herein are for purposes of illustration only and are not intended to limit the scope of the invention.
The automatic loading and unloading system for the mine car transportation box warehouse is characterized by comprising a lifting tool module (1), a crown block module (2), a mechanical arm module (3), a box module (4), a flat car module (5) and a sensor module (6), wherein the flat car module (5) is provided with a locking device, the box module (4) can be fixed and carried, materials are filled in the box module (4) and transported through the flat car module (5), the lifting tool module (1) is hung below the crown block module (2), the box module (4) can be lifted by the lifting tool module (1), loading and unloading of the box module (4) are achieved through movement of the crown block module (2), the box module (4) is provided with various configurations, different types of materials can be loaded, the mechanical arm module (3) is arranged around the flat car module (5), a series of automatic operations are achieved in the loading and unloading process of the box module (4), the automatic torsion lock is taken, the box module (4) is locked and unlocked, the sensor module (6) has sensing and sensing functions, and the position and the motion characteristics of the box module (4) can be provided.
The box module (4) is designed into various configurations according to the types of materials, the box module is divided into a cover-free type, a double-door type, a side-dump type, a column type and a canning type, each configuration has the same overall dimension, locking and separation can be respectively realized with the flat car module (5) and the lifting tool module (1), corner pieces (7) are arranged at the top and the bottom of the box, twist lock heads (8) and rotary lock heads (11) are respectively arranged at corresponding positions of the flat car module (5) and the lifting tool module (1), the two lock heads can rotate in the corner pieces (6) to realize locking or separation of the two modules, the flat car module (5) can move on rails, the flat car module (4) can be fixed and transported, the bottom of the flat car module (4) is provided with a wheel pair (9) structure, twist locks (10) are arranged on a frame according to the positions of the corner pieces (7) at the bottom of the box module (4), as shown in fig. 4, the twist lock heads (8) can be locked for each configuration of the box module (4), the twist lock heads (8) can rotate in opposite directions to enable the flat car (8) to rotate to be used as the flat car body (5) to rotate in opposite directions, and the flat car can rotate to the flat car (5) to be used as the general lock heads.
The lifting appliance module (1) can be mounted on the crown block module (2) to realize locking and separating functions with the box module (4), the lifting appliance module (1) is particularly characterized in that ear plate structures are arranged at four corners, the lifting appliance module (2) is pulled to lifting hooks by four ropes, rotary lock heads (11) are arranged at four corners of a frame according to the positions of angle pieces at the top of the box module (4), as shown in fig. 5, the rotary lock heads (11) are connected with middle rotating shafts through connecting rods, the lifting hooks drive the middle rotating shafts to rotate so as to drive the rotary lock heads (11) to synchronously rotate so as to realize locking or separating, shaking can exist in the lifting appliance moving process, positioning baffle plates (12) are also designed at the four corners, the crown block module (2) comprises a crown block, an upper computer and man-machine interaction monitoring software, the crown block can mount and move the lifting appliance module (1), the monitoring interfaces are arranged at the tops of the crown block, the monitoring interfaces can display monitoring pictures, pose data of the box and the current flow state in real time, and give an alarm to personnel entering a crown block working area, and the crown block module (2) can be automatically controlled or operated by personnel.
The sensor module (6) comprises UWB, IMU and multi-depth camera, the UWB and the IMU are respectively used for obtaining three-dimensional pose of the lifting tool module (1) and the box module (4), the multi-depth camera is used for identifying and sensing the features of the box module (4) and the flat car module (5) to obtain feature point pose, the feature point pose is specifically represented by dynamically adjusting the pose of the box module (4) obtained based on the UWB and the IMU through the mechanical arm module (3), the multi-depth camera is used for identifying the features of the box and the flat car to obtain depth information of the box and the flat car, reference is provided for motion control of the mechanical arm module (3), and real-time, rapidness and safety of measured data transmission are guaranteed; the mechanical arm module (3) comprises four groups of mechanical arms, as shown in fig. 6, the mechanical arms can realize the accurate loading and unloading of the box module (4) through cooperative control, the mechanical arms are arranged outside the locking device of the flat car module (5), the loading and unloading action flow of operators can be simulated based on the sensing feedback data of the sensor module (6) as shown in claim 1, the mechanical arms can automatically realize picking up the automatic twist lock, the box module (4) position and posture righting, locking and unlocking the twist lock (10) of the flat car module (5), the path is planned in real time, the obstacle avoidance function is realized, certain fault tolerance capability is realized, when a certain mechanical arm or a plurality of mechanical arms are down, the mechanical arms which can normally work still can finish the loading operation without influencing the normal work flow, and the reinforcement learning model can be built through storing and inquiring historical data, and performing reinforcement training according to the historical data, and optimizing the motion trail of the mechanical arm.
The intelligent control framework of closed loop feedback is constructed through the depth fusion of the sensor module (6) identification positioning technology and the mechanical arm module (3) cooperative control technology as shown in the claim 4, and as shown in fig. 7, the accurate positioning, dynamic pose adjustment and automatic locking operation of the flat car module (5) and the box module (4) of the box module (4) are realized as shown in the claim 2, and the intelligent control framework is specifically characterized in that based on the three-dimensional pose of the box module (4) obtained by the IMU and UWB in the sensor module (6), the visual identification of the box module (4) by combining a multi-depth camera is combined, the multi-mode sensing data is formed and transmitted to a visual interface in the crown block module (2), the box position, the pose angle and the surrounding environment are dynamically displayed, so that an operator can control the crown block in real time, and the preliminary lifting and positioning of the box module (4) are completed; simultaneously, the system calculates the target pose errors of the box body module (4) and the flat car module (5) in real time through a space coordinate transformation algorithm, inputs an error vector into the mechanical arm module (3), generates an articulation track instruction of the mechanical arm, drives the mechanical arm module (3) to synchronously execute the box body centralizing, fine tuning and dynamic balance compensating actions, continuously corrects the control parameters through an IMU and UWB feedback loop until the errors are converged to a preset threshold range, synchronously identifies the torsion lock (10) of the flat car module (5) and the hole position of a corner piece (7) at the bottom of the box body module (4) through a multi-depth camera in the process, the system supports man-machine cooperation and full-automatic mode switching, an operator in a manual mode controls a box body to be lifted to a target area through a crown block console and slowly lowered, multiple mechanical arms adjust the posture in real time to offset lifting disturbance and compensate tail end positioning errors through vision, the crown block in the full-automatic mode is taken over by a central controller, lifting and lowering are automatically completed based on a path planning algorithm, meanwhile, a mechanical arm module (3) can optimize a control strategy through reinforcement learning, high-precision dynamic alignment of the box body and a flat car is achieved, and the operator only needs to monitor abnormality through a safety interface.
The system comprises a UWB positioning system, a multi-depth camera identification system and an IMU inertial measurement unit in a sensor module (6), wherein a multi-source sensor network is built by combining a cooperative control technology of a mechanical arm module (3), when the system is used for loading, a transport box body moving track is monitored in real time by the UWB and the multi-depth camera, when the box body module (4) is identified to hover above a flat car module (5), the mechanical arm module (3) cooperatively completes automatic box bottom twist lock picking operation under the guidance of the sensor module (6), then a horizontal plane pose deviation of the box body and a bearing platform is calculated in real time by a pose resolving algorithm fused by the IMU and the multi-depth camera, a multi-mechanical arm cooperative motion track is generated, the box body is dynamically righted and adjusted by adopting a multi-point compliant control strategy, after the box body is lowered to the flat car module (5), the multi-depth camera rapidly identifies four corner space coordinates of the flat car, the multi-mechanical arm realizes locking according to visual guide clamping path, and clamping jaw opening, when the mechanical arm module (3) is pushed and rotated to realize combined motion, the box body is reversely positioned by the mechanical arm module (3), and the clamping jaw is reversely rotated to realize automatic clamping jaw positioning of the flat car (4), and the mechanical arm is reversely positioned at the bottom of the flat car (2), and the mechanical clamping jaw (3) is reversely positioned, and the mechanical clamping jaw is accurately locked, and the box is positioned, and the box body is positioned.

Claims (6)

1.一种矿车运输箱体仓库自动化装卸系统,其特征在于,包括吊具模块(1)、天车模块(2)、机械臂模块(3)、箱体模块(4)、平板车模块(5)和传感器模块(6),其中,平板车模块(5)上设有锁紧装置,能够固定并搭载箱体模块(4),物料装填在箱体模块(4)中,通过平板车模块(5)运输;天车模块(2)下方挂载有吊具模块(1),吊具模块(1)能够吊起箱体模块(4),通过天车模块(2)移动实现箱体模块(4)的装卸;箱体模块(4)设有多种构型,能够装载不同种类的物料;机械臂模块(3)布置于平板车模块(5)周围,在箱体模块(4)装卸过程中实现一系列自动化操作,包括摘取自动扭锁、扶正箱体模块(4)、上锁和解锁;传感器模块(6)具有感知和识别功能,能够测量箱体模块(4)位姿、识别箱体模块(4)特征、提供机械臂模块(3)运动路径点。1. An automated loading and unloading system for a mine car transport box warehouse, characterized in that it comprises a sling module (1), a crane module (2), a mechanical arm module (3), a box module (4), a flatbed car module (5) and a sensor module (6), wherein the flatbed car module (5) is provided with a locking device, which can fix and carry the box module (4), and the materials are loaded in the box module (4) and transported by the flatbed car module (5); a sling module (1) is mounted below the crane module (2), and the sling module (1) can lift the box module (4) and The overhead crane module (2) moves to realize the loading and unloading of the box module (4); the box module (4) has a variety of configurations and can load different types of materials; the mechanical arm module (3) is arranged around the flatbed vehicle module (5) to realize a series of automated operations during the loading and unloading of the box module (4), including removing the automatic twist lock, straightening the box module (4), locking and unlocking; the sensor module (6) has a sensing and recognition function, and can measure the posture of the box module (4), recognize the characteristics of the box module (4), and provide movement path points for the mechanical arm module (3). 2.如权利要求1所述的一种矿车运输箱体仓库自动化装卸系统,其特征在于,所述箱体模块(4)根据物料种类设计有多种构型,具体分为无盖式、双开门式、侧卸式、立柱式、罐装式,每种构型具有相同的外形尺寸,能够与平板车模块(5)和吊具模块(1)分别实现锁定与分离,具体表现为箱体顶部和底部四角设有角件(7),平板车模块(5)与吊具模块(1)相应位置分别设有扭锁锁头(8)和旋转锁头(11),两种锁头能够在角件(6)内旋转实现两模块锁紧或脱离;所述平板车模块(5)能够在轨道上运行,并且能够固定和运输箱体模块(4),具体表现为平板车底部设有轮对(9)结构,根据箱体模块(4)底部角件(7)位置在车架上设有扭锁(10),能够对每一种箱体模块(4)的构型实现锁紧,扭锁锁头(8)能够升起到角件(7)内旋转卡紧,并且扭锁锁头(8)反向旋转能够落到平板车模块(5)上表面下方,使平板车模块(5)能够作为通用平板车使用。2. An automated loading and unloading system for a mine car transport box warehouse as described in claim 1, characterized in that the box module (4) is designed with a variety of configurations according to the type of material, specifically divided into a coverless type, a double-door type, a side unloading type, a column type, and a canned type, each configuration has the same external dimensions, and can be locked and separated with the flatbed module (5) and the sling module (1), specifically, corner pieces (7) are provided at the top and bottom corners of the box, and twist locks (8) and rotating locks (11) are provided at the corresponding positions of the flatbed module (5) and the sling module (1), and the two locks can be locked and separated at the corner pieces ( 6) internal rotation to achieve locking or disengagement of the two modules; the flatbed module (5) can run on a track and can fix and transport the box module (4), specifically, a wheel pair (9) structure is provided at the bottom of the flatbed, and a twist lock (10) is provided on the frame according to the position of the bottom corner piece (7) of the box module (4), which can achieve locking of each configuration of the box module (4), and the twist lock head (8) can be raised to the corner piece (7) to rotate and clamp, and the twist lock head (8) can rotate in the opposite direction to fall below the upper surface of the flatbed module (5), so that the flatbed module (5) can be used as a universal flatbed. 3.如权利要求1所述的一种矿车运输箱体仓库自动化装卸系统,其特征在于,所述吊具模块(1)能够挂载到天车模块(2)上,能够实现与箱体模块(4)的锁定和分离功能,具体表现为四角设有耳板结构,由四条绳索牵引到天车模块(2)吊钩上,根据箱体模块(4)顶部角件位置在机架四角设有旋转锁头(11),旋转锁头(11)通过连杆连接中间转轴,吊钩驱动中间转轴转动带动旋转锁头(11)同步旋转实现锁紧或脱离;吊具移动过程中可能存在晃动,在四角位置还设计有定位挡板(12);所述天车模块(2)包括天车、上位机和人机交互监控软件,天车能够挂载并移动吊具模块(1),天车顶部设有监控摄像头,监控界面能够实时显示监测画面、箱体的位姿数据和当前的装卸流程状态,对进入天车工作区的人员发出警报,天车模块(2)能够自动控制或由人员操控。3. An automated loading and unloading system for a mine car transport box warehouse as described in claim 1, characterized in that the sling module (1) can be mounted on the overhead crane module (2), and can realize the locking and separation functions with the box module (4), which is specifically manifested in that ear plate structures are provided at the four corners, and are pulled to the hook of the overhead crane module (2) by four ropes, and rotating locks (11) are provided at the four corners of the frame according to the position of the top corner piece of the box module (4), and the rotating locks (11) are connected to the intermediate shaft through a connecting rod, and the hook drives the intermediate shaft to rotate to drive the rotating The rotary lock head (11) rotates synchronously to achieve locking or disengagement; there may be shaking during the movement of the sling, and positioning baffles (12) are also designed at the four corners; the overhead crane module (2) includes an overhead crane, a host computer and human-computer interaction monitoring software, the overhead crane can mount and move the sling module (1), a monitoring camera is provided on the top of the overhead crane, and the monitoring interface can display the monitoring screen, the position data of the box and the current loading and unloading process status in real time, and send an alarm to the personnel entering the overhead crane working area. The overhead crane module (2) can be automatically controlled or operated by personnel. 4.如权利要求1所述的一种矿车运输箱体仓库自动化装卸系统,其特征在于,所述传感器模块(6)包括UWB、IMU和多深度相机,UWB和IMU分别用来获取吊具模块(1)和箱体模块(4)的三维位姿,多深度相机用于对箱体模块(4)和平板车模块(5)特征进行识别感知,获取特征点位姿,具体表现为基于UWB和IMU所获取的箱体模块(4)位姿通过机械臂模块(3)动态调整,多深度相机识别箱体和平板车特征获取其深度信息,为机械臂模块(3)运动控制提供参考依据,并且保证所测数据传输的实时性、快速性和安全性;所述机械臂模块(3)包括四组机械臂,能够通过协同控制实现对箱体模块(4)的精确装载与卸载,机械臂布置于平板车模块(5)锁紧装置外侧,基于如权利要求1所述的传感器模块(6)的感知反馈数据,能够模拟操作员装卸动作流程,具体表现为机械臂能够自动实现摘取自动扭锁、箱体模块(4)位姿归正、上锁和解锁平板车模块(5)的扭锁(10),实时规划路径,具有避障功能,并且有一定的容错能力,某一个或几个机械臂宕机时,剩余能够正常工作的机械臂仍可以完成装载作业不影响正常的工作流程;通过存储和查询历史数据,还能够建立强化学习模型,根据历史数据进行强化训练,对机械臂运动轨迹进行优化。4. The automated loading and unloading system for a mine car transport box warehouse as described in claim 1 is characterized in that the sensor module (6) includes UWB, IMU and a multi-depth camera, the UWB and IMU are used to obtain the three-dimensional posture of the sling module (1) and the box module (4) respectively, and the multi-depth camera is used to identify and perceive the features of the box module (4) and the flatbed car module (5) to obtain the feature point posture, which is specifically manifested in that the posture of the box module (4) obtained based on the UWB and IMU is dynamically adjusted through the mechanical arm module (3), and the multi-depth camera identifies the features of the box and the flatbed car to obtain their depth information, providing a reference basis for the motion control of the mechanical arm module (3), and ensuring the real-time, rapidity and safety of the measured data transmission; the mechanical arm module (3) includes four groups of mechanical arms, The box module (4) can be accurately loaded and unloaded through collaborative control. The robot arm is arranged on the outside of the locking device of the flatbed module (5). Based on the perception feedback data of the sensor module (6) as described in claim 1, the operator's loading and unloading action process can be simulated. Specifically, the robot arm can automatically remove the automatic twist lock, correct the posture of the box module (4), lock and unlock the twist lock (10) of the flatbed module (5), plan the path in real time, have obstacle avoidance function, and have a certain fault tolerance capability. When one or several robot arms fail, the remaining robot arms that can work normally can still complete the loading operation without affecting the normal workflow; by storing and querying historical data, a reinforcement learning model can also be established, and reinforcement training can be performed based on historical data to optimize the movement trajectory of the robot arm. 5.一种矿车运输箱体仓库自动化装卸系统控制方法,其特征在于,通过如权利要求4所述的传感器模块(6)识别定位技术和机械臂模块(3)协同控制技术的深度融合,构建闭环反馈的智能控制架构,实现如权利要求2所述的箱体模块(4)的精准定位、动态位姿调整及平板车模块(5)与箱体模块(4)的自动化锁紧操作,具体表现为:基于传感器模块(6)中IMU与UWB实时获取的箱体模块(4)三维位姿,结合多深度相机对箱体模块(4)的视觉识别,形成多模态感知数据并传输至天车模块(2)中的可视化界面,动态显示箱体位置、姿态角及周边环境,供操作员实时操控天车,完成箱体模块(4)初步吊运定位;同时,系统通过空间坐标变换算法实时计算箱体模块(4)与平板车模块(5)的目标位姿误差,并将误差向量输入机械臂模块(3),生成机械臂的关节运动轨迹指令,驱动机械臂模块(3)同步执行箱体扶正、微调及动态平衡补偿动作,并通过IMU和UWB反馈回路持续修正控制参数,直至误差收敛至预设阈值范围;在此过程中,多深度相机同步识别平板车模块(5)的扭锁(10)及箱体模块(4)底部角件(7)孔位,通过特征匹配生成扭锁(10)精确位置信息,引导机械臂末端执行器规划抓取路径,完成扭锁(10)升降解锁或锁定;系统支持人机协同与全自动模式切换,人控模式下操作员通过天车控制台操纵箱体吊运至目标区域并缓慢下放,多机械臂实时调整姿态以抵消吊装扰动,并通过视觉伺服补偿末端定位误差;全自动模式下天车由中央控制器接管,基于路径规划算法自主完成吊运与下放,同时机械臂模块(3)能够通过强化学习优化控制策略,实现箱体与平板车的高精度动态对齐,操作员仅需通过安全界面监控异常。5. A control method for an automated loading and unloading system of a mine car transport box warehouse, characterized in that, through the deep integration of the identification and positioning technology of the sensor module (6) as claimed in claim 4 and the collaborative control technology of the mechanical arm module (3), a closed-loop feedback intelligent control architecture is constructed to achieve the precise positioning of the box module (4) as claimed in claim 2, dynamic posture adjustment and automatic locking operation of the flatbed car module (5) and the box module (4), which is specifically manifested as follows: based on the three-dimensional posture of the box module (4) acquired in real time by the IMU and UWB in the sensor module (6), combined with the visual recognition of the box module (4) by the multi-depth camera, multi-modal perception data is formed and transmitted to the visualization interface in the overhead crane module (2), and the box position, attitude angle and surrounding environment are dynamically displayed for the operator to control the overhead crane in real time to complete the preliminary lifting and positioning of the box module (4); at the same time, the system calculates the target posture error of the box module (4) and the flatbed car module (5) in real time through the spatial coordinate transformation algorithm, and inputs the error vector into the mechanical arm module (3) to generate the joint motion of the mechanical arm The system uses trajectory instructions to drive the robot arm module (3) to synchronously perform the actions of box straightening, fine-tuning and dynamic balance compensation, and continuously corrects the control parameters through the IMU and UWB feedback loop until the error converges to the preset threshold range; in this process, the multi-depth camera synchronously identifies the twist lock (10) of the flatbed vehicle module (5) and the hole position of the bottom corner piece (7) of the box module (4), generates the precise position information of the twist lock (10) through feature matching, guides the robot arm end effector to plan the grasping path, and completes the lifting, unlocking or locking of the twist lock (10); the system supports the switching between human-machine collaboration and full-automatic mode. In the human-controlled mode, the operator controls the box to be lifted to the target area and slowly lowered through the overhead crane control console. The multi-robot arm adjusts its posture in real time to offset the lifting disturbance and compensates the end positioning error through visual servoing; in the full-automatic mode, the overhead crane is taken over by the central controller and autonomously completes the lifting and lowering based on the path planning algorithm. At the same time, the robot arm module (3) can optimize the control strategy through reinforcement learning to achieve high-precision dynamic alignment of the box and the flatbed vehicle. The operator only needs to monitor abnormalities through the safety interface. 6.如权利要求1所述的一种矿车运输箱体仓库自动化装卸系统,其特征在于,该系统通过传感器模块(6)中UWB定位系统、多深度相机识别系统、IMU惯性测量单元构建多源传感器网络,结合机械臂模块(3)协同控制技术,实现运输箱体全自动精准装卸车操作;装车时,首先由UWB与多深度相机实时监测运输箱体移动轨迹,当识别到箱体模块(4)悬停于平板车模块(5)上方时,机械臂模块(3)在传感器模块(6)引导下协同完成箱体底部自动扭锁摘取操作;随后通过IMU与多深度相机融合的姿态解算算法实时计算箱体与承载平台的水平面位姿偏差,生成多机械臂协同运动轨迹,采用多点位柔顺控制策略对箱体进行动态扶正调姿;箱体下放至平板车模块(5)后,多深度相机快速识别平板车四角锁孔空间坐标,多机械臂依据视觉引导规划夹持点位路径,夹爪机构通过推顶和旋转复合运动实现上锁;卸车时则执行反向操作,机械臂模块(3)在多深度相机引导下定位平板车模块(5)四角扭锁特征点,夹爪通过反向旋转动作实现锁柄逆向旋转解锁;天车模块(2)吊运箱体模块(4)至指定高度后,机械臂模块(3)在IMU与多深度相机融合定位引导下精准安装箱体底部自动扭锁,完成箱体卸载操作。6. An automated loading and unloading system for a mine car transport box warehouse as described in claim 1, characterized in that the system constructs a multi-source sensor network through the UWB positioning system, multi-depth camera recognition system, and IMU inertial measurement unit in the sensor module (6), and combines the mechanical arm module (3) collaborative control technology to achieve fully automatic and precise loading and unloading operations of the transport box; during loading, the UWB and multi-depth cameras first monitor the moving trajectory of the transport box in real time, and when it is recognized that the box module (4) is hovering above the flatbed car module (5), the mechanical arm module (3) cooperates with the sensor module (6) to complete the automatic twist lock removal operation at the bottom of the box; then, the posture solution algorithm fused with the IMU and the multi-depth camera is used to calculate the horizontal plane posture of the box and the load-bearing platform in real time. Deviations are detected and a multi-manipulator coordinated motion trajectory is generated, and a multi-point compliant control strategy is used to dynamically straighten and adjust the box body; after the box body is lowered to the flatbed car module (5), the multi-depth camera quickly identifies the spatial coordinates of the lock holes at the four corners of the flatbed car, and the multi-manipulator plans the clamping point path based on visual guidance, and the clamp mechanism achieves locking through a composite motion of pushing and rotating; when unloading the car, the reverse operation is performed, and the manipulator module (3) locates the twist lock feature points at the four corners of the flatbed car module (5) under the guidance of the multi-depth camera, and the clamp achieves reverse rotation and unlocking of the lock handle through a reverse rotation action; after the overhead crane module (2) lifts the box body module (4) to the specified height, the manipulator module (3) accurately installs the automatic twist lock at the bottom of the box body under the guidance of the fusion positioning of the IMU and the multi-depth camera, completing the box unloading operation.
CN202510471753.9A 2025-04-15 2025-04-15 An automatic loading and unloading system for a mine car transport box warehouse and a control method thereof Pending CN120288403A (en)

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